Loading and unloading device, loading and unloading equipment and loading and unloading method
Through the combined design of the support mechanism, hoisting mechanism and lifting mechanism, the problem that the material tray in existing equipment cannot be loaded and unloaded at non-belt contact areas is solved, and efficient loading and unloading under specific working conditions is achieved, which improves production efficiency and space utilization.
Patent Information
- Application Number
- CN202510560887.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-04-30
AI Technical Summary
In the existing loading and unloading equipment, the lifting mechanism can only lift and lower the bottom of the lifting material tray that does not come into contact with the conveying belt, which makes it inconvenient for the product to be loaded and unloaded in some working conditions where it is required to not contact the non-belt contact parts.
The combination design of the support mechanism, the hoisting mechanism and the lifting mechanism is adopted. The support mechanism is used to support the first support part of the product, the hoisting mechanism is used to contact with the second support part of the product for lifting, and the lifting mechanism is used to contact with the first support part for lifting, so as to realize the loading and unloading of the product at the conveying belt part without contact.
Without contacting the conveying belt part, the smooth loading and unloading of the product is achieved, solving the problem of loading and unloading of traditional equipment under specific working conditions, and improving production efficiency and space utilization.
Smart Images

Figure CN120057603B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of automated loading and unloading production, and in particular to a loading and unloading device, loading and unloading equipment and a loading and unloading method. Background Art
[0002] With the development of 3C industry technology, the application of automated production has become increasingly common, and the loading and unloading of products has gradually tended to shift to automated loading and unloading. When loading and unloading products, in most cases, trays are used to transfer products. When loading, first use the conveyor belt to move the full tray filled with products to the loading station, then use the lifting mechanism to raise the full tray to one end of the conveyor mechanism, then use the conveyor mechanism to transfer the full tray to the unloading station, and finally use another lifting mechanism to lower the full tray for unloading to another conveyor belt.
[0003] However, in the existing loading and unloading equipment, after the conveyor belt transports the material tray to the loading station, when the lifting mechanism lifts the material tray at the loading station, or the lifting mechanism lifts the material tray down at the unloading station and places the material tray in front of the conveyor belt, only the part of the bottom of the material tray that is not in contact with the conveyor belt can be lifted up or down, and the part of the bottom of the material tray that is in contact with the conveyor belt cannot be lifted up or down. For some working conditions that require that the non-contact part of the conveyor belt cannot be contacted, it is not convenient to load and unload the product. Summary of the invention
[0004] Based on this, it is necessary to provide a loading and unloading device that can solve the above technical problems, a loading and unloading device including the loading and unloading device, and a loading and unloading method using the above loading and unloading equipment to load and unload products, in order to solve the above technical problems.
[0005] According to one aspect of the present application, a loading and unloading device is provided, comprising:
[0006] A supporting mechanism, the supporting mechanism is used to support a first supporting portion of a product so that the product is located at a first height;
[0007] a lifting mechanism, arranged adjacent to the supporting mechanism in a first horizontal direction, the lifting mechanism being used to contact with a second supporting portion of the product to lift the product from the first height to a second height higher than the first height, or to lower the product from the second height to the first height; wherein the first supporting portion and the second supporting portion are perpendicular to each other and located in the same plane;
[0008] The lifting mechanism is arranged adjacent to the jacking mechanism in a second horizontal direction perpendicular to the first horizontal direction. The lifting mechanism is used to contact the first supporting part to lift the product from the second height to a third height higher than the second height, or to lower the product from the third height to the second height.
[0009] In one embodiment, the lifting mechanism includes at least two lifting plates arranged oppositely along the first horizontal direction. The two lifting plates arranged oppositely along the first horizontal direction can be lifted and lowered together, and can approach or move away from each other along the first horizontal direction, so that the lifting plates can contact the first supporting part of the product when the product disengages from the supporting mechanism.
[0010] In one embodiment, all the lifting plates can also be controllably translated along the second horizontal direction.
[0011] In one embodiment, the jacking mechanism has a number of jacking members arranged at intervals and capable of being lifted and lowered together. Among all the jacking members, at least two jacking members are arranged at intervals along the second horizontal direction, so that the jacking mechanism can contact two second supporting parts opposite to the product.
[0012] In one embodiment, the lifting mechanism is arranged between two jacking members arranged at intervals along the second horizontal direction.
