Reflow soldering device for photovoltaic diode production

By designing a photovoltaic diode reflow soldering device including progressive components, propulsion components and adjustment components, the problems of discontinuous production and uneven heating of existing devices are solved, and continuous production and uniform heating of photovoltaic diodes are achieved.

CN120080064APending Publication Date: 2025-06-03NANTONG HORNBY ELECTRONICS
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Patent Information

Application Number
CN202311622870.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-06-03

AI Technical Summary

Technical Problem

The existing reflow soldering device for photovoltaic diode production needs to be frequently opened and closed during the welding process, resulting in discontinuity of production, and the diodes are prone to deviate from the center of the conveyor belt during the transmission process, resulting in uneven heating.

Method used

A reflow soldering device including progressive assembly, support assembly, propulsion assembly, adjustment assembly and heating assembly is designed. Through the progressive rotation shaft, the progressive support plate and progressive plate movement is driven to achieve intermittent transmission and automatic feeding of the diode; the propulsion block and chain system realize automatic clamping and propulsion of the diode; the adjustment component adjusts the position of the support plate through the sliding rotation shaft and connecting rod system to ensure uniform heating of the diode.

Benefits of technology

The continuous production of photovoltaic diodes is realized, the manual operation frequency is reduced, the uniform heating of the diodes during welding is ensured, and the production efficiency and product stability are improved.

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Abstract

The invention discloses a reflow soldering device for photovoltaic diode production, and relates to the technical field of diode production. Comprising a progressive assembly, a supporting assembly, a propelling assembly, an adjusting assembly and a heating assembly, the progressive assembly comprises a progressive rotating shaft, the progressive rotating shaft is rotationally connected to a supporting frame, a progressive supporting plate is rotationally connected to the progressive rotating shaft, a second belt is connected to the progressive rotating shaft in a friction mode, and a progressive plate is slidably connected to the progressive supporting plate; the supporting assembly comprises a first rotating shaft, the first rotating shaft is rotatably connected to the supporting plate, a connecting plate is slidably connected to the first rotating shaft, a second rotating shaft is rotatably connected to the connecting plate, the propelling assembly comprises a propelling supporting plate, the propelling supporting plate is fixedly connected to the chain, and a propelling sliding rod is slidably connected to the propelling supporting plate; a pushing block is fixedly connected to the pushing sliding rod, the first end of a pushing spring is fixedly connected to the pushing block, and the second end of the pushing spring is fixedly connected to the pushing supporting plate.
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Description

Technical Field

[0001] The invention relates to the technical field of diode production reflow soldering, in particular to a reflow soldering device for photovoltaic diode production. Background Art

[0002] Photovoltaic diodes are a type of semiconductor device widely used in the new energy industry. They can convert light energy into electrical energy. At the same time, photovoltaic diodes also prevent electrical energy from flowing back to the external power grid and causing waste. In the production process of diodes, after the diodes are welded, they need to be cured again because of the phenomenon of virtual connection, so as to improve the stability of the photovoltaic diodes. Reflow soldering is the most commonly used method for curing photovoltaic diodes.

[0003] The invention patent with announcement number CN112620853B discloses a multifunctional reflow soldering device for light-emitting diode production, including a device main body, support columns are installed on both sides of the bottom of the device main body, the support columns are also connected to the base, a motor is installed on one side of the base, and the motor drives the threaded rod to rotate. The rotation of the threaded rod causes the upper and lower placement frames to move toward the conveyor belt, so that the heating wire is closer to the conveyor belt, thereby improving the heating effect.

