A smart screw sharpening device

Abstract

This invention discloses an intelligent screw grinding device, relating to the field of grinding equipment technology. It includes a support mechanism, a fixing mechanism, a grinding mechanism, and a dust removal mechanism. The fixing mechanism is fixedly installed on the top of the support mechanism. Two sets of grinding mechanisms are symmetrically installed on both sides of the support mechanism. The dust removal mechanism is fixedly installed at one end of the support mechanism. By adding a non-contact measurement module and a vibration sensor inside the grinding mechanism, the non-contact measurement module monitors the surface quality of the grinding wheel in real time, and the vibration sensor monitors the amplitude in real time, recording the operating status of the equipment and key parameters during the grinding process. Intelligent algorithms analyze and process the monitoring data to achieve automatic fault diagnosis and early warning, promptly prompting operators for maintenance and adjustments. Simultaneously, it can automatically optimize grinding parameters based on data analysis, improving the quality of screw processing and reducing equipment wear.

Description

Technical Field

[0001] This invention relates to the field of sharpening equipment technology, specifically to an intelligent screw sharpening device. Background Technology

[0002] Screws are tools that utilize the physical and mathematical principles of inclined planes, circular rotation, and friction to gradually tighten objects and machine parts. Screws are indispensable industrial necessities in daily life and are widely used in various fields. Screws play a vital role in industry and typically require large-scale production. In the screw manufacturing process, sharpening is a crucial step in ensuring the quality of screw processing.

[0003] However, the existing intelligent screw sharpening device has the following shortcomings:

[0004] 1) Traditional grinding equipment is cumbersome to operate. The equipment lacks intelligent monitoring and fault diagnosis functions, making it impossible to detect problems in the operation of the equipment in a timely manner. This can easily lead to a decline in grinding quality or damage to the equipment. In addition, it requires frequent manual observation and intervention, which affects production efficiency. It is also subject to a large number of subjective factors and has a large margin of error.

[0005] 2) Some screw grinding equipment has a slow grinding speed, and it takes a long time to change tools and clamp screws, which affects the overall production efficiency. Especially in large-scale production scenarios, the equipment is not efficient enough and cannot meet the needs of large-scale, batch production.

[0006] Therefore, we propose an intelligent screw sharpening device to solve the problems mentioned above. Summary of the Invention

[0007] The purpose of this invention is to provide an intelligent screw grinding device. By adding a non-contact measurement module and a vibration sensor inside the grinding mechanism, the non-contact measurement module monitors the surface quality of the grinding wheel in real time, and the vibration sensor monitors the amplitude in real time, recording the operating status of the equipment and key parameters during the grinding process. The intelligent algorithm analyzes and processes the monitoring data to achieve automatic fault diagnosis and early warning, promptly prompting operators to perform maintenance and adjustments. At the same time, it can automatically optimize grinding parameters based on data analysis, improve the quality of screw processing, and reduce equipment wear, thereby solving the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: an intelligent screw sharpening device, comprising a support mechanism, a fixing mechanism, a grinding mechanism, and a dust removal mechanism. The fixing mechanism is fixedly installed on the top of the support mechanism. Two sets of grinding mechanisms are provided, and the two sets of grinding mechanisms are symmetrically installed on both sides of the support mechanism. The dust removal mechanism is fixedly installed at one end of the support mechanism and is located between the two sets of grinding mechanisms.

[0009] The grinding mechanism includes a mounting plate, a second telescopic rod is inserted through the interior of the mounting plate, a mounting base is fixedly installed at the telescopic end of the second telescopic rod, a first telescopic rod is inserted inside the mounting base, a base plate is fixedly installed at the telescopic end of the first telescopic rod, a grinding wheel is rotatably connected between the mounting base and the base plate, a non-contact measurement module is fixedly installed on one side of the mounting base, the non-contact measurement module is disposed on the outer wall of the grinding wheel, and a vibration sensor is fixedly installed on the back of the mounting base.

[0010] Preferably, the fixing mechanism includes a set of legs and a column, a rotating plate is rotatably connected between the set of legs, a clamp is fixedly installed at one end of the rotating plate, a fixed base is rotatably connected inside the clamp, and a weight sensor is fixedly installed inside the fixed base.