[0013] In one embodiment, the supporting mechanism (210) has a starting position and a jacking position arranged adjacent to each other in the second horizontal direction. The jacking mechanism and the lifting mechanism are both arranged at the jacking position, and the area covered by the starting position at least partially coincides with the area covered by the jacking position.
[0014] In one embodiment, the supporting mechanism includes two conveying lines arranged at intervals along the first horizontal direction. Each conveying line extends along the second horizontal direction to support one first supporting part corresponding to the product. The jacking mechanism and / or the lifting mechanism is / are located between the two conveying lines.
[0015] According to another aspect of the present application, there is provided a loading and unloading device, including a conveying device and two loading and unloading devices as described in any of the above solutions. The conveying device has a loading end and an unloading end arranged oppositely along the first horizontal direction. The two loading and unloading devices are arranged at intervals along the first horizontal direction. The loading end and the unloading end are respectively located above the two loading and unloading devices and at the position of the third height.
[0016] One of the loading and unloading devices is used to move the product from the first height to the loading end, the conveying device is used to transfer the product from the loading end to the unloading end, and the other loading and unloading device is used to move the product from the unloading end to the first height.
[0017] According to another aspect of the present application, a loading and unloading method is provided, including the following steps:
[0018] S1. Use the loading and unloading device to move the product from the first height to the third height higher than the first height to load the product onto the loading end of the conveying device;
[0019] S2. Use the conveying device to convey the product from the loading end to the unloading end of the conveying device;
[0020] S3. Use the other loading and unloading device to lower the product from the third height to the first height to unload the product from the loading end;
[0021] Among them, step S1 includes:
[0022] S11. Use the support mechanism of the loading and unloading device to support the first support part of the product to support the product at the first height;
[0023] S12. Use the lifting mechanism of the loading and unloading device to support the second support part of the product and lift the product from the first height to the second height higher than the first height; wherein, the second support plate is perpendicular to the first support part and is in the same plane as the first support part;
[0024] S13. Use the lifting mechanism of the loading and unloading device to support the first support part of the product and lift the product from the second height to the third height higher than the second height.
[0025] In one embodiment, step S3 includes the following steps:
[0026] S31. Use the lifting mechanism of the other loading and unloading device to support the first support part of the product and lower the product from the third height to the second height;
[0027] S32. Use the lifting mechanism of the other loading and unloading device to support the second support part of the product and lower the product from the second height to the first height to place the product on the support mechanism of the other loading and unloading device.
[0028] The above loading and unloading device and the loading and unloading equipment including the loading and unloading device are provided with a jacking mechanism adjacent to the support mechanism in the first horizontal direction and a lifting mechanism adjacent to the jacking mechanism in the second horizontal direction, so that the product can be jacked from the first height to the second height higher than the first height by the jacking mechanism, or the product can be lowered from the second height to the first height. In this case, when the product is separated from the support mechanism, the lifting mechanism can be used to contact the first support part for contacting the support mechanism, so as to lift the product from the second height to the third height higher than the second height, thus completing the loading; or the lifting mechanism can be used to hold the first support part and descend from the third height to the second height, so as to prepare for the jacking mechanism to lower the product to the support mechanism. In this way, when loading and unloading using the loading and unloading device provided in the present application or the loading and unloading equipment including the loading and unloading device, the lifting mechanism can hold the conveyor belt contact part at the bottom of the product for loading or unloading, solving the technical problem that it is inconvenient to load and unload the product in some working conditions where it is required not to contact non-belt contact parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The isometric view of the loading and unloading equipment provided by an embodiment of the present application.
[0030] Figure 2 The side view of the loading and unloading device provided by an embodiment of the present application Figure 1 .
[0031] Figure 3 The plan view of the product provided by an embodiment of the present application.
[0032] Figure 4 The isometric view of the loading and unloading device provided by an embodiment of the present application.
[0033] Figure 5 The partial structural view of the loading and unloading device provided by an embodiment of the present application.
[0034] Figure 6 The structural view of the lifting mechanism in the loading and unloading device provided by an embodiment of the present application.
[0035] Figure 7 The side view of the loading and unloading device provided by an embodiment of the present application Figure 2 .
[0036] Figure 8 The side view of the loading and unloading device provided by an embodiment of the present application Figure 3 .
[0037] Figure 9 The side view of the loading and unloading device provided by an embodiment of the present application Figure 4 .