[0004] In the above invention, the heating effect is improved by controlling the rotation of the threaded rod to make the heating wire move away from or close to the conveyor belt. However, when welding, the device needs to be opened and the diode is placed in, which is not conducive to continuous production. At the same time, the device is transported by a conveyor belt. During the transportation process, the diode will roll on the conveyor belt, thereby deviating from the center of the conveyor belt, causing uneven heating. Summary of the invention

[0005] In order to solve the above problems, the present invention provides the following technical solutions: a reflow soldering device for photovoltaic diode production, comprising a progressive assembly, a support assembly, a propulsion assembly, an adjustment assembly and a heating assembly, wherein the progressive assembly comprises a progressive shaft, the progressive shaft is rotatably connected to the support frame, a progressive support plate is rotatably connected to the progressive shaft, a second belt is frictionally connected to the progressive shaft, a progressive plate is slidably connected to the progressive support plate, the support assembly comprises a first shaft, the first shaft is rotatably connected to the support plate, a connecting plate is slidably connected to the first shaft, and a second shaft is rotatably connected to the connecting plate The second rotating shaft is also rotatably connected to the progressive plate. The propulsion assembly includes a propulsion support plate, the propulsion support plate is fixedly connected to the chain, the propulsion support plate is slidably connected with a propulsion slide rod, the propulsion slide rod is fixedly connected with a propulsion block, the propulsion block is fixedly connected with a first end of a propulsion spring, and the second end of the propulsion spring is fixedly connected to the propulsion support plate. The adjustment assembly includes a sliding shaft, the sliding shaft is slidably connected to the slide plate, the sliding shaft is rotatably connected with the first end of the first connecting rod, the second end of the first connecting rod is rotatably connected to the second connecting rod, and the second connecting rod is fixedly connected to the support plate.

[0006] Preferably, the progressive component further includes a bottom plate, on which a support frame is fixedly connected. There are two support frames. A progressive motor is fixedly connected to the bottom plate. The first end of a first belt is frictionally connected to the progressive motor, and the second end of the first belt is frictionally connected to a progressive rotating shaft.

[0007] Preferably, the support component further includes a chute plate fixedly connected to the support frame. Two support plates are slidably connected to the chute plate. A support slide bar is fixedly connected to the support plates. The support slide bar is slidably connected to the chute plate. The first end of a support slide bar spring is fixedly connected to the support plates, and the second end of the support slide bar spring is fixedly connected to the chute plate.

[0008] Preferably, the propulsion component further includes a first support frame and a driven wheel. The first support frame is fixedly connected to the support frame. A housing is fixedly connected to the first support frame. There are two groups of driven wheels, which are respectively rotatably connected to the first support frame and the second support frame. A chain is frictionally connected to the driven wheels and also frictionally connected to a driving wheel.

[0009] Preferably, the propulsion component further includes a second support frame fixedly connected to the support frame. A handle is rotatably connected to the second support frame. A handle gear is fixedly connected to the handle. A driving wheel is rotatably connected to the second support frame. A transmission gear is fixedly connected to the driving wheel, and the transmission gear meshes with the handle gear.

[0010] Preferably, the adjustment component further includes a slide plate fixedly connected to the bottom plate. A flap frame is fixedly connected to the slide plate. A flap is rotatably connected to the flap frame. A limiting strip is fixedly connected to the slide plate.

[0011] Preferably, the first end of a torsion spring is fixedly connected to the flap, and the second end of the torsion spring is fixedly connected to the flap frame.

[0012] Preferably, the heating component includes a heating chamber fixedly connected to the chute plate. A heating pipe is fixedly connected to the heating chamber. A delivery pipe is fixedly connected to the heating pipe, and an air outlet is fixedly connected to the delivery pipe.

[0013] The present invention provides a reflow soldering device for the production of photovoltaic diodes, having the following beneficial effects: 1. The present invention is provided with a progressive rotating shaft. By the rotation of the progressive rotating shaft, the progressive support plate is driven to move. By the movement of the progressive support plate, the progressive plate is driven to move. By the movement of the progressive plate, the diode is pushed to be intermittently transferred on the support plate.

[0014] 2. The present invention is provided with a propulsion block. When the progressive plate pushes the diode, it drives the propulsion block to move. The movement of the propulsion block drives the chain to move through the propulsion slide rod. The movement of the chain drives the movement of other propulsion blocks, and the other propulsion blocks move around the chain to push the diode on the slide plate to slide downward, realizing automatic feeding and clamping of the diode.

