A continuous strip steel automated pickling apparatus and method of use thereof
By introducing scraping, cooling, and drying components into the strip steel pickling equipment, the problems of rapid adjustment and pickling solution removal when using strip steel of different thicknesses are solved, achieving efficient pickling and rapid drying, and improving the applicability and efficiency of the equipment.
Patent Information
- Application Number
- CN202510251286.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2045-03-04
AI Technical Summary
Existing strip pickling equipment cannot quickly adjust for use with strips of different thicknesses, the pickling solution cannot be quickly scraped off, and the cooling effect is poor, resulting in reduced equipment applicability and efficiency.
A continuous automated pickling equipment for strip steel was designed, comprising a scraping assembly, a cooling assembly, and a drying assembly. The scraper head height is adjusted by an electric push rod, and the temperature is rapidly reduced using an arc-shaped cooling radiator and a semiconductor cooling block. Combined with a temperature sensor and controller, the pickling solution is regulated in real time and dried by a heating fan, ensuring pickling quality and efficiency.
It enables rapid adjustment of strip steel of different thicknesses, rapid scraping of pickling solution, rapid cooling in the pickling tank, and rapid drying of the strip steel surface, thus improving the applicability and efficiency of the equipment.
Smart Images

Figure CN120060865B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of strip steel pickling technology, specifically to a continuous automated strip steel pickling equipment and its usage method. Background Technology
[0002] With the rapid development of the steel industry, the requirements for steel quality are increasing. As an important component of steel products, the surface quality of strip steel directly affects the performance of subsequent processing and final products. Therefore, efficient and precise pickling of strip steel is particularly important. Continuous automated strip steel pickling equipment has emerged to meet this demand. However, existing strip steel pickling equipment cannot quickly adjust for use with strip steel of different thicknesses, and the pickling solution cannot be quickly scraped off, reducing the applicability of the pickling equipment.
[0003] The existing steel strip pickling equipment has the following drawbacks:
[0004] 1. Patent document CN118422214A discloses a strip steel pickling equipment, "comprising: an acid return shell fixedly connected to the right side surface of the strip steel pickling tank; a detachable closed top cover installed on the top outer surface of the strip steel pickling tank; and a strip steel conveying shell fixedly connected to the left side surface of the strip steel pickling tank; the top outer surface of the acid return shell is provided with an elastic squeezing scraping unit, the elastic squeezing scraping unit including a limiting plate, a sliding rod, and a semi-circular scraper. This invention allows the steel to be completely pickled from the strip steel pickling tank..." The other end moves out and overlaps the upper and lower surfaces of the steel with the semi-circular scraper. Then, the motor on the inner surface of the casing pulls the three pairs of tension anti-corrosion ropes, thereby bringing the semi-circular scraper closer to the middle. As the semi-circular scraper contracts, it squeezes the elastic strips on both sides of the semi-circular scraper and presses the squeezing soft strips on the inner wall of the elastic strips to the left and right sides of the steel. However, the existing strip steel pickling equipment cannot quickly adjust when using strip steel of different thicknesses, and the pickling solution cannot be quickly scraped off, reducing the applicability of the pickling equipment.
[0005] 2. Patent document CN109536980A discloses a strip steel pickling circulation device, "including a box, a conveyor rod, an acid spraying mechanism, a feeding mechanism, a drive mechanism, a collection mechanism, and a cleaning mechanism; multiple cleaning mechanisms are installed inside the box, multiple acid spraying mechanisms are installed at the top of the box, and a collection mechanism is installed inside the box. When the steel plate moves inside the box, one acid spraying mechanism sprays acid onto the surface of the steel plate, and one cleaning mechanism rotates to make the acid come into contact with the steel plate, removing the oxide film on the surface of the steel plate. The acid that has been used initially falls into the inside of a collection mechanism. At this time, the feeding mechanism inside the second acid spraying mechanism moves, drawing the acid from the inside of the collection mechanism back into the second acid spraying mechanism. The acid is then sprayed onto the surface of the steel plate again through the second acid spraying mechanism, and the cleaning mechanism cleans the steel plate again. The acid that has been used twice falls into the inside of another collection mechanism for reuse, effectively utilizing the acid." However, the existing strip steel pickling equipment cannot quickly cool down the pickling tank, reducing the stability of the pickling solution in the pickling tank and weakening the pickling effect.
[0006] 3. Patent document CN108580161B discloses a strip steel pickling and oiling equipment, "including a base on both sides, with a lifting cylinder fixed at the top of each base. The piston rod of the lifting cylinder faces downward, and a bearing assembly is connected to the lower end of the piston rod. A rotating shaft is installed in each bearing assembly on both sides, and an eccentric oiling roller is connected between the two rotating shafts. The eccentric oiling roller has a hollow cylindrical structure and is connected to the oil outlet of an oil tank through multiple oil delivery hoses. A notch is opened at the bottom of the eccentric oiling roller, and an oiling felt strip is installed in the notch, positioned above the strip steel. Its significant effect is that it can automatically control the oiling of the strip steel surface, save oil, and reduce uneven oil film thickness, which can be adaptively adjusted according to the required rust-preventive oil thickness for different specifications of strip steel." However, the pickling solution in existing strip steel pickling equipment cannot be cooled in time, which reduces the pickling quality of the strip steel.
