Glass blade roller type conveying device
By designing a glass blade roller conveyor device, using the minimum contact surface transportation and equipped with vibration-guiding components and remediated components, the problems of glass jitter and stress concentration in the existing glass conveyor device are solved, achieving higher conveying safety and quality.
Patent Information
- Application Number
- CN202510310156.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2025-05-30
AI Technical Summary
Existing glass conveyors are prone to cause glass shaking or vibration during the transmission process, which may lead to glass stress concentration and rupture, especially for thin glass or stress-sensitive glass.
A glass blade roller conveyor device is designed to transport glass using the minimum contact surface, and is conveyed through the fixing ring and blade roller on the electric rotor, and is equipped with a vibration guide assembly and a remediation assembly to buffer vibration and adjust bias.
Through the transportation of the minimum contact surface, the contact area between the glass and the conveying device is reduced, the risks of friction and dust adhesion are reduced, the integrity and conveying quality of the glass are ensured, and the vibration and adjustment bias are effectively buffered through the vibration-guiding component and the remediated component, improving the accuracy and consistency of the conveying.
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Figure CN120057592A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveying devices, and particularly to a glass blade roller-type conveying device. Background Art
[0002] With the development of industries such as construction, automobiles, decoration and fitment, furniture, and information industry technology, and the improvement of people's requirements for the living space environment, functional processed products such as safety glass and energy-saving insulating glass have been widely used, and the supply-demand pattern and consumption structure of flat glass are changing. In the prior art, during the processing and production of flat glass, processes such as cutting, edge grinding, and cleaning are required, which necessitates multiple process transfers of the glass.
[0003] For current glass conveying devices, such as a gate-type conveyor for flat glass disclosed in Chinese Patent Publication No. "CN101875441A", which conveys and transfers glass by the rotation of rollers. However, in this way, the glass is prone to jitter or vibration during transmission, which not only affects the conveying accuracy of the glass but may also cause stress concentration inside the glass. For some thin glass or glass sensitive to stress, it may lead to breakage. Accordingly, the invention provides a glass blade roller-type conveying device. Summary of the Invention
[0004] The purpose of the present invention is to solve the drawbacks existing in the prior art, and a glass blade roller-type conveying device is proposed.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A glass blade roller-type conveying device includes a conveying component, a vibration guiding component, and a rectifying component;
[0007] The conveying component is used to transport the glass through the smallest contact surface. The conveying component includes a base and two side plates fixedly connected to both sides of the top of the base;
[0008] A number of limiting blocks are fixedly connected to the base. Two of the limiting blocks form a group, and an electric rotating rod rotatably connected between the two side plates is rotatably connected between each group of the limiting blocks. A number of fixing rings are fixedly connected to the electric rotating rods. A blade roller is fixedly connected to one side of the fixing ring and located outside the electric rotating rod;
[0009] The vibration guiding component is used to buffer and eliminate the vibration generated during glass conveying. The vibration guiding component includes a total of eight lifting cylinders fixedly connected to the sides of the two side plates away from the electric rotating rods, and a total of four lifting cylinders are provided on one side plate;
[0010] The alignment component is used to clamp and align the deviation generated during glass transportation. The alignment component includes eight air guide cylinders fixedly connected to two side plates, and four air guide cylinders are provided on one side plate.
[0011] Preferably, four lifting cylinders are in a group. The tops of two groups of lifting cylinders are fixedly connected with top plates. There are a total of sixteen storage bins opened on the two top plates. There are eight storage bins opened on one top plate. Two storage bins are in a group. Two fixing rods are fixedly connected to the inside of each storage bin. Two sliders that are slidably connected to the storage bins are slidably penetrated on the two fixing rods inside the storage bin. Two sliders are in a group. Two springs are fixedly connected between the slider and the storage bin. A rotating shaft is rotatably connected between each group of sliders. Airbag wheels are fixedly sleeved on the rotating shafts. An arc-shaped groove is opened between each group of storage bins. One side of the slider is provided with a gas injection component for continuously injecting gas to support the alignment component.
[0012] Preferably, the gas injection component includes a reciprocating lead screw rotatably connected to one side of one of the sliders in each group of sliders. A stop block is fixedly connected to one side of the reciprocating lead screw. A lead screw nut is threadedly sleeved on the reciprocating lead screw. An expansion rod is fixedly connected to the lead screw nut. A support frame is fixedly connected to one side of the top plate close to the reciprocating lead screw. An air pump is fixedly connected to the bottom of the top plate and close to one side of the support frame. An air injection rod that is slidably penetrated between the support frame is fixedly connected to the expansion rod. The air injection rod is slidably penetrated through the air pump.
