Waste heat recovery heat treatment equipment for gear machining
By designing a waste heat recovery and treatment equipment for bevel gears, the uniform heating of bevel gear teeth is achieved by using heating conductors and sliding conductors, the problem of uneven heating of bevel gears in existing equipment is solved, and the strength and service life of the gears are improved.
Patent Information
- Application Number
- CN202510172666.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2045-02-17
AI Technical Summary
When existing gear processing equipment heats bevel gears, the cylindrical heating device cannot evenly heat the upper and lower parts of the bevel gears, resulting in uneven heat, which affects the strength and service life of the teeth.
A waste heat recovery and heat treatment equipment for gear processing is designed. The heating conductor and the sliding conductor are fully fitted with the bevel gear teeth. The multiple heating conductors and the sliding conductors are connected to each other head-to-tail, and the bevel gear teeth and alveolar are fully covered to achieve uniform heating.
Ensure that the teeth of bevel gears are heated evenly during heating, improve the strength during gear processing, prevent wear or breakage at low strength, and extend the service life of bevel gears.
Smart Images

Figure CN120060625A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gear processing, and more specifically, to a waste heat recovery heat treatment device for gear processing. Background Art
[0002] After the tooth profile of the gear is processed, it is necessary to further perform heat treatment on the tooth profile so that the gear obtains good comprehensive mechanical properties, improve the toughness and strength of the core, and at the same time improve the hardness and wear resistance of the tooth surface to adapt to complex working conditions, increase the carbon content of the tooth surface, and increase the surface hardness and wear resistance to meet the performance requirements of hard tooth surface and tough core of the gear, thereby improving the load-bearing capacity and service life of the gear.
[0003] Chinese Patent Application No. CN202111370438.5 relates to the technical field of gear processing, and in particular, to a waste heat recovery heat treatment device for gear processing and a gear processing process. It is mainly a waste heat recovery heat treatment device for gear processing, including a furnace body, and a waste heat recovery structure is wrapped outside the furnace body. The waste heat recovery structure includes a housing sleeved outside the furnace body and heat exchange tubes arranged between the inner wall of the housing and the outer wall of the furnace body, and a heat conduction medium is provided inside the housing.
[0004] In the above technical solution, it is possible to store and utilize the heated water source, or to use this hot water for subsequent cleaning needs, and the heat energy can be recycled to save energy. However, in the solution, the furnace body is cylindrical. When heating a general circular gear, uniform heating of the circular gear can be achieved. However, in real life, gears are diverse. When heating a bevel gear, due to the different sizes of the upper and lower end circular surfaces of the bevel gear, when the bevel gear is placed in the cylindrical shape for heating, the distances between the upper and lower ends of the bevel gear and the inner wall of the cylindrical shape are different, resulting in uneven heating of the upper and lower parts of the bevel gear, affecting the tooth profile strength of the upper and lower parts of the bevel gear. When used in the market, the different tooth profile strengths of the upper and lower teeth of the bevel gear will cause tooth wear or fracture at the part with lower strength of the bevel gear, affecting the normal use of the bevel gear. Summary of the Invention
[0005] The purpose of the present invention is to provide a waste heat recovery heat treatment device for gear processing to solve the problems raised in the above background art: In order to achieve the above purpose, the present invention provides the following technical solutions: A waste heat recovery heat treatment device for gear processing, including a housing. A fixed disk is fixedly installed inside the housing. A rotating groove is formed on the surface of the fixed disk. A number of rotating blocks matching the rotating groove are slidably connected inside the rotating groove. A bracket is fixedly installed on the top surface of any one of the rotating blocks. Two fixing plates are correspondingly fixedly installed on the inner side surface of any one of the brackets. A through chute is formed on the surface of the fixing plate. A sliding frame matching the chute is slidably connected inside the chute. A through sliding rod is slidably connected to the surface of the sliding frame. A slope block for squeezing the sliding rod to slide is fixedly installed on the inner side surface of any one of the brackets. The other end of the sliding rod is fixedly connected to a fixed frame. A rotating cylinder is rotatably connected inside the fixed frame. A heating guide piece is fixedly installed on the outside of the rotating cylinder. A sliding connection guide piece matching the heating guide piece is slidably connected inside the heating guide piece. A through guide rod is slidably connected to the surface of the fixed disk. A placing disk is fixedly installed on the top surface of the guide rod. A plug rod is fixedly installed in the middle of the surface of the placing disk. A bevel gear to be heated is placed on the surface of the placing disk.
