An automated webbing production device and production method

By designing the pressing mechanism and cleaning components of automated web production equipment, the problem of gaps and adhesive spills during web compression is solved, and efficient web bonding and cleaning is achieved, improving processing quality and efficiency.

CN120080636BActive Publication Date: 2025-07-11JIANGSU GOLDEN AUTUMN ELASTIC FABRICS CO LTD
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Patent Information

Application Number
CN202510578658.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-07
Publication Date
2025-07-11
Estimated Expiration
2045-05-07

AI Technical Summary

Technical Problem

The existing pressing device can easily cause gaps and adhesive spills between the webbing when pressing the webbing, affecting processing efficiency and quality.

Method used

设计了一种自动化织带生产设备,包括压合机构、限位组件、活动组件和清理组件,通过握把的移动实现压合滚筒的位置调整,结合限位组件和活动组件的设计,实现织带的多层黏合和黏合物的清理,利用限位组件和清理组件的翻转功能,确保织带的高效黏合和清理。

Benefits of technology

It effectively avoids the gaps and adhesive spills between the webbing, improves the processing quality and efficiency of the webbing, and reduces the difficulty of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automated webbing production device and a production method, which relate to the technical field of webbing production. The aim is to solve the technical problems that the existing pressing device is prone to generating gaps between webbings in the direct pressing mode and the adhesive is likely to overflow between the webbings during the pressing process, affecting the processing efficiency and quality of the webbings. It includes a platform component and two brackets arranged above the platform component. The present invention can clean up the excess adhesive as the grip moves. On the other hand, after the adhesive is cleaned up, the device will collect the collected adhesive by flipping, avoiding the quality of the processed webbing being affected by the dripping of the adhesive. At the same time, the device can complete the processing and cleaning of the webbing only by moving the grip back and forth, further reducing the difficulty of using the device. At the same time, the processing efficiency and quality of the device are ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of webbing production, and more specifically, to an automated webbing production device and a production method. Background Art

[0002] A webbing is a narrow fabric or tubular fabric made from various yarns. There are a wide variety of webbings, which are widely used in various industrial sectors such as clothing, shoe materials, luggage, industry, agriculture, military supplies, and transportation. In the 1930s, webbings were all produced by handicraft workshops, with cotton threads and linen threads as raw materials. Later, the raw materials for webbings gradually developed to include nylon, vinylon, polyester, polypropylene, spandex, viscose, etc., forming three major categories of process technologies: weaving, braiding, and knitting. The fabric structures include plain weave, twill weave, satin weave, jacquard, double layer, multi-layer, tubular, and combined tissues.

[0003] The production of webbings is a continuous linear product, which appears as a component in clothing products. One of the major application scenarios is that after being cut to an appropriate length, both ends of a linear webbing are closed to form a ring-shaped component to provide a certain elasticity and pressure. Typical products are the waistband of underwear or the lower band of a brassiere. The traditional process is to sew both ends of an elastic webbing together by sewing. However, there is still room for improvement in the wearing experience with such a process. For example, (1) the stitch of the sewing thread causes a scratching touch on the skin, (2) the sewing thread also affects the aesthetics, and (3) it is very difficult to accurately align the patterns on the surface of the webbing during the production process.

[0004] As a modern textile, the continuous development and innovation of the production process of seamless webbings not only improve the quality and performance of the products but also meet the market's demand for high-efficiency, environmentally friendly, and multi-functional textiles. Among them, the introduction of new processes such as ultrasonic welding and hot pressing molding has brought revolutionary changes to the production of seamless webbings.

[0005] The hot melt pressing technology, as one of these new processes, its principle is to utilize a high-temperature and high-pressure environment to enable two or more materials to penetrate and fuse with each other at the molecular level, thereby achieving a firm bond. During the process of hot melt processing the waistband of seamless webbings, this technology is widely used. By placing materials of different materials such as fabrics and elastic fibers in a high-temperature and high-pressure environment, using the hot melt pressing technology, these materials can be tightly fused together to form a seamless webbing that is both elastic and tightly bonded.

[0006] However, existing lamination devices usually process multiple layers of webbing by direct lamination. However, in actual use, the conventional lamination method easily causes gaps and air bubbles between the webbings, limiting the overall quality of the processed webbing. Moreover, during the lamination process, the adhesive easily overflows between the webbings, affecting the overall aesthetics of the webbing and requiring secondary correction, thereby limiting the processing efficiency and quality of the webbing. In recent years, with the continuous progress of technology, automated webbing machines have been widely used in weaving webbings. However, it has been found that during long-term use, the currently used webbing machines still have deficiencies, such as poor product quality, complex operation, and single performance. Therefore, the present invention proposes an automated webbing production device and production method to solve the above technical problems. Summary of the Invention

[0007] The purpose of the present invention is to provide an automated webbing production device and production method to solve the technical problems that the existing lamination device using the direct lamination method easily causes gaps between the webbings and the adhesive easily overflows between the webbings during the lamination process, affecting the processing efficiency and quality of the webbings.