[0013] Preferably, the air outlet ends of the eight air guide cylinders on the two side plates close to the electric rotating rod are fixedly communicated with folding airbags. Four of the folding airbags are in a group. Guide soft plates are fixedly connected to one side of the two groups of folding airbags.
[0014] Preferably, the rotating shaft and the reciprocating lead screw are fixedly connected. The airbag wheel has a double inclined surface structure on both sides.
[0015] Preferably, the air outlet end of the air pump is fixedly communicated with a ventilation hose. The other end of the ventilation hose is fixedly communicated with the air inlet end of the air guide cylinder.
[0016] Preferably, a number of support columns fixedly connected to the two side plates are fixedly connected to both sides of the base.
[0017] The present invention has the following beneficial effects:
[0018] 1. By setting up the conveying components and setting the fixing ring and blade roller on the electric rotating rod, the glass can be transported with the minimum contact surface. This design greatly reduces the contact area between the glass and the conveying device to prevent the large area of dust and dirt on the roller from adhering to the glass product during transportation. It can also prevent the risk of scratches or breakage due to friction caused by excessive contact area, thereby ensuring the integrity of the glass and improving the safety and quality of glass transportation. It is especially suitable for the transportation of glass products with extremely high surface quality requirements.
[0019] 2. By setting up the vibration guide assembly, the lifting cylinder can be adjusted in height according to the weight and conveying status of the glass to ensure stable contact between the airbag wheel and the glass. The slider, spring and rotating shaft in the storage bin cooperate to enable the airbag wheel to adapt to the vibration generated during glass transportation. When the glass vibrates, the vibration is first dispersed and absorbed by the airbag wheel, and then the slider slides on the fixed rod and compresses the spring, converting the vibration energy into the elastic potential energy of the spring, thereby effectively buffering and eliminating the vibration.
[0020] 3. By setting up the correction component, when the glass is deviated during transportation, the movement of the slider drives the reciprocating screw to rotate, so that the screw nut drives the telescopic rod and the air pump to reciprocate in the air pump, inflates the air pump, and the folded air bag at the air outlet end of the air pump is inflated to push the guide soft plate to correct the glass clamp. This design can adjust the deviation of the glass in time to ensure that the glass is always transported along the predetermined track, improve the accuracy and consistency of glass transportation, and reduce transportation failures and product losses caused by glass deviation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main structure of a glass blade roller conveying device proposed by the present invention;
[0022] Figure 2 This is a bottom view structural schematic diagram of a glass blade roller conveying device proposed by the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the side plate and the top plate in the present invention;
[0024] Figure 4 It is a schematic diagram of the side structure of the side plate and the top plate in the present invention;
[0025] Figure 5 It is a structural schematic diagram of the vibration guide assembly in the present invention;
[0026] Figure 6 It is a structural schematic diagram of the air pumping assembly in the present invention;
[0027] Figure 7 It is a schematic diagram of the structure of the blade roller in the present invention;
[0028] Figure 8 is Figure 5 The enlarged structural schematic diagram of A in
[0029] Figure 9 is Figure 6 The enlarged structural schematic diagram of B in
[0030] In the figure: 1 base, 2 side plates, 3 support columns, 4 limit blocks, 5 electric rotating rods, 6 fixing rings, 7 blade rollers, 8 lifting cylinders, 9 top plates, 10 storage bins, 11 fixing rods, 12 springs, 13 sliders, 14 rotating shafts, 15 airbag wheels, 16 arc-shaped grooves, 17 reciprocating lead screws, 18 stoppers, 19 lead screw nuts, 20 telescopic rods, 21 support frames, 22 air pumps, 23 air pumping rods, 24 air guide cylinders, 25 ventilation hoses, 26 folding airbags, 27 guiding flexible plates. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0032] Embodiment 1:
[0033] Refer to Figures 1-4 and Figure 7 , a glass blade roller type conveying device, including a conveying component, a vibration guiding component and a rectifying component;
[0034] The conveying component is used to transport the glass through the smallest contact surface. The conveying component includes a base 1 and two side plates 2 fixedly connected to both sides of the top of the base 1;
[0035] A number of limit blocks 4 are fixedly connected to the base 1. Two limit blocks 4 form a group. Between each group of limit blocks 4, an electric rotating rod 5 rotatably connected between the two side plates 2 is rotatably connected. A number of fixing rings 6 are fixedly connected to the electric rotating rods 5. On one side of the fixing ring 6 and outside the electric rotating rod, a blade roller 7 is fixedly connected;
[0036] The vibration guiding component is used to buffer and eliminate the vibration generated during the glass conveying. The vibration guiding component includes eight lifting cylinders 8 fixedly connected to the sides of the two side plates 2 away from the electric rotating rod 5. Four lifting cylinders 8 are provided on one side plate 2;
[0037] The rectifying component is used to clamp and rectify the deviation generated during the glass conveying. The rectifying component includes eight air guide cylinders 24 fixedly connected to the two side plates 2. Four air guide cylinders 24 are provided on one side plate 2;
[0038] In this embodiment, when it is necessary to transport glass, the glass is placed on the blade roller 7. Since the blade roller 7 contacts the glass with the smallest contact surface, it is to prevent the glass from having a large contact area with the roller, and it is easy to accumulate dust and dirt on the surface, which will stick to the product surface during transportation, resulting in poor production. Moreover, this setting greatly reduces the friction area. For example, when transporting high-precision electronic display screen glass, this design can effectively reduce the risk of scratches or breakage on the glass surface, ensure the integrity of the glass, and improve the transportation safety and quality;
[0039] In addition, according to the size and transportation requirements of the glass, the electric rotating rods 5 rotatably connected between each group of limit blocks 4 can be independently controlled. For example, for small glass products, the rotation speed of some electric rotating rods 5 can be appropriately increased to speed up the transportation rhythm. For large glass plates, multiple electric rotating rods 5 can be adjusted to work together to transport smoothly at a suitable speed, thereby flexibly improving the transportation efficiency.