[0011] Preferably, a set of rotating cylinders is fixedly installed inside the fixed base, and each set of rotating cylinders is rotatably connected to a fixed cylinder, and a sliding groove is provided inside the column.

[0012] Preferably, a sliding plate is slidably connected inside the slide groove, a screw is inserted through the inside of the sliding plate, the screw is inserted into the inside of the column, and a fixed top seat is provided at the bottom of the sliding plate.

[0013] Preferably, the bottom of the fixed top seat is provided with a set of rotating grooves, and rotating blocks are rotatably connected inside each set of rotating grooves, and contact blocks are fixedly installed at the bottom of each set of rotating blocks.

[0014] Preferably, the support mechanism includes a processing table, a collection base is fixedly installed at one end of the processing table, a collection box and a slag box are slidably connected inside the collection base, the collection box is located on top of the slag box, a control console is fixedly installed on top of the processing table, and a buzzer is electrically connected to the output end of the control console.

[0015] Preferably, the dust removal mechanism includes a dust pump, the suction end of which is fixedly connected to a connecting pipe, and the suction end of the connecting pipe is fixedly fitted with a dust suction hood.

[0016] Preferably, a first motor is fixedly installed on the top of the column, and the output end of the first motor is fixedly connected to the top of the screw. A second motor is fixedly installed on the top of the slide plate, and the output end of the second motor is inserted through the interior of the slide plate and fixedly connected to the top of the fixed top seat. A fourth motor is fixedly installed on one side of one of the legs, and the output end of the fourth motor is fixedly connected to one end of the rotating plate.

[0017] Preferably, a third motor is fixedly installed at the bottom of the base plate, and the output end of the third motor is engaged with the bottom of the grinding wheel.

[0018] Preferably, a set of the grinding mechanisms are all located at the bottom of the fixed base, the dust suction hood is located between a set of grinding wheels, the connecting pipe is inserted through the inside of the column, and the control console is signal connected to the non-contact measurement module, vibration sensor, weight sensor, first telescopic rod, and dust pump.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. This invention, by adding a non-contact measurement module and a vibration sensor inside the grinding mechanism, uses the non-contact measurement module to monitor the surface quality of the grinding wheel in real time, and uses the vibration sensor to monitor the amplitude in real time, record the operating status of the equipment and key parameters in the grinding process, and uses intelligent algorithms to analyze and process the monitoring data to achieve automatic fault diagnosis and early warning, promptly prompting operators to perform maintenance and adjustment. At the same time, it can also automatically optimize grinding parameters based on data analysis, improve the quality of screw processing, and reduce equipment wear.

[0021] 2. The present invention, by introducing sensors and an intelligent control system, can monitor the wear of the cutting tools and the grinding parameters in real time, automatically adjust the grinding process, improve the precision and consistency of grinding, and ensure the stability of screw processing quality. At the same time, intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding, and thus speeds up the pace of screw production.

[0022] 3. In this invention, the equipment is equipped with a fixing mechanism. After the screw is inserted into the fixed cylinder, the first motor drives the screw to rotate, adjusting the height of the fixed top seat. The contact block contacts the nut part at the top of the screw, quickly positioning the screw, reducing clamping time and improving overall processing quality. Then, the second motor drives the fixed top seat to rotate as a whole. When a single screw contacts the grinding wheel, the grinding wheel drives the screw to rotate and grind the screw surface. After the screw grinding is completed, the second and third motors are stopped, the first motor is reversed, the height of the fixed top seat is adjusted, the screw is loosened, and then the fourth motor is started. The fourth motor drives the fixed base to flip, pouring the screw inserted inside the fixed cylinder into the collection box, removing the processed screw. This reduces the difficulty of collection, saves material unloading time, and helps improve overall processing efficiency, meeting the needs of large-scale production. Attached Figure Description

[0023] Figure 1 This is a perspective view of the main structure of an intelligent screw sharpening device according to the present invention;

[0024] Figure 2 This is a side view perspective of the intelligent screw sharpening device of the present invention;

[0025] Figure 3 This is a three-dimensional view of the disassembled structure of the support mechanism in an intelligent screw sharpening device of the present invention;