[0038] Figure 10 Side view of the loading and unloading device provided by an embodiment of the present application Figure 5 。
[0039] Figure 11 Side view of the loading and unloading device provided by an embodiment of the present application Figure 6 。
[0040] Figure 12 Side view of the loading and unloading device provided by an embodiment of the present application Figure 7 。
[0041] Explanation of reference numerals:
[0042] 10. Loading and unloading equipment; 11. Loading station; 12. Unloading station; 13. First height; 14. Second height; 15. Third height; 100. Conveying device; 101. Loading end; 102. Unloading end; 110. Material distributing mechanism; 111. Material distributing part; 120. Material shifting mechanism; 200. Loading and unloading device; 210. Supporting mechanism; 211. Conveyor line; 220. Lifting mechanism; 221. Second lifting cylinder; 222. Left and right telescopic cylinder; 223. Lifting plate; 224. Front and back telescopic cylinder; 230. Jacking mechanism; 231. First lifting cylinder; 232. Jacking part; 240. Blocking mechanism; 241. Third lifting cylinder; 242. Blocking block; 30. Product; 31. First supporting part; 32. Second supporting part. Detailed implementation manners
[0043] In order to make the above objects, features and advantages of the present application more obvious and understandable, the following describes in detail the specific implementation manners of the present application with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.
[0044] In the description of the present application, it should be understood that if there are terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the orientation or positional relationship indicated by these terms is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0045] In addition, if the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of this application, if the term "a plurality of" appears, "a plurality of" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0046] In this application, unless otherwise clearly specified and defined, if terms such as "installed", "connected", "joined", "fixed", etc. appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0047] In this application, unless otherwise clearly specified and defined, if there is a description such as a first feature being "on" or "under" a second feature, the meaning can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature can be that the first feature is directly above or obliquely above the second feature, or simply means that the first feature has a higher horizontal height than the second feature. The first feature being "under", "beneath" and "underneath" the second feature can be that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower horizontal height than the second feature.
[0048] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there can also be an intermediate element. If an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. If so, the terms "vertical", "horizontal", "up", "down", "left", "right" and similar expressions used in this application are only for the purpose of illustration and do not represent the only implementation.
[0049] This application provides a loading and unloading device and a loading and unloading equipment including the loading and unloading device. The loading and unloading equipment is used to load products so that the products can be taken away by a manipulator or manually for defect detection or processing, and unload the products after the detection or processing is completed, so that the products after the detection can flow out of the production line; while the loading and unloading device is used to perform the loading or unloading of products.
[0050] Taking the loading and unloading device and the loading and unloading equipment below as an example for loading and unloading 3C (computer, communication, consumer) products, the structures of the loading and unloading device and the loading and unloading equipment in this application will be described. It can be understood that in other embodiments, the loading and unloading device and the loading and unloading equipment of this application are not limited to only loading and unloading 3C products, and can also be used for loading or unloading any product, which is not limited here.
[0051] Referring to Figure 1 , Figure 1 , which shows a schematic diagram of the loading and unloading equipment 10 in an embodiment of this application. The loading and unloading equipment 10 provided in an embodiment of this application includes a conveying device 100 and two loading and unloading devices 200. The conveying device 100 has a loading end 101 and a unloading end 102 arranged opposite to each other along the first horizontal direction (the X direction shown in the figure). The two loading and unloading devices 200 are arranged at intervals along the first horizontal direction. The loading end 101 and the unloading end 102 are respectively located above the two loading and unloading devices 200. One of the loading and unloading devices 200 is located at the loading station 11, which is used to transfer the product 30 from the first height 13 to the loading end 101 of the conveying device 100. The conveying device 100 is used to transfer the product 30 from the loading end 101 to the unloading end 102. The other loading and unloading device 200 is located at the unloading station 12, which is used to move the product 30 from the unloading end 102 to the first height 13.
[0052] It can be combined with Figure 1 and Figure 2 to see that both the loading end 101 and the unloading end 102 are located at the position of the third height 15 higher than the first height 13. Therefore, one of the loading and unloading devices 200 is used to lift the product 30 from the first height 13 to the third height 15 for loading, and the other loading and unloading device 200 is used to lower the product 30 from the third height 15 to the first height 13 for unloading.
