A temperature-controlled reaction device for glow pyrolysis sewage treatment
By designing the temperature control reaction device of the cooling chamber, water-cooled casing and gear mechanism, the problem of poor temperature control in glow cracking sewage treatment is solved, uniform temperature control in the reaction chamber is achieved, equipment safety and efficiency are improved, and maintenance costs are reduced.
Patent Information
- Application Number
- CN202510559311.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-04-30
AI Technical Summary
The existing glow cracking sewage treatment devices lack effective temperature control methods, resulting in large axial temperature difference in the reaction chamber and excessive local temperature, which affects reaction efficiency and equipment safety and increases maintenance costs.
A temperature control reaction device including a cooling chamber, a water-cooled casing, an arc gear mechanism and a plane spiral gear mechanism is designed. The rotation speeds of the cooling chamber and the centrifugal pump are synchronized through the PLC control cabinet to achieve uniform control of the temperature in the reaction chamber.
It effectively reduces the axial temperature difference and local temperature overheating in the reaction chamber, improves equipment safety and reaction efficiency, and reduces maintenance costs.
Smart Images

Figure CN120081456B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewage treatment, and specifically discloses a temperature-controlled reaction device for glow pyrolysis sewage treatment. Background Art
[0002] Glow pyrolysis is a technology that uses the plasma generated by glow discharge to decompose compounds, that is, a high voltage is applied in a low-pressure gas to generate plasma, and the high-energy electrons and active particles in the plasma decompose the compounds into smaller molecules or atoms. Therefore, glow pyrolysis is commonly used in environmental engineering to treat harmful gases and wastewater. The advantages of glow pyrolysis are high efficiency, pyrolysis can be achieved at a relatively low temperature, secondly it is controllable, and the pyrolysis process can be controlled by adjusting the discharge parameters; furthermore, it is environmentally friendly and can reduce secondary pollution.
[0003] The invention disclosed in the publication number: CN118405740B discloses a multifunctional composite sewage treatment and purification device, including a placement table and a reaction chamber, and also includes a purification device; wherein, the purification device includes a purification box, a diversion frame, a fixing rod, a sleeve, a wind baffle, a diversion plate and a liquid storage frame. The purification box is fixedly installed above the reaction chamber, the diversion frame is fixedly installed below the purification box, an air inlet is opened below the diversion frame, the fixing rod is fixedly installed on the surface of the air inlet, the sleeve is rotatably installed on the surface of the fixing rod, and the wind baffle is fixedly installed on the surface of the sleeve; although this invention can avoid the excessive flow rate of harmful gases, it lacks a temperature control component and is not suitable for the technical means that will generate heat release during the purification treatment of sewage, nor is it suitable for the method of using glow pyrolysis reaction to treat sewage. Since the glow pyrolysis reaction process is a continuous heat release process, too high a temperature will seriously affect the reaction efficiency of glow pyrolysis, that is, it will cause incomplete pyrolysis of harmful macromolecules in the sewage, resulting in incomplete sewage purification. Therefore, temperature control is the key during the process of using glow pyrolysis to treat sewage. Therefore, when using this device for glow pyrolysis to treat sewage, it shows great deficiencies;
[0004] However, at present, the temperature control device for glow pyrolysis sewage treatment generally uses a water-cooled jacket for temperature control. However, the water-cooled jacket temperature control has the disadvantage of too long heat conduction path, slow temperature exchange rate, resulting in too large axial temperature difference in the reaction chamber and local overheating; however, local overheating in the reaction chamber will trigger a series of chain reactions, seriously affecting the equipment safety and reaction efficiency, and at the same time causing damage to the equipment, further increasing the cost of equipment maintenance and repair. Therefore, it is crucial to control the temperature in the reaction chamber within a reasonable range and minimize the axial temperature difference in the reaction chamber. Summary of the Invention
[0005] In view of the problems of large axial temperature difference and excessively high local temperature in the reaction chamber in the current temperature control device for glow pyrolysis wastewater, the present invention provides a temperature control reaction device for glow pyrolysis wastewater treatment.