[0006] By adopting the above technical solution, compared with the traditional heating cylinder, the device makes the heating guide piece and the sliding connection guide piece rotate to completely fit the tooth flanks of the bevel gear. Multiple heating guide pieces and sliding connection guide pieces are connected end to end with each other, completely covering the tooth flanks of the bevel gear and the tooth grooves between two tooth flanks, so that the tooth flanks of the bevel gear are evenly heated during the heating process, ensuring the strength during the bevel gear processing, preventing wear or fracture at the lower strength parts of the tooth flanks of the bevel gear, and thus extending the service life of the bevel gear.
[0007] Preferably, spring shafts are arranged on both end surfaces of the rotating cylinder. The rotating cylinder is rotatably connected to the fixed frame through the two spring shafts. A slot matching the sliding connection guide piece is formed inside the heating guide piece. The sliding connection guide piece is slidably connected to the heating guide piece through the slot.
[0008] By adopting the above technical solution, according to the slope change of the tooth flanks of the bevel gear, the heating guide piece drives the rotating cylinder and the spring shaft to rotate after being squeezed by the tooth flanks, so that the heating guide piece fits the tooth flanks of the bevel gear. Under the action of the spring shaft, the heating guide piece is applicable to tooth flanks with different slopes. At the same time, the heating guide piece and the sliding connection guide piece can heat tooth flanks with different slopes, increasing the functions of the device.
[0009] Preferably, a disk is fixedly installed on the bottom surface of the guide rod. A first spring for its reset is sleeved on the surface of the guide rod. One end of the first spring is fixedly connected to the surface of the disk. The other end of the first spring is fixedly connected to the bottom surface of the fixed disk.
[0010] By adopting the above technical solution, the first spring is used for the movement reset of the guide rod.
[0011] Preferably, a plurality of support rods are provided between the fixed disk and the outer shell. The fixed disk is fixedly connected to the inner bottom surface of the outer shell through the support rods. A circular groove is formed in the inner bottom surface of the rotating groove. A plurality of sliders matching the circular groove are slidably connected in the circular groove. The number of the sliders is the same as that of the rotating blocks, and the top surface of any one of the sliders is fixedly connected to the bottom surface of the corresponding rotating block.
[0012] Preferably, a ball head is fixedly installed at one end of the sliding rod. The ball head contacts the slope surface of the slope block. A second spring for its reset movement is sleeved on the surface of the sliding rod. One end of the second spring is fixedly connected to the surface of the sliding frame, and the other end of the second spring is fixedly connected to the ball head.
[0013] Preferably, a pressing plate is fixedly installed on the bottom surface of any one of the sliding frames. The pressing plate is L-shaped, and any one of the pressing plates is located below the placing disk.
[0014] Preferably, a slot is formed in the inner wall of the heating guide piece and is communicated with the slot. A rotating plate is rotatably connected in the slot. Elastic reset shafts are arranged on both sides of one end of the rotating plate. The rotating plate is rotatably connected to the slot through the elastic reset shafts. Two supports are fixedly installed on the surface of the rotating plate correspondingly. A sliding plate is rotatably connected between the two supports. Two fixed seats are fixedly installed on the surface of the sliding contact guide piece correspondingly. Rotating shafts are arranged between the two side surfaces of one end of the sliding plate and the two fixed seats. The sliding plate is rotatably connected to the fixed seats through the rotating shafts.
[0015] By adopting the above technical solution, the rotating plate resets under the action of the elastic reset shaft, and the sliding plate follows the rotating plate to reset and drives the sliding contact guide piece to move towards the inside of the slot.
[0016] Preferably, an electric telescopic rod is fixedly installed on the inner top surface of the outer shell. A controller is fixedly installed on the surface of the outer shell. The electric telescopic rod is electrically connected to the controller through a wire. A heating button is arranged on the surface of the outer shell. The heating button is used to control the heating guide piece and the sliding contact guide piece to heat the tooth flanks of the bevel gear. A scale is arranged on the surface of the fixed disk.
[0017] By adopting the above technical solution, manually adjust the rotating block so that the rotating block rotates in the rotating groove and drives the bracket, the fixing plate, the sliding frame, the sliding rod, the fixing frame, the spring shaft, the rotating cylinder, the heating guide piece and the sliding contact guide piece to move. Observe the scale in real time to make the heating guide piece correspond to the tooth flanks.
[0018] Preferably, two matching clamps are arranged outside the fixed disk. Clamping blocks are fixedly installed on the inner side surfaces of the two clamps. Clamping grooves matching the clamping blocks are formed on the outer surface of any one of the rotating blocks. A locking wire for locking is arranged on the surfaces of the two clamps together.