[0015] 3. The present invention is provided with a first connecting rod. When the propulsion block pushes the diode to slide, it drives the first connecting rod to rotate. The rotation of the first connecting rod drives the support plate to slide, so that the support plate moves to a suitable position. At the same time, the reaction force of the first connecting rod pushes the diode to move to the middle of the slide plate. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a front view of the present invention.

[0018] Figure 3 It is a top view of the present invention.

[0019] Figure 4 It is a side view of the present invention.

[0020] Figure 5 It is a schematic diagram of the structure of the progressive component of the present invention.

[0021] Figure 6 It is a schematic diagram of the structure of the progressive plate of the present invention.

[0022] Figure 7 It is a schematic diagram of the structure of the support component of the present invention.

[0023] Figure 8 It is a schematic diagram of the structure of the propulsion component of the present invention.

[0024] Figure 9 It is a schematic diagram of the structure of the chain of the present invention.

[0025] Figure 10 It is Figure 9 The enlarged view of the partial structure at A in

[0026] Figure 11 It is a schematic diagram of the structure of the handle of the present invention.

[0027] Figure 12 It is a schematic diagram of the structure of the adjustment component of the present invention.

[0028] Figure 13 It is a schematic diagram of the structure of the flap of the present invention.

[0029] Figure 14 It is a schematic diagram of the structure of the first connecting rod of the present invention.

[0030] Figure 15 This is a schematic structural diagram of the heating component of the present invention.

[0031] Figure 16 This is a sectional view of the heating tube of the present invention.

[0032] In the figure: 1 - progressive component; 2 - support component; 3 - propulsion component; 4 - adjustment component; 5 - heating component; 101 - bottom plate; 102 - support frame; 103 - progressive motor; 104 - first belt; 105 - progressive rotating shaft; 106 - progressive support plate; 107 - second belt; 108 - progressive plate; 109 - diode; 201 - chute plate; 202 - support plate; 203 - support slide bar; 204 - support slide bar spring; 205 - first rotating shaft; 206 - connecting plate; 207 - second rotating shaft; 301 - first support frame; 302 - second support frame; 303 - outer shell; 304 - driven wheel; 305 - chain; 306 - propulsion support plate; 307 - propulsion slide bar; 308 - propulsion spring; 309 - propulsion block; 310 - handle; 311 - handle gear; 312 - transmission gear; 313 - driving wheel; 401 - slide plate; 402 - flap frame; 403 - flap; 404 - torsion spring; 405 - limiting strip; 406 - sliding rotating shaft; 407 - first connecting rod; 408 - second connecting rod; 501 - heating chamber; 502 - heating tube; 503 - delivery pipe; 504 - air outlet. Detailed implementation manners

[0033] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation manners.

[0034] Please refer to Figures 1 to 16As shown in the figure, the present invention provides a technical solution: a reflow soldering device for photovoltaic diode production, including a progressive component 1, a support component 2, a propulsion component 3, an adjustment component 4, and a heating component 5. The progressive component 1 includes a progressive rotating shaft 105, which is rotatably connected to a support frame 102. A progressive support plate 106 is rotatably connected to the progressive rotating shaft 105. A second belt 107 is frictionally connected to the progressive rotating shaft 105. A progressive plate 108 is slidably connected to the progressive support plate 106. The support component 2 includes a first rotating shaft 205, which is rotatably connected to a support plate 202. A connecting plate 206 is slidably connected to the first rotating shaft 205. A second rotating shaft 207 is rotatably connected to the connecting plate 206, and the second rotating shaft 207 is also rotatably connected to the progressive plate 108 at the same time. The propulsion component 3 includes a propulsion support plate 306, which is fixedly connected to a chain 305. A propulsion slide bar 307 is slidably connected to the propulsion support plate 306. A propulsion block 309 is fixedly connected to the propulsion slide bar 307. The first end of a propulsion spring 308 is fixedly connected to the propulsion block 309, and the second end of the propulsion spring 308 is fixedly connected to the propulsion support plate 306. The adjustment component 4 includes a sliding rotating shaft 406, which is slidably connected to a slide plate 401. The first end of a first connecting rod 407 is rotatably connected to the sliding rotating shaft 406, and the second end of the first connecting rod 407 is rotatably connected to a second connecting rod 408. The second connecting rod 408 is fixedly connected to the support plate 202.