[0026] Figure 4 This is a three-dimensional structural view of the fixing mechanism in an intelligent screw sharpening device of the present invention;

[0027] Figure 5 This is a three-dimensional view of the disassembled structure of the fixing mechanism in an intelligent screw sharpening device of the present invention;

[0028] Figure 6 This is a three-dimensional structural view of the grinding mechanism in an intelligent screw sharpening device of the present invention;

[0029] Figure 7 This is a three-dimensional view of the disassembled structure of the grinding mechanism in an intelligent screw sharpening device of the present invention;

[0030] Figure 8 This is a three-dimensional structural view of the dust removal mechanism in an intelligent screw sharpening device according to the present invention;

[0031] Figure 9 This is a flowchart illustrating the use of an intelligent screw sharpening device according to the present invention.

[0032] In the diagram: 1. Support mechanism; 101. Processing table; 102. Collection base; 103. Collection box; 104. Slag box; 105. Control console; 106. Buzzer; 2. Fixing mechanism; 201. Support leg; 202. Rotating plate; 203. Clamping plate; 204. Fixed base; 205. Weighing sensor; 206. Rotating drum; 207. Fixed cylinder; 208. Column; 209. Slide groove; 210. Slide plate; 211. Screw; 212. First motor; 213. Second motor. 2. Motor; 214. Fixed top seat; 215. Rotary groove; 216. Rotary block; 217. Contact block; 218. Fourth motor; 3. Grinding mechanism; 301. Mounting plate; 302. Second telescopic rod; 303. Mounting base; 304. First telescopic rod; 305. Base plate; 306. Grinding wheel; 307. Non-contact measurement module; 308. Vibration sensor; 309. Third motor; 4. Dust removal mechanism; 401. Dust pump; 402. Connecting pipe; 403. Dust hood. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Please see the appendix Figure 1 -Appendix Figure 8 As shown, the present invention provides a technical solution: an intelligent screw sharpening device, including a support mechanism 1, a fixing mechanism 2, a grinding mechanism 3 and a dust removal mechanism 4. The fixing mechanism 2 is fixedly installed on the top of the support mechanism 1. Two sets of grinding mechanisms 3 are provided, and the two sets of grinding mechanisms 3 are symmetrically installed on both sides of the support mechanism 1. The dust removal mechanism 4 is fixedly installed at one end of the support mechanism 1 and is located between the two sets of grinding mechanisms 3.

[0035] Example 1, according to Figure 6 and Figure 7 As shown, the grinding mechanism 3 includes a mounting plate 301. A second telescopic rod 302 is inserted through the interior of the mounting plate 301. A mounting base 303 is fixedly installed at the telescopic end of the second telescopic rod 302. A first telescopic rod 304 is inserted inside the mounting base 303. A base plate 305 is fixedly installed at the telescopic end of the first telescopic rod 304. A grinding wheel 306 is rotatably connected between the mounting base 303 and the base plate 305. A non-contact measurement module 307 is fixedly installed on one side of the mounting base 303. The non-contact measurement module 307 is disposed on the outer wall of the grinding wheel 306. A vibration sensor 308 is fixedly installed on the back of the mounting base 303.

[0036] The overall effect of Embodiment 1 is as follows: The components described above utilize a mounting plate 301 to mount and fix a second telescopic rod 302. A mounting base 303 is fixedly connected to the telescopic end of the second telescopic rod 302. The position of the mounting base 303 is adjusted using the second telescopic rod 302. A first telescopic rod 304 is inserted inside the mounting base 303. The length of the first telescopic rod 304 is adjusted to control the position of the base plate 305. A grinding wheel 306 is placed between the base plate 305 and the mounting base 303 and fixed in place. A third motor 309 is fixedly mounted at the bottom of the base plate 305. The output end of the third motor 309 is engaged with the bottom of the grinding wheel 306. The third motor 309 drives the grinding wheel 306 to rotate, grinding the screw surface. Finally, the screw is fixed to one side of the mounting base 303. A non-contact measurement module 307 is installed, and a vibration sensor 308 is fixedly installed on the back of the mounting base 303. The non-contact measurement module 307 is used to monitor the surface quality of the grinding wheel 306 in real time, and the vibration sensor 308 is used to monitor the amplitude and record the operating status of the equipment and key parameters in the grinding process. By introducing sensors and an intelligent control system, the wear of the tool and the grinding parameters can be monitored in real time, and the grinding process can be automatically adjusted, improving the accuracy and consistency of grinding and ensuring the stability of screw processing quality. The monitoring data is analyzed and processed by intelligent algorithms to realize automatic fault diagnosis and early warning, and timely prompt the operator to perform maintenance and adjustment. At the same time, intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding, and thus speeds up the pace of screw production.