[0019] By adopting the above technical solution, according to the degree between the number of teeth, manually adjust the rotating block, so that the rotating block rotates in the rotating groove, driving the bracket, fixed plate, sliding frame, sliding rod, fixed frame, spring shaft, rotating cylinder, heating guide piece and sliding connection guide piece to move, making the heating guide piece correspond to the tooth, and then fastening the two clamps with locking wires. At this time, the clamping block is inserted into the clamping groove to fix the rotating block inside the rotating groove, which is applicable to the processing of bevel gears with different numbers of teeth.
[0020] Preferably, a first through groove matching the pressing plate is formed on the surface of the placing disc, a second through groove matching the rotating block is formed on the surface of the fixed disc, the positions of the first through groove and the second through groove correspond to each other, a clamping seat is fixedly installed on the surface of the rotating cylinder, and a clamping block matching the clamping seat is fixedly installed on the surface of the heating guide piece, and the clamping seat and the clamping block are clamped with each other.
[0021] By adopting the above technical solution, when the bending degree of the bevel gear tooth is different, the heating guide piece and the sliding connection guide piece suitable for the bending degree of the tooth are replaced by separating the clamping block and the clamping groove from each other, realizing the heating of bevel gears with different bending degrees of teeth and increasing the functionality of the equipment.
[0022] Compared with the prior art, the beneficial effects of the present invention are: 1) When the waste heat recovery heat treatment equipment for gear processing is in use, compared with the traditional heating cylinder, the equipment makes the heating guide piece and the sliding connection guide piece rotate to completely fit with the bevel gear teeth through rotation. A plurality of heating guide pieces and sliding connection guide pieces are connected end to end with each other, completely covering the bevel gear teeth and the tooth groove between the two teeth, so that the bevel gear teeth are evenly heated during the heating process, ensuring the strength during the bevel gear processing, preventing wear or fracture at the lower strength part of the bevel gear teeth, and thus extending the service life of the bevel gear.
[0023] 2) When the waste heat recovery heat treatment equipment for gear processing is in use, according to the slope change of the bevel gear teeth, the heating guide piece drives the rotating cylinder and the spring shaft to rotate after being extruded by the teeth, making the heating guide piece fit with the bevel gear teeth. Under the action of the spring shaft, the heating guide piece is applicable to teeth with different slopes. At the same time, the heating guide piece and the sliding connection guide piece can heat teeth with different slopes, increasing the function of the equipment.
[0024] 3) When this waste heat recovery heat treatment equipment for gear processing is in use, heating guide plates and sliding connection guide plates are installed according to the number of teeth of the same batch of bevel gears. During installation, first insert the rotating block into the rotating groove through the second through groove. At this time, the pressing plate moves to the lower part of the placing plate through the first through groove. According to the degree between the number of teeth, manually adjust the rotating block so that the rotating block rotates in the rotating groove, driving the bracket, fixed plate, sliding frame, sliding rod, fixed frame, spring shaft, rotating cylinder, heating guide plate and sliding connection guide plate to move, making the heating guide plate correspond to the tooth flanks. Then fasten the two clamps with locking wires. At this time, the clamping block is inserted into the clamping groove to fix the rotating block inside the rotating groove, which is applicable to the processing of bevel gears with different numbers of teeth.
[0025] 4) When this waste heat recovery heat treatment equipment for gear processing is in use, when the bending degree of the tooth flanks of the bevel gear is different, the heating guide plate and sliding connection guide plate suitable for the bending degree of the tooth flanks are replaced by separating the clamping block and the clamping groove, realizing the heating of bevel gears with different bending degrees of tooth flanks and increasing the functionality of the equipment. Brief Description of the Drawings
[0026] Figure 1 is the schematic diagram of the overall structure of the present invention; Figure 2 is the schematic diagram of the position structure of the guide rod and the disc of the present invention; Figure 3 is the schematic diagram of the position structure of the clamp and the locking wire of the present invention; Figure 4 is the schematic diagram of the position structure of the first through groove and the second through groove opened in the present invention; Figure 5 is the schematic diagram of the position structure of the fixed disc and the scale of the present invention; Figure 6 is of the present invention Figure 5 partial enlarged structure diagram of A in; Figure 7 is the schematic diagram of the position structure of the bracket and the fixed plate of the present invention; Figure 8 is the schematic diagram of the position structure of the sliding frame and the sliding rod of the present invention; Figure 9 is the exploded view of the card seat and the card block of the present invention; Figure 10 Schematic diagram of the position structure of the heating guide plate and the sliding connection guide plate of the present invention; Figure 11 is the cross-sectional schematic diagram of the heating guide plate and the sliding connection guide plate of the present invention; Figure 12 is the schematic diagram of the position structure of the rotating plate and the sliding plate of the present invention.