[0040] Embodiment Two:
[0041] Refer to Figures 3-6 and Figure 8 . Compared with Embodiment One, in this embodiment, four lifting cylinders 8 are in a group, and the tops of the two groups of lifting cylinders 8 are fixedly connected with top plates 9. There are a total of sixteen storage bins 10 opened on the two top plates 9, and there are a total of eight storage bins 10 on one top plate 9. Two storage bins 10 are in a group. Two fixing rods 11 are fixedly connected inside the storage bins 10. Two sliders 13 that are slidably connected with the storage bins 10 are slidably penetrated on the two fixing rods 11 inside the storage bins 10. Two sliders 13 are in a group. Two springs 12 are fixedly connected between the sliders 13 and the storage bins 10. A rotating shaft 14 is rotatably connected between each group of sliders 13, and airbag wheels 15 are fixedly sleeved on the rotating shafts 14. An arc-shaped groove 16 is opened between each group of storage bins 10. One side of the slider 13 is provided with an air injection component for continuously inflating and supporting the alignment component.
[0042] The rotating shaft 14 is fixedly connected with the reciprocating lead screw 17, and the airbag wheel 15 has a double-bevel structure on both sides.
[0043] In this embodiment, before the glass is transported, according to the weight of the glass, the height of the top plate 9 is adjusted by the lifting cylinder 8 so that the airbag wheel 15 is in stable contact with the glass. When the glass vibrates during transportation, the vibration is transmitted to the airbag wheel 15. First, the airbag wheel 15 absorbs and disperses the vibration. At this time, the slider 13 slides on the fixing rod 11 and compresses the spring 12, converting the vibration energy into the elastic potential energy of the spring 12, thereby effectively buffering and eliminating the vibration.
[0044] In addition, since the airbag wheel 15 adopts a double inclined plane structure on both sides and contacts the glass with the smallest contact surface, it can cooperate with the blade roller 5 to prevent more dust and dirt from adhering to the glass while transporting the glass forward.
[0045] Embodiment Three:
[0046] Referring to Figures 3-6 and Figure 9 , compared with Embodiment One and Embodiment Two, in this embodiment, the air injection assembly includes a reciprocating lead screw 17 rotatably connected to one side of one of the sliders 13 in each group of sliders 13. A stop block 18 is fixedly connected to one side of the reciprocating lead screw 17. A lead screw nut 19 is sleeved on the reciprocating lead screw 17 in a threaded manner. A telescopic rod 20 is fixedly connected to the lead screw nut 19. A support frame 21 is fixedly connected to one side of the bottom plate 9 close to the reciprocating lead screw 17. An air pump 22 is fixedly connected to the bottom of the top plate 9 and close to one side of the support frame 21. An air injection rod 23 is fixedly connected to the telescopic rod 20 and is slidably connected through the support frame 21. The air injection rod 23 is slidably connected through the air pump 22.
[0047] The air outlet ends of the eight air guide cylinders 24 on the two side plates 2 close to the electric rotating rod 5 are all fixedly communicated with a folding airbag 26. Four of the folding airbags 26 are in a group. One side of the two groups of folding airbags 26 is fixedly connected with a guiding soft plate 27.
[0048] The air outlet end of the air pump 22 is fixedly communicated with an air vent hose 25. The other end of the air vent hose 25 is fixedly communicated with the air inlet end of the air guide cylinder 24.
[0049] In this embodiment, while the glass is being transported, the movement of the airbag wheel 15 drives the rotating shaft 14 to rotate. The rotating shaft 14 drives the reciprocating lead screw 17 to rotate. The rotation of the reciprocating lead screw 17 causes the lead screw nut 19 to move on it. The lead screw nut 19 drives the telescopic rod 20 and the air injection rod 23 to reciprocate in the air pump 22, thereby injecting air into the air guide cylinder 24.