[0006] To solve the above problems, the present invention provides the following technical solutions:
[0007] A temperature control reaction device for glow cracking wastewater treatment, comprising a base, an isolation cover is arranged on the base, a transmission shaft is rotatably connected to the bottom of the isolation cover, a support tube is rotatably connected inside the transmission shaft, a cooling bin for temperature control is fixedly installed on the transmission shaft, the cooling bin is arranged in the isolation cover, a reaction bin for glow cracking wastewater is rotatably connected in the cooling bin through the support tube, the reaction bin is tightly connected to the support tube, and a water-cooling sleeve for temperature control is fixedly installed inside the reaction bin; an arc gear mechanism is sleeved on the transmission shaft, the arc gear mechanism is transmission-connected to the first rotating shaft of a dual-axis motor, the second rotating shaft of the dual-axis motor is transmission-connected to a plane helical gear mechanism, the plane helical gear mechanism is rotationally connected to a centrifugal pump, and the centrifugal pump is connected to the water-cooling sleeve; a first water inlet pipe and a first water outlet pipe are arranged in the cooling bin, and the first water outlet pipe is connected to a water pump; the centrifugal pump, the water pump and the dual-axis motor are all electrically connected to a PLC control cabinet.
[0008] Preferably, heat dissipation holes are provided on the peripheral surface of the isolation cover, the height dimension of the isolation cover is larger than the height dimensions of the cooling chamber and the reaction chamber, and the height dimension of the cooling chamber is smaller than the height dimension of the reaction chamber.
[0009] Preferably, stirring plates for accelerating the cooling of water flow are obliquely and staggeredly arranged on the circumferential surface of the inner wall of the cooling bin, and through holes for water flow to pass through are opened on the stirring plates; and a baffle for preventing water flow from overflowing is installed on the top of the cooling bin.
[0010] Preferably, a third water outlet pipe is provided at the bottom of the reaction chamber, the third water outlet pipe is arranged in the support pipe, and a third solenoid valve is installed on the third water outlet pipe.
[0011] Preferably, a reaction chamber cover is installed on the top of the reaction chamber, and the reaction chamber cover includes a cover seat fastened to the top of the reaction chamber, a support is installed on one side of the circumference of the cover seat, the support is rotatably connected to one end of a support arm, a pin seat is arranged at the other end of the support arm, a groove is provided on the pin seat, a connecting column is installed at the bottom of the support arm, the connecting column is fastened to the cover body, and a shaft seat is installed on the other side of the circumference of the cover seat, a pin shaft for controlling the opening and closing of the cover body is rotatably connected in the shaft seat, and the pin shaft is clamped with the pin seat through the groove.
[0012] Preferably, the water-cooled sleeve is of a spiral structure. A pipe rack for fixing the water-cooled sleeve is installed on the water-cooled sleeve. The water-cooled sleeve is communicated with a second water inlet pipe and a second water outlet pipe. The water-cooled sleeve is communicated with a centrifugal pump through the second water inlet pipe. A second solenoid valve is installed on the second water outlet pipe.
[0013] Preferably, the arc gear mechanism includes an arc gear firmly connected to a transmission shaft. The arc gear is meshed with a bevel gear. The bevel gear is connected with a first gear shaft. The first gear shaft is rotatably connected with a first rotating shaft of a double-shaft motor.
[0014] Preferably, the planar spiral gear mechanism includes a second gear shaft rotatably connected to a second rotating shaft of a double-shaft motor. A planar spiral gear is installed at the end of the second gear shaft. The teeth of the planar spiral gear are arranged in a planar spiral shape. The planar spiral gear is conjugated with a transmission gear. The transmission gear is sleeved with a third gear shaft. The third gear shaft is connected with the rotating shaft of the centrifugal pump.
[0015] Preferably, a first solenoid valve is installed on the first water inlet pipe.