[0027] Description of reference numerals in the figure: 1. Outer shell; 2. Fixed plate; 3. Rotating groove; 4. Rotating block; 5. Bracket; 6. Fixed plate; 7. Sliding groove; 8. Sliding carriage; 9. Sliding rod; 10. Fixed frame; 11. Spring shaft; 12. Rotating cylinder; 13. Heating guide piece; 14. Sliding connection guide piece; 15. Guide rod; 16. Placing plate; 17. Inserting rod; 18. Bevel gear; 19. Disc; 20. First spring; 21. Support rod; 22. Circular groove; 23. Slide block; 24. Ramp block; 25. Ball head; 26. Second spring; 27. Pressing plate; 28. Groove; 29. Rotating plate; 30. Slot; 31. Elastic reset shaft; 32. Support; 33. Slide plate; 34. Fixed seat; 35. Rotating shaft; 36. Electric telescopic rod; 37. Controller; 38. Heating button; 39. Clamp; 40. Clamping block; 41. Clamping groove; 42. Scale; 43. First through groove; 44. Second through groove; 45. Locking wire; 46. Card seat; 47. Card block. Detailed implementation mode
[0028] Example 1: Please refer to Figure 1 - Figure 12A waste heat recovery heat treatment device for gear processing includes a shell 1, a fixed plate 2 is fixedly installed inside the shell 1, a rotating groove 3 is opened on the surface of the fixed plate 2, a plurality of rotating blocks 4 matching therewith are slidably connected inside the rotating groove 3, a bracket 5 is fixedly installed on the top surface of any rotating block 4, and two fixed plates 6 are correspondingly fixedly installed on the inner side surface of any bracket 5, a through-type slide groove 7 is opened on the surface of the fixed plate 6, a slide rack 8 matching therewith is slidably connected inside the slide groove 7, and a through-type slide rod 9 is slidably connected on the surface of the slide rack 8, and the slide rod 9 is used to fix The inner side of any bracket 5 is fixedly installed with a ramp block 24 for squeezing the sliding rod 9 to slide, and the other end of the sliding rod 9 is fixedly connected with the fixed frame 10. The internal rotation of the fixed frame 10 is connected with the rotating drum 12, and the outer side of the rotating drum 12 is fixedly installed with a heating guide 13. The heating guide 13 and the sliding guide 14 are conventional electric heating plates in the prior art. The internal sliding connection of the heating guide 13 is connected with a sliding guide 14 matched therewith. The surface of the fixed disk 2 is slidably connected with a through-type guide rod 15, and the top surface of the guide rod 15 is fixedly installed with a placement disk 16. A plug rod 17 is fixedly installed in the middle of the surface of the placement plate 16, and a bevel gear 18 to be heated is placed on the surface of the placement plate 16. The bevel gear 18 is a conventional bevel gear 18 in the prior art. According to the slope of the teeth of the bevel gear 18, the heating guide 13 is squeezed by the teeth to rotate with the rotating drum 12, and the teeth of the bevel gear 18 squeeze the rotating plate 29 to rotate with the sliding plate 33 so that the sliding guide 14 is driven out from the inside of the slot 30. A plurality of heating guides 13 and sliding guides 14 are connected end to end to each other, and the teeth of the bevel gear 18 and the tooth grooves between the two teeth are fully covered. The heating guide 13 and the sliding guide The guide vanes 14 work simultaneously to heat the teeth of the bevel gear 18 and the tooth grooves between the two teeth. Compared with the traditional heating cylinder, the device rotates the heating guide vanes 13 and the sliding guide vanes 14 to fully fit the teeth of the bevel gear 18. Multiple heating guide vanes 13 and sliding guide vanes 14 are connected to each other end to end to fully cover the teeth of the bevel gear 18 and the tooth grooves between the two teeth, so that the teeth of the bevel gear 18 are heated evenly during the heating process, ensuring the strength of the bevel gear 18 during the processing process, preventing wear or breakage at the low strength parts of the teeth of the bevel gear 18, and thereby extending the service life of the bevel gear 18.
[0029] Both ends of the rotary drum 12 are provided with spring shafts 11. The rotary drum 12 is rotationally connected to the fixed frame 10 through the two spring shafts 11. A slot 30 matching the sliding guide piece 14 is provided inside the heating guide piece 13. The sliding guide piece 14 is slidably connected to the heating guide piece 13 through the slot 30. According to the slope change of the teeth of the bevel gear 18, after the heating guide piece 13 is squeezed by the teeth, it drives the rotary drum 12 and the spring shafts 11 to rotate, so that the heating guide piece 13 fits with the teeth of the bevel gear 18. Under the action of the spring shafts 11, the heating guide piece 13 is applicable to teeth with different slopes. At the same time, the heating guide piece 13 and the sliding guide piece 14 can heat teeth with different slopes, increasing the functions of the device.