[0035] The progressive component 1 further includes a bottom plate 101, on which a support frame 102 is fixedly connected. There are two support frames 102. A progressive motor 103 is fixedly connected to the bottom plate 101. The first end of a first belt 104 is frictionally connected to the progressive motor 103, and the second end of the first belt 104 is frictionally connected to the progressive rotating shaft 105.

[0036] As Figure 5 and Figure 6As shown, there are four progressive rotating shafts 105, with two in a group. The two groups of progressive rotating shafts 105 are oppositely arranged on two support frames 102. Each group of progressive rotating shafts 105 is fixedly connected by a connecting rod. When the progressive rotating shafts 105 rotate, the end of the progressive rotating shaft 105 connected to the progressive support plate 106 will perform circular motion around the end of the progressive rotating shaft 105 connected to the first belt 104. The first belt 104 is frictionally connected to the progressive rotating shaft 105 on the side close to the progressive motor 103. The two ends of the second belt 107 are respectively frictionally connected to the two progressive rotating shafts 105 on the side far from the progressive motor 103. A plurality of card slots are provided on the progressive plate 108. During operation, the progressive motor 103 drives one progressive rotating shaft 105 to rotate through the first belt 104, and the progressive rotating shaft 105 drives other progressive rotating shafts 105 to rotate through the second belt 107, so as to realize the synchronous rotation of the four progressive rotating shafts 105. When the four progressive rotating shafts 105 rotate, the two middle connecting rods start to move around the progressive rotating shafts 105. The movement of the middle connecting rods drives the progressive support plate 106 to move, and the movement of the progressive support plate 106 drives the progressive plate 108 to move. The diode 109 is pushed through the movement of the progressive plate 108, so that the diode 109 is pushed once when the progressive rotating shaft 105 rotates one circle.

[0037] The support assembly 2 further includes a chute plate 201. The chute plate 201 is fixedly connected to the support frame 102. A support plate 202 is slidably connected to the chute plate 201. There are two support plates 202. A support slide bar 203 is fixedly connected to the support plate 202. The support slide bar 203 is slidably connected to the chute plate 201. The first end of a support slide bar spring 204 is fixedly connected to the support plate 202, and the second end of the support slide bar spring 204 is fixedly connected to the chute plate 201.

[0038] As Figure 4 and Figure 7As shown in the figure, two support plates 202 are respectively slidably connected to two chute plates 201 on both sides. Multiple card slots are provided on the support plates 202. Two support slide bars 203 are provided on each support plate 202. A support slide bar spring 204 is sleeved on each support slide bar 203. The support slide bars 203 are in a compressed state. Four connecting plates 206 are provided. Every two of them are grouped and respectively arranged on two support plates 202. At the same time, each group of connecting plates 206 is connected to a progressive plate 108. During operation, if the diode 109 is small, the support slide bars 203 reset to push the two support plates 202 to slide towards the middle. The two support plates 202 slide towards the middle and support both ends of the diode 109. At the same time, the sliding of the support plates 202 drives the support slide bars 203 to slide and the first rotating shafts 205 to move. The first rotating shafts 205 on both sides move towards the middle to push the connecting plates 206 towards the middle. When the connecting plates 206 move towards the middle, they push the progressive plates 108 on both sides towards the middle through the second rotating shafts 207. At the same time, when the diode 109 is large, it pushes the two support plates 202 to slide towards both sides. The two support plates 202 slide towards both sides to push the support slide bars 203 to slide and compress the support slide bar springs 204. When the two support plates 202 slide towards both sides, they pull the two connecting plates 206 towards both sides through the first rotating shafts 205. When the connecting plates 206 move towards both sides, they pull the two progressive plates 108 to slide towards both sides through the second rotating shafts 207. Thus, it realizes that the middle width between the two support plates 202 changes according to the size of the diode 109, and at the same time, through transmission, the progressive plates 108 move synchronously, so that the progressive plates 108 can still push the diode 109 after the support plates 202 move.