[0053] In the embodiment of this application, the structures of the two loading and unloading devices 200 are exactly the same. Specifically, as Figure 2 shown, the loading and unloading device 200 includes a support mechanism 210 and a lifting mechanism 220. The support mechanism 210 is used to support the first support part 31 of the product 30 (as shown in Figure 3 ), so that the product 30 is located at the first height 13. The lifting mechanism 220 is arranged adjacent to the support mechanism 210. The lifting mechanism 220 is used to lift the product 30 to the third height 15 (that is, to the position of the loading end 101), or to lower the product 30 from the third height 15 (that is, from the position of the unloading end 102).
[0054] It can be understood that the product 30 can be directly lifted by the lifting mechanism 220, or the product 30 can be placed in a tray and the tray can be lifted by the lifting mechanism 220. The first support portion 31 is located at the bottom of the tray, which is not limited herein.
[0055] More specifically, Figure 4 In the embodiment shown in, the support mechanism 210 includes two conveying lines 211 arranged at intervals along the first horizontal direction. Each conveying line 211 extends along a second horizontal direction perpendicular to the first horizontal direction (the Y direction shown in the figure), so that the support mechanism 210 has a starting position and a lifting position arranged adjacent to each other along the second horizontal direction. The lifting mechanism 220 is located between the two conveying lines 211 and at the lifting position; correspondingly, as Figure 3 shown, the product 30 also has two first support portions 31 arranged at intervals. Therefore, each conveying line 211 can be used to support a corresponding first support portion 31 of the product 30, so that the product 30 is located at the first height 13. In some embodiments, the conveying line 211 can be a conveyor belt. Therefore, the conveying line 211 can support the first support portion 31 of the product 30 and convey the product 30 to the lifting position (i.e., above the lifting mechanism 220), and then the product 30 is lifted to the third height 15 by the lifting mechanism 220; or support the first support portion 31 of the product 30 and move the product 30 out of the blanking station 12.
[0056] However, as described in the background art, in the existing loading and unloading device 10, after the conveyor belt conveys the tray to the loading station 11, when the lifting mechanism 220 lifts the tray at the loading station 11, or when the lifting mechanism 220 lifts the tray and descends at the unloading station 12 and places the tray in front of the conveyor belt, it can only lift or lower the part of the bottom of the tray that is not in contact with the conveyor belt, and cannot lift or lower the part of the bottom of the tray that is in contact with the conveyor belt. For some working conditions that require not to contact the non-belt contact part, it is not convenient to load and unload the product 30.
[0057] Therefore, to solve the above problems, please continue to refer to Figure 2 and Figure 4 , in the embodiment of the present application, the loading and unloading device 200 further includes a lifting mechanism 230. The lifting mechanism 230 is at least partially adjacent to the support mechanism 210 in the first horizontal direction (that is, the projection areas of the lifting mechanism 230 and the support mechanism 210 on the horizontal plane at least partially overlap). It is used to cooperate with the second support portion 32 of the product 30 (such as Figure 3Contact as shown in [Figure X] to lift the product 30 from the first height 13 to a second height 14 that is higher than the first height 13 but lower than the third height 15, or to lower the product 30 from the second height 14 to the first height 13; as can be seen from the figure, the first support part 31 and the second support part 32 are perpendicular to each other and lie in the same plane.
[0058] Thus, with the above arrangement, during loading, the lifting mechanism 230 can first lift the second support part 32 of the product 30 to disengage the product 30 from the support line and raise it to the second height 14, and then the lifting mechanism 220 contacts the first support part 31 of the product 30 that is used to contact the support mechanism 210 to lift the product 30 from the second height 14 to the third height 15, thereby completing the loading; or the lifting mechanism 220 can first lift the first support part 31 of the product 30 from the third height 15 to the second height 14, and then the lifting mechanism 230 supports the second support part 32 of the product 30 to lower it from the second height 14 to the first height 13, so that the first support part 31 of the product 30 contacts the support line, thereby completing the unloading.
[0059] Specifically, in the structure of the lifting mechanism 230, as Figure 5 shown, in one embodiment, the lifting mechanism 230 includes a first lifting cylinder 231 and a plurality of lifting members 232 connected to the first lifting cylinder 231. The plurality of lifting members 232 are spaced apart and can be lifted and lowered together under the drive of the first lifting cylinder 231; among all the lifting members 232, at least two lifting members 232 are spaced apart along the second horizontal direction, and the product 30 correspondingly also has two second contact parts spaced apart along the second horizontal direction, so that the lifting mechanism 230 can contact the two second contact parts of the product 30 that are spaced apart.