[0030] A disc 19 is fixedly installed on the bottom surface of the guide rod 15. A first spring 20 for its reset is sleeved on the surface of the guide rod 15. One end of the first spring 20 is fixedly connected to the surface of the disc 19, and the other end of the first spring 20 is fixedly connected to the bottom surface of the fixed disc 2. The first spring 20 is used for the movement reset of the guide rod 15.
[0031] A plurality of support rods 21 are arranged between the fixed disc 2 and the housing 1. The fixed disc 2 is fixedly connected to the inner bottom surface of the housing 1 through the support rods 21. A circular groove 22 is provided on the inner bottom surface of the rotating groove 3. A plurality of sliders 23 matching the circular groove 22 are slidably connected inside the circular groove 22. The number of the sliders 23 is the same as the number of the rotating blocks 4, and the top surface of any one of the sliders 23 is fixedly connected to the bottom surface of the corresponding rotating block 4.
[0032] A ball head 25 is fixedly installed at one end of the sliding rod 9. The ball head 25 contacts the slope surface of the slope block 24. A second spring 26 for its reset movement is sleeved on the surface of the sliding rod 9. One end of the second spring 26 is fixedly connected to the surface of the sliding frame 8, and the other end of the second spring 26 is fixedly connected to the ball head 25.
[0033] A pressing plate 27 is fixedly installed on the bottom surface of any one of the sliding frames 8. The pressing plate 27 is L-shaped. Any one of the pressing plates 27 is located below the placing plate 16. When the placing plate 16 moves downward, it drives a plurality of pressing plates 27 to move downward.
[0034] The inner wall of the heating guide piece 13 is provided with a slot 28 communicating with the slot 30. A rotating plate 29 is rotatably connected inside the slot 28. Elastic return shafts 31 are arranged on both sides of one end of the rotating plate 29. The rotating plate 29 is rotatably connected to the slot 28 through the elastic return shafts 31. Two supports 32 are fixedly installed on the surface of the rotating plate 29 correspondingly. A sliding plate 33 is rotatably connected between the two supports 32. Two fixed seats 34 are fixedly installed on the surface of the sliding contact guide piece 14 correspondingly. Rotating shafts 35 are arranged between the two surfaces on one end of the sliding plate 33 and the two fixed seats 34. The sliding plate 33 is rotatably connected to the fixed seats 34 through the rotating shafts 35. The rotating plate 29 is reset under the action of the elastic return shafts 31, and the sliding plate 33 follows the rotating plate 29 to reset and drives the sliding contact guide piece 14 to move into the slot 30.
[0035] An electric telescopic rod 36 is fixedly installed on the inner top surface of the housing 1. A controller 37 is fixedly installed on the surface of the housing 1. The controller 37 is a conventional programmable control device in the prior art. The electric telescopic rod 36 is electrically connected to the controller 37 through a wire. The electric telescopic rod 36 is a conventional electric control push rod in the prior art. A heating button 38 is arranged on the surface of the housing 1. The heating button 38 is a conventional heating button 38 in the prior art. The heating button 38 is used to control the heating guide piece 13 and the sliding contact guide piece 14 to heat the teeth of the bevel gear 18. A scale 42 is arranged on the surface of the fixed disk 2. The scale 42 is a conventional rounded corner scale in the prior art. Manually adjust the rotating block 4 so that the rotating block 4 rotates in the rotating slot 3 and drives the bracket 5, the fixing plate 6, the sliding frame 8, the sliding rod 9, the fixing frame 10, the spring shaft 11, the rotating cylinder 12, the heating guide piece 13 and the sliding contact guide piece 14 to move. Observe the scale 42 in real time so that the heating guide piece 13 corresponds to the teeth.