[0016] Preferably, a temperature sensor is arranged at the top of the reaction chamber. An ultrasonic water level detector is installed at a position of the first water inlet pipe close to the top of the cooling chamber. Both the temperature sensor and the ultrasonic water level detector are electrically connected to a PLC control cabinet.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. By arranging an isolation cover, the present invention can isolate the cooling chamber from the staff, avoiding direct contact between the staff and the rotating cooling chamber, preventing unnecessary accidents, ensuring the safety of the staff, improving the safety of the equipment, and taking precautions; at the same time, the heat dissipation holes opened on the circumferential surface of the isolation cover are beneficial to the heat dissipation of the cooling chamber itself, helping to improve the temperature exchange rate in the cooling chamber, thereby accelerating the reduction of the temperature in the reaction chamber and keeping it within a reasonable temperature range, enhancing the temperature control effect of the device;
[0019] 2. By arranging stirring plates, the stirring plates are obliquely and staggeredly arranged on the inner wall of the cooling chamber. When the cooling chamber rotates, the stirring plates rotate with the cooling chamber, and at the same time stir the cold water in the cooling chamber, making the horizontal and vertical temperature exchange of the cold water more uniform, thereby improving the temperature exchange rate between the reaction chamber and the cooling chamber;
[0020] 3. The present invention realizes that when the temperature in the reaction chamber is too high, the rotation speed of the cooling chamber increases, and the speed of the centrifugal pump injecting cold water into the water-cooled sleeve also increases accordingly, thereby increasing the speed of temperature drop in the reaction chamber, accelerating the temperature exchange between the reaction chamber, the cooling chamber and the water-cooled sleeve, and reducing the temperature in the reaction chamber to a reasonable range. When the temperature in the reaction chamber is moderate, the rotation speed of the cooling chamber slows down, and the speed of the centrifugal pump injecting cold water into the water-cooled sleeve also slows down, so that the temperature in the reaction chamber is always controlled within a reasonable range. Therefore, it has a very broad application prospect by setting an arc gear mechanism, a dual-axis motor, a planar spiral gear mechanism and a centrifugal pump, and making their rotation speeds synchronized through a PLC control cabinet, and being electrically connected to a temperature sensor. Brief Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions of the present invention, the drawings required for description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is a schematic structural diagram of the overall device of the present invention;
[0023] Figure 2 It is a transmission schematic diagram of the arc gear mechanism, the dual-axis motor and the planar spiral gear mechanism of the present invention;
[0024] Figure 3 It is a schematic structural diagram of the isolation cover of the present invention;
[0025] Figure 4 It is a schematic structural diagram of the transmission shaft and the arc gear mechanism of the present invention;
[0026] Figure 5 It is a schematic sectional structural diagram of the reaction chamber, the cooling chamber and the isolation cover of the present invention;
[0027] Figure 6 It is a schematic structural diagram of the arc gear mechanism of the present invention;
[0028] Figure 7 It is a schematic structural diagram of the planar spiral gear mechanism of the present invention;
[0029] Figure 8 It is a schematic structural diagram of the water-cooled sleeve of the present invention;
[0030] Figure 9 It is a schematic structural diagram of the reaction chamber cover of the present invention;
[0031] Figure 10 It is a schematic structural diagram of the opening of the reaction chamber cover of the present invention;
[0032] In the figure: 1. Base, 2. Isolation cover, 3. Cooling chamber, 4. Stirring plate, 5. Reaction chamber, 6. Water-cooled sleeve, 7. Transmission shaft, 8. Arc gear mechanism, 801. Arc gear, 802. Bevel gear, 803. First gear shaft, 9. Biaxial motor, 10. Planar spiral gear mechanism, 1001. Second gear shaft, 1002. Planar spiral gear, 1003. Transmission gear, 1004. Third gear shaft, 11. Centrifugal pump, 12. First water inlet pipe, 13. First water outlet pipe, 14. Water pump, 15. Heat dissipation holes, 16. Through holes, 17. Reaction chamber cover, 1701. Cover base, 1702. Support, 1703. Support arm, 1704. Pin seat, 1705. Groove, 1706. Connecting column, 1707. Cover body, 1708. Pin seat, 1709. Pin shaft, 1710. Handle, 18. Pipe support, 19. Second water inlet pipe, 20. Second water outlet pipe, 21. Third water outlet pipe, 22. Support pipe, 23. First solenoid valve, 24. Second solenoid valve, 25. Third solenoid valve, 26. PLC control cabinet, 27. Temperature sensor, 28. Ultrasonic water level detector, 29. Support leg, 30. Baffle plate. Specific implementation mode
[0033] In order to make the objectives, features, and advantages of the present invention more obvious and understandable, the technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the specific embodiments of the present invention. Obviously, the embodiments described below are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0034] This specific implementation mode provides a temperature-controlled reaction device for glow pyrolysis sewage treatment, as Figures 1 - 10 shown, including a base 1, the base 1 is composed of several crossbeams and steel plates, a support leg 29 is fixedly installed on the top of the base 1, an isolation cover 2 is fixedly installed on the support leg 29, the isolation cover 2 only has a lower bottom surface, and the lower bottom surface of the isolation cover 2 is in a conical structure, heat dissipation holes 15 are provided on the circumferential surface of the isolation cover 2, a plurality of heat dissipation holes 15 are provided, and are evenly distributed on the circumferential surface of the isolation cover 2; the bottom of the isolation cover 2 is rotatably connected to a transmission shaft 7 through a bearing, the transmission shaft 7 is in a cylindrical structure, the inside of the transmission shaft 7 is hollow, a support pipe 22 is rotatably connected to the inside of the transmission shaft 7 through a bearing, the inside of the support pipe 22 is hollow, and the height dimension of the support pipe 22 is greater than the height dimension of the transmission shaft 7.