[0007] 4. Patent document CN114717569B discloses a strip steel pickling and filtration device, "including a shell, a first belt, a second belt, a third belt, a fourth belt, and a fifth belt. A first drive motor is installed on one side of the shell, and a first drive wheel is installed at the output end of the first drive motor. Multiple transmission rollers are rotatably connected inside the shell, and a first driven wheel is installed at one end of each transmission roller. The multiple first driven wheels are connected by a second belt. The first drive wheel is connected by one of the first driven wheels on the first belt. Two negative pressure shafts are rotatably connected inside the shell. A second drive wheel is installed at the output end of the second drive motor. A connecting rod is slidably connected in a groove. A scraper is provided on the connecting rod, and one end of the scraper contacts the filter screen. Two collection grooves are installed on the front side of the shell. A partition is provided on the filter screen. A controller is installed on the shell. Four bases are installed on the bottom surface of the shell, effectively improving the working cleaning efficiency of the equipment." However, the existing strip steel pickling equipment cannot quickly dry the water stains on the surface of the strip steel after pickling, which increases the drying time and reduces the efficiency of the pickling equipment. Summary of the Invention
[0008] The purpose of this invention is to provide a continuous automated pickling equipment for strip steel and its usage method, so as to solve the technical problems mentioned in the background art, namely, the inability to quickly adjust the equipment when using strip steel of different thicknesses, and the inability to quickly scrape off the pickling solution, which reduces the applicability of the pickling equipment.
[0009] To achieve the above objectives, the present invention provides the following technical solution: a continuous automated pickling equipment for strip steel, comprising a shell, a door, a through opening, a hydraulic head, a first pressure head, a second pressure head, a pickling tank, a cleaning tank, and a scraping assembly. The outer wall of the shell is equipped with a door, and the outer wall of the shell has a through opening. The inner wall of the shell is equipped with a hydraulic head, and the output end of the hydraulic head is equipped with a first pressure head and a second pressure head. The inner wall of the shell is equipped with a pickling tank and a cleaning tank. The inner wall of the shell is equipped with a scraping assembly for scraping off excess pickling liquid from the surface of the strip steel. The inner wall of the shell is equipped with a cooling assembly, and the inner wall of the pickling tank is equipped with a temperature control assembly. Discharge pipes are installed through the outer walls of both the pickling tank and the cleaning tank.
[0010] The scraping assembly includes a first tank, a first motor, a first rod, an electric push rod, and a scraper head. The first tank, the first motor, the first rod, and the electric push rod are all located on the inner wall of the outer casing. A slide cylinder is installed on the outer wall of the first rod. An opening is opened at the bottom of the first tank. The scraper head passes through both ends of the opening, and the outer wall of the scraper head is connected to the outer wall of the slide cylinder. A slot is opened on the outer wall of the scraper head, and one end of the electric push rod can be inserted into the slot. A gear is installed at the output end of the first motor. A gear rack is installed on the outer wall of the scraper head, and the gear meshes with the gear rack. A scraper block is installed on the inner wall of the outer casing.
[0011] Preferably, the scraper block is located below the scraper head, and the slide cylinder moves via the support of the first rod.
[0012] Preferably, the cooling assembly includes a second chamber, an arc-shaped cooling radiator, a semiconductor cooling block, a water pump, a first water pipe, a second water pipe, a conical water distributor, and a third motor. The second chamber is located on the inner wall of the outer shell, the arc-shaped cooling radiator is located on the outer wall of the pickling tank, the semiconductor cooling block is located on the inner wall of the second chamber, the water pump penetrates through the outer wall of the second chamber, the first water pipe directly connects the output end of the water pump to the arc-shaped cooling radiator, the second water pipe connects the arc-shaped cooling radiator to the second chamber, a support box is installed on the inner wall of the second chamber, and the third motor is located on the inner wall of the support box. A collecting wheel is installed at the output end of motor #1. A pull rope is installed on the outer wall of the collecting wheel. A No. 3 opening is opened at the bottom of the support box. A No. 3 rod is installed on the inner wall of the support box. A No. 3 cylinder is installed on the outer wall of the No. 3 rod. A connecting rod is installed through the inner wall of the No. 3 opening, and the outer wall of the connecting rod is connected to the outer wall of the No. 3 cylinder. A conical water distributor is located on the outer wall of the connecting rod, and the conical water distributor is located below one end of the No. 2 water pipe. A No. 3 spring is installed on the outer wall of the connecting rod, and one end of the No. 3 spring is connected to the inner wall of the support box. One end of the pull rope is connected to the outer wall of the connecting rod.
[0013] Preferably, the No. 3 cylinder moves with the support of the No. 3 rod, and the connecting rod moves through the No. 3 opening and the No. 3 cylinder.
[0014] Preferably, the temperature control component includes a temperature sensor and a controller. The controller is installed on the outer wall of the housing, and the temperature sensor is installed on the inner wall of the pickling tank. The controller has a built-in processing module. The temperature sensor is electrically connected to the controller, and the cooling component is electrically connected to the controller. The temperature sensor is used to detect real-time temperature data in the pickling tank, and the processing module has built-in suitable temperature data in the pickling tank, which is 30℃~70℃.
[0015] Preferably, the real-time temperature data in the pickling tank is transmitted to the processing module. The processing module compares the real-time temperature data in the pickling tank with the suitable temperature data in the pickling tank. If the real-time temperature data in the pickling tank is greater than the suitable temperature data, it is set to a high temperature state. If the real-time temperature data in the pickling tank is within the suitable temperature data, it is set to a suitable temperature state. If the real-time temperature data in the pickling tank is less than the suitable temperature data, it is set to a low temperature state.
[0016] Preferably, a drying assembly is installed on the inner wall of the housing, which is used for rapid drying of the steel strip after pickling.