[0036] Usage steps of the present invention: When the waste heat recovery heat treatment equipment for gear processing is in use, before heating the bevel gear 18, first fix the rotating block 4 inside the rotating groove 3, then put the bevel gear 18 on the surface of the inserting rod 17 and place it on the surface of the placing plate 16. Operate the controller 37 to control the electric telescopic rod 36 to extend and act on the top surface of the bevel gear 18. As the electric telescopic rod 36 continues to extend, at this time, the bevel gear 18 and the placing plate 16 move downward, driving the guide rod 15 to move downward and stretching the first spring 20. During the downward movement of the placing plate 16, the placing plate 16 drives a plurality of pressing plates 27 to move downward. At this time, the sliding frame 8 follows the pressing plate 27 to move downward, driving the sliding rod 9 to move downward. The ball head 25 is squeezed by the slope block 24 and drives the sliding rod 9 to move towards the bevel gear 18, compressing the second spring 26. The sliding rod 9 moving towards the bevel gear 18 drives the fixing frame 10, the spring shaft 11, the rotating cylinder 12, the heating guide piece 13 and the sliding connection guide piece 14 to move. Before the heating guide piece 13 contacts the tooth flank of the bevel gear 18, since the heating guide piece 13 and the sliding connection guide piece 14 are squeezed by the tooth flank slope, according to the slope of the tooth flank of the bevel gear 18, at this time, the heating guide piece 13 rotates, driving the rotating cylinder 12 to rotate. When the heating guide piece 13 and the sliding connection guide piece 14 are completely attached to the tooth flank of the bevel gear 18, during the attachment process, the tooth flank of the bevel gear 18 first squeezes the rotating plate 29. After being squeezed, the rotating plate 29 drives the sliding plate 33 to rotate, causing the sliding connection guide piece 14 to move out of the slot 30. When the rotating plate 29 is received into the slot 28, at this time, the sliding connection guide piece 14 extends out, and the heating guide piece 13 and the sliding connection guide piece 14 contact the tooth flank of the bevel gear 18. Stop the electric telescopic rod 36 from working. A plurality of heating guide pieces 13 and sliding connection guide pieces 14 are connected end to end with each other, completely covering the tooth flank of the bevel gear 18 and the tooth groove between two tooth flanks. At this time, turn on the heating button 38, so that the heating guide piece 13 and the sliding connection guide piece 14 work simultaneously to heat the tooth flank of the bevel gear 18 and the tooth groove between two tooth flanks. After heating is completed, the electric telescopic rod 36 retracts, and the placing plate 16 resets under the action of the first spring 20, driving the bevel gear 18 to reset. Since the ball head 25 is on the slope surface of the slope block 24, at this time, the second spring 26 resets and drives the ball head 25 to move along the slope block 24 (at this time, the elastic force of the second spring 26 is greater than the gravity of the sliding frame 8 and the pressing plate 27 together and the sliding friction between the sliding frame 8 and the sliding groove 7). During the reset process of the sliding rod 9, it drives the sliding frame 8 to move upward for reset. The reset movement of the sliding rod 9 drives the fixing frame 10, the spring shaft 11, the rotating cylinder 12, the heating guide piece 13 and the sliding connection guide piece 14 to move for reset. At this time, the rotating plate 29 resets under the action of the elastic reset shaft 31, and the sliding plate 33 follows the rotating plate 29 to reset, driving the sliding connection guide piece 14 to move towards the inside of the slot 30. After the bevel gear 18 is reset, it is clamped and taken out by an existing clamping pliers. According to the slope of the tooth flank of the bevel gear 18, the heating guide piece 13 is squeezed by the tooth flank and rotates, driving the rotating cylinder 12 to rotate. The tooth flank of the bevel gear 18 then squeezes the rotating plate 29, driving the sliding plate 33 to rotate, causing the sliding connection guide piece 14 to move out of the slot 30.A plurality of heating guide plates 13 and sliding connection guide plates 14 are connected end to end with each other, completely covering the teeth of the bevel gear 18 and the tooth grooves between two teeth. The heating guide plates 13 and the sliding connection guide plates 14 work simultaneously to heat the teeth of the bevel gear 18 and the tooth grooves between two teeth. Compared with the traditional heating cylinder, this device rotates the heating guide plates 13 and the sliding connection guide plates 14 to be completely attached to the teeth of the bevel gear 18 through rotation. The plurality of heating guide plates 13 and the sliding connection guide plates 14 are connected end to end with each other, completely covering the teeth of the bevel gear 18 and the tooth grooves between two teeth, so that the teeth of the bevel gear 18 are evenly heated during the heating process, ensuring the strength during the processing of the bevel gear 18, preventing wear or fracture at the lower strength part of the teeth of the bevel gear 18, and thus extending the service life of the bevel gear 18; according to the slope change of the teeth of the bevel gear 18, after the heating guide plate 13 is extruded by the teeth, it drives the rotating cylinder 12 and the spring shaft 11 to rotate, so that the heating guide plate 13 is attached to the teeth of the bevel gear 18. Under the action of the spring shaft 11, the heating guide plate 13 is applicable to teeth with different slopes. At the same time, the heating guide plate 13 and the sliding connection guide plate 14 can heat teeth with different slopes, increasing the functions of the device.,
[0037] Embodiment 2: Please refer to Figure 1 - Figure 12 , the difference based on the combination of Embodiment 1 is that two matching clamps 39 are arranged outside the fixed disk 2. Clamping blocks 40 are fixedly installed on the inner sides of the two clamps 39. Clamping grooves 41 matching the clamping blocks 40 are formed on the outer surfaces of any one of the rotating blocks 4. A locking wire 45 for locking is arranged on the surfaces of the two clamps 39. First, insert the rotating block 4 into the rotating groove 3 through the second through groove 44. At this time, the pressing plate 27 moves to the lower part of the placing disk 16 through the first through groove 43. According to the degrees between the number of teeth, manually adjust the rotating block 4, so that the rotating block 4 rotates in the rotating groove 3, driving the bracket 5, the fixing plate 6, the sliding frame 8, the sliding rod 9, the fixing frame 10, the spring shaft 11, the rotating cylinder 12, the heating guide plate 13 and the sliding connection guide plate 14 to move, so that the heating guide plate 13 corresponds to the teeth, and then tighten the two clamps 39 through the locking wire 45. At this time, the clamping block 40 is inserted into the clamping groove 41 to fix the rotating block 4 inside the rotating groove 3, which is applicable to the processing of bevel gears 18 with different numbers of teeth.