[0008] To solve the above technical problems, the present invention provides the following technical solutions: An automated webbing production device and production method, including,

[0009] A lamination mechanism, including a platform assembly, two brackets arranged above the platform assembly, a rotator located between the two brackets, a limit assembly connected to the rotator, a frame assembly connected to the limit assembly, a cleaning assembly, a movable assembly, and a lamination roller. Among them, the movable assembly is arranged within the two limit assemblies, and the two movable assemblies are connected to the same lamination roller. The cleaning assembly is arranged below the frame assembly; and, a production mechanism, including a production platform, an equipment cabin, and an installer. Among them, the lower part of the production platform is connected to the upper part of the equipment cabin, and the installer is located above the production platform; and, a webbing mechanism, including a webbing and a reinforcing layer.

[0010] The present invention can clean up the excess adhesive as the grip moves. On the other hand, after cleaning the adhesive, the device will collect the collected adhesive by flipping, avoiding the adhesive dripping and affecting the quality of the processed webbing. At the same time, the device only needs to cooperate with the forward and backward movement of the grip to complete the processing and cleaning of the webbing, further reducing the usage difficulty of the device. At the same time, it ensures the processing efficiency and quality of the device.

[0011] Preferably, the upper part of the platform component is tightly welded to the lower parts of the two brackets, and the two brackets are clamped to the two sides of the same rotator. The rotator is fixedly connected to the two limiting components, the limiting components are lapped with the frame body component, the two movable components are respectively slidably connected in the two limiting components, the cleaning component is fixedly connected to the lower part of the frame body component, the two ends of the pressing roller are respectively clamped to the two ends of the two movable components, and the rotator is composed of a bearing and a rotating shaft.

[0012] Preferably, the lower part of the production platform is fixedly connected to the upper part of the equipment cabin, and two installers are arranged above the production platform;

[0013] The upper part of the production platform is fixedly connected to the lower part of the platform component, and the two installers are respectively located behind the production platform and inside the production platform;

[0014] There are two webbings, and a reinforcing layer is arranged between the two webbings;

[0015] The webbing is located above the platform component, and the webbing is fixedly connected in the two installers.

[0016] Preferably, the platform component includes a processing table, the upper part of the processing table is fixedly connected to the lower part of the platform plate, the upper part of the processing table is fixedly connected to a first magnet and two second magnets, the rear of the first magnet is conical, and the two first magnets are both triangular;

[0017] The upper part of the processing table is fixedly connected to the lower parts of the two brackets, the lower part of the processing table is fixedly connected to the upper part of the production platform, one of the installers is located behind the processing table, and the other installer is located between the first magnet and the platform plate.

[0018] Preferably, the limiting component includes a limiting shell, a plurality of through grooves are opened in the upper part of the limiting shell, a guiding groove is opened on one side of the limiting shell, a limiting groove is opened on the other side of the limiting shell, the upper part of the inner wall of the limiting shell is fixedly connected to a plurality of reinforcing ribs, two sleeves are clamped in each of the plurality of through grooves, the same rotating rod is sleeved in the two sleeves, a dial is fixedly connected to the rotating rod, the front of the dial is a slope, a torsion spring is fixedly connected to the rotating rod, the other end of the torsion spring is fixedly connected to the sleeve, and the backs of the plurality of dials are lapped with the plurality of reinforcing ribs;

[0019] The limiting shell is fixedly connected to the outside of the rotator, the frame body component is lapped on the upper part of the limiting shell, and the movable component passes through the limiting shell and is clamped to the pressing roller.

[0020] Preferably, the movable component comprises a handle, one end of which passes through a limit block and is fixedly connected to the guide shell, a connecting shaft is clamped in the guide shell, the connecting shaft is slidably connected to a slot body opened and closed on one side of the guide shell, and a tremor is outer-connected to the connecting shaft;

[0021] The shaker is slidably connected in the guide shell, the limit block is slidably connected in the guide shell, and the shape of the limit block is adapted to the shape of the limit slot.

[0022] Preferably, the shaker includes a mounting sleeve, the upper part of the mounting sleeve is fixedly connected to the bottom end of the striker rod, the striker rod is sleeved in a guide sleeve, the outer part of the guide sleeve is fixedly connected to a limit plate, the top end of the striker rod passes through the guide sleeve and is fixedly connected to the bottom of the push block, the rear of the push block is an inclined surface, the bottom of the guide sleeve is fixedly connected to a spring, and the bottom end of the spring is fixedly connected to the bottom end of the striker rod;

[0023] The guide sleeve is slidably connected in the guide shell through a limit plate, the installation sleeve is sleeved outside the connecting shaft, the push block is overlapped with the shift block, and the other end of the connecting shaft is clamped on one side of the pressing roller.

[0024] Preferably, the frame assembly includes two fixing plates, and a through hole is provided on one side of the two fixing plates, the upper parts of the two fixing plates are fixedly connected to the lower part of the same top plate, a sliding groove is provided at the lower part of the top plate, and the lower part of the top plate is fixedly connected to the mounting plate through a positioning frame;

[0025] The fixing plate is sleeved on the outside of the handle through a through hole, the top plate is overlapped on the upper side of the limiting shell, and the cleaning assembly is fixedly connected to the lower side of the mounting plate.