[0017] Preferably, the drying assembly includes a No. 5 box, an air inlet, an air outlet, a heating wire, a fan, an electric rod, and a cleaning head. The No. 5 box is located on the inner wall of the outer shell, the air inlet is located at the top of the No. 5 box, the air outlet is located at the bottom of the No. 5 box, the heating wire is located on the inner wall of the No. 5 box, the electric rod is located on the inner wall of the No. 5 box, the output end of the electric rod is equipped with a No. 6 rod, the inner wall of the air outlet is equipped with a No. 7 rod through a rotating shaft, and one end of the No. 7 rod is connected to the outer wall of the No. 6 rod through the rotating shaft. The cleaning head is located at one end of the No. 7 rod.
[0018] Preferably, the fan is located above the heating wire.
[0019] Preferably, the method of using the pickling equipment includes the following steps:
[0020] Step S1: After the strip steel passes through the pickling tank, excess pickling liquid is scraped off between the scraper block and the scraper head. When using strip steel of different thicknesses, the electric push rod moves so that one end moves out of the No. 1 slot. At this time, the No. 1 motor rotates and drives the gear to move. The gear moves and drives the rack to move. The rack moves and drives the scraper head to move. The scraper head moves and drives the slide cylinder to move. The slide cylinder moves and adjusts the height of the scraper head stably. After adjusting to the appropriate height, the electric push rod is inserted into the No. 1 slot to fix the scraper head. This realizes the function of quickly adjusting the pickling liquid when using strip steel of different thicknesses, thus improving the applicability of the pickling equipment.
[0021] Step S2: The water pump starts and draws water from tank number two into the arc-shaped cooling radiator through water pipe number one. At this time, the arc-shaped cooling radiator absorbs the temperature in the pickling tank, thus cooling it down. The water after absorbing the temperature is discharged into tank number two through water pipe number two. At this time, motor number three rotates, driving the collecting wheel to rotate. The rotation of the collecting wheel drives the pull rope to move. The movement of the pull rope drives the connecting rod to move. The movement of the connecting rod drives spring number three to move. The movement of spring number three causes the connecting rod to drive cylinder number three to move. The movement of cylinder number three causes the connecting rod to drive the conical water distributor to move. The movement of the conical water distributor disperses the water, allowing it to fall onto the semiconductor cooling block over a larger area for rapid cooling. This achieves the function of rapid cooling in the pickling tank, improving the stability of the pickling solution in the pickling tank, and enhancing the pickling effect.
[0022] Step S3: When the processing module detects a high temperature, it controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor continuously monitors the real-time temperature data in the pickling tank until the processing module detects a low temperature or a suitable temperature. When the processing module detects a suitable temperature, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor continues to monitor the real-time temperature data in the pickling tank until the processing module detects a low temperature or a high temperature. When the processing module detects a low temperature, it controls the cooling component to turn off. After the heating component turns off, the temperature sensor continues to monitor the real-time temperature data in the pickling tank until the processing module detects a high temperature or a suitable temperature. This achieves the function of timely cooling of the pickling solution to improve the pickling quality of the pickling equipment for strip steel.
[0023] Step S4: The fan rotates and generates suction to draw air into box number five through the air inlet. At this time, the air is heated by the heating wire and then blown onto the surface of the strip steel through the air outlet. At this time, the electric rod moves, which drives rod number six to move. The movement of rod number six drives the rotating shaft to rotate, which drives rod number seven to move. The movement of rod number seven drives the cleaning head to swing. The swinging of the cleaning head further cleans the water stains on the surface of the strip steel, realizing the function of quickly drying the water stains on the surface of the strip steel after pickling, reducing the drying time and improving the efficiency of the pickling equipment.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. This invention utilizes a scraper that removes excess pickling liquid from strip steel after it passes through an acid pickling tank. When using strip steel of different thicknesses, an electric push rod moves one end out of slot number one. At this time, a motor rotates, driving a gear to move. The gear moves, driving a rack to move. The rack moves, driving the scraper to move. The scraper moves, driving a slide cylinder to move. The slide cylinder moves, allowing the scraper to be adjusted to a stable height. After adjusting to the appropriate height, the electric push rod engages in slot number one to fix the scraper. This invention achieves the function of quickly adjusting the scraping liquid for strip steel of different thicknesses, thus improving the applicability of the acid pickling equipment.
[0026] 2. This invention uses a water pump to draw water from tank number two into an arc-shaped cooling radiator via pipe number one. The arc-shaped cooling radiator absorbs the temperature in the pickling tank, cooling it down. The cooled water is then discharged into tank number two via pipe number two. At this time, motor number three rotates, driving the collecting wheel to rotate. The rotating collecting wheel moves the pull rope, which in turn moves the connecting rod. The connecting rod moves the spring number three, which in turn moves the connecting rod and the cylinder number three. The cylinder number three moves the connecting rod and the conical water distributor head, which disperses the water, allowing it to fall onto the semiconductor cooling block over a larger area for rapid cooling. This achieves the functions of rapid cooling in the pickling tank, improving the stability of the pickling solution, and enhancing the pickling effect.
[0027] 3. This invention, through the installation of a processing module, detects a high temperature and controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor continuously monitors the real-time temperature data in the pickling tank until the processing module detects a low or suitable temperature. When the processing module detects a suitable temperature, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor continues to monitor the real-time temperature data in the pickling tank until the processing module detects a low or high temperature. When the processing module detects a low temperature, it controls the cooling component to shut down. After the heating component shuts down, the temperature sensor continues to monitor the real-time temperature data in the pickling tank until the processing module detects a high or suitable temperature. This achieves the function of timely cooling of the pickling solution and improving the pickling quality of the pickling equipment for steel strip.