[0035] On the outer peripheral surface of the transmission shaft 7, a cooling chamber 3 for filling cold water is fixedly connected by welding. The cooling chamber 3 is arranged within the isolation cover 2. On the inner peripheral surface of the cooling chamber 3, stirring plates 4 for agitating the water flow and accelerating its cooling are arranged obliquely and staggeredly. There are six stirring plates 4. Through holes 16 for the water flow to pass through are formed on the stirring plates 4. The setting of the through holes 16 can prevent the splashing of the water flow during agitation and avoid the overflow of the water flow from the cooling chamber 3. A baffle 30 is arranged at the top of the cooling chamber 3. The baffle 30 has an annular structure and is used to block the overflow of the water flow from the cooling chamber 3. A first water inlet pipe 12 and a first water outlet pipe 13 are arranged within the cooling chamber 3. A water pump 14 is connected in communication with the first water outlet pipe 13. A first solenoid valve 23 is installed on the first water inlet pipe 12. An ultrasonic water level detector 28 is arranged at a position of the first water inlet pipe 12 close to the top of the cooling chamber 3 for monitoring the water level within the cooling chamber 3 to avoid the overflow of excessive cold water from the cooling chamber 3.
[0036] Within the cooling chamber 3, a reaction chamber 5 for glow pyrolysis of sewage is rotatably connected by a support pipe 22. The bottom of the reaction chamber 5 is fixedly and tightly connected to the support pipe 22 by welding. A third water outlet pipe 21 is connected in communication with the bottom of the reaction chamber 5. The diameter size of the third water outlet pipe 21 is smaller than the diameter size of the support pipe 22, and the height size of the third water outlet pipe 21 is greater than the height size of the support pipe 22. The third water outlet pipe 21 is arranged within the support pipe 22. A third solenoid valve 25 is installed at the end position of the third water outlet pipe 21 away from the reaction chamber 5.
[0037] A water-cooled sleeve 6 for temperature control is fixedly installed within the reaction chamber 5. The water-cooled sleeve 6 has a spiral structure. A pipe support 18 for fixing the water-cooled sleeve 6 is installed on the water-cooled sleeve 6. An inlet and an outlet are formed on the water-cooled sleeve 6. The inlet is arranged at the bottom of the water-cooled sleeve 6, and the outlet is arranged at the top of the water-cooled sleeve 6. The water-cooled sleeve 6 is connected in communication with a second water inlet pipe 19 through the inlet, and the water-cooled sleeve 6 is connected in communication with a second water outlet pipe 20 through the outlet. A second solenoid valve 24 is installed on the second water outlet pipe 20.
[0038] A temperature sensor 27 for monitoring the temperature in the reaction chamber 5 is disposed on the top of the reaction chamber 5; a reaction chamber cover 17 is installed on the top of the reaction chamber 5, and the reaction chamber cover 17 includes a cover seat 1701 that is fastened to the top of the reaction chamber 5, and a support 1702 is installed on one side of the circumference of the cover seat 1701, and the support 1702 is rotatably connected to one end of a support arm 1703 through a rotating shaft, and a pin seat 1704 is arranged at the other end of the support arm 1703, and a groove 1705 for clamping and fixing is opened on the pin seat 1704, and a connecting column 1706 is installed at the bottom of the support arm 1703. The connecting column 1706 is fastened to the cover body 1707, and the shaft seat 1708 is installed on the other side of the circumference of the cover seat 1701. A pin 1709 for controlling the opening and closing of the cover body 1707 is rotatably connected to the shaft seat 1708 through a rotating shaft. The pin 1709 is a cylindrical structure, and a handle 1710 for easy grasping is provided on the top of the pin 1709. The handle 1710 is a semicircular structure, and the pin 1709 is clamped with the pin seat 1704 through a groove 1705. The staff can open the reaction chamber cover 17 to pour the sewage that needs to be glow cracking treatment into the reaction chamber 5.