[0026] Preferably, the cleaning assembly comprises a limit frame, the limit frame and the connecting rod are mutually clamped, the connecting rod outer surface is connected with two connecting sleeves, and the two connecting sleeves are respectively clamped on the outside of the two cleaning plates, the connecting sleeve is fixedly connected to the synchronous frame, the two sides of the synchronous frame are respectively fixedly connected to the two magnetic plates, the connecting rod is provided with a spiral groove, the spiral groove is clamped with a guide cylinder, and the guide cylinder is fixedly connected to the cleaning plate;

[0027] The synchronous frame is slidably connected in the slide groove through a slide rod arranged above, and the limit frame is fixedly connected to the bottom of the mounting plate. The two magnetic plates located in the front are located on both sides of the first magnetic plate, and the two magnetic plates located in the back are located between the two second magnetic plates.

[0028] A production method of an automated webbing production device comprises the following production steps:

[0029] S1. Provide a webbing comprising at least two webbings and a reinforcement layer;

[0030] S2. Cut the webbing at each stratified part to form multiple webbing segments with both ends stratified into upper and lower layers.

[0031] S3. Place at least one layer of adhesive and reinforcing layer into the two separated layers formed by butt-jointing the two ends of the above webbing.

[0032] S4. Use the pressing mechanism to bond the two separated layers and the adhesive and reinforcing layer placed therein into one body.

[0033] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0034] 1. By designing the limit component, movable component and pressing roller, when adjusting the position of the pressing roller through the handle, if the handle moves backward, the push block will contact the inclined surface of the dial block with its inclined surface, and with the support of the rear reinforcing rib for the dial block, the push block will quickly move downward due to the inclined surface extrusion, and then move upward again under the action of the spring elastic force after separating from the dial block. Since the number of dial blocks is several, therefore, as the push block continuously moves backward, the push block will repeatedly squeeze the striker to move downward in the guide sleeve, so that while the connecting shaft slides in the groove of the guide shell, it drives the pressing roller to repeatedly impact the webbing or continuously vibrate on the surface of the webbing, thereby extruding the air between the multiple layers of webbing and the excess glue during the bonding of the multiple layers of webbing, and accelerating the penetration of the adhesive between the webbings by vibration, ensuring the bonding effect after the processing of the multiple layers of webbing and ensuring the quality of the webbing processing.

[0035] 2. The present invention also designs a limit component. When the handle is pushed to the rearmost position, it is necessary to pull the handle forward to reset it. At this time, as the handle moves forward, the upper push block will squeeze the dial block, so that when the vertical surface at the rear of the dial block contacts the vertical surface in front of the push block, at this time, the dial block will flip into the through groove along the rotating rod due to the loss of the support of the reinforcing rib. At this time, the pressing roller connected to the connecting shaft will reset in a horizontal rolling manner and perform secondary pressing on the multiple layers of webbing during the reset process, removing the air between the multiple layers of webbing by the preliminary vibration method, and further ensuring the fitting effect between the multiple layers of webbing by the secondary pressing method, avoiding the occurrence of adhesive accumulation or poor pressing effect at the parts where the pressing roller does not contact the webbing during repeated vibration, and further playing a role in guaranteeing the pressing effect of the device.

[0036] 3. The present invention also designs a frame assembly and a cleaning assembly. When the grip is pushed backward, the cleaning plates on both sides will move away from each other under the contact of the first magnetic block and the magnetic plate. When moving to the rearmost position, the magnetic plates on both sides will move towards each other and fit due to the repulsion force with the second magnetic block, and clean the adhesive on the surface of the webbing extruded by the pressing roller during the process of the grip resetting. After the reset is completed, the two magnetic plates in the front will move away from each other due to the contact and extrusion with the first magnetic block. During the process of moving away, since the guide cylinder slides in the spiral groove outside the connecting rod, the guide cylinder will drive the cleaning plate to flip by 90 degrees, so as to fit under the mounting plate. On the one hand, the device can clean the excess adhesives during the movement of the grip. On the other hand, after cleaning the adhesives, the device will collect the collected adhesives by flipping, avoiding the dripping of adhesives and affecting the quality of the processed webbing. At the same time, the device only needs to cooperate with the forward and backward movement of the grip to complete the processing and cleaning of the webbing, further reducing the use difficulty of the device and ensuring the processing efficiency and quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 is the overall structural schematic diagram of the present invention;

[0038] Figure 2 is the structural schematic diagram of the pressing mechanism of the present invention;

[0039] Figure 3 is the schematic diagram of the flipping structure of the limiting component of the present invention;

[0040] Figure 4 is the structural schematic diagram of the frame assembly of the present invention;

[0041] Figure 5 is the structural schematic diagram of the cleaning plate of the present invention;

[0042] Figure 6 is the structural schematic diagram of the limiting component of the present invention;

[0043] Figure 7 is the sectional structural schematic diagram of the limiting component of the present invention;

[0044] Figure 8 is of the present invention Figure 7 the enlarged structural schematic diagram at A in;

[0045] Figure 9 is the structural schematic diagram of the dial block of the present invention;

[0046] Figure 10 is the exploded structural schematic diagram of the webbing mechanism of the present invention.