[0028] 4. This invention utilizes a fan to generate suction, drawing air into chamber number five through the air inlet. The air is then heated by a heating wire and blown onto the strip surface through the air outlet. Simultaneously, the electric lever moves, causing lever number six to move, which in turn rotates the shaft, which in turn moves lever number seven. Lever number seven then causes the cleaning head to swing, further cleaning the water stains on the strip surface. This achieves rapid drying of water stains on the strip surface after pickling, reducing drying time and improving the efficiency of the pickling equipment. Attached Figure Description
[0029] Figure 1 This is a front view structural diagram of the present invention;
[0030] Figure 2 This is a schematic diagram of the right side structure of the present invention;
[0031] Figure 3 This is a schematic diagram of the scraper head structure of the present invention;
[0032] Figure 4 This is a schematic diagram of the arc-shaped cooling radiator structure of the present invention;
[0033] Figure 5 For the present invention Figure 4 A schematic diagram of structure A;
[0034] Figure 6 For the present invention Figure 2 A schematic diagram of the B structure;
[0035] Figure 7 This is a schematic diagram of the temperature control process of the present invention;
[0036] Figure 8 This is a schematic diagram of the cleaning structure of the present invention.
[0037] In the diagram: 1. Outer casing; 2. Controller; 3. Machine door; 5. Through-hole; 6. Hydraulic head; 7. Pressure head No. 1; 8. Pressure head No. 2; 9. Pickling tank; 10. Cleaning tank; 11. Box No. 1; 12. Motor No. 1; 13. Gear; 14. Rod No. 1; 15. Slide cylinder; 16. Scraper; 17. Inlet No. 1; 18. Slot No. 1; 19. Electric push rod; 20. Gear rack; 21. Box No. 5; 22. Air inlet; 23. Fan; 24. Heating wire; 25. Electric... 26. Pole; 27. Air outlet; 28. Pole No. 7; 29. Cleaning head; 20. Pole No. 6; 31. Box No. 2; 32. Water pump; 33. Water pipe No. 1; 34. Arc-shaped cooling radiator; 35. Water pipe No. 2; 36. Semiconductor cooling block; 37. Conical water distributor; 38. Support box; 39. Pole No. 3; 40. Cylinder No. 3; 41. Spring No. 3; 42. Inlet No. 3; 43. Motor No. 3; 44. Collection wheel; 45. Pull rope; 50. Temperature sensor; 51. Connecting rod. Detailed Implementation
[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0040] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand this according to the specific circumstances.
[0041] Example 1: Please refer to Figure 1 , Figure 2 and Figure 3This invention provides an embodiment of a continuous automated pickling equipment for strip steel, comprising a housing 1, a door 3, a through-hole 5, a hydraulic head 6, a first pressure head 7, a second pressure head 8, a pickling tank 9, a cleaning tank 10, and a scraping assembly. The door 3 is installed on the outer wall of the housing 1, and the through-hole 5 is provided on the outer wall of the housing 1. The hydraulic head 6 is installed on the inner wall of the housing 1, with the first pressure head 7 and the second pressure head 8 installed at the output end of the hydraulic head 6. The pickling tank 9 and the cleaning tank 10 are installed on the inner wall of the housing 1, and the scraping assembly is installed on the inner wall of the housing 1. The scraping assembly removes excess pickling liquid from the surface of the strip steel. The strip steel enters through the through-hole 5. The strip is placed inside the outer casing 1 and laid within the pickling tank 9 and cleaning tank 10. At this time, the hydraulic head 6 moves, driving the first pressure head 7 and the second pressure head 8 to move, pressing the strip into the pickling tank 9 and cleaning tank 10 for pickling. A cooling component is installed on the inner wall of the outer casing 1, and a temperature control component is installed on the inner wall of the pickling tank 9. Discharge pipes are installed through the outer walls of both the pickling tank 9 and the cleaning tank 10. A drying component is installed on the inner wall of the outer casing 1 for rapid drying of the strip after pickling. The scraping assembly includes a first box 11, a first motor 12, a first rod 14, an electric push rod 19, and a scraper head 16. The first box 11 is located on the inner wall of the outer casing 1, and the first motor 12 is located on the inner wall of the first box 11. The first rod 14 is located on the inner wall of the first box 11, and the electric push rod 19 is also located on the inner wall of the first box 11. A slide cylinder 15 is installed on the outer wall of the first rod 14. A first opening 17 is opened at the bottom of the first box 11. A scraper head 16 passes through both ends of the first opening 17, and the outer wall of the scraper head 16 is connected to the outer wall of the slide cylinder 15. A first slot 18 is opened on the outer wall of the scraper head 16, and one end of the electric push rod 19 can be inserted into the first slot 18. A gear 13 is installed at the output end of the first motor 12. A rack 20 is installed on the outer wall of the scraper head 16, and the gear 13 meshes with the rack 20. A scraper block is installed on the inner wall of the outer casing 1, located below the scraper head 16. The slide cylinder 15 passes through the first rod 14. The support moves, and after the strip steel passes through the pickling tank 9, excess pickling liquid is scraped off between the scraper block and the scraper head 16. When using strip steel of different thicknesses, the electric push rod 19 moves so that one end moves out of the first slot 18. At this time, the first motor 12 rotates and drives the gear 13 to move. The gear 13 moves and drives the rack 20 to move. The rack 20 moves and drives the scraper head 16 to move. The scraper head 16 moves and drives the slide cylinder 15 to move. The slide cylinder 15 moves and allows the scraper head 16 to be stably adjusted in height. After being adjusted to a suitable height, the electric push rod 19 is inserted into the first slot 18 to fix the scraper head 16. This realizes the function of quickly adjusting the pickling liquid when using strip steel of different thicknesses, thereby improving the applicability of the pickling equipment.