[0039] When the progressive plate 108 pushes the diode 109, the connecting plate 206 rotates around the first rotating shaft 205, so that when the progressive plate 108 pushes the diode 109, one end of the progressive plate 108 will not be transmitted to the support plate 202 through the connecting plate 206, thus causing the support plate 202 to deform or get stuck. At the same time, when the connecting plate 206 rotates to the uppermost position, the connecting plate 206 slides down a certain distance. The connecting plate 206 slides down one end, playing a role in avoiding the diode 109 transmitted above the support plate 202.

[0040] The propulsion assembly 3 further includes a first support frame 301 and a driven wheel 304. The first support frame 301 is fixedly connected to the support frame 102. A housing 303 is fixedly connected to the first support frame 301. Two groups of driven wheels 304 are provided. The two groups of driven wheels 304 are respectively rotatably connected to the first support frame 301 and the second support frame 302. A chain 305 is frictionally connected to the driven wheels 304. The chain 305 is also frictionally connected to the driving wheel 313.

[0041] The propulsion assembly 3 further includes a second support frame 302. The second support frame 302 is fixedly connected to the support frame 102. A handle 310 is rotatably connected to the second support frame 302. A handle gear 311 is fixedly connected to the handle 310. A driving wheel 313 is rotatably connected to the second support frame 302. A transmission gear 312 is fixedly connected to the driving wheel 313. The transmission gear 312 meshes with the handle gear 311.

[0042] As Figure 8 , Figure 9 , Figure 10 and Figure 11 shown, the first support frame 301 and the second support frame 302 are respectively arranged on the two support frames 102. Driven wheels 304 are arranged on both the first support frame 301 and the second support frame 302. A plurality of propulsion support plates 306 are arranged in an array on the chain 305. A propulsion block 309 is arranged on each propulsion support plate 306. The propulsion spring 308 is in a compressed state. During operation, the propulsion block 309 is pushed by the resilience of the propulsion spring 308 to closely adhere to the diode 109. When the progressive plate 108 propels the diode 109, the diode 109 first rises and moves to the right. When the diode 109 moves, the diode 109 pushes the propulsion block 309 to move. The movement of the propulsion block 309 drives the propulsion support plate 306 to move through the propulsion support plate 306. The movement of the propulsion support plate 306 drives the chain 305 to frictionally move on the driven wheel 304. Since the chain 305 is sleeved on the driven wheels 304 at both ends, all the propulsion blocks 309 perform synchronous cyclic movement around the chain 305. When the propulsion blocks 309 perform cyclic movement, the propulsion blocks 309 that are close to the slide plate 401 once gradually move to move downward as they are pushed. During the downward movement of the propulsion block 309, the propulsion block 309 contacts the diode 109 placed on the slide plate 401. Then, as the diode 109 on the progressive plate 108 is continuously propelled, the propulsion block 309 drives the diode 109 on the slide plate 401 to slide. The propulsion block 309 pushes the diode 109 placed on the slide plate 401 to slide onto the support plate 202. After the diode 109 is pushed onto the support plate 202, it can be pushed by the progressive plate 108, thereby realizing a cycle of continuous progression and simultaneous continuous feeding, achieving the effect of continuous operation.

[0043] In the initial state, since there is no diode 109 on the support plate 202, when the progressive plate 108 moves, it cannot push the propulsion block 309 to move through the diode 109, so the chain 305 will not move. At this time, it is necessary to manually rotate the handle 310. The rotation of the handle 310 drives the handle gear 311 to rotate. The rotation of the handle gear 311 drives the transmission gear 312 to rotate. The rotation of the transmission gear 312 drives the driving wheel 313 to rotate. The rotation of the driving wheel 313 drives the chain 305 to move. After the chain 305 moves, it drives the propulsion block 309 to move. The movement of the propulsion block 309 pushes the diode 109 placed on the slide plate 401 onto the support plate 202. After there is one diode 109 on the support plate 202, stop rotating the handle 310. At the same time, after there is one diode 109 on the support plate 202, the progressive plate 108 can drive the chain 305 to move by progressing the first diode 109, so as to realize the cyclic movement of the propulsion block 309 and achieve the effect of automatic connection work.