[0060] Exemplarily, Figure 5 in the embodiment shown in [Figure X], there are three lifting members 232. One of the three lifting members 232 is spaced apart from the other two lifting members 232 in the second horizontal direction, and the remaining two lifting members 232 are spaced apart along the first horizontal direction. One of the lifting members 232 is used to contact one of the second support parts 32 of the product 30, and the other two lifting members 232 are used to contact the other second support part 32 of the product 30. Of course, the number of lifting members 232 can be two, four, etc., as long as the lifting members 232 do not contact the parts of the product 30 other than the second contact parts.
[0061] In the structure of the lifting mechanism 220, as in Figure 6In one embodiment shown, the lifting mechanism 220 includes a second lifting cylinder 221, at least two left and right telescopic cylinders 222 symmetrically arranged along the first horizontal direction, and at least two lifting plates 223 arranged oppositely along the first horizontal direction. The left and right telescopic cylinders 222 are connected to the second lifting cylinder 221, and each lifting plate 223 is connected to a corresponding left and right telescopic cylinder 222, so that the left and right telescopic cylinders 222 and all the lifting plates 223 can be lifted and lowered under the drive of the second lifting cylinder 221, and the two lifting plates 223 arranged oppositely along the first horizontal direction can approach or move away from each other along the first horizontal direction under the drive of the left and right telescopic cylinders 222. When the product 30 is separated from the support mechanism 210, the two lifting plates 223 can move away from each other and be in an open state, so that the first support part 31 of the product 30 can be lifted from the second height 14 to the third height 15, or lowered from the third height 15 to the second height 14.
[0062] It can be seen that during the entire loading or unloading process, neither the support mechanism 210, the lifting mechanism 230 nor the lifting mechanism 220 contacts the middle part of the bottom of the product 30. Therefore, the technical problem of inconvenient loading and unloading of the product 30 in some working conditions where non-belt contact parts are not allowed to be contacted is solved.
[0063] Preferably, the lifting mechanism 230 and / or the lifting mechanism 220 are located between two conveyor lines 211 in the support mechanism 210. Thus, the space can be fully utilized, and the space of the loading and unloading lifting device is relatively saved.
[0064] Furthermore, on the basis of the above embodiment, as Figure 6 shown, the lifting mechanism 230 is also set at the lifting position, and the lifting mechanism 220 is at least partially adjacent to at least part of the lifting mechanism 230 in the second horizontal direction (that is, the projection areas of the lifting mechanism 220 and the lifting mechanism 230 on the horizontal plane at least partially overlap in the second horizontal direction); preferably, the lifting mechanism 220 is arranged between two lifting members 232 arranged at intervals in the second horizontal direction; more preferably, the lifting mechanism 220 further includes a front and rear telescopic cylinder 224, the front and rear telescopic cylinder 224 is connected to the second lifting cylinder 221, and the left and right telescopic cylinders 222 are connected to the front and rear telescopic cylinders 224. In this way, on the premise that the second lifting cylinder 221 can lift the front and rear telescopic cylinders 224, the left and right telescopic cylinders 222 and the lifting plates 223 together, and the left and right telescopic cylinders 222 can drive the two lifting plates 223 to approach or move away from each other, the front and rear telescopic cylinders 224 can also drive the left and right telescopic cylinders 222 and the lifting plates 223 to translate together along the second horizontal direction.
[0065] As a further improvement, the area covered by the starting position of the supporting mechanism 210 at least partially overlaps with the area covered by the lifting position, so that the lifting mechanism 230 and the lifting mechanism 220 can be at least partially located within the area covered by the starting position, thereby saving more space in the second horizontal direction.
