Automatic winding and processing technology of wire with rubber coating
By combining automated equipment and cleaning components, the problems of tensioning and cleaning during the process of wrapping electrical wires with tape have been solved, achieving efficient and uniform tape wrapping, improving the insulation and sealing of electrical wires, and reducing manual labor.
Patent Information
- Application Number
- CN202510241527.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2045-03-03
AI Technical Summary
In existing technologies, wrapping the surface of wires with tape is inefficient, making it difficult to keep the tape and wire taut, resulting in uneven wrapping, wrinkles and bubbles, which affect insulation and sealing. At the same time, dust and impurities on the wire surface affect the wrapping effect, increasing the workload and cost for workers.
The automated equipment, driven by a motor, uses pressure rollers to press the wire tightly, combined with the reciprocating movement of the tape and the air-jet cleaning of the cleaning components, to ensure that the wire remains taut during the winding process and removes surface dust and impurities, thus achieving automated winding.
It effectively avoids wrinkles and bubbles on the surface of the wire after winding, improves insulation and sealing, reduces the need for manual cleaning, and improves production efficiency and product quality.
Smart Images

Figure CN120072426B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric wire processing, in particular to an automatic rubber cloth winding process for electric wire. BACKGROUND
[0002] Nowadays, with the development of electrification, the electrical industry plays an increasingly important role in people's lives, and in order to make the electric wire adapt to different use environments, the produced electric wire often needs to be wound with insulating rubber cloth to improve the corrosion resistance, sealing and insulation of the surface of the electric wire. At present, the method of winding rubber cloth on the surface of the electric wire in the prior art is usually manual winding, which has low efficiency, and there are still the following problems in the rubber cloth winding process:
[0003] 1. It is difficult to keep the rubber cloth and the electric wire in a taut state at all times by manual winding, and if the rubber cloth and the electric wire are not taut during winding, uneven force will occur during winding, which will cause wrinkles and bubbles on the surface of the electric wire after winding, affecting the insulation, sealing and corrosion resistance of the electric wire after winding, and is not conducive to use.
[0004] 2. It is difficult to automatically clean the dust and impurities on the surface of the electric wire before winding the rubber cloth on the electric wire, and the dust and impurities attached to the surface of the electric wire will also affect the subsequent winding of the rubber cloth, causing wrinkles on the electric wire after winding. If a dedicated worker is added to clean the electric wire, the labor intensity of the worker and the production cost will be increased, so improvement is needed. SUMMARY
[0005] The purpose of the present application is to provide an automatic rubber cloth winding process for electric wire to solve the problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides an automatic rubber cloth winding process for electric wire, comprising the following steps:
[0007] Electric wire taut pay-off: the electric wire paid off by the pay-off roller is sequentially passed through two pressure rollers and then wound on the take-up roller;
[0008] Start the motor, and make the third rotating rod and the second rotating rod deflect downward slightly with the first rotating rod as the center while rotating, so as to tightly press the electric wire below by the two pressure rollers;
[0009] Electric wire cleaning before rubber cloth winding: with the start of the motor, the connecting ring and the moving block are driven to reciprocate in the vertical direction, and under the hinging action of the second hinging plate, the piston rod drives the piston plate to reciprocate in the horizontal direction in the piston cylinder, drives the piston motion in the piston cylinder, sucks the air outside from the air inlet pipe, and uniformly sprays it through the multiple air outlets on the inner wall of the cleaning pipe to clean the dust and impurities on the surface of the electric wire before rubber cloth winding.
[0010] Tape tensioning and automated winding: As the motor is turned on, the drive ring rotates and reciprocates vertically, so that the tape wraps around the surface of the wire while simultaneously reciprocating vertically. This ensures that the tape maintains tension on the surface of the wire while winding it, and the tape automatically winds the wire as it rotates.
[0011] Optionally, the surface of the work box is provided with a rectangular slot, the surface of the work box is provided with a control panel, two symmetrically arranged support plates are fixedly connected to the surface of the work box, the take-up roller is fixedly installed between the two support plates, two symmetrically arranged support plates are fixedly connected to the surface of the work box, the pay-off roller is fixedly installed between the two support plates, the wire is wound on the pay-off roller, and a drive motor is provided on the surface of both the support plate and the support plate.