[0042] Example 2: Please refer to Figure 2 , Figure 4 and Figure 5One embodiment of the present invention provides a cooling assembly comprising a second chamber 30, an arc-shaped cooling radiator 33, a semiconductor cooling block 35, a water pump 31, a first water pipe 32, a second water pipe 34, a conical water distributor 36, and a third motor 42. The second chamber 30 is located on the inner wall of the outer shell 1, the arc-shaped cooling radiator 33 is located on the outer wall of the pickling tank 9, the semiconductor cooling block 35 is located on the inner wall of the second chamber 30, the water pump 31 penetrates through the outer wall of the second chamber 30, the first water pipe 32 directly connects the output end of the water pump 31 to the arc-shaped cooling radiator 33, and the second water pipe 34 connects the arc-shaped cooling radiator 33 to the second chamber 30. A support box 37 is installed on the inner wall of the second box 30. A third motor 42 is located on the inner wall of the support box 37. A collecting wheel 43 is installed at the output end of the third motor 42. A pull rope 44 is installed on the outer wall of the collecting wheel 43. A third opening 41 is opened at the bottom of the support box 37. A third rod 38 is installed on the inner wall of the support box 37. A third cylinder 39 is installed on the outer wall of the third rod 38. A connecting rod 50 is installed through the inner wall of the third opening 41, and the outer wall of the connecting rod 50 is connected to the outer wall of the third cylinder 39. A conical water distributor 36 is located on the outer wall of the connecting rod 50 and is located on the second water pipe 34. At one end, a No. 3 spring 40 is installed on the outer wall of the connecting rod 50, and one end of the No. 3 spring 40 is connected to the inner wall of the support box 37. One end of the pull rope 44 is connected to the outer wall of the connecting rod 50. The No. 3 cylinder 39 moves with the support of the No. 3 rod 38. The connecting rod 50 moves through the No. 3 port 41 and the No. 3 cylinder 39. The water pump 31 starts and draws water from the No. 2 tank 30 into the arc-shaped cooling radiator 33 through the No. 1 water pipe 32. At this time, the arc-shaped cooling radiator 33 absorbs the temperature in the pickling tank 9 to cool it down. The water that has absorbed the temperature is discharged into the No. 2 tank 30 through the No. 2 water pipe 34. Inside, at this time, the rotation of motor 42 drives the collection wheel 43 to rotate, the rotation of collection wheel 43 drives the pull rope 44 to move, the movement of pull rope 44 drives the connecting rod 50 to move, the movement of connecting rod 50 drives the third spring 40 to move, the movement of the third spring 40 causes the connecting rod 50 to drive the third cylinder 39 to move, the movement of the third cylinder 39 causes the connecting rod 50 to drive the conical water distributor 36 to move, the movement of the conical water distributor 36 disperses the water source, causing it to fall onto the semiconductor cooling block 35 over a larger area, thus rapidly cooling it. This achieves the function of rapidly cooling the pickling tank 9, improving the stability of the pickling solution in the pickling tank 9, and enhancing the pickling effect.
[0043] Example 3: Please refer to Figure 2 , Figure 6 and Figure 7One embodiment of the present invention includes a temperature control component comprising a temperature sensor 45 and a controller 2. The controller 2 is mounted on the outer wall of the housing 1, and the temperature sensor 45 is mounted on the inner wall of the pickling tank 9. The controller 2 has a built-in processing module. The temperature sensor 45 is electrically connected to the controller 2, and a cooling component is electrically connected to the controller 2. The temperature sensor 45 is used to detect real-time temperature data within the pickling tank 9. The processing module has built-in suitable temperature data for the pickling tank 9, which is 30℃~70℃. The real-time temperature data within the pickling tank 9 is transmitted to the processing module. The processing module compares the real-time temperature data within the pickling tank 9 with the suitable temperature data within the pickling tank 9. If the real-time temperature data within the pickling tank 9 is greater than the suitable temperature data, the temperature is set to a high state. If the real-time temperature data within the pickling tank 9 is within the suitable temperature data, the temperature is set to a suitable state. If the real-time temperature data within the pickling tank 9 is less than the suitable temperature data, the temperature is set to a low state. The appropriate temperature data in the pickling tank 9 is set to a low temperature state. When the processing module detects a high temperature state, it controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor 45 continuously monitors the real-time temperature data in the pickling tank 9 until the processing module detects a low temperature state or a suitable temperature state. When the processing module detects a suitable temperature state, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor 45 continues to monitor the real-time temperature data in the pickling tank 9 until the processing module detects a low temperature state or a high temperature state. When the processing module detects a low temperature state, it controls the cooling component to shut down. After the heating component shuts down, the temperature sensor 45 continues to monitor the real-time temperature data in the pickling tank 9 until the processing module detects a high temperature state or a suitable temperature state. This achieves the function of timely cooling of the pickling solution and improving the pickling quality of the pickling equipment for strip steel.