[0066] Thus, it can be seen that in the traditional structure, when the conveyor line 211 conveys the product 30 to move below the lifting mechanism 220, the length of the conveyor line 211 in the second horizontal direction needs to be twice the length of the product 30 in the second horizontal direction. However, by arranging the lifting mechanism 220 to be at least partially adjacent to the lifting mechanism 230 in the second horizontal direction at the lifting position, and preferably making the area covered by the starting position of the supporting mechanism 210 at least partially overlap with the area covered by the lifting position, more preferably arranging the lifting mechanism 220 between two lifting members 232 spaced apart in the second horizontal direction, and / or enabling the lifting plate 223 to be controllably translated in the second horizontal direction, so that the lifting plate 223 can move closer to the starting position of the supporting mechanism 210, thereby enabling the length of the conveyor line 211 in the second horizontal direction to only need to be 1.5 times or less the length of the product 30 in the second horizontal direction, or when the product is placed on the tray, the length of the conveyor line 211 in the second horizontal direction only needs to be 1.5 times or less the length of the tray in the second horizontal direction, thus saving more space of the loading and unloading device 200 in the second horizontal direction, which has obvious advantages under the increasingly high requirements for space utilization in industrial sites. Moreover, since the lifting plate 223 can move in the second horizontal direction, and the two lifting plates 223 arranged opposite to each other in the first direction can approach or move away from each other in the first horizontal direction, the lifting mechanism 220 can also lift products 30 of different sizes for loading or unloading, meeting the compatibility requirements for different product 30 sizes in industrial sites.
[0067] In addition, before the lifting mechanism 220 returns to the initial position while lifting the previous batch of products 30 for loading, in order to cache the next batch of products 30 waiting for loading, as Figure 4 and Figure 5 shown, a blocking mechanism 240 is further provided between the two conveyor lines 211. The blocking mechanism 240 includes a third lifting cylinder 241 and at least one blocking block 242. In the initial state, the blocking block 242 is located below the first height 13, and the product 30 can be conveyed from one end of the conveyor line 211 to the other end of the conveyor line 211 by the conveyor line 211. When it is necessary to block the product 30, the blocking block 242 rises to a position higher than the first height 13 under the drive of the third lifting cylinder 241, so that the product 30 can be blocked by the blocking block 242 at a certain position in the middle of the conveyor line 211, thereby realizing the caching of the next batch of products 30 waiting for loading.
[0068] Please continue to refer to Figure 1 In one embodiment, the conveying device 100 includes a material distributing mechanism 110 and a material pushing mechanism 120. The material distributing mechanism 110 includes two material distributing members 111 that are spaced apart along the second horizontal direction and can approach or move away from each other. Each material distributing member 111 extends along the first horizontal direction. Opposite ends of the material pushing mechanism 120 are respectively movably lapped on a corresponding material distributing member 111.
[0069] Combined with Figure 2 As shown, when the product 30 is transferred from the first height 13 to the third height 15 by one of the loading and unloading devices 200, the material distributing mechanism 110 starts to act. The two material distributing members 111 approach each other, and a part of each material distributing member 111 is inserted into the gap between two adjacent products 30 in a stack of products 30, so as to separate the adjacent two products 30. At this time, the material distributing member 111 supports the edge of the product 30 and can serve as a track for the movement of the product 30. One end of the material distributing member 111 is configured as a loading end 101, and the other end is configured as an unloading end 102. The material pushing mechanism 120 then pushes the product 30 to move, so that the product 30 can move along the material distributing member 111 from the loading end 101 to the unloading end 102. After the product 30 reaches the unloading end 102, the two material distributing members 111 move away from each other again, so that the product 30 on the material distributing mechanism 110 falls onto the lifting mechanism 220.
[0070] The embodiment of the present application also provides a loading and unloading method, which can be implemented based on the loading and unloading device 10 described in the above embodiment. The following combines Figures 1 to 12 to introduce the steps of the loading and unloading method:
[0071] The first step S1: Use the loading and unloading device 200 to move the product 30 from the first height 13 to the third height 15 higher than the first height 13, so as to load the product 30 onto the loading end 101 of the conveying device 100. Specifically, this step includes the following steps:
[0072] S11: Use the support mechanism 210 of the loading and unloading device 200 to support the first support part 31 of the product 30, so as to support the product 30 at the first height 13. In this step, the product 30 can be directly placed at the starting position of the conveying line 211 of the support mechanism 210 by manual, or the support mechanism 210 can be docked with an AGV (Automated Guided Vehicle), and the AGV places the product 30 on the support mechanism 210. As Figure 2 shown, before the previous stack of products 30 is loaded, first, the blocking member can extend to a position higher than the first height 13, the conveying line 211 acts, and the product 30 is conveyed forward along the second horizontal direction to stop the next stack of products 30 waiting to be loaded on the conveying line 211; then, as Figure 7As shown, after the upper stack of products 30 on the lifting mechanism 220 is taken away, two lifting plates 223 on the lifting mechanism 220 that are opposite to each other along the first horizontal direction approach each other and descend below the first height 13; then, as Figure 8 shown, the blocking block 242 descends below the first height 13, and the conveyor line 211 continues to convey the product 30 to the jacking position at the end.