[0012] The interior of the work box is equipped with auxiliary components for keeping the wire taut inside the work box;
[0013] The work box is also equipped with winding and cleaning components;
[0014] The winding component is connected to the auxiliary component and is used to wrap the surface adhesive tape around the taut wire.
[0015] The cleaning component is connected to the winding component and is used to clean the dust and impurities on the surface of the wire before the tape is wrapped around it.
[0016] Optionally, the auxiliary component includes a rotating rod four rotatably connected to the inner wall of the work box, a motor disposed on the inner wall of the work box, a rotating rod one fixedly connected to the output shaft of the motor, two symmetrically arranged connecting plates one rotatably connected to the surface of the rotating rod one, a rotating rod two and a rotating rod three respectively rotatably connected to the surfaces of the two connecting plates one, a belt pulley transmission mechanism one shared by the rotating rod four, the rotating rod three and the rotating rod one, a belt pulley transmission mechanism two shared by the rotating rod two and the rotating rod one, and two pressure rollers respectively fixedly connected to the ends of the rotating rod two and the rotating rod three.
[0017] Optionally, connecting blocks are fixedly connected to the surfaces of both connecting plates, and a support plate is fixedly connected to the inner wall of the work box. A spring is provided between the support plate and the connecting blocks, and a telescopic rod is also provided between the support plate and the connecting blocks.
[0018] The wire passes sequentially through the pay-off roller, the two pressure rollers, and the take-up roller.
[0019] Optionally, the winding component includes a limiting rod fixedly connected to the inner wall of the working box, a moving block slidably connected to the surface of the limiting rod, a connecting ring fixedly connected to the surface of the moving block, a rotating ring rotatably connected to the surface of the connecting ring, and a threaded rod fixedly connected to the surface of the rotating ring.
[0020] It also includes a connecting post, the inner wall of which has a threaded groove adapted to the threaded rod, and the adhesive tape is wrapped around the surface of the connecting post;
[0021] A gear ring is fixedly connected to the outer surface of the connecting ring, a fixing plate is fixedly connected to the surface of the connecting ring, a rotating shaft is rotatably connected to the surface of the fixing plate, and a gear that meshes with the gear ring is fixedly connected to the surface of the rotating shaft.
[0022] The inner wall of the work box is fixedly connected to a support plate four. The surface of the support plate four is rotatably connected to a rotating shaft two. A bevel gear transmission mechanism one is provided between the rotating shaft two and the rotating rod four. The surface of the rotating shaft two is fixedly connected to a plurality of protrusions arranged in a circumferential array.
[0023] It also includes a sleeve, which is fitted onto the outer surface of the plurality of protrusions and the second rotating shaft. A bevel gear transmission mechanism is provided between the sleeve and the first rotating shaft. A connecting plate is rotatably connected to the surface of the sleeve, and the end of the connecting plate is fixedly connected to the fixing plate.
[0024] Optionally, a rotating shaft three is fixedly connected to the end of the rotating rod one, a rotating plate is fixedly connected to the surface of the rotating shaft three, and a hinge plate one is hinged to the end of the rotating plate.
[0025] A connecting rod is fixedly connected to the surface of the connecting ring, and a hinge block is provided at the end of the connecting rod. The end of the hinge plate is hinged to the hinge block. A clearance groove is provided on the inner wall of the working box.
[0026] Optionally, the cleaning component includes a hinge block three disposed on the surface of the moving block, the piston cylinder is fixedly installed on the inner wall of the working box, the piston plate is slidably connected to the inner wall of the piston cylinder, the piston rod is fixedly connected to the surface of the piston plate, and a hinge block two is fixedly connected to the end of the piston rod extending out of the piston cylinder, the hinge plate two is disposed between the hinge block three and the hinge block two, and a spring two is disposed between the hinge block two and the piston cylinder.