[0039] The end of the transmission shaft 7 away from the isolation cover 2 is sleeved with an arc gear mechanism 8, and the arc gear mechanism 8 is transmission-connected with the first rotating shaft of the dual-axis motor 9; the arc gear mechanism 8 includes an arc gear 801 sleeved with the transmission shaft 7, and the arc gear 801 has gear teeth only on the lower bottom surface, and the arc gear 801 is meshed with a bevel gear 802, and the bevel gear 802 is fixedly connected with a first gear shaft 803, and the first gear shaft 803 is rotationally connected to the first rotating shaft of the dual-axis motor 9; therefore, the first rotating shaft of the dual-axis motor 9 rotates to make the first rotating shaft of the dual-axis motor 9 rotate. A gear shaft 803 rotates, and at the same time, the bevel gear 802 fixedly connected to the first gear shaft 803 rotates, thereby causing the circular arc gear 801 to rotate, and then the transmission shaft 7 connected to the circular arc gear 801 rotates. When the transmission shaft 7 rotates, the cooling bin 3 fastened thereto also rotates, so that the stirring plate 4 in the cooling bin 3 rotates, stirring the cold water in the cooling bin 3, so that the water flow speed in the cooling bin 3 increases, thereby accelerating the rate of temperature exchange between the cold water in the cooling bin 3 and the reaction bin 5, so that the temperature in the reaction bin 5 is quickly reduced to a reasonable range.
[0040] Among them, the height dimension of the isolation cover 2 is greater than the height dimensions of the cooling bin 3 and the reaction bin 5, which can isolate the cooling bin 3 from the staff to prevent accidents caused by the rotation of the cooling bin 3; the height dimension of the cooling bin 3 is smaller than the height dimension of the reaction bin 5, which can prevent the water flow in the cooling bin 3 from submerging the reaction bin 5, thereby avoiding damage to the equipment and water backflow into the reaction bin 5, affecting the glow cracking treatment of wastewater.
[0041] The arc gear mechanism 8 is drivingly connected to a planar spiral gear mechanism 10 through the second rotating shaft of a dual-axis motor 9. The planar spiral gear mechanism 10 is rotatably connected to a centrifugal pump 11. The centrifugal pump 11 is communicated with the water-cooling sleeve 6 through a second water inlet pipe 19. Among them, the planar spiral gear mechanism 10 includes a second gear shaft 1001 rotatably connected to the second rotating shaft of the dual-axis motor 9. A planar spiral gear 1002 is installed at the end of the second gear shaft 1001. The teeth of the planar spiral gear 1002 are arranged in a planar spiral shape, and the teeth of the planar spiral gear 1002 include two endpoints, namely, a driving end and a driven end. The rotation radius of the driving end is larger than that of the driven end. The planar spiral gear 1002 is conjugately connected to a transmission gear 1003. The transmission gear 1003 is sleeved with a third gear shaft 1004. The third gear shaft 1004 is connected to the rotating shaft of the centrifugal pump 11. When the planar spiral gear 1002 rotates, the driving end of the teeth is arranged in the gap between two adjacent teeth of the transmission gear 1003. This is the initial state. Immediately afterwards, the planar spiral gear 1002 rotates, causing the driven end to rotate and be arranged in the next adjacent gap of the transmission gear 1003. Subsequently, when rotating again, the driving end is arranged in the gap between two adjacent teeth of the transmission gear 1003 again, that is, returning to the initial state. According to the above movement track, the rotation of the planar spiral gear 1002 can drive the rotation of the transmission gear 1003, and at the same time make the rotating shaft of the centrifugal pump 11 rotate, so that the centrifugal pump 11 pumps cold water into the water-cooling sleeve 6.