[0073] S12. Use the jacking mechanism 230 of the loading and unloading device 200 to support the second support part 32 of the product 30, and jack the product 30 from the first height 13 to a second height 14 higher than the first height 13. In this step, as Figure 9 shown, the product 30 is jacked to the second height 14 by the jacking mechanism 230, so that the product 30 is temporarily stored at the position of the second height 14. At this time, the first support part of the product 30 is separated from the conveyor line 211.
[0074] S13. Use the lifting mechanism 220 of the loading and unloading device 200 to support the first support part 31 of the product 30 at the jacking position, and jack the product 30 from the second height 14 to a third height 15 higher than the second height 14. In this step, as Figure 10 and Figure 11 shown, the lifting plates 223 of the lifting mechanism 220 rise, and the two lifting plates 223 arranged opposite to each other along the first horizontal direction move away from each other and are in an open state, so that the two lifting plates 223 can support the first support part 31 of the product 30 and rise from the second height 14 to the third height 15; at the same time, as Figure 12 shown, the blocking block 242 rises above the first height 13 again, and the next stack of products 30 is blocked and cached by the blocking block 242, completing one loading cycle.
[0075] The second step S2. Use the conveying device 100 to convey the product 30 from the loading end 101 to the unloading end 102 of the conveying device 100. In this step, as Figure 1 shown, first S21, make the two dividing parts 111 of the dividing mechanism 110 approach each other and insert into the gap between two adjacent products 30 to separate the topmost product 30 from the adjacent product 30, and then S22, use the dialing mechanism 120 to dial the product 30 from the loading end 101 to the unloading end 102, and the two dividing parts 111 of the dividing mechanism 110 move away from each other again, so that the product 30 falls onto the lifting mechanism 220 of another loading and unloading device.
[0076] Step S3. Use another loading and unloading device 200 to lower the product 30 from the third height 15 to the first height 13, so as to unload the product 30 from the unloading end 102. In this step, the specific sub-steps are completely opposite to the sub-steps in step S1. Specifically, the sub-steps are as follows: S31. Use the lifting mechanism 220 of another loading and unloading device 200 to support the first support part 31 of the product 30, and lower the product 30 from the third height 15 to the second height 14; S32. After the product 30 is lowered to the second height 14, the second support part 32 of the product 30 is supported by the lifting mechanism 230 of another loading and unloading device 200. At this time, the two oppositely arranged lifting plates 223 of the lifting mechanism 220 approach and contract with each other, and descend below the first height 13. At the same time, the lifting mechanism 230 lowers the product 30 from the second height 14 to the first height 13, so as to place the product 30 on the support mechanism 210 of another loading and unloading device 200. The first contact part of the product 30 is supported by the support line of another support mechanism 210, and finally the product 30 is output outside the device, thus completing the unloading process.
[0077] It can be seen that the loading and unloading device 200, the loading and unloading equipment 10 and the loading and unloading method of the present application realize the caching of the product 30 in a limited space, that is, reduce the equipment size and realize caching, eliminate the waiting during the feeding of the product 30, and improve the production efficiency; and different from the traditional loading and unloading device 200, it realizes that the parts of the lifting mechanism 220 and the conveyor belt supporting the product 30 are the same part, and has obvious advantages in the working conditions where it is required not to contact the non-conveyor belt contact parts during loading and unloading.
[0078] The technical features of the above embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0079] The above embodiments only represent several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several deformations and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.
Claims
1. A loading and unloading device, characterized in that, Comprising: A support mechanism (210), the support mechanism (210) includes two conveying lines (211) spaced along a first horizontal direction, and each conveying line (211) is used to support a first support portion (31) of the product (30) so that the product (30) is located at a first height (13); A lifting mechanism (230), located between the two conveying lines (211), the lifting mechanism (230) has at least two lifting members (232) spaced along a second horizontal direction perpendicular to the first horizontal direction and capable of lifting together, and the lifting mechanism (230) is used to contact a second support portion (32) of the product (30) to lift the product (30) from the first height (13) to a second height (14) higher than the first height (13), or to lower the product (30) from the second height (14) to the first height (13); wherein, the first support portion (31) and the second support portion (32) are perpendicular to each other and located in the same plane; A lifting and supporting mechanism (220), adjacent to the lifting mechanism (230) in the second horizontal direction perpendicular to the first horizontal direction, and the lifting and supporting mechanism (220) is used to contact the first support portion (31) to lift the product (30) from the second height (14) to a third height (15) higher than the second height (14), or to lower the product (30) from the third height (15) to the second height (14).