[0044] Example 4: Please refer to Figure 2 and Figure 8One embodiment of the present invention provides a drying assembly comprising a fifth chamber 21, an air inlet 22, an air outlet 26, a heating wire 24, a fan 23, an electric rod 25, and a cleaning head 28. The fifth chamber 21 is located on the inner wall of the outer casing 1. The air inlet 22 is located at the top of the fifth chamber 21, and the air outlet 26 is located at the bottom of the fifth chamber 21. The heating wire 24 is located on the inner wall of the fifth chamber 21. The electric rod 25 is located on the inner wall of the fifth chamber 21. A sixth rod 29 is installed at the output end of the electric rod 25. A seventh rod 27 is installed on the inner wall of the air outlet 26 via a rotating shaft, and one end of the seventh rod 27 is connected to the outer wall of the sixth rod 29 via the rotating shaft. The cleaning head 28 is located on... At one end of rod 27, fan 23 is positioned above heating wire 24. Fan 23 rotates to generate suction, drawing air through air inlet 22 into box 21. The air is then heated by heating wire 24 and blown onto the strip surface through air outlet 26. At this time, electric rod 25 moves, driving rod 29 to move. The movement of rod 29 drives the rotating shaft to rotate, which in turn drives rod 27 to move. The movement of rod 27 causes cleaning head 28 to swing, further cleaning the water stains on the strip surface. This achieves the function of quickly drying the water stains on the strip surface after pickling, reducing drying time, and improving the efficiency of the pickling equipment.
[0045] The method of using this pickling equipment includes the following steps:
[0046] Step S1: After the strip steel passes through the pickling tank 9, excess pickling liquid is scraped off between the scraper block and the scraper head 16. When using strip steel of different thicknesses, the electric push rod 19 moves so that one end moves out of the first slot 18. At this time, the first motor 12 rotates and drives the gear 13 to move. The gear 13 moves and drives the rack 20 to move. The rack 20 moves and drives the scraper head 16 to move. The scraper head 16 moves and drives the slide cylinder 15 to move. The slide cylinder 15 moves and allows the scraper head 16 to be stably adjusted in height. After adjusting to the appropriate height, the electric push rod 19 is inserted into the first slot 18 to fix the scraper head 16. This realizes the function of quickly adjusting the pickling liquid when using strip steel of different thicknesses, thus improving the applicability of the pickling equipment.
[0047] Step S2: Water pump 31 starts and draws water from tank 2 30 into arc-shaped cooling radiator 33 through water pipe 1 32. At this time, arc-shaped cooling radiator 33 absorbs the temperature in pickling tank 9 to cool it down. The water after absorbing the temperature is discharged into tank 2 30 through water pipe 2 34. At this time, motor 3 42 rotates and drives collecting wheel 43 to rotate. The rotation of collecting wheel 43 drives pull rope 44 to move. The movement of pull rope 44 drives connecting rod 50 to move. The movement of connecting rod 50 drives spring 3 40 to move. The movement of spring 3 40 causes connecting rod 50 to drive cylinder 39 to move. The movement of cylinder 39 causes connecting rod 50 to drive conical water distributor 36 to move. The movement of conical water distributor 36 disperses the water and makes it fall onto semiconductor cooling block 35 over a larger area for rapid cooling. This achieves the function of rapid cooling in pickling tank 9, improving the stability of pickling solution in pickling tank 9 and enhancing pickling effect.
[0048] Step S3: When the processing module detects a high temperature, it controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor 45 continuously monitors the real-time temperature data in the pickling tank 9 until the processing module detects a low temperature or a suitable temperature. When the processing module detects a suitable temperature, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor 45 continues to monitor the real-time temperature data in the pickling tank 9 until the processing module detects a low temperature or a high temperature. When the processing module detects a low temperature, it controls the cooling component to turn off. After the heating component turns off, the temperature sensor 45 continues to monitor the real-time temperature data in the pickling tank 9 until the processing module detects a high temperature or a suitable temperature. This achieves the function of timely cooling of the pickling solution to improve the pickling quality of the pickling equipment for strip steel.
[0049] Step S4: The fan 23 rotates to generate suction, drawing air through the air inlet 22 into the fifth chamber 21. At this time, the air is heated by the heating wire 24. After heating, the air is blown onto the strip surface through the air outlet 26. At this time, the electric rod 25 moves, driving the sixth rod 29 to move. The movement of the sixth rod 29 drives the rotating shaft to rotate, which in turn drives the seventh rod 27 to move. The movement of the seventh rod 27 causes the cleaning head 28 to swing. The swinging of the cleaning head 28 further cleans the water stains on the strip surface, realizing the function of quickly drying the water stains on the strip surface after pickling, reducing drying time, and improving the efficiency of the pickling equipment.
[0050] Working principle: After the strip steel passes through the pickling tank 9, excess pickling solution is scraped off between the scraper block and the scraper head 16. When using strip steel of different thicknesses, the electric push rod 19 moves so that one end moves out of the first slot 18. At this time, the first motor 12 rotates, driving the gear 13 to move. The movement of the gear 13 drives the rack 20 to move, which in turn drives the scraper head 16 to move. The movement of the scraper head 16 drives the slide cylinder 15 to move, allowing the scraper head 16 to be stably adjusted in height. After adjusting to the appropriate height, the electric push rod 19 is inserted into the first slot 18 to fix the scraper head 16. This achieves the function of quickly adjusting the pickling solution and quickly scraping off the pickling solution when using strip steel of different thicknesses, thus improving the applicability of the pickling equipment. The water pump 31 starts and pumps water from the second tank 30 through the first water pump. Pipe 32 draws water into the arc-shaped cooling radiator 33, which then adsorbs the heat from the pickling tank 9, cooling it down. The cooled water is then discharged into the second tank 30 via pipe 34. Simultaneously, motor 42 rotates, driving the collecting wheel 43 to rotate. This rotation moves the pull rope 44, which in turn moves the connecting rod 50. The connecting rod 50 then moves the third spring 40, which in turn moves the connecting rod 50, which in turn moves the third cylinder 39. The third cylinder 39 then moves the connecting rod 50, which in turn moves the conical water distributor 36. The conical water distributor 36 disperses the water, allowing it to fall onto the semiconductor cooling block 35 over a larger area for rapid cooling. This achieves rapid cooling and improved temperature control within the pickling tank 9. The pickling tank 9 enhances the stability of the pickling solution and improves the pickling effect. When the processing module detects a high temperature, it controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor 45 continuously monitors the real-time temperature data in the pickling tank 9 until the processing module detects a low or suitable temperature. When the processing module detects a suitable temperature, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor 45 continues to monitor the real-time temperature data in the pickling tank 9 until the processing module detects a low or high temperature. When the processing module detects a low temperature, it controls the cooling component to shut down. After the heating component shuts down, the temperature sensor 45 continues to monitor the temperature data in the pickling tank 9. Real-time temperature data is collected until the processing module detects a high or suitable temperature, enabling timely cooling of the pickling solution and improving the pickling quality of the strip steel. The fan 23 rotates to generate suction, drawing air through the air inlet 22 into the fifth chamber 21. The air is then heated by the heating wire 24 and blown onto the strip steel surface through the air outlet 26. At this time, the electric rod 25 moves, driving the sixth rod 29 to move. The movement of the sixth rod 29 drives the rotating shaft to rotate, which in turn drives the seventh rod 27 to move. The movement of the seventh rod 27 causes the cleaning head 28 to swing, further cleaning the water stains on the strip steel surface. This achieves rapid drying of water stains on the strip steel surface after pickling, reducing drying time and improving the efficiency of the pickling equipment.