[0027] Optionally, the piston cylinder has an outlet pipe fixedly connected to its surface, the inlet pipe has an inlet pipe fixedly connected to its surface, the inlet pipe has a one-way valve one, the outlet pipe has a one-way valve two, the cleaning pipe has an inlet pipe fixedly connected to its end, and a plurality of outlets are arranged in a circumferential array on the inner wall of the cleaning pipe.
[0028] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0029] I. This invention, by turning on the motor, drives the first rotating rod to rotate. With the linkage of multiple structures, the third and second rotating rods can also make a small-amplitude circumferential deflection around the first rotating rod while rotating. Under the action of the elastic potential energy of the first spring, the two pressure rollers at the ends of the third and second rotating rods tightly press the wire below, so that the wire is always in a taut state in the working box. This avoids the problem of wrinkles and bubbles appearing on the surface of the wire after wrapping due to wire looseness during the subsequent tape wrapping process, which would affect the insulation and sealing of the wire.
[0030] Second, by turning on the motor, the rotation of the rotating rod one will drive the rotating shaft three and the rotating plate to rotate. Under the hinge action of the hinge plate one, the connecting ring will reciprocate in the vertical direction. This allows the adhesive tape to wrap around the surface of the wire while also reciprocating in the vertical direction. Since the end of the adhesive tape is wrapped around the wire at a fixed horizontal height, the reciprocating movement of the adhesive tape on the connecting post ensures that the surface of the adhesive tape maintains a certain tension when wrapping the wire, keeping it taut at all times. This avoids wrinkles and bubbles on the surface of the wire after wrapping due to the loosening of the adhesive tape, which would affect the quality of the wrapped wire.
[0031] Third, after the motor is turned on, the reciprocating movement of the connecting ring causes the moving block to drive the hinge block three to reciprocate vertically in sync. Under the hinge action of the second hinge plate, the piston rod drives the piston plate to reciprocate horizontally within the piston cylinder, enabling piston movement within the piston cylinder. This allows outside air to be drawn in through the air inlet pipe and evenly sprayed out through multiple air outlets on the inner wall of the cleaning pipe. This effectively cleans the dust and impurities on the surface of the wires that have not yet been wrapped with adhesive tape, thus effectively preventing dust and impurities adhering to the surface of the wires from affecting the subsequent wrapping of adhesive tape, causing wrinkles, and affecting the sealing, insulation, and anti-corrosion effects of the wires. Attached Figure Description
[0032] Figure 1 This is a flowchart illustrating the usage of the present invention;
[0033] Figure 2 This is an isometric view of the working box structure of the present invention;
[0034] Figure 3 This is a cross-sectional view of the working box structure of the present invention. Figure 1 ;
[0035] Figure 4 This is a schematic diagram of the internal structure of the working box in this invention. Figure 1 ;
[0036] Figure 5 This is a schematic diagram of the internal structure of the working box in this invention. Figure 2 ;
[0037] Figure 6 This is a cross-sectional view of the working box structure in this invention. Figure 2 ;
[0038] Figure 7 For the present invention Figure 6 Enlarged view of point A in the middle;
[0039] Figure 8 This is a cross-sectional view of the working box structure in this invention. Figure 3 ;
[0040] Figure 9 For the present invention Figure 8 Enlarged view of point B in the middle;
[0041] Figure 10 For the present invention Figure 8 Enlarged view of point C in the middle.