[0050] Furthermore, the folding airbag 26 at the air outlet end of the air guide cylinder 24 inflates and expands, pushing the guiding soft plate 27 to clamp and align the glass in real time. For example, in an automated glass production line, when the glass is being transported at high speed, this system can monitor the glass transportation state in real time, timely adjust the deviation of the glass, ensure that the glass is always transported along the predetermined track, improve the accuracy and consistency of glass transportation, and reduce transportation failures and product losses caused by glass deviation.
[0051] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. A glass blade roller conveyor device, comprising a conveyor assembly, a vibration guide assembly and a correction assembly, characterized in that ; The conveying assembly is used to transport glass with a minimum contact surface, and the conveying assembly comprises a base (1) and two side plates (2) fixedly connected to both sides of the top of the base (1); A plurality of limit blocks (4) are fixedly connected to the base (1), two of the limit blocks (4) form a group, each group of the limit blocks (4) is rotatably connected to an electric rotating rod (5) rotatably connected to the two side plates (2), and a plurality of fixing rings (6) are fixedly connected to the electric rotating rod (5), and a blade roller (7) is fixedly connected to one side of the fixing ring (6) and located on the outer side of the electric rotating rod; The vibration guide assembly is used to buffer and eliminate vibrations generated during glass transportation, and the vibration guide assembly comprises eight lifting cylinders (8) fixedly connected to the two side panels (2) on the side away from the electric rotating rod (5), and four lifting cylinders (8) are arranged on one side panel (2); The correction component is used to clamp and correct the deviation generated during glass transportation. The correction component comprises eight air guide cylinders (24) fixedly connected to two side plates (2), and a total of four air guide cylinders (24) are arranged on one side plate (2).
2. A glass blade roller conveyor according to claim 1, characterized in that: Four lifting cylinders (8) form a group, the tops of two groups of lifting cylinders (8) are fixedly connected with top plates (9), the two top plates (9) are provided with storage bins (10) for a total of sixteen, one top plate (9) is provided with eight storage bins (10), two storage bins (10) form a group, the interiors of the storage bins (10) are fixedly connected with two fixing rods (11), and the two fixing rods (11) inside the storage bins (10) are penetrated with a sliding connection with the storage bins (10) A slider (13) is slidably connected between the sliders (13), two of the sliders (13) form a group, two springs (12) are fixedly connected between the sliders (13) and the storage bin (10), a rotating shaft (14) is rotatably connected between each group of the sliders (13), an airbag wheel (15) is fixedly sleeved on the rotating shaft (14), an arc groove (16) is opened between each group of the storage bins (10), and an inflation component for continuously inflating and supporting the correction component is arranged on one side of the slider (13).
3. A glass blade roller conveyor according to claim 2, characterized in that: The pumping assembly comprises a reciprocating screw (17) rotatably connected to one side of one of the sliders (13) of each group of sliders (13); a stopper (18) is fixedly connected to one side of the reciprocating screw (17); a screw nut (19) is threadedly sleeved on the reciprocating screw (17); a telescopic rod (20) is fixedly connected to the screw nut (19); a support frame (21) is fixedly connected to the bottom of the top plate (9) on one side close to the reciprocating screw (17); an air pump (22) is fixedly connected to the bottom of the top plate (9) and on one side close to the support frame (21); a pump rod (23) is fixedly connected to the telescopic rod (20) and is slidably connected to the support frame (21); the pump rod (23) and the air pump (22) are slidably connected to each other.
4. A glass blade roller conveying device according to claim 3, characterized in that: The air outlet ends of the eight air guide cylinders (24) on the two side panels (2) close to the electric rotating rod (5) are all fixedly connected to folding air bags (26), wherein four folding air bags (26) form a group, and one side of the two groups of folding air bags (26) is fixedly connected to a guide soft plate (27).
5. The glass blade roller conveying device according to claim 3, characterized in that: The rotating shaft (14) and the reciprocating screw (17) are fixedly connected, and the airbag wheel (15) is a double-bevel structure on both sides.
6. A glass blade roller conveyor according to claim 4, characterized in that: The air outlet end of the air pump (22) is fixedly connected to a ventilation hose (25), and the other end of the ventilation hose (25) is fixedly connected to the air inlet end of the air guide cylinder (24).
7. The glass blade roller conveyor according to claim 1, characterized in that: A plurality of support columns (3) are fixedly connected to both sides of the base (1) and are fixedly connected to the two side panels (2).
Citation Information
Patent Citations
Gate-type conveyor for flat glass
CN101875441A