[0037] Example 2, according to Figure 4 and Figure 5 As shown, the fixing mechanism 2 includes a set of support legs 201 and a column 208. A rotating plate 202 is rotatably connected between the support legs 201. A clamping plate 203 is fixedly installed at one end of the rotating plate 202. A fixed base 204 is rotatably connected inside the clamping plate 203. A weighing sensor 205 is fixedly installed inside the fixed base 204. A set of rotating cylinders 206 is fixedly installed inside the fixed base 204. A fixed cylinder 207 is rotatably connected inside each of the rotating cylinders 206. A sliding groove 209 is opened inside the column 208. A sliding plate 210 is slidably connected inside the sliding groove 209. A screw 211 is inserted through the sliding plate 210 and inserted into the column 208. A fixed top seat 214 is provided at the bottom of the sliding plate 210. A set of rotating grooves 215 is opened at the bottom of the fixed top seat 214. A rotating block 216 is rotatably connected inside each of the rotating grooves 215. A contact block 217 is fixedly installed at the bottom of each of the rotating blocks 216.

[0038] The overall effect of Embodiment 2 is as follows: The components described above, by inserting a screw into the fixed cylinder 207, activate the first motor 212. The first motor 212 drives the screw 211 to connect threadedly with the slide plate 210, causing the slide plate 210 to slide within the slide groove 209. Adjusting the height of the slide plate 210 and placing the contact block 217 on top of the screw to fix it, improves the efficiency of screw clamping and reduces operational difficulty, thereby improving overall production efficiency and enabling the equipment to better meet the needs of large-scale production. A second motor 213 is fixedly installed on top of the slide plate 210, and its output end is fixedly connected to the top of the fixed top seat 214. Activating the second motor 213 drives the fixed top seat 214 to rotate. Because the fixed top seat 214 and the screw top... The parts fit tightly together, and the fixed base 204 rotates inside the clamping plate 203 as the fixed top seat 214 rotates. Since the rotating block 216 rotates inside the rotating groove 215, the fixed cylinder 207 is connected to the rotating part. When the screw contacts the grinding wheel 306, the screw will rotate with the grinding wheel 306, thereby polishing the surface of the screw in all directions. The weight sensor 205 is used to monitor the quality of the screw. After polishing, the second motor 213 is turned off, the first motor 212 is set to reverse to adjust the height of the fixed top seat 214, the screw is loosened, and the fourth motor 218 is started. The fourth motor 218 is used to rotate and reverse the fixed base 204, and the screw is poured out from inside the fixed cylinder 207. After all the screws are poured out, the fourth motor 218 is adjusted to reverse to return it to the starting position. The above operation is repeated to process the screws in batches.

[0039] Example 3, according to Figures 1-8As shown, the support mechanism 1 includes a processing table 101, with a collection base 102 fixedly installed at one end of the processing table 101. A collection box 103 and a slag box 104 are slidably connected inside the collection base 102. The collection box 103 is located on top of the slag box 104. A control console 105 is fixedly installed on the top of the processing table 101, and a buzzer 106 is electrically connected to the output end of the control console 105. The dust removal mechanism 4 includes a dust pump 401, with a connecting pipe 402 fixedly connected to the suction end of the dust pump 401. A dust suction hood 403 is fixedly installed on the suction end of the connecting pipe 402. A first motor 212 is fixedly installed on the top of the column 208, with its output end fixedly connected to the top end of the screw 211. A second motor 213 is fixedly installed on the top of the slide plate 210. The output end of motor 213 is inserted through the inside of the slide plate 210. The output end of the second motor 213 is fixedly connected to the top of the fixed top seat 214. A fourth motor 218 is fixedly installed on one side of a support leg 201. The output end of the fourth motor 218 is fixedly connected to one end of the rotating plate 202. A third motor 309 is fixedly installed on the bottom of the base plate 305. The output end of the third motor 309 is engaged with the bottom of the grinding wheel 306. A set of grinding mechanisms 3 are all set on the bottom of the fixed base 204. The dust suction hood 403 is set between a set of grinding wheels 306. The connecting pipe 402 is inserted through the inside of the column 208. The control console 105 is signal connected to the non-contact measurement module 307, vibration sensor 308, weight sensor 205, first telescopic rod 304, and dust pump 401.