[0042] Among them, the centrifugal pump 11, the water extraction pump 14, the dual-axis motor 9, the first solenoid valve 23, the second solenoid valve 24, the third solenoid valve 25, as well as the temperature sensor 27 and the ultrasonic water level detector 28 are all electrically connected to a PLC control cabinet 26. When the temperature in the reaction chamber 5 rises, the temperature sensor 27 monitors it and sends an electrical signal to the PLC control cabinet 26. Subsequently, the dual-axis motor 9 is started. The rotation speeds of the two rotating shafts of the dual-axis motor 9 can be adjusted according to the temperature monitored by the temperature sensor 27. When the temperature sensor 27 monitors that the temperature in the reaction chamber 5 is too high, the rotation speed of the dual-axis motor 9 increases. When the temperature sensor 27 monitors that the temperature in the reaction chamber 5 decreases, the rotation speed of the dual-axis motor 9 slows down.
[0043] The startup of the biaxial motor 9 causes the arc gear mechanism 8 and the planar spiral gear mechanism 10 to operate simultaneously. At this time, the cooling bin 3 rotates following the operation of the arc gear mechanism 8, causing the cold water in the cooling bin 3 to rotate. Meanwhile, with the agitation of the stirring plate 4, the heat exchange in the reaction chamber 5 is accelerated, reducing the temperature in the reaction chamber 5. At the same time, the operation of the planar spiral gear mechanism 10 causes the centrifugal pump 11 to continuously inject cold water into the water-cooled sleeve 6 through the second water inlet pipe 19. The spiral structure of the water-cooled sleeve 6 can make the heat exchange in the reaction chamber 5 more uniform, reducing the axial temperature difference in the reaction chamber 5 and making the glow pyrolysis reaction more complete. By cooperating the cooling bin 3 and the water-cooled sleeve 6 to exchange the temperature in the reaction chamber 5, the temperature in the reaction chamber 5 can be evenly and rapidly reduced to a reasonable range, avoiding the phenomena of excessive local temperature and excessive axial temperature difference. Therefore, it has a very broad application prospect.
[0044] The working principle of the present invention is as follows:
[0045] First, the staff grasps the handle 1710, causing the pin shaft 1709 to rotate within the shaft seat 1708. At the same time, the pin shaft 1709 is disengaged from the groove 1705 of the pin seat 1704. Meanwhile, the support arm 1703 rotates within the support 1702, causing the cover body 1707 to disengage from the cover seat 1701, thus opening the reaction chamber cover 17. Then, the sewage to be subjected to glow pyrolysis treatment is poured into the reaction chamber 5. After pouring is completed, the reaction chamber cover 17 is closed again. Subsequently, the first solenoid valve 23 is opened, and cold water is injected into the cooling bin 3 through the first water inlet pipe 12. When the ultrasonic water level detector 28 monitors that the water level reaches the preset standard, the ultrasonic water level detector 28 sends an electrical signal to the PLC control cabinet 26, and the first solenoid valve 23 closes, stopping the injection of cold water into the cooling bin 3.
[0046] Subsequently, a glow pyrolysis reaction occurs in the reaction chamber 5 to treat the sewage. At this time, the temperature in the reaction chamber 5 begins to rise. When the temperature sensor 27 detects that the temperature is about to exceed the preset reasonable range, the temperature sensor 27 sends an electrical signal to the PLC control cabinet 26. The PLC control cabinet 26 controls the start and operation of the double-shaft motor 9. Subsequently, the first rotating shaft of the double-shaft motor 9 drives the first gear shaft 803 to rotate, and at the same time, the tapered gear 802 fixedly sleeved with it rotates. Immediately afterwards, the arc gear 801 rotates, causing the transmission shaft 7 fixedly sleeved with it to rotate. The rotation of the transmission shaft 7 causes the cooling chamber 3 to rotate, and the stirring plates 4 obliquely and staggeredly arranged on the inner wall of the cooling chamber 3 also rotate accordingly, thereby agitating the cold water in the cooling chamber 3 to exchange the temperature with the temperature in the reaction chamber 5. The agitation of the cold water in the cooling chamber 3 by the stirring plates 4 can accelerate the process of temperature exchange and quickly reduce the temperature in the reaction chamber 5. At the same time, through holes 16 for water flow to pass through are provided on the stirring plates 4. The setting of the through holes 16 can prevent the splashing of water during agitation and avoid the overflow of water from the cooling chamber 3. A baffle 30 is provided at the top of the cooling chamber 3, and the baffle 30 is also used to block the overflow of water from the cooling chamber 3 to prevent damage to the equipment caused by water overflow. After the cold water in the cooling chamber 3 has undergone temperature exchange for a period of time, the PLC control cabinet 26 turns on the water pump 14 and the first solenoid valve 23. The water pump 14 pumps the water that has undergone temperature exchange in the cooling chamber 3 through the first water outlet pipe 13 and fills new cold water through the first water inlet pipe 12 to start a new round of temperature exchange process.