[0044] The adjusting assembly 4 further includes a slide plate 401. The slide plate 401 is fixedly connected to the bottom plate 101. A flap frame 402 is fixedly connected to the slide plate 401. A flap 403 is rotatably connected to the flap frame 402. A limiting strip 405 is fixedly connected to the slide plate 401.

[0045] The first end of a torsion spring 404 is fixedly connected to the flap 403. The second end of the torsion spring 404 is fixedly connected to the flap frame 402.

[0046] Such as Figure 12 、 Figure 13 And Figure 14As shown, the skateboard 401 is an inclined board. On both sides of the top of the skateboard 401, there is a flap frame 402 respectively. Under the action of the torsion spring 404, the flap 403 blocks the downward sliding of the diode 109 on the skateboard 401. The limit strips 405 are arranged on both sides of the skateboard 401 to prevent the diode 109 on the skateboard 401 from deviating too much from the center of the skateboard 401. There are two sliding rotating shafts 406, which are respectively slidably connected to both sides of the skateboard 401. When the first connecting rod 407 is in the initial state, when the support slide bar spring 204 pushes the support plate 202 to move closer to the middle, a slope is formed. The two second connecting rods 408 are respectively fixedly connected to the two support plates 202. During operation, the diode 109 is manually or conveyed to the top of the skateboard 401 through a conveying device. After the diode 109 is conveyed to the top of the skateboard 401, it slides downward and is blocked by the flap 403, so that the diode 109 stops sliding downward. Then, the movement of the pushing block 309 continues to push the diode 109 downward. When the pushing block 309 pushes the diode 109 downward, the diode 109 pushes the flap 403 to flip and compress the torsion spring 404. After the first diode 109 completely passes under the flap 403, the flap 403 resets under the rebound of the torsion spring 404 and blocks the subsequent diodes 109 again. As the progressive motor 103 continues to push the diode 109 downward, both ends of the diode 109 gradually contact the slope formed by the first connecting rod 407, so that the diode 109 moves to the center of the skateboard 401. At the same time, with the continuous pushing of the pushing block 309, the diode 109 pushes the first connecting rod 407 to rotate. When the first connecting rod 407 rotates, it pushes the sliding rotating shaft 406 to slide upward. When the two first connecting rods 407 rotate, they also drive the two second connecting rods 408 to slide toward both sides of the skateboard 401. The sliding of the second connecting rod 408 drives the support plate 202 to slide, so as to realize the control of the width between the two support plates 202 according to the size of the diode 109. After the width between the two support plates 202 reaches an appropriate value, when the subsequent diodes 109 slide downward, they will not push the first connecting rod 407 to rotate again, and only make the diode 109 move to the center of the skateboard 401 during the downward sliding process through the slope formed by the first connecting rod 407.

[0047] When it is necessary to produce diodes 109 of other sizes, the feeding of diodes 109 to the skateboard 401 is stopped. After there is no diode 109 in the device, the device reaches the initial state. Then, the diodes 109 of other sizes to be produced are placed on the skateboard 401, and then the above steps are repeated to realize the adaptive adjustment of the device.

[0048] The heating assembly 5 includes a heating chamber 501, which is fixedly connected to the chute plate 201. A heating pipe 502 is fixedly connected to the heating chamber 501. A conveying pipe 503 is fixedly connected to the heating pipe 502. An air outlet 504 is fixedly connected to the conveying pipe 503.