[0047] Description of the reference numerals in the drawings:

[0048] 1. Laminating mechanism; 2. Production mechanism; 3. Webbing mechanism;

[0049] 101. Platform assembly; 102. Bracket; 103. Rotator; 104. Limiting component; 105. Movable component; 106. Frame assembly; 107. Cleaning component; 108. Laminating roller;

[0050] 201. Production platform; 202. Equipment cabin; 203. Installer;

[0051] 301. Webbing; 302. Reinforcing layer;

[0052] 1011. Processing table; 1012. Platform board; 1013. First magnet; 1014. Second magnet;

[0053] 1041. Limiting shell; 1042. Through groove; 1043. Guide groove; 1044. Limiting groove; 1045. Reinforcing rib; 1046. Sleeve; 1047. Rotating rod; 1048. Torsion spring; 1049. Pusher block;

[0054] 1051. Handle; 1052. Connecting shaft; 1053. Limiting block; 1054. Guide shell; 1055. Groove body; 1056. Shaker;

[0055] 1061. Fixed plate; 1062. Through hole; 1063. Top plate; 1064. Slide groove; 1065. Positioning frame; 1066. Mounting plate;

[0056] 1071. Limiting frame; 1072. Connecting rod; 1073. Connecting sleeve; 1074. Synchronous frame; 1075. Slide rod; 1076. Magnetic plate; 1077. Spiral groove; 1078. Guide cylinder; 1079. Cleaning plate;

[0057] 10561. Mounting sleeve; 10562. Impact rod; 10563. Guide sleeve; 10564. Spring; 10565. Pushing block; 10566. Limiting plate. Detailed implementation manners

[0058] As Figures 1 to 10 shown, an automated webbing production equipment and production method according to the present invention includes

[0059] The laminating mechanism 1 includes a platform assembly 101, two brackets 102 arranged above the platform assembly 101, a rotator 103 located between the two brackets 102, a limit assembly 104 connected to the rotator 103, a frame assembly 106 connected to the limit assembly 104, a cleaning assembly 107, a movable assembly 105, and a laminating roller 108. Among them, the movable assembly 105 is arranged within the two limit assemblies 104, and the two movable assemblies 105 are connected to the same laminating roller 108. The cleaning assembly 107 is arranged below the frame assembly 106; and, the production mechanism 2 includes a production platform 201, an equipment cabin 202, and an installer 203. Among them, the lower part of the production platform 201 is connected to the upper part of the equipment cabin 202, and the installer 203 is located above the production platform 201; and, the webbing mechanism 3 includes a webbing 301 and a reinforcing layer 302. By designing the limit assembly 104, the movable assembly 105, and the laminating roller 108, when adjusting the position of the laminating roller 108 through the grip 1051, if the grip 1051 moves backward, the push block 10565 will contact the inclined surface of the dial block 1049 with its inclined surface. And with the dial block 1049 supported by the rear reinforcing rib 1045, the push block 10565 will quickly move downward due to the inclined surface extrusion, and will move upward again under the action of the elastic force of the spring 10564 after separating from the dial block 1049. Since the number of dial blocks 1049 is several, therefore, as the push block 10565 continuously moves backward, the push block 10565 will repeatedly squeeze the striker 10562 to move downward within the guide sleeve 10563, so that while the connecting shaft 1052 slides within the groove 1055 of the guide housing 1054, it drives the laminating roller 108 to repeatedly impact the webbing 301 or continuously vibrate on the surface of the webbing 301, thereby extruding the air and excess adhesive between the multiple layers of the webbing 301 when the multiple layers of the webbing 301 are laminated, and accelerating the penetration of the adhesive into the webbing 301 through vibration, ensuring the bonding effect of the multiple layers of the webbing 301 after processing, and ensuring the quality of the webbing 301 processing.