[0047] Meanwhile, the second rotating shaft of the double-shaft motor 9 drives the operation of the planar spiral gear mechanism 10. The second rotating shaft of the double-shaft motor 9 causes the second gear shaft 1001 to rotate. Subsequently, the planar spiral gear 1002 fixedly connected to the second gear shaft 1001 rotates. The rotation of the planar spiral gear 1002 drives the transmission gear 1003 to rotate, causing the third gear shaft 1004 to rotate, thereby causing the rotating shaft of the centrifugal pump 11 connected to it to rotate, and the centrifugal pump 11 operates accordingly. At the same time, the second solenoid valve 24 is opened. Cold water enters from the water inlet of the centrifugal pump 11 and is pumped into the water-cooled sleeve 6 through the second water inlet pipe 19. Due to the opening of the second solenoid valve 24, the cold water can flow out from the second water outlet pipe 20 through the second solenoid valve 24, ensuring the fluidity of the cold water in the water-cooled sleeve 6, enabling continuous temperature exchange between the water-cooled sleeve 6 and the reaction chamber 5, accelerating the cooling process in the reaction chamber 5, and making it drop to a reasonable temperature range more quickly. At the same time, the spiral structure of the water-cooled sleeve 6 can make the temperature exchange in the reaction chamber 5 more uniform and reduce the axial temperature difference in the reaction chamber 5.
[0048] However, when the sewage in the reaction chamber 5 has completed the glow pyrolysis reaction, the third solenoid valve 25 is opened by the PLC control cabinet 26, so that the sewage in the reaction chamber 5 flows out from the third water outlet pipe 21 and enters the next operation process.
[0049] Furthermore, the temperature monitored by the temperature sensor 27 can be used to send an electrical signal to the PLC control cabinet to adjust the rotation speeds of the two rotating shafts of the dual-axis motor 9. When the temperature sensor 27 detects that the temperature in the reaction chamber 5 is too high, the rotation speed of the dual-axis motor 9 increases, the agitation rate of the cooling chamber 3 and the cold water in the cooling chamber 3 increases. At the same time, the speed of the centrifugal pump 11 pumping cold water into the water-cooled sleeve 6 increases, and the circulation frequency of the cold water in the water-cooled sleeve 6 increases. Thus, the temperature exchange in the reaction chamber 5 is accelerated. When the temperature sensor 27 detects that the temperature in the reaction chamber 5 drops to a reasonable range, the rotation speed of the dual-axis motor 9 slows down, the agitation rate of the cooling chamber 3 and the cold water in the cooling chamber 3 slows down. At the same time, the speed of the centrifugal pump 11 pumping cold water into the water-cooled sleeve 6 slows down, and the circulation frequency of the cold water in the water-cooled sleeve 6 slows down accordingly, which helps to keep the temperature in the reaction chamber 5 at the current state, thereby realizing temperature control, avoiding equipment damage caused by excessive local temperature and large axial temperature difference, and reducing the frequency and cost of equipment maintenance. Therefore, it has a very broad application prospect.