[0042] In the diagram: 1. Working box; 2. Take-up roller; 3. Pay-off roller; 4. Support plate one; 5. Wire; 6. Drive motor; 7. Control panel; 8. Rectangular slot; 9. Rotating rod four; 10. Motor; 11. Rotating rod one; 12. Connecting plate one; 13. Support plate three; 14. Spring one; 15. Connecting block; 16. Rotating shaft three; 17. Rotating plate; 18. Clearance groove; 19. Hinge plate one; 20. Support plate four; 21. Bevel gear transmission mechanism one; 22. Rotating shaft two; 23. Protrusion; 24. Sleeve; 25. Bevel gear transmission mechanism two; 26. Rotating shaft one; 27. Connecting plate two; 28. Gear; 29. Fixing plate; 30. Connecting ring; 31. Adhesive tape; 32. Rotating ring; 33. Gear ring; 34. Connecting column; 36. Connecting rod; 37. Hinge block one; 38. Pressure roller; 39. Piston cylinder; 40. Air inlet pipe; 41. Air outlet pipe; 42. Cleaning pipe; 44. Air outlet; 45. Piston rod; 46. Spring two; 47. Hinge block two; 48. Hinge plate two; 49. Hinge block three; 50. Moving block; 51. Limiting rod; 52. Threaded rod; 53. Rotating rod three; 54. Belt pulley transmission mechanism one; 55. Rotating rod two; 56. Belt pulley transmission mechanism two. Detailed Implementation
[0043] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0044] Example 1, please refer to Figures 1 to 10 This invention provides an automatic wire wrapping tape processing technology, including the following steps:
[0045] The wire is taut and released inside the working box: The wire released from the release roller 3 is passed through the two pressure rollers 38 in sequence, and then wound around the take-up roller 2. The motor 10 is turned on, which drives the rotating rod 11 to rotate. As the rotating rod 3 53 and the rotating rod 2 55 rotate, they deflect slightly downward around the rotating rod 11. With the cooperation of the spring 14, the two pressure rollers 38 press the wire 5 below tightly, ensuring that the wire 5 is taut inside the working box 1.
[0046] Cleaning the wires before wrapping with tape: As the motor 10 is turned on, it drives the connecting ring 30 and the moving block 50 to move back and forth in the vertical direction. Under the hinge action of the second hinge plate 48, the piston rod 45 drives the piston plate to move back and forth in the horizontal direction in the piston cylinder 39, driving the piston movement in the piston cylinder 39. This draws in outside air from the air inlet pipe 40 and sprays it out evenly through multiple air outlets 44 on the inner wall of the cleaning pipe 42, cleaning the dust and impurities on the surface of the wires 5 that have not yet been wrapped with tape.
[0047] Tape tensioning and automated winding: As the motor 10 is turned on, the drive ring 32 rotates and reciprocates vertically, so that the tape 31 can reciprocate vertically at the same time as it rotates and wraps the surface of the wire 5. This ensures that the surface of the tape 31 always maintains a certain tension when wrapping the wire 5, and the tape 31 can automatically wrap the wire 5 as it rotates.
[0048] It is worth noting that, please refer to Figures 1 to 10 The present invention also provides an automatic wire wrapping tape processing device, including a work box 1, a rectangular slot 8 on the surface of the work box 1, a control panel 7 on the surface of the work box 1, two symmetrically arranged support plates 4 fixedly connected to the surface of the work box 1, a take-up roller 2 fixedly installed between the two support plates 4, two symmetrically arranged support plates 2 fixedly connected to the surface of the work box 1, a pay-off roller 3 fixedly installed between the two support plates 2, a wire 5 wrapped on the pay-off roller 3, and a drive motor 6 on the surface of both support plates 4 and support plates 2.
[0049] The interior of the work box 1 is equipped with auxiliary components to keep the wire 5 taut inside the work box 1.
[0050] The work box 1 is also equipped with a winding component and a cleaning component. The winding component is connected to the auxiliary component, and the cleaning component is connected to the winding component.
[0051] The auxiliary components include a motor 10 installed on the inner wall of the work box 1. The output shaft of the motor 10 is fixedly connected to a rotating rod 11. Two symmetrically arranged connecting plates 12 are rotatably connected to the surface of the rotating rod 11. The surfaces of the two connecting plates 12 are respectively rotatably connected to a rotating rod 55 and a rotating rod 53. A rotating rod 9 is rotatably connected to the inner wall of the work box 1. A belt pulley transmission mechanism 54 is provided between the rotating rod 9, the rotating rod 3 53 and the rotating rod 11. A belt pulley transmission mechanism 56 is provided between the rotating rod 2 55 and the rotating rod 11. A pressure roller 38 is fixedly connected to the ends of the rotating rod 2 55 and the rotating rod 3 53.