[0049] As Figure 15 and Figure 16 shown, there are two sets of heating tubes 502, which are respectively arranged on both sides of the heating chamber 501. A delivery pipe 503 is arranged on the side of each heating tube 502 close to the diode 109. A blower is arranged inside the delivery pipe 503. During operation, the heating tubes 502 on both sides are started, and then the blower inside the delivery pipe 503 is started, so that the external air passes through the heating tubes 502 for heating. After heating, the hot air enters the air outlet 504 through the delivery pipe 503, and the diode 109 transferred from the support plate 202 is heated through the air outlet 504. Through the transfer of the progressive plate 108, the diode 109 gradually enters the interior of the heating chamber 501 to achieve gradual temperature rise. Then, through the progression of the progressive plate 108, the diode 109 is transmitted from the other end of the heating chamber 501, thereby realizing the reflow soldering process of the diode 109.

[0050] Working principle: When in use, first start the heating tube 502 and the internal fan of the conveying pipe 503 for preheating. Then, manually or through the conveying device, convey the diode 109 above the slide plate 401, and let the diode 109 slide down along the slide plate 401. After the diode 109 touches the flap 403, manually rotate the handle 310. The rotation of the handle 310 drives the rotation of the handle gear 311. The handle gear 311 drives the rotation of the transmission gear 312, causing the driving wheel 313 to rotate. After the driving wheel 313 rotates, it drives the movement of the pushing block 309 through the chain 305. The pushing block 309 pushes the diode 109 to slide down along the slide plate 401. The diode 109 slides down and pushes the flap 403 to rotate and compress the torsion spring 404. After the diode 109 passes through the flap 403, the flap 403 resets through the torsion spring 404 to block the subsequent diode 109. The diode 109 continues to slide down and touches the first connecting rod 407, and then pushes the first connecting rod 407 to rotate. The rotation of the first connecting rod 407 drives the sliding of the sliding rotating shaft 406, and at the same time drives the sliding of the support plate 202 through the second connecting rod 408. The sliding of the support plate 202 compresses the support slide bar spring 204. The sliding of the support plate 202 also drives the synchronous sliding of the progressive plate 108 through the connecting plate 206. At the same time, when the diode 109 pushes the first connecting rod 407, it moves to the center of the slide plate 401 through the reaction force of the first connecting rod 407. Then, the diode 109 slides along the slide plate 401 to the first card slot of the support plate 202. After the diode 109 moves to the first card slot of the support plate 202, stop rotating the handle 310 and start the progressive motor 103, so that the progressive motor 103 drives the movement of the progressive plate 108 through transmission. Through the movement of the progressive plate 108, the first diode 109 is pushed to the second card slot on the support plate 202. At the same time, the progressive plate 108 drives the pushing block 309 through the diode 109, and the pushing block 309 drives the movement of the chain 305. The movement of the chain 305 causes the subsequent pushing block 309 to push another diode 109 above the slide plate 401 to the second card slot of the support plate 202. Then, through the continuous rotation of the progressive motor 103, the diode 109 is pushed into the reflow soldering process inside the heating chamber 501. Then, only by continuously placing the diode 109 above the slide plate 401 and continuously operating the progressive motor 103, continuous production can be achieved. At the same time, when it is necessary to replace diodes 109 of other sizes, only after discharging the existing diodes 109 on the device and then repeating the above steps can the adjustment be automatically realized.

Claims

1. A reflow soldering device for photovoltaic diode production, comprising a progressive component (1), a support component (2), a propulsion component (3), an adjustment component (4) and a heating component (5). Characterized in that: The progressive component (1) includes a progressive rotating shaft (105), the progressive rotating shaft (105) is rotatably connected to the support frame (102), a progressive support plate (106) is rotatably connected to the progressive rotating shaft (105), a second belt (107) is frictionally connected to the progressive rotating shaft (105), a progressive plate (108) is slidably connected to the progressive support plate (106), the support component (2) includes a first rotating shaft (205), the first rotating shaft (205) is rotatably connected to the support plate (202), a connecting plate (206) is slidably connected to the first rotating shaft (205), a second rotating shaft (207) is rotatably connected to the connecting plate (206), and the second rotating shaft (207) is also rotatably connected to the progressive plate (108) at the same time. The propulsion component (3) includes a propulsion support plate (306), the propulsion support plate (306) is fixedly connected to the chain (305), a propulsion slide bar (307) is slidably connected to the propulsion support plate (306), a propulsion block (309) is fixedly connected to the propulsion slide bar (307), a first end of a propulsion spring (308) is fixedly connected to the propulsion block (309), and a second end of the propulsion spring (308) is fixedly connected to the propulsion support plate (306). The adjustment component (4) includes a sliding rotating shaft (406), the sliding rotating shaft (406) is slidably connected to the sliding plate (401), a first end of a first connecting rod (407) is rotatably connected to the sliding rotating shaft (406), a second end of the first connecting rod (407) is rotatably connected to a second connecting rod (408), and the second connecting rod (408) is fixedly connected to the support plate (202).