[0038] A first through groove 43 matching the pressing plate 27 is formed on the surface of the placing disk 16. A second through groove 44 matching the rotating block 4 is formed on the surface of the fixed disk 2. The positions of the first through groove 43 and the second through groove 44 correspond to each other. A clamping seat 46 is fixedly installed on the surface of the rotating cylinder 12. A clamping block 47 matching the clamping seat 46 is fixedly installed on the surface of the heating guide plate 13. The clamping seat 46 and the clamping block 47 are clamped with each other. When the curvature of the teeth of the bevel gear 18 is different, the heating guide plate 13 and the sliding connection guide plate 14 suitable for the curvature of the teeth are replaced by separating the clamping block 40 and the clamping groove 41 from each other, realizing the heating of bevel gears 18 with different curvatures of teeth and increasing the functionality of the device.
[0039] Usage steps of the present invention: When the waste heat recovery heat treatment equipment for gear processing is in use, the bevel gears 18 produced by the factory are of different sizes, and the number of teeth and the curvature of the tooth flanks of the bevel gears 18 are both variable. According to the number of teeth of the same batch of bevel gears 18, heating guide pieces 13 and sliding connection guide pieces 14 can be installed according to the number of teeth of the same batch of bevel gears 18. When installing, first insert the rotating block 4 into the rotating groove 3 through the second through groove 44. At this time, the pressing plate 27 moves to the lower part of the placing plate 16 through the first through groove 43. According to the angle between the teeth, manually adjust the rotating block 4 so that the rotating block 4 rotates in the rotating groove 3 and drives the bracket 5, the fixing plate 6, the sliding frame 8, the sliding rod 9, the fixing frame 10, the spring shaft 11, the rotating cylinder 12, the heating guide piece 13 and the sliding connection guide piece 14 to move, so that the heating guide piece 13 corresponds to the tooth flanks. Then, fasten the two clamps 39 with the locking wire 45. At this time, the clamping block 40 is inserted into the clamping groove 41 to fix the rotating block 4 inside the rotating groove 3, which is applicable to the processing of bevel gears 18 with different numbers of teeth; when the curvature of the tooth flanks of the bevel gear 18 is different, the clamping block 40 and the clamping groove 41 are disengaged from each other, and the heating guide piece 13 and the sliding connection guide piece 14 suitable for the curvature of the tooth flanks are replaced to realize the heating of bevel gears 18 with different curvatures of tooth flanks, increasing the functionality of the equipment.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A waste heat recovery heat treatment device for gear processing, comprising a housing (1), characterized in that: A fixed plate (2) is fixedly installed inside the housing (1), a rotating groove (3) is provided on the surface of the fixed plate (2), a plurality of rotating blocks (4) matching therewith are slidably connected inside the rotating groove (3), a bracket (5) is fixedly installed on the top surface of any rotating block (4), two fixed plates (6) are correspondingly fixedly installed on the inner side surface of any bracket (5), a through-type sliding groove (7) is provided on the surface of the fixed plate (6), a matching sliding rack (8) is slidably connected inside the sliding groove (7), a through-type sliding rod (9) is slidably connected on the surface of the sliding rack (8), and a fixedly installed inner side surface of any bracket (5) is used for The sliding rod (9) is squeezed to slide on a slope block (24), the other end of the sliding rod (9) is fixedly connected to a fixed frame (10), the fixed frame (10) is internally rotatably connected to a rotating drum (12), a heating guide plate (13) is fixedly installed on the outer side of the rotating drum (12), the heating guide plate (13) is internally slidably connected to a sliding guide plate (14) matching therewith, the surface of the fixed disk (2) is slidably connected to a through-type guide rod (15), the top surface of the guide rod (15) is fixedly installed to a placement disk (16), an insertion rod (17) is fixedly installed in the middle of the surface of the placement disk (16), and a bevel gear (18) to be heated is placed on the surface of the placement disk (16).