[0051] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A continuous automated pickling equipment for strip steel, comprising a shell (1), a door (3), a through-hole (5), a hydraulic head (6), a first pressure head (7), a second pressure head (8), a pickling tank (9), a cleaning tank (10), and a scraping assembly, characterized in that: The outer wall of the outer shell (1) is equipped with a door (3), and the outer wall of the outer shell (1) is provided with a through opening (5). The inner wall of the outer shell (1) is equipped with a hydraulic head (6). The output end of the hydraulic head (6) is equipped with a first pressure head (7) and the output end of the hydraulic head (6) is equipped with a second pressure head (8). The inner wall of the outer shell (1) is equipped with an acid pickling tank (9) and a cleaning tank (10). The inner wall of the outer shell (1) is equipped with a scraping component, which is used to scrape off excess acid pickling liquid from the surface of the strip steel. The inner wall of the outer shell (1) is equipped with a cooling component, and the inner wall of the acid pickling tank (9) is equipped with a temperature control component. The outer walls of both the acid pickling tank (9) and the cleaning tank (10) are equipped with discharge pipes. The scraping assembly includes a first tank (11), a first motor (12), a first rod (14), an electric push rod (19), and a scraper head (16). The first tank (11) is located on the inner wall of the outer casing (1), the first motor (12) is located on the inner wall of the first tank (11), the first rod (14) is located on the inner wall of the first tank (11), and the electric push rod (19) is located on the inner wall of the first tank (11). A slide cylinder (15) is installed on the outer wall of the first rod (14). A first opening ( ) is opened at the bottom of the first tank (11). 17), the scraper head (16) passes through both ends of the first opening (17), and the outer wall of the scraper head (16) is connected to the outer wall of the slide cylinder (15). The outer wall of the scraper head (16) has a first slot (18), and one end of the electric push rod (19) can be inserted into the first slot (18). The output end of the first motor (12) is equipped with a gear (13). The outer wall of the scraper head (16) is equipped with a rack (20), and the gear (13) meshes with the rack (20). The inner wall of the outer shell (1) is equipped with a scraper block.
2. The continuous automated pickling equipment for strip steel according to claim 1, characterized in that: The scraper block is located below the scraper head (16), and the slide cylinder (15) moves by the support of the first rod (14).
3. The continuous automated pickling equipment for strip steel according to claim 1, characterized in that: The cooling assembly includes a second box (30), an arc-shaped cooling radiator (33), a semiconductor cooling block (35), a water pump (31), a first water pipe (32), a second water pipe (34), a conical water distributor (36), and a third motor (42). The second box (30) is located on the inner wall of the outer shell (1), the arc-shaped cooling radiator (33) is located on the outer wall of the pickling tank (9), the semiconductor cooling block (35) is located on the inner wall of the second box (30), the water pump (31) penetrates through the outer wall of the second box (30), the first water pipe (32) directly connects the output end of the water pump (31) to the arc-shaped cooling radiator (33), the second water pipe (34) connects the arc-shaped cooling radiator (33) to the second box (30), a support box (37) is installed on the inner wall of the second box (30), and the third motor (42) is located on the inner wall of the support box (37). The output end of the No. 3 motor (42) is equipped with a collecting wheel (43), and the outer wall of the collecting wheel (43) is equipped with a pull rope (44). The bottom of the support box (37) is provided with a No. 3 opening (41). The inner wall of the support box (37) is equipped with a No. 3 rod (38), and the outer wall of the No. 3 rod (38) is equipped with a No. 3 cylinder (39). The inner wall of the No. 3 opening (41) is connected to a connecting rod (50), and the outer wall of the connecting rod (50) is connected to the outer wall of the No. 3 cylinder (39). The conical water distributor (36) is located on the outer wall of the connecting rod (50). The conical water distributor (36) is located below one end of the No. 2 water pipe (34). The outer wall of the connecting rod (50) is equipped with a No. 3 spring (40), and one end of the No. 3 spring (40) is connected to the inner wall of the support box (37). One end of the pull rope (44) is connected to the outer wall of the connecting rod (50).
4. The continuous automated pickling equipment for strip steel according to claim 3, characterized in that: The No. 3 cylinder (39) moves by means of the support of the No. 3 rod (38), and the connecting rod (50) moves by means of the No. 3 port (41) and the No. 3 cylinder (39).