[0040] The overall effect of embodiment 3 is as follows: The components described above utilize a collection box 103 slidably connected inside the collection base 102 to collect the screws that have been processed and spilled out after the fixed base 204 is reversed. Grinding debris falls through the mesh opening at the bottom of the collection box 103 into the slag box 104 for slag collection. A control console 105 is fixedly installed on the top of the processing table 101 to control the electronic equipment included in the device. A buzzer 106 is electrically connected to the output of the control console 105 to issue an alarm when monitoring data is abnormal, providing timely warning. A dust removal mechanism 4 is set up, and the dust pump 401 is started. The dust hood 403 uses the connecting pipe 402 to suck the debris generated during grinding into the dust pump 401 for collection, reducing cleaning difficulty. The height of the fixed top seat 214 is adjusted using the first motor 212, and the height of the fixed top seat 214 is adjusted using the second motor 212. The second motor 213 drives the fixed top seat 214 to rotate, causing the screw to contact the grinding wheel 306. The fourth motor 218 drives the fixed base 204 to flip and empty the screw inserted inside the fixed cylinder 207. Then, the third motor 309 drives the grinding wheel 306 to rotate, grinding the screw. The control console 105 controls the operation status and direction of the first motor 212, the second motor 213, the third motor 309 and the fourth motor 218, receives and processes the detection values ​​of the non-contact measurement module 307 and the vibration sensor 308, analyzes the detection thresholds, and judges the operating status of the equipment. The control console 105 also controls the length of the first telescopic rod 304 and the second telescopic rod 302 and the operating status of the dust pump 401. Intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding, and thus speeds up the pace of screw production.

[0041] Example 4, according to Figure 9As shown in the diagram, the relevant content is discussed below: During operation, the device manually inserts a screw, and the weight sensor 205 monitors the weight of the inserted screw. After insertion, the first motor 212 is activated, and the contact block 217 is positioned on top of the screw to secure it. Once secured, the length of the second telescopic rod 302 is adjusted to move the grinding wheel 306 to the screw surface. The second motor 213 is then activated, driving the fixed top seat 214 to rotate, causing the screw to rotate as well. The third motor 309 then drives the grinding wheel 306 to rotate. When the screw contacts the surface of the grinding wheel 306, it rotates along with the wheel, performing all-around grinding. Once the standard weight is achieved, the second and third motors 213 and 209 are turned off. 09. Restore the initial length of the second telescopic rod 302, adjust the first motor 212 to reverse, release the clamp on the top of the screw, and finally, start the fourth motor 218. Use the fourth motor 218 to drive the fixed base 204 to flip, and pour the screw out from the inside of the fixed cylinder 207. After pouring out, use the fourth motor 218 to reverse and restore the position of the fixed base 204, and repeat all the above operations. During the process of the third motor 309 driving the grinding wheel 306 to grind the screw, the non-contact measurement module 307 monitors the mass distribution of the grinding wheel 306, and the vibration sensor 308 monitors the vibration generated when the grinding wheel 306 grinds the screw. The detection data signal is transmitted to the control console 105. When the detection value fluctuates abnormally, the buzzer 106 will sound an alarm.