2. A reflow soldering device for photovoltaic diode production according to claim 1, Characterized in that: The progressive component (1) further includes a bottom plate (101), a support frame (102) is fixedly connected to the bottom plate (101), there are two support frames (102), a progressive motor (103) is fixedly connected to the bottom plate (101), a first end of a first belt (104) is frictionally connected to the progressive motor (103), and a second end of the first belt (104) is frictionally connected to the progressive rotating shaft (105).

3. A reflow soldering device for photovoltaic diode production according to claim 1, Characterized in that: The support component (2) further includes a chute plate (201), the chute plate (201) is fixedly connected to the support frame (102), a support plate (202) is slidably connected to the chute plate (201), there are two support plates (202), a support slide bar (203) is fixedly connected to the support plate (202), the support slide bar (203) is slidably connected to the chute plate (201), a first end of a support slide bar spring (204) is fixedly connected to the support plate (202), and a second end of the support slide bar spring (204) is fixedly connected to the chute plate (201).

4. A reflow soldering device for the production of photovoltaic diodes according to claim 1, characterized in that: The propulsion assembly (3) further includes a first support frame (301) and a driven wheel (304). The first support frame (301) is fixedly connected to the support frame (102). An outer shell (303) is fixedly connected to the first support frame (301). There are two groups of driven wheels (304), and the two groups of driven wheels (304) are respectively rotatably connected to the first support frame (301) and the second support frame (302). A chain (305) is frictionally connected to the driven wheel (304), and the chain (305) is also frictionally connected to the driving wheel (313).

5. A reflow soldering device for the production of photovoltaic diodes according to claim 1, characterized in that: The propulsion assembly (3) further includes a second support frame (302). The second support frame (302) is fixedly connected to the support frame (102). A handle (310) is rotatably connected to the second support frame (302). A handle gear (311) is fixedly connected to the handle (310). A driving wheel (313) is rotatably connected to the second support frame (302). A transmission gear (312) is fixedly connected to the driving wheel (313), and the transmission gear (312) meshes with the handle gear (311).

6. A reflow soldering device for the production of photovoltaic diodes according to claim 1, characterized in that: The adjustment assembly (4) further includes a sliding plate (401). The sliding plate (401) is fixedly connected to the bottom plate (101). A flap frame (402) is fixedly connected to the sliding plate (401). A flap (403) is rotatably connected to the flap frame (402). A limiting strip (405) is fixedly connected to the sliding plate (401).

7. A reflow soldering device for the production of photovoltaic diodes according to claim 6, characterized in that: A first end of a torsion spring (404) is fixedly connected to the flap (403), and a second end of the torsion spring (404) is fixedly connected to the flap frame (402).

8. A reflow soldering device for the production of photovoltaic diodes according to claim 1, characterized in that: The heating assembly (5) includes a heating chamber (501). The heating chamber (501) is fixedly connected to the chute plate (201). A heating pipe (502) is fixedly connected to the heating chamber (501). A conveying pipe (503) is fixedly connected to the heating pipe (502), and an air outlet (504) is fixedly connected to the conveying pipe (503).

Citation Information

Patent Citations

  • A multi-functional reflow soldering device for LED manufacturing

    CN112620853B