[0052] Connecting blocks 15 are fixedly connected to the surfaces of the two connecting plates 12. Support plate 13 is fixedly connected to the inner wall of the work box 1. Spring 14 is provided between support plate 13 and connecting block 15. Telescopic rod is also provided between support plate 13 and connecting block 15.
[0053] The wire 5 passes through the pay-off roller 3, the two pressure rollers 38 and the take-up roller 2 in sequence.
[0054] In this embodiment, as Figure 2 , Figure 3 and Figure 4 As shown, the wire released from the pay-off roller 3 passes through the two pressure rollers 38 in sequence, and is finally wound onto the take-up roller 2. Then, the drive motors 6 on the pay-off roller 3 and the take-up roller 2 are turned on, so that the pay-off roller 3 starts to pay off the wire, and at the same time, the motor 10 is turned on.
[0055] As the motor 10 is turned on, it drives the rotating rod 11 to start rotating. Under the transmission action of the belt pulley transmission mechanism 1 54 and the belt pulley transmission mechanism 2 56, the rotating rods 3 53, 2 55 and 4 9 rotate synchronously. Since the rotating rods 3 53 and 2 55 are connected to the rotating rod 11 by two connecting plates 12, the rotating rods 3 53 and 2 55 can also make a small circumferential deflection around the rotating rod 11 while rotating. Under the action of the elastic potential energy of the spring 14 between the support plate 3 13 and the connecting block 15, the two pressure rollers 38 at the ends of the rotating rods 3 53 and 2 55 can tightly press the wire 5 below, so that the wire 5 is always in a taut state in the working box 1. This avoids the problem of wrinkles and bubbles appearing on the surface of the wire 5 after wrapping due to the loosening of the wire 5 during the subsequent tape wrapping process, which would affect the insulation and sealing of the wire.
[0056] Example 2, based on the above examples:
[0057] Furthermore, the winding component includes a limiting rod 51 fixedly connected to the inner wall of the work box 1, a moving block 50 slidably connected to the surface of the limiting rod 51, a connecting ring 30 fixedly connected to the surface of the moving block 50, a rotating ring 32 rotatably connected to the surface of the connecting ring 30, and a threaded rod 52 fixedly connected to the surface of the rotating ring 32.
[0058] It also includes a connecting post 34, the inner wall of which has a threaded groove that matches the threaded rod 52, and the surface of the connecting post 34 is wrapped with adhesive tape 31.
[0059] A gear ring 33 is fixedly connected to the outer surface of the connecting ring 30, a fixing plate 29 is fixedly connected to the surface of the connecting ring 30, a rotating shaft 26 is rotatably connected to the surface of the fixing plate 29, and a gear 28 that meshes with the gear ring 33 is fixedly connected to the surface of the rotating shaft 26.
[0060] The inner wall of the working box 1 is fixedly connected to a support plate 20. The surface of the support plate 20 is rotatably connected to a rotating shaft 22. The rotating shaft 22 and the rotating rod 9 are jointly provided with a bevel gear transmission mechanism 21. The surface of the rotating shaft 22 is fixedly connected to multiple protrusions 23 arranged in a circular array.
[0061] It also includes a sleeve 24, which is sleeved on the outer surface of multiple protrusions 23 and the second rotating shaft 22. A bevel gear transmission mechanism 25 is provided between the sleeve 24 and the first rotating shaft 26. A connecting plate 27 is rotatably connected to the surface of the sleeve 24, and the end of the connecting plate 27 is fixedly connected to the fixing plate 29.
[0062] A rotating shaft 16 is fixedly connected to the end of the rotating rod 11. A rotating plate 17 is fixedly connected to the surface of the rotating shaft 16. A hinge plate 19 is hinged to the end of the rotating plate 17.
[0063] A connecting rod 36 is fixedly connected to the surface of the connecting ring 30. A hinge block 37 is provided at the end of the connecting rod 36. The end of the hinge plate 19 is hinged to the hinge block 37. A clearance groove 18 is provided on the inner wall of the working box 1.