5. The continuous automated pickling equipment for strip steel according to claim 1, characterized in that: The temperature control component includes a temperature sensor (45) and a controller (2). The controller (2) is installed on the outer wall of the housing (1), and the temperature sensor (45) is installed on the inner wall of the pickling tank (9). The controller (2) has a built-in processing module. The temperature sensor (45) is electrically connected to the controller (2), and the cooling component is electrically connected to the controller (2). The temperature sensor (45) is used to detect real-time temperature data in the pickling tank (9). The processing module has built-in suitable temperature data in the pickling tank (9). The suitable temperature data is 30℃~70℃.
6. The continuous automated pickling equipment for strip steel according to claim 5, characterized in that: The real-time temperature data in the pickling tank (9) is transmitted to the processing module. The processing module compares the real-time temperature data in the pickling tank (9) with the suitable temperature data in the pickling tank (9). If the real-time temperature data in the pickling tank (9) is greater than the suitable temperature data in the pickling tank (9), it is set to a high temperature state. If the real-time temperature data in the pickling tank (9) is within the suitable temperature data in the pickling tank (9), it is set to a suitable temperature state. If the real-time temperature data in the pickling tank (9) is less than the suitable temperature data in the pickling tank (9), it is set to a low temperature state.
7. The continuous automated pickling equipment for strip steel according to claim 1, characterized in that: The inner wall of the outer casing (1) is equipped with a drying assembly for rapid drying of the steel strip after pickling.
8. The continuous automated pickling equipment for strip steel according to claim 7, characterized in that: The drying assembly includes a fifth box (21), an air inlet (22), an air outlet (26), a heating wire (24), a fan (23), an electric rod (25), and a cleaning head (28). The fifth box (21) is located on the inner wall of the outer shell (1). The air inlet (22) is located at the top of the fifth box (21), and the air outlet (26) is located at the bottom of the fifth box (21). The heating wire (24) is located on the inner wall of the fifth box (21). The electric rod (25) is located on the inner wall of the fifth box (21). The output end of the electric rod (25) is equipped with a sixth rod (29). The inner wall of the air outlet (26) is equipped with a seventh rod (27) through a rotating shaft. One end of the seventh rod (27) is connected to the outer wall of the sixth rod (29) through a rotating shaft. The cleaning head (28) is located at one end of the seventh rod (27).
9. A continuous automated pickling equipment for strip steel according to claim 8, characterized in that: The fan (23) is located above the heating wire (24).
10. A method of using a continuous automated strip steel pickling equipment, applicable to the continuous automated strip steel pickling equipment described in any one of claims 1-9, characterized in that, The method of using this pickling equipment includes the following steps: Step S1: After the strip steel passes through the pickling tank (9), excess pickling liquid is scraped off between the scraper block and the scraper head (16). When using strip steel of different thicknesses, the electric push rod (19) moves so that one end moves out of the first slot (18). At this time, the first motor (12) rotates and drives the gear (13) to move. The gear (13) moves and drives the rack (20) to move. The rack (20) moves and drives the scraper head (16) to move. The scraper head (16) moves and drives the slide cylinder (15) to move. The slide cylinder (15) moves and makes the scraper head (16) adjust its height stably. After adjusting to a suitable height, the electric push rod (19) is inserted into the first slot (18) to fix the scraper head (16). Step S2: The water pump (31) starts and draws the water in the No. 2 tank (30) into the arc-shaped cooling radiator (33) through the No. 1 water pipe (32). At this time, the arc-shaped cooling radiator (33) absorbs the temperature in the pickling tank (9) to cool it down. The water after absorbing the temperature is discharged into the No. 2 tank (30) through the No. 2 water pipe (34). At this time, the No. 3 motor (42) rotates and drives the collecting wheel (43) to rotate. The rotating collecting wheel (43) drives the pull rope (44) to move. The moving pull rope (44) drives the connecting rod (50) to move. The moving connecting rod (50) drives the No. 3 spring (40) to move. The moving No. 3 spring (40) causes the connecting rod (50) to drive the No. 3 cylinder (39) to move. The moving No. 3 cylinder (39) causes the connecting rod (50) to drive the conical water distributor (36) to move. The moving conical water distributor (36) disperses the water and makes it fall onto the semiconductor cooling block (35) with a larger area to cool it down quickly. Step S3: When the processing module detects a high temperature, it controls the cooling component to increase its power. After the heating component increases its power, the temperature sensor (45) continuously monitors the real-time temperature data in the pickling tank (9) until the processing module detects a low temperature or a suitable temperature. When the processing module detects a suitable temperature, it controls the cooling component to maintain its power. After the heating component maintains its power, the temperature sensor (45) continuously monitors the real-time temperature data in the pickling tank (9) until the processing module detects a low temperature or a high temperature. When the processing module detects a low temperature, it controls the cooling component to shut down. After the heating component shuts down, the temperature sensor (45) continuously monitors the real-time temperature data in the pickling tank (9) until the processing module detects a high temperature or a suitable temperature. Step S4: The fan (23) rotates to generate suction and draws air through the air inlet (22) into the No. 5 box (21). At this time, the air is heated by the heating wire (24). After the air is heated, it is blown onto the surface of the strip through the air outlet (26). At this time, the electric rod (25) moves and drives the No. 6 rod (29) to move. The No. 6 rod (29) moves and drives the rotating shaft to rotate. The rotating shaft drives the No. 7 rod (27) to move. The No. 7 rod (27) moves and drives the cleaning head (28) to swing. The cleaning head (28) swings to further clean the water stains on the surface of the strip.
Citation Information
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