[0060] In an embodiment of the present invention, the upper part of the platform component 101 is tightly welded to the lower parts of two brackets 102, and the two brackets 102 are clamped to both sides of the same rotator 103. The rotator 103 is fixedly connected to two limit components 104. The limit components 104 are lapped with the frame component 106. Two movable components 105 are respectively slidably connected within the two limit components 104. The cleaning component 107 is fixedly connected to the lower part of the frame component 106. Both ends of the pressing roller 108 are respectively clamped to both ends of the two movable components 105. The rotator 103 is composed of a bearing and a rotating shaft. The lower part of the production platform 201 is fixedly connected to the upper part of the equipment cabin 202. Two installers 203 are arranged above the production platform 201. The upper part of the production platform 201 is fixedly connected to the lower part of the platform component 101, and the two installers 203 are respectively located behind the production platform 201 and within the production platform 201. There are two webbings 301, and a reinforcing layer 302 is arranged between the two webbings 301. The webbings 301 are located above the platform component 101. The webbings 301 are fixedly connected within the two installers 203. By designing the limit component 104, when the grip 1051 is pushed to the rearmost position, it is necessary to pull the grip 1051 forward to reset it. At this time, as the grip 1051 moves forward, the upper push block 10565 will squeeze the dial block 1049, so that when the vertical surface at the rear of the dial block 1049 contacts the vertical surface in front of the push block 10565, at this time, the dial block 1049 will flip into the through groove 1042 along the rotating rod 1047 due to the loss of the support of the reinforcing rib 1045. At this time, the pressing roller 108 connected to the connecting shaft 1052 will reset in a horizontal rolling manner, and during the reset process, the multi-layer webbings 301 will be secondarily pressed. The air between the multi-layer webbings 301 is removed by the preliminary jittering method, and the fitting effect between the multi-layer webbings 301 is further ensured by the secondary pressing method, avoiding the occurrence of the accumulation of adhesives or poor pressing effects at the parts where the pressing roller 108 does not contact the webbings 301 during repeated jittering, and further playing a role in guaranteeing the pressing effect of the device.

[0061] In an embodiment of the present invention, the platform component 101 includes a processing table 1011, the upper part of the processing table 1011 is fixedly connected to the lower part of the platform plate 1012, the upper part of the processing table 1011 is fixedly connected to a first magnet 1013 and two second magnets 1014. The rear of the first magnet 1013 is conical, and both first magnets 1013 are triangular. The upper part of the processing table 1011 is fixedly connected to the lower parts of two brackets 102. The lower part of the processing table 1011 is fixedly connected to the upper part of the production platform 201. One installer 203 is located behind the processing table 1011, and the other installer 203 is located between the first magnet 1013 and the platform plate 1012. The limiting component 104 includes a limiting shell 1041. A plurality of through grooves 1042 are opened in the upper part of the limiting shell 1041. A guiding groove 1043 is opened on one side of the limiting shell 1041, and a limiting groove 1044 is opened on the other side of the limiting shell 1041. The upper part of the inner wall of the limiting shell 1041 is fixedly connected to a plurality of reinforcing ribs 1045. Two sleeves 1046 are clamped in each of the plurality of through grooves 1042. The same rotating rod 1047 is sleeved in the two sleeves 1046. A dial block 1049 is fixedly connected to the outside of the rotating rod 1047. The front of the dial block 1049 is an inclined surface. A coil spring 1048 is fixedly connected to the outside of the rotating rod 1047, and the other end of the coil spring 1048 is fixedly connected to the sleeve 1046. The backs of the plurality of dial blocks 1049 are lapped with the plurality of reinforcing ribs 1045. The limiting shell 1041 is fixedly connected to the outside of the rotator 103. The frame body component 106 is lapped on the upper part of the limiting shell 1041. The movable component 105 passes through the limiting shell 1041 and is clamped with the pressing roller 108. By clamping the connecting shaft 1052 outside the pressing roller 108, and a limiting block 1053 is arranged outside the connecting shaft 1052, and the limiting block 1053 is slidably connected in the limiting groove 1044, thus preventing the pressing roller 108 from driving the connecting shaft 1052 to rotate due to the friction force between the pressing roller 108 and the webbing 301 during the movement of the grip 1051, ensuring that the connecting shaft 1052 can only drive the pressing roller 108 to move horizontally and can drive it to vibrate up and down, guaranteeing the stability of the grip 1051 during use, and preventing the position of the limiting shell 1041 from shifting.