[0064] In this embodiment, as Figures 3 to 7As shown, after the motor 10 is turned on, the rotation of the rotating rod 9 under the transmission action of the bevel gear transmission mechanism 21 will also drive the rotating shaft 22 to rotate. Since the sleeve 24 is sleeved on the outer surface of the multiple protrusions 23 and the rotating shaft 22, the rotation of the rotating shaft 22 will also cause the sleeve 24 to start rotating. Under the transmission action of the bevel gear transmission mechanism 25, the rotation of the sleeve 24 will drive the rotating shaft 26 to rotate synchronously. As the rotating shaft 26 rotates, it will drive the gear 28 to rotate. The rotation of the gear 28 will cause the gear ring 33 meshing with it to rotate synchronously, thereby allowing the rotating ring 32 to start rotating.
[0065] like Figure 7 and Figure 10 As shown, since the threaded rod 52 on the surface of the rotating ring 32 is threadedly connected to the connecting post 34, as the rotating ring 32 rotates, the connecting post 34 will drive the tape 31 to rotate synchronously. Since the end of the tape 31 is wrapped around the wire 5, as the tape 31 rotates in a circle on the outside of the wire 5, the tape 31 can be evenly wrapped around the surface of the wire 5.
[0066] It is worth noting that as the motor 10 is turned on, the rotation of the rotating rod 11 will also drive the rotating shaft 16 fixedly connected to its end to start rotating. The rotation of the rotating shaft 16 will drive the rotating plate 17 to start rotating. Under the hinge action of the hinge plate 19, the rotation of the rotating plate 17 will cause the connecting ring 30 to reciprocate in the vertical direction, thereby driving the rotating ring 32 to reciprocate in the vertical direction. This allows the tape 31 to reciprocate in the vertical direction while it is wrapping the surface of the wire 5 in a circular rotation. Since the end of the tape 31 is wrapped around the wire 5 at a fixed horizontal height, as the tape 31 reciprocates on the connecting post 34, the surface of the tape 31 can always maintain a certain tension when wrapping the wire 5, that is, it can always be kept taut, so as to avoid the problem of wrinkles and bubbles on the surface of the wire 5 after wrapping due to the loosening of the tape 31.
[0067] Example 3, based on the above examples:
[0068] Furthermore, the cleaning component includes a piston cylinder 39 fixedly installed on the inner wall of the working box 1. A piston plate is slidably connected to the inner wall of the piston cylinder 39. A piston rod 45 is fixedly connected to the surface of the piston plate. A hinge block 2 47 is fixedly connected to the end of the piston rod 45 extending out of the piston cylinder 39. A hinge block 3 49 is provided on the surface of the moving block 50. A hinge plate 2 48 is provided between the hinge block 3 49 and the hinge block 2 47. A spring 2 46 is provided between the hinge block 2 47 and the piston cylinder 39.
[0069] The piston cylinder 39 is fixedly connected to an air inlet pipe 40 and an air outlet pipe 41. The surface of the air inlet pipe 40 is provided with a one-way valve, and the surface of the air outlet pipe 41 is provided with a one-way valve. The end of the air outlet pipe 41 is fixedly connected to a cleaning pipe 42. The inner wall of the cleaning pipe 42 has multiple air outlets 44 arranged in a circular array.
[0070] In this embodiment, as Figure 8 , Figure 9 and Figure 10 As shown, after the motor 10 is turned on, the reciprocating movement of the connecting ring 30 causes the moving block 50 to drive the hinge block 3 49 to reciprocate vertically in sync. Under the hinge action of the hinge plate 2 48, the piston rod 45 drives the piston plate to reciprocate horizontally within the piston cylinder 39, enabling piston movement within the piston cylinder 39. As the piston moves within the piston cylinder 39, outside air is drawn in through the air inlet pipe 40 and delivered to the cleaning pipe 42 through the air outlet pipe 41. Finally, the air is evenly sprayed out from multiple air outlets 44 on the inner wall of the cleaning pipe 42 to clean the dust and impurities on the surface of the wire 5 that has not yet been wrapped with tape. The cleaned dust and impurities are discharged through the openings on the left and right sides of the cleaning pipe 42, effectively preventing the dust and impurities attached to the surface of the wire from affecting the subsequent wrapping of tape, causing wrinkles, and affecting the sealing and anti-corrosion effect of the wire.