2. The waste heat recovery heat treatment equipment for gear processing according to claim 1 is characterized in that: Spring shafts (11) are provided on both end surfaces of the rotating drum (12); the rotating drum (12) is rotatably connected to the fixed frame (10) via the two spring shafts (11); a slot (30) matching the sliding guide (14) is provided inside the heating guide (13); the sliding guide (14) is slidably connected to the heating guide (13) via the slot (30).
3. The waste heat recovery heat treatment equipment for gear processing according to claim 1 is characterized in that: A disc (19) is fixedly mounted on the bottom surface of the guide rod (15), and a first spring (20) for resetting the guide rod (15) is sleeved on the surface of the guide rod (15), one end of the first spring (20) is fixedly connected to the surface of the disc (19), and the other end of the first spring (20) is fixedly connected to the bottom surface of the fixed disk (2).
4. The waste heat recovery heat treatment equipment for gear processing according to claim 1 is characterized in that: A plurality of support rods (21) are arranged between the fixed disk (2) and the outer shell (1); the fixed disk (2) is fixedly connected to the inner bottom surface of the outer shell (1) via the support rods (21); a circular groove (22) is provided on the inner bottom surface of the rotating groove (3); a plurality of matching sliders (23) are slidably connected inside the circular groove (22); the number of the sliders (23) is the same as the number of the rotating blocks (4), and the top surface of any slider (23) is fixedly connected to the bottom surface of the corresponding rotating block (4).
5. The waste heat recovery heat treatment equipment for gear processing according to claim 1 is characterized in that: A ball head (25) is fixedly mounted on one end of the slide bar (9), and the ball head (25) contacts the slope surface of the ramp block (24). A second spring (26) for its reset movement is sleeved on the surface of the slide bar (9), and one end of the second spring (26) is fixedly connected to the surface of the slide bracket (8), and the other end of the second spring (26) is fixedly connected to the ball head (25).
6. The waste heat recovery heat treatment equipment for gear processing according to claim 5, characterized in that: A pressing plate (27) is fixedly mounted on the bottom surface of any one of the slide racks (8), wherein the pressing plate (27) is L-shaped, and any one of the pressing plates (27) is located below the placement tray (16).
7. The waste heat recovery heat treatment equipment for gear processing according to claim 2, characterized in that: The inner wall of the heating guide plate (13) is provided with a slot (28) connected to the slot (30); a rotating plate (29) is rotatably connected inside the slot (28); elastic reset shafts (31) are provided on both side surfaces of one end of the rotating plate (29); the rotating plate (29) is rotatably connected to the slot (28) via the elastic reset shaft (31); two supports (32) are fixedly mounted on the surface of the rotating plate (29); a slide plate (33) is rotatably connected between the two supports (32); two fixed seats (34) are fixedly mounted on the surface of the sliding guide plate (14); rotating shafts (35) are provided between both side surfaces of one end of the slide plate (33) and the two fixed seats (34); the slide plate (33) is rotatably connected to the fixed seats (34) via the rotating shaft (35).
8. The waste heat recovery heat treatment equipment for gear processing according to claim 1 is characterized in that: An electric telescopic rod (36) is fixedly mounted on the inner top surface of the housing (1); a controller (37) is fixedly mounted on the surface of the housing (1); the electric telescopic rod (36) is electrically connected to the controller (37) via a wire; a heating button (38) is provided on the surface of the housing (1); the heating button (38) is used to control a heating guide blade (13) and a sliding guide blade (14) to heat the teeth of a bevel gear (18); and a scale (42) is provided on the surface of the fixed disk (2).
9. The waste heat recovery heat treatment equipment for gear processing according to claim 1, characterized in that: Two matching clamps (39) are arranged outside the fixed plate (2), and a clamp block (40) is fixedly mounted on the inner side surfaces of the two clamps (39). A clamp groove (41) matching the clamp block (40) is provided on the outer surface of any one of the rotating blocks (4), and a locking wire (45) for locking is commonly arranged on the surfaces of the two clamps (39).
10. The waste heat recovery heat treatment equipment for gear processing according to claim 1, characterized in that: The surface of the placement plate (16) is provided with a first through groove (43) matching the pressure plate (27), the surface of the fixed plate (2) is provided with a second through groove (44) matching the rotating block (4), the first through groove (43) and the second through groove (44) are located correspondingly, the surface of the rotating drum (12) is fixedly provided with a holder (46), the surface of the heating guide plate (13) is fixedly provided with a block (47) matching the holder (46), and the holder (46) and the block (47) are mutually engaged.
Citation Information
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