[0062] As another embodiment of the present invention, the movable component 105 includes a grip 1051. One end of the grip 1051 passes through the limiting block 1053 and is fixedly connected to the guiding shell 1054. A connecting shaft 1052 is snap-fitted in the guiding shell 1054. The connecting shaft 1052 is slidably connected in a slot 1055 that is opened and closed on one side of the guiding shell 1054. A shaker 1056 is sleeved outside the connecting shaft 1052. The shaker 1056 is slidably connected in the guiding shell 1054. The limiting block 1053 is slidably connected in the guiding shell 1044. The shape of the limiting block 1053 is adapted to the limiting slot 1044. The shaker 1056 includes a mounting sleeve 10561. The upper part of the mounting sleeve 10561 is fixedly connected to the bottom end of a striking rod 10562. The striking rod 10562 is sleeved in a guiding sleeve 10563. A limiting plate 10566 is fixedly connected outside the guiding sleeve 10563. The top end of the striking rod 10562 passes through the guiding sleeve 10563 and is fixedly connected to the lower part of a pushing block 10565. The rear of the pushing block 10565 is a slope. A spring 10564 is fixedly connected to the lower part of the guiding sleeve 10563. The bottom end of the spring 10564 is fixedly connected to the bottom end of the striking rod 10562. The guiding sleeve 10563 is slidably connected in the guiding shell 1054 through the limiting plate 10566. The mounting sleeve 10561 is sleeved outside the connecting shaft 1052. The pushing block 10565 is lapped with a dial block 1049. The other end of the connecting shaft 1052 is snap-fitted on one side of a pressing roller 108. Due to the provision of the shaker 1056 and the horizontal position of the guiding sleeve 10563 being limited by the limiting plate 10566, when the connecting shaft 1052 moves, the situation that the mounting sleeve 10561 flips along the connecting shaft 1052 under the action of gravity is avoided, ensuring the position of the pushing block 10565 and guaranteeing that the pushing block 10565 can stably strike the dial block 1049 to drive the striking rod 10562 to move. Due to the adjustment of the two states of the dial block 1049, in the first state, the dial block 1049 contacts the pushing block 10565 through the slope under the elastic force of a coil spring 1048 and the support of a reinforcing rib 1045, so as to squeeze the pushing block 10565 to move downward and cooperate with the pushing block 10565 to complete the shaking of the striking rod 10562. In the second state, the rear of the dial block 1049 contacts the pushing block 10565. The dial block 1049 flips along a rotating rod 1047 into a through slot 1042. At this time, the pushing block 10565 squeezes the lower part of the dial block 1049, making the pushing block 10565 more closely fit the webbing 301, so as to cooperate with the pressing roller 108 to complete the shaking pressing and rolling pressing of the webbing 301, ensuring the processing quality of the webbing 301.

[0063] As another embodiment of the present invention, the frame assembly 106 includes two fixing plates 1061, and through holes 1062 are formed on one side of each of the two fixing plates 1061. The upper sides of the two fixing plates 1061 are fixedly connected to the lower side of the same top plate 1063. A sliding groove 1064 is formed on the lower side of the top plate 1063. The lower side of the top plate 1063 is fixedly connected to the mounting plate 1066 through a positioning frame 1065. The fixing plate 1061 is sleeved outside the grip 1051 through the through hole 1062. The top plate 1063 is lapped on the upper side of the limiting shell 1041. The cleaning assembly 107 is fixedly connected to the lower side of the mounting plate 1066. The cleaning assembly 107 includes a limiting frame 1071. The limiting frame 1071 is engaged with the connecting rod 1072. Two connecting sleeves 1073 are sleeved outside the connecting rod 1072, and the two connecting sleeves 1073 are respectively engaged outside the two cleaning plates 1079. The connecting sleeve 1073 is fixedly connected to the synchronous frame 1074. Both sides of the synchronous frame 1074 are respectively fixedly connected to the two magnetic plates 1076. A spiral groove 1077 is formed on the outside of the connecting rod 1072. A guiding cylinder 1078 is engaged outside the spiral groove 1077. The guiding cylinder 1078 is fixedly connected to the cleaning plate 1079. The synchronous frame 1074 is slidably connected in the sliding groove 1064 through a sliding rod 1075 arranged above. The limiting frame 1071 is fixedly connected to the lower side of the mounting plate 1066. The two magnetic plates 1076 located in the front are located on both sides of the first magnetic plate 1076. The two magnetic plates 1076 located in the rear are located between the two second magnetic plates 1076. By designing the frame assembly 106 and the cleaning assembly 107, when the grip 1051 is pushed backward, the cleaning plates 1079 on both sides will be in a separated state under the contact of the first magnetic block 1013 and the magnetic plate 1076. When moving to the rearmost position, the magnetic plates 1076 on both sides will move toward each other and fit due to the repulsive force with the second magnetic block 1014, and clean the adhesive on the surface of the webbing 301 extruded by the pressing roller 108 during the reset process of the grip 1051. After the reset is completed, the two magnetic plates 1076 in the front will move away from both sides due to the contact and extrusion with the first magnetic block 1013. During the moving-away process, since the guiding cylinder 1078 slides in the spiral groove 1077 outside the connecting rod 1072, the guiding cylinder 1078 will drive the cleaning plate 1079 to flip by 90 degrees, so as to fit under the mounting plate 1066. On the one hand, the device can clean the excess adhesives during the movement of the grip 1051. On the other hand, after the device finishes cleaning the adhesives, it will collect the collected adhesives by flipping, avoiding the dripping of the adhesives and affecting the quality of the processed webbing 301. At the same time, the device only needs to cooperate with the forward and backward movement of the grip 1051 to complete the processing and cleaning of the webbing 301, further reducing the use difficulty of the device, and at the same time ensuring the processing efficiency and quality of the device.