[0071] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic wire wrapping tape processing technology, characterized in that: The processing technology includes the following steps: Wire tensioning and release: The wire released by the release roller (3) is passed through the two pressure rollers (38) in sequence, and then wound around the take-up roller (2); Turn on the motor (10) so that the rotating rod three (53) and rotating rod two (55) rotate while slightly deflecting downward around the rotating rod one (11) so that the two pressure rollers (38) press tightly against the wire (5) below. Cleaning the wire before wrapping with tape: As the motor (10) is turned on, it drives the connecting ring (30) and the moving block (50) to move back and forth in the vertical direction. Under the hinge action of the second hinge plate (48), the piston rod (45) drives the piston plate to move back and forth in the horizontal direction in the piston cylinder (39), driving the piston to move in the piston cylinder (39), drawing in outside air from the air inlet pipe (40), and spraying it evenly through multiple air outlets (44) on the inner wall of the cleaning pipe (42) to clean the dust and impurities on the surface of the wire (5) that has not yet been wrapped with tape. Tape tensioning and automated winding: The drive ring (32) rotates while reciprocating in the vertical direction. As the motor (10) is turned on, the rotation of the first rotating rod (11) also drives the third rotating shaft (16) fixedly connected to its end to start rotating. The rotation of the third rotating shaft (16) drives the rotating plate (17) to start rotating. Under the hinge action of the first hinge plate (19), the rotation of the rotating plate (17) causes the connecting ring (30) to reciprocate in the vertical direction, thereby driving the ring (32) to reciprocate in the vertical direction. This allows the tape (31) to reciprocate in the vertical direction while it is wrapping the surface of the wire (5) in a circular rotation, so that the tape (31) always maintains tension on the surface of the wire (5) when wrapping it, and automatically wraps the wire (5) as the tape (31) rotates. Among them, the rotating rod (11) is fixedly connected to the output shaft of the motor (10), the winding component includes a limiting rod (51) fixedly connected to the inner wall of the working box (1), the moving block (50) is slidably connected to the surface of the limiting rod (51), the connecting ring (30) is fixedly connected to the surface of the moving block (50), the rotating ring (32) is rotatably connected to the surface of the connecting ring (30) on a fixed axis, the surface of the rotating ring (32) is fixedly connected to a threaded rod (52), and also includes a connecting column (34), the inner wall of the connecting column (34) is provided with A threaded groove adapted to the threaded rod (52) is provided. The adhesive tape (31) is wrapped around the surface of the connecting column (34). The end of the rotating rod (11) is fixedly connected to the rotating shaft (16). The surface of the rotating shaft (16) is fixedly connected to the rotating plate (17). The end of the rotating plate (17) is hinged to the hinge plate (19). The surface of the connecting ring (30) is fixedly connected to the connecting rod (36). The end of the connecting rod (36) is provided with the hinge block (37). The end of the hinge plate (19) is hinged to the hinge block (37).
2. The automatic wire wrapping tape processing technology according to claim 1, characterized in that: The surface of the work box (1) is provided with a rectangular slot (8), and the surface of the work box (1) is provided with a control panel (7). The surface of the work box (1) is fixedly connected with two symmetrically arranged support plates (4). The take-up roller (2) is fixedly installed between the two support plates (4). The surface of the work box (1) is fixedly connected with two symmetrically arranged support plates (2). The pay-off roller (3) is fixedly installed between the two support plates (2). The wire (5) is wound on the pay-off roller (3). The surfaces of the support plates (4) and the support plates (2) are both provided with drive motors (6). The work box (1) is equipped with auxiliary components for keeping the wire (5) taut inside the work box (1); The work box (1) is also equipped with a winding component and a cleaning component; The winding component is connected to the auxiliary component for winding the surface adhesive tape around the taut wire (5); The cleaning component is connected to the winding component and is used to clean the dust and impurities on the surface of the wire (5) before the tape is wrapped around it.