[0042] The working principle of the entire device is as follows: When in use, firstly, by inserting screws into the fixed cylinder 207, and after full insertion, the first motor 212 is started. The first motor 212 drives the screw 211 to connect threadedly with the slide plate 210, causing the slide plate 210 to slide inside the slide groove 209. A second motor 213 is fixedly installed on the top of the slide plate 210, and a fixed top seat 214 is set at the bottom of the slide plate 210. The output end of the second motor 213 is fixedly connected to the top of the fixed top seat 214. When the first motor 212 drives the slide plate 210 downwards, the fixed top seat 214 also presses down. A set of rotating grooves 215 is then opened at the bottom of the fixed top seat 214. A rotating block 216 is rotatably connected inside the rotating grooves 215. The bottom of the screw is fixedly installed with a contact block 217. The contact block 217 presses down with the fixed top seat 214 to contact the top nut of the screw. Then the first motor 212 is turned off, and the screw is in a fixed clamping state. Then the second motor 213 is started, and the fixed top seat 214 is rotated by the second motor 213. Since the screw connects the fixed top seat 214 and the fixed base 204, when the fixed top seat 214 is rotated by the second motor 213, the fixed base 204 also rotates inside the clamping plate 203. Next, the length of the second telescopic rod 302 is adjusted, and the grinding wheel 306 is set on the outer wall of the screw. The third motor 309 is started, and the grinding wheel 306 is rotated by the third motor 309 to grind the surface of the screw. When a single screw contacts the grinding wheel 306, the screw surface is ground by the grinding wheel 306. The fixed cylinder 207 is rotatably connected to the rotating cylinder 206. The rotating block 216 rotates inside the rotating groove 215. When the two are in contact, the screw rotates with the grinding wheel 306, grinding its surface. By installing a non-contact measurement module 307 and a vibration sensor 308, the non-contact measurement module 307 monitors the surface quality of the grinding wheel 306 in real time, and the vibration sensor 308 monitors the amplitude, records the operating status of the equipment and key parameters in the grinding process, and uses intelligent algorithms to analyze and process the monitoring data to achieve automatic fault diagnosis and early warning, promptly prompting operators to perform maintenance and adjustments. At the same time, it can also automatically optimize grinding parameters based on data analysis. When the non-contact measurement module 307 detects abnormal data, the equipment is paused and the first extension is adjusted. The length of rod 304 allows for the removal and maintenance of grinding wheel 306, preventing any impact on grinding quality. During normal grinding, dust pump 401 is activated, and dust hood 403 is positioned between the two grinding wheels 306 to suck up the grinding debris. The debris is then filtered and collected inside dust pump 401 via connecting pipe 402, reducing the difficulty and workload of equipment maintenance. After grinding is completed, the second motor 213 and third motor 309 are shut down, and the first motor 212 is activated in reverse to move the fixed top seat 214 away from the top of the screw, releasing the screw clamp. Then, the fourth motor 218 is activated, driving the rotating plate 202 to rotate and flip the fixed base 204, allowing the screw inside the fixed cylinder 207 to be emptied.Finally, a collection base 102 is fixedly installed at one end of the processing table 101. A collection box 103 and a slag box 104 are slidably connected inside the collection base 102. The collection box 103 is placed on top of the slag box 104. When the fourth motor 218 drives the fixed base 204 to rotate, the screws inside the fixed cylinder 207 will fall into the collection box 103 with the rotation. Since the bottom of the collection box 103 has a filter hole, the slag that enters the collection box 103 with the screws will fall into the slag box 104 through the filter hole. The slag box 104 is used to collect the debris. This setting is beneficial for separating the processed screws and grinding residue and collecting them separately. Then, a control console 105 is fixedly installed on the top of the processing table 101. The control console 105 is used to collect the debris. The system controls the operation and direction of the first motor 212, second motor 213, third motor 309, and fourth motor 218, receives and processes the detection values ​​from the non-contact measurement module 307 and vibration sensor 308, analyzes the detection thresholds, and determines the equipment's operating status. The control console 105 then controls the lengths of the first telescopic rod 304 and second telescopic rod 302, as well as the operating status of the dust pump 401. By introducing sensors and an intelligent control system, the system can monitor the wear of the cutting tools and grinding parameters in real time, automatically adjust the grinding process, improve the precision and consistency of grinding, and ensure the stability of screw processing quality. Simultaneously, intelligent operation reduces manual intervention and debugging time, improves the overall efficiency of grinding, and thus accelerates the pace of screw production.