[0064] Working principle: This embodiment provides an automated webbing production device and a production method. When in use, both ends of the webbing 301 need to be fixed in two installers 203, so that the webbing 301 is completely attached above the platform component 101. Subsequently, by flipping the limit component 104, the limit component 104 can be attached to the webbing 301, and the webbing 301 can be pressed by adjusting the position of the movable component 105;

[0065] When adjusting the position of the pressing roller 108 through the grip 1051, if the grip 1051 moves backward, the push block 10565 will contact the inclined surface of the dial block 1049 with its inclined surface. And with the dial block 1049 supported by the rear reinforcing rib 1045, the push block 10565 will quickly move downward due to the inclined surface extrusion, and after separating from the dial block 1049, it will move upward again under the elastic force of the spring 10564. Since the number of dial blocks 1049 is several, therefore, as the push block 10565 continues to move backward, the push block 10565 will repeatedly squeeze the striker 10562 to move downward in the guide sleeve 10563, so that while the connecting shaft 1052 slides in the groove 1055 in the guide housing 1054, it drives the pressing roller 108 to repeatedly impact the webbing 301 or continuously vibrate on the surface of the webbing 301;

[0066] When the grip 1051 is pushed to the rearmost position, the grip 1051 needs to be pulled forward to reset it. At this time, as the grip 1051 moves forward, the upper push block 10565 will squeeze the dial block 1049, so that when the vertical surface at the rear of the dial block 1049 contacts the vertical surface in front of the push block 10565, at this time, the dial block 1049 will flip into the through groove 1042 along the rotating rod 1047 due to losing the support of the reinforcing rib 1045. At this time, the pressing roller 108 connected to the connecting shaft 1052 will reset in a horizontal rolling manner, and during the reset process, it will perform secondary pressing on the multi-layer webbing 301, remove the air between the multi-layer webbings 301 through the preliminary vibration method, and further ensure the bonding effect between the multi-layer webbings 301 through the secondary pressing method;

[0067] When the grip 1051 is pushed backward, the cleaning plates 1079 on both sides will be in a separated state under the contact of the first magnet 1013 and the magnetic plate 1076. And when moving to the rearmost position, the magnetic plates 1076 on both sides will move toward each other and fit due to the repulsive force with the second magnet 1014, and will clean the adhesive on the surface of the webbing 301 extruded by the pressing roller 108 during the reset process of the grip 1051. After the reset is completed, the two front magnetic plates 1076 will move away from each other due to the contact and extrusion with the first magnet 1013, and during the moving away process, since the guide cylinder 1078 slides in the spiral groove 1077 outside the connecting rod 1072, the guide cylinder 1078 will drive the cleaning plate 1079 to flip by ninety degrees, so as to fit under the mounting plate 1066.

[0068] The embodiments disclosed in the present invention are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present invention, they are within the protection scope of the present invention.

Claims

1. An automated webbing production device, characterized in that, including, a lamination mechanism (1), comprising a platform component (101), two brackets (102) arranged above the platform component (101), a rotator (103) located between the two brackets (102), a limit component (104) connected to the rotator (103), a frame component (106) connected to the limit component (104), a cleaning component (107), a movable component (105) and a lamination roller (108). Among them, the movable component (105) is arranged within the two limit components (104), the two movable components (105) are connected to the same lamination roller (108), and the cleaning component (107) is arranged below the frame component (106); and, a production mechanism (2), comprising a production platform (201), an equipment cabin (202) and an installer (203). Among them, the lower part of the production platform (201) is connected to the upper part of the equipment cabin (202), and the installer (203) is located above the production platform (201); and, a webbing mechanism (3), comprising a webbing (301) and a reinforcement layer (302); the limit component (104) comprises a limit shell (1041). A plurality of through slots (1042) are formed above the limit shell (1041), a guide slot (1043) is formed on one side of the limit shell (1041), a limit slot (1044) is formed on the other side of the limit shell (1041), the upper part of the inner wall of the limit shell (1041) is fixedly connected to a plurality of reinforcing ribs (1045). Two sleeves (1046) are clamped in each of the plurality of through slots (1042), and the same rotating rod (1047) is sleeved within the two sleeves (1046). A dial block (1049) is fixedly connected to the outside of the rotating rod (1047), the front surface of the dial block (1049) is an inclined surface, a torsion spring (1048) is fixedly connected to the outside of the rotating rod (1047), the other end of the torsion spring (1048) is fixedly connected to the sleeve (1046), and the back surfaces of the plurality of dial blocks (1049) are lapped with the plurality of reinforcing ribs (1045); the limit shell (1041) is fixedly connected to the outside of the rotator (103), the frame component (106) is lapped above the limit shell (1041), and the movable component (105) passes through the limit shell (1041) and is mutually clamped with the lamination roller (108); the movable component (105) comprises a handle (1051). One end of the handle (1051) passes through a limit block (1053) and is fixedly connected to a guide shell (1054). A connecting shaft (1052) is clamped within the guide shell (1054), the connecting shaft (1052) is slidably connected within a groove body (1055) that is open on one side of the guide shell (1054), and a shaker (1056) is sleeved outside the connecting shaft (1052); the shaker (1056) is slidably connected within the guide shell (1054), the limit block (1053) is slidably connected within the guide shell (1054), and the limit block (1053) is adapted to the shape of the limit slot (1044); The shaker (1056) includes a mounting sleeve (10561). The upper part of the mounting sleeve (10561) is fixedly connected to the bottom end of a striking rod (10562). The striking rod (10562) is sleeved in a guiding sleeve (10563). An end limiting plate (10566) is fixedly connected to the outside of the guiding sleeve (10563). The top end of the striking rod (10562) passes through the guiding sleeve (10563) and is fixedly connected to the lower part of a pushing block (10565). The rear of the pushing block (10565) is beveled. A spring (10564) is fixedly connected to the lower part of the guiding sleeve (10563). The bottom end of the spring (10564) is fixedly connected to the bottom end of the striking rod (10562). The guiding sleeve (10563) is slidably connected in a guiding housing (1054) through the end limiting plate (10566). The mounting sleeve (10561) is sleeved outside a connecting shaft (1052). The pushing block (10565) is lapped with a dialing block (1049). The other end of the connecting shaft (1052) is clamped to one side of a pressing roller (108).