2. The loading and unloading device according to claim 1, characterized in that The lifting and supporting mechanism (220) includes at least two supporting plates (223) arranged oppositely along the first horizontal direction, and the two supporting plates (223) arranged oppositely along the first horizontal direction can lift together and can approach or move away from each other along the first horizontal direction so that the supporting plates (223) can contact the first support portion (31) of the product (30) when the product (30) disengages from the support mechanism (210).
3. The loading and unloading device according to claim 2, wherein All the supporting plates (223) can also be controllably translated along the second horizontal direction.
4. The loading and unloading device according to claim 1, characterized in that The lifting and supporting mechanism (220) is arranged between two lifting members (232) spaced along the second horizontal direction.
5. The loading and unloading device according to claim 1, wherein, The support mechanism (210) has a starting position and a lifting position adjacent to each other in the second horizontal direction, the lifting mechanism and the lifting and supporting mechanism are both arranged at the lifting position, and at least part of the area covered by the starting position coincides with the area covered by the lifting position.
6. The loading and unloading device according to any one of claims 1-5, characterized in that Each conveying line (211) extends along the second horizontal direction, and the lifting and supporting mechanism (220) is located between the two conveying lines (211).
7. A loading and unloading device, characterized in that, It includes a conveying device (100) and two loading and unloading devices as described in any one of claims 1 - 6. The conveying device (100) has a loading end (101) and an unloading end (102) oppositely arranged along the first horizontal direction. The two loading and unloading devices (200) are arranged at intervals along the first horizontal direction. The loading end (101) and the unloading end (102) are respectively located above the two loading and unloading devices (200) and at the position of the third height (15). One of the loading and unloading devices (200) is used to move the product (30) from the first height (13) to the loading end (101). The conveying device (100) is used to transfer the product (30) from the loading end (101) to the unloading end (102). The other loading and unloading device (200) is used to move the product (30) from the unloading end (102) to the first height (13).
8. The loading and unloading device according to claim 7, wherein, The conveying device (100) includes a material separating mechanism (110) and a material pushing mechanism (120). The material separating mechanism (110) includes two material separating members (111) arranged at intervals along the second horizontal direction and capable of approaching or separating from each other. Each material separating member (111) extends along the first horizontal direction. The opposite ends of the material pushing mechanism (120) are respectively movably lapped on a corresponding material separating member (111).
9. A loading and unloading method, characterized in that, The loading and unloading method is applied to the loading and unloading equipment as described in claim 7 or 8. The loading and unloading method includes the following steps: S1. Use the loading and unloading device (200) to move the product (30) from the first height (13) to the third height (15) higher than the first height (13) to load the product (30) onto the loading end (101) of the conveying device (100). S2. Use the conveying device (100) to convey the product (30) from the loading end (101) to the unloading end (102) of the conveying device (100). S3. Use the other loading and unloading device (200) to lower the product (30) from the third height (15) to the first height (13) to unload the product (30) from the unloading end (102). Among them, step S1 includes: S11. Use the supporting mechanism (210) of the loading and unloading device (200) to support the first supporting part (31) of the product (30) to support the product (30) at the first height (13). S12. Use the lifting mechanism (230) of the loading and unloading device (200) to support the second supporting part (32) of the product (30) and lift the product (30) from the first height (13) to the second height (14) higher than the first height (13). Among them, the second supporting part (32) is perpendicular to the first supporting part (31) and is in the same plane as the first supporting part (31). S13. Use the lifting mechanism (220) of the loading and unloading device (200) to support the first support part (31) of the product (30), and lift the product (30) from the second height (14) to a third height (15) higher than the second height (14).
10. The loading and unloading method according to claim 9, wherein Step S3 includes the following steps: S31. Use the lifting mechanism (220) of another loading and unloading device (200) to support the first support part (31) of the product (30), and lower the product (30) from the third height (15) to the second height (14); S32. Use the lifting mechanism (230) of another loading and unloading device (200) to support the second support part (32) of the product (30), and lower the product (30) from the second height (14) to the first height (13) to place the product (30) on the support mechanism (210) of another loading and unloading device (200).
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