[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An intelligent screw sharpening device, characterized in that: It includes a support mechanism (1), a fixing mechanism (2), a grinding mechanism (3) and a dust removal mechanism (4). The fixing mechanism (2) is fixedly installed on the top of the support mechanism (1). There are two sets of grinding mechanisms (3), which are symmetrically installed on both sides of the support mechanism (1). The dust removal mechanism (4) is fixedly installed at one end of the support mechanism (1) and is located between the two sets of grinding mechanisms (3). The fixing mechanism (2) includes a set of support legs (201) and a column (208). A rotating plate (202) is rotatably connected between the set of support legs (201). A clamping plate (203) is fixedly installed at one end of the rotating plate (202). A fixed base (204) is rotatably connected inside the clamping plate (203). A weighing sensor (205) is fixedly installed inside the fixed base (204). A set of rotating cylinders (206) is fixedly installed inside the fixed base (204). The interior of each column (208) is rotatably connected to a fixed cylinder (207). The interior of the column (208) is provided with a sliding groove (209). The interior of the sliding groove (209) is slidably connected to a sliding plate (210). The bottom of the sliding plate (210) is provided with a fixed top seat (214). The bottom of the fixed top seat (214) is provided with a set of rotating grooves (215). The interior of each set of rotating grooves (215) is rotatably connected to a rotating block (216). The bottom of each set of rotating blocks (216) is fixedly installed with a contact block (217). The grinding mechanism (3) includes a mounting plate (301), a second telescopic rod (302) is inserted through the interior of the mounting plate (301), a mounting base (303) is fixedly installed at the telescopic end of the second telescopic rod (302), a first telescopic rod (304) is inserted inside the mounting base (303), a base plate (305) is fixedly installed at the telescopic end of the first telescopic rod (304), a grinding wheel (306) is rotatably connected between the mounting base (303) and the base plate (305), a non-contact measurement module (307) is fixedly installed on one side of the mounting base (303), the non-contact measurement module (307) is disposed on the outer wall of the grinding wheel (306), and a vibration sensor (308) is fixedly installed on the back side of the mounting base (303).

2. The intelligent screw sharpening device according to claim 1, characterized in that: A screw (211) is inserted through the interior of the slide plate (210), and the screw (211) is inserted into the interior of the column (208).

3. The intelligent screw sharpening device according to claim 1, characterized in that: The support mechanism (1) includes a processing table (101), a collection base (102) is fixedly installed at one end of the processing table (101), a collection box (103) and a slag box (104) are slidably connected inside the collection base (102), the collection box (103) is located on the top of the slag box (104), a control console (105) is fixedly installed on the top of the processing table (101), and a buzzer (106) is electrically connected to the output end of the control console (105).

4. The intelligent screw sharpening device according to claim 3, characterized in that: The dust removal mechanism (4) includes a dust pump (401), the suction end of which is fixedly connected to a connecting pipe (402), and the suction end of the connecting pipe (402) is fixedly installed with a dust hood (403).

5. The intelligent screw sharpening device according to claim 2, characterized in that: A first motor (212) is fixedly installed on the top of the column (208). The output end of the first motor (212) is fixedly connected to the top of the screw (211). A second motor (213) is fixedly installed on the top of the slide plate (210). The output end of the second motor (213) is inserted through the interior of the slide plate (210). The output end of the second motor (213) is fixedly connected to the top of the fixed top seat (214). A fourth motor (218) is fixedly installed on one side of one of the legs (201). The output end of the fourth motor (218) is fixedly connected to one end of the rotating plate (202).

6. The intelligent screw sharpening device according to claim 1, characterized in that: A third motor (309) is fixedly installed on the bottom of the base plate (305), and the output end of the third motor (309) is engaged with the bottom of the grinding wheel (306).

7. The intelligent screw sharpening device according to claim 4, characterized in that: A set of the grinding mechanisms (3) are all located at the bottom of the fixed base (204), the dust hood (403) is located between a set of grinding wheels (306), the connecting pipe (402) is inserted through the inside of the column (208), and the control console (105) is connected to the non-contact measurement module (307), vibration sensor (308), weight sensor (205), first telescopic rod (304), and dust pump (401).

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