2. The automated webbing production equipment according to claim 1, characterized in that, The upper part of the platform assembly (101) is tightly welded to the lower parts of two brackets (102). The two brackets (102) are clamped to both sides of the same rotator (103). The rotator (103) is fixedly connected to two limiting components (104). The limiting components (104) are lapped with a frame body assembly (106). Two movable components (105) are respectively slidably connected in the two limiting components (104). A cleaning component (107) is fixedly connected to the lower part of the frame body assembly (106). Both ends of the pressing roller (108) are clamped to both ends of the two movable components (105) respectively. The rotator (103) is composed of a bearing and a rotating shaft.

3. The automated webbing production equipment according to claim 2, characterized in that, The lower part of the production platform (201) is fixedly connected to the upper part of an equipment cabin (202). Two installers (203) are arranged above the production platform (201). The upper part of the production platform (201) is fixedly connected to the lower part of the platform assembly (101). The two installers (203) are respectively located behind the production platform (201) and inside the production platform (201). There are two webbings (301), and a reinforcing layer (302) is arranged between the two webbings (301). The webbing (301) is located above the platform assembly (101). The webbing (301) is fixedly connected in the two installers (203).

4. The automated webbing production equipment according to claim 3, characterized in that, The platform assembly (101) includes a processing table (1011). The upper part of the processing table (1011) is fixedly connected to the lower part of a platform plate (1012). The upper part of the processing table (1011) is fixedly connected to a first magnetic block (1013) and two second magnetic blocks (1014). The rear of the first magnetic block (1013) is conical. The two first magnetic blocks (1013) are both triangular. Above the processing table (1011), it is fixedly connected to the lower parts of two brackets (102). Below the processing table (1011), it is fixedly connected to the upper part of the production platform (201). One of the installers (203) is located behind the processing table (1011), and the other installer (203) is located between the first magnet (1013) and the platform plate (1012).

5. The automated webbing production equipment according to claim 4, characterized in that, The frame assembly (106) includes two fixed plates (1061). Through holes (1062) are formed on one side of each of the two fixed plates (1061). Above the two fixed plates (1061), it is fixedly connected to the lower part of the same top plate (1063). A chute (1064) is formed below the top plate (1063). Below the top plate (1063), it is fixedly connected to the mounting plate (1066) through a positioning frame (1065); The fixed plate (1061) is sleeved outside the handle (1051) through the through hole (1062). The top plate (1063) is lapped above the limit shell (1041). The cleaning assembly (107) is fixedly connected to the lower part of the mounting plate (1066).

6. The automated webbing production equipment according to claim 5, characterized in that, The cleaning assembly (107) includes a limit frame (1071). The limit frame (1071) is engaged with the connecting rod (1072). Two connecting sleeves (1073) are sleeved outside the connecting rod (1072). The two connecting sleeves (1073) are respectively engaged outside the two cleaning plates (1079). The connecting sleeve (1073) is fixedly connected to the synchronous frame (1074). On both sides of the synchronous frame (1074), it is respectively fixedly connected to the two magnetic plates (1076). A spiral groove (1077) is formed outside the connecting rod (1072). A guide cylinder (1078) is engaged outside the spiral groove (1077). The guide cylinder (1078) is fixedly connected to the cleaning plate (1079); The synchronous frame (1074) is slidably connected in the chute (1064) through the slide rod (1075) arranged above. The limit frame (1071) is fixedly connected to the lower part of the mounting plate (1066). The two magnetic plates (1076) located in the front are on both sides of the first magnetic plate (1076). The two magnetic plates (1076) located in the rear are between the two second magnetic plates (1076).

7. The production method of an automated webbing production device according to claim 6, characterized in that, It includes the following production steps: S1. Provide a webbing (301), which includes at least two webbings (301) and a reinforcing layer (302); S2. Cut the webbing (301) at each layered part to form a plurality of webbing (301) segments with both ends layered into upper and lower layers; S3. Place at least one layer of adhesive and the reinforcing layer (302) into the two-layer structure with a middle separation formed by butt-jointing the two ends of the above-mentioned webbing (301); S4. Through the pressing mechanism (1), bond the separated two-layer structure and the adhesive and the reinforcing layer (302) placed therein into one body.

Citation Information

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