3. The automatic wire wrapping tape processing technology according to claim 2, characterized in that: The auxiliary components include a rotating rod four (9) that is rotatably connected to the inner wall of the work box (1) on a fixed axis. The motor (10) is located on the inner wall of the work box (1). The surface of the rotating rod one (11) is rotatably connected to two symmetrically arranged connecting plates one (12). The rotating rod two (55) and the rotating rod three (53) are rotatably connected to the surfaces of the two connecting plates one (12) on a fixed axis. The rotating rod four (9), the rotating rod three (53) and the rotating rod one (11) are provided with a belt pulley transmission mechanism one (54). The rotating rod two (55) and the rotating rod one (11) are provided with a belt pulley transmission mechanism two (56). The two pressure rollers (38) are fixedly connected to the ends of the rotating rod two (55) and the rotating rod three (53) respectively.
4. The automatic wire wrapping tape processing technology according to claim 3, characterized in that: Both of the two connecting plates (12) are fixedly connected to a connecting block (15), and the inner wall of the work box (1) is fixedly connected to a support plate (13). A spring (14) is provided between the support plate (13) and the connecting block (15), and a telescopic rod is also provided between the support plate (13) and the connecting block (15). The wire (5) passes sequentially through the pay-off roller (3), the two pressure rollers (38) and the take-up roller (2).
5. The automatic wire wrapping tape processing technology according to claim 3, characterized in that: A gear ring (33) is fixedly connected to the outer surface of the connecting ring (30), a fixing plate (29) is fixedly connected to the surface of the connecting ring (30), a rotating shaft (26) is rotatably connected to the surface of the fixing plate (29), and a gear (28) that meshes with the gear ring (33) is fixedly connected to the surface of the rotating shaft (26). The inner wall of the work box (1) is fixedly connected to a support plate four (20), and the surface of the support plate four (20) is rotatably connected to a rotating shaft two (22). A bevel gear transmission mechanism one (21) is provided between the rotating shaft two (22) and the rotating rod four (9). The surface of the rotating shaft two (22) is fixedly connected to a plurality of protrusions (23) arranged in a circular array. It also includes a sleeve (24), which is sleeved on the outer surface of the plurality of protrusions (23) and the second rotating shaft (22). A bevel gear transmission mechanism (25) is provided between the sleeve (24) and the first rotating shaft (26). A connecting plate (27) is rotatably connected to the surface of the sleeve (24) on a fixed axis. The end of the connecting plate (27) is fixedly connected to the fixed plate (29).
6. The automatic wire wrapping tape processing technology according to claim 5, characterized in that: The inner wall of the work box (1) is provided with a clearance groove (18).
7. The automatic wire wrapping tape processing technology according to claim 5, characterized in that: The cleaning component includes a hinge block three (49) disposed on the surface of the movable block (50), the piston cylinder (39) is fixedly installed on the inner wall of the working box (1), the piston plate is slidably connected to the inner wall of the piston cylinder (39), the piston rod (45) is fixedly connected to the surface of the piston plate, the end of the piston rod (45) extending out of the piston cylinder (39) is fixedly connected to a hinge block two (47), the hinge plate two (48) is disposed between the hinge block three (49) and the hinge block two (47), and a spring two (46) is disposed between the hinge block two (47) and the piston cylinder (39).
8. The automatic wire wrapping tape processing technology according to claim 7, characterized in that: The piston cylinder (39) is fixedly connected to the surface of the air outlet pipe (41), the air inlet pipe (40) is fixedly connected to the surface of the piston cylinder (39), the surface of the air inlet pipe (40) is provided with a one-way valve, the surface of the air outlet pipe (41) is provided with a one-way valve, the cleaning pipe (42) is fixedly connected to the end of the air outlet pipe (41), and a plurality of air outlets (44) are arranged in a circumferential array on the inner wall of the cleaning pipe (42).
Citation Information
Patent Citations
Cutting equipment for silver-plated alloy wire production
CN116441460A
Automatic wire harness production system and wire harness production method
CN117524596A