[0050] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A temperature-controlled reaction device for glow pyrolysis sewage treatment, comprising a base (1), characterized in that, An isolation cover (2) is arranged on the base (1); a transmission shaft (7) is rotatably connected to the bottom of the isolation cover (2); a support tube (22) is rotatably connected inside the transmission shaft (7); a cooling chamber (3) for temperature control is fixedly installed on the transmission shaft (7); the cooling chamber (3) is arranged inside the isolation cover (2); a reaction chamber (5) for glow pyrolysis wastewater is rotatably connected inside the cooling chamber (3) via the support tube (22); the reaction chamber (5) is tightly connected to the support tube (22); a water cooling sleeve (6) for temperature control is fixedly installed inside the reaction chamber (5); a circular arc tooth sleeve is sleeved on the transmission shaft (7); A wheel mechanism (8), the arc gear mechanism (8) is drivingly connected to a first rotating shaft of a dual-axis motor (9), the second rotating shaft of the dual-axis motor (9) is drivingly connected to a planar helical gear mechanism (10), the planar helical gear mechanism (10) is rotatably connected to a centrifugal pump (11), the centrifugal pump (11) is connected to a water-cooling jacket (6); a first water inlet pipe (12) and a first water outlet pipe (13) are arranged in the cooling bin (3), the first water outlet pipe (13) is connected to a water pump (14), and the centrifugal pump (11), the water pump (14) and the dual-axis motor (9) are all electrically connected to a PLC control cabinet (26); The circular arc gear mechanism (8) comprises a circular arc gear (801) which is tightly connected to the transmission shaft (7); the circular arc gear (801) is meshingly connected to a bevel gear (802); the bevel gear (802) is connected to a first gear shaft (803); and the first gear shaft (803) is rotationally connected to a first rotating shaft of a dual-shaft motor (9); The planar helical gear mechanism (10) comprises a second gear shaft (1001) rotatably connected to a second rotating shaft of a dual-shaft motor (9); a planar helical gear (1002) is mounted on the end of the second gear shaft (1001); the gear teeth of the planar helical gear (1002) are arranged in a planar helical shape; the gear teeth of the planar helical gear (1002) comprise two end points, namely a driving end and a driven end; the rotation radius of the driving end is greater than the rotation radius of the driven end; the planar helical gear (1002) is conjugately connected to a transmission gear (1003); the transmission gear (1003) is sleeved with a third gear shaft (1004); the third gear shaft (1004) is connected to the rotating shaft of a centrifugal pump (11).
2. The temperature-controlled reaction device for glow pyrolysis sewage treatment according to claim 1, wherein The isolation cover (2) is provided with heat dissipation holes (15) on its circumferential surface; the height of the isolation cover (2) is greater than the heights of the cooling chamber (3) and the reaction chamber (5); and the height of the cooling chamber (3) is less than the height of the reaction chamber (5).
3. The temperature-controlled reaction device for glow pyrolysis sewage treatment according to claim 1, wherein, Stirring plates (4) for accelerating water cooling are arranged obliquely and staggered on the inner wall surface of the cooling bin (3), and through holes (16) for water to pass through are provided on the stirring plates (4); a baffle (30) for preventing water from overflowing is installed on the top of the cooling bin (3).
4. A temperature control reaction device for glow pyrolysis sewage treatment according to claim 1, characterized in that, A third water outlet pipe (21) is connected to the bottom of the reaction chamber (5) in a communicating manner. The third water outlet pipe (21) is arranged inside a support pipe (22), and a third solenoid valve (25) is installed on the third water outlet pipe (21).
5. The temperature-controlled reaction device for glow pyrolysis sewage treatment according to claim 1, characterized in that, A reaction chamber cover (17) is installed on the top of the reaction chamber (5). The reaction chamber cover (17) includes a cover base (1701) firmly connected to the top of the reaction chamber (5). One side of the circumferential surface of the cover base (1701) is provided with a support (1702). One end of a support arm (1703) is rotatably connected to the support (1702). A pin seat (1704) is arranged at the other end of the support arm (1703). A groove (1705) is formed in the pin seat (1704). A connecting column (1706) is installed at the bottom of the support arm (1703). The connecting column (1706) is firmly connected to a cover body (1707). A shaft seat (1708) is installed on the other side of the circumferential surface of the cover base (1701). A pin shaft (1709) for controlling the opening and closing of the cover body (1707) is rotatably connected inside the shaft seat (1708). The pin shaft (1709) is clamped with the pin seat (1704) through the groove (1705). A handle (1710) convenient for grasping is installed on the pin shaft (1709).
6. The temperature-controlled reaction device for glow pyrolysis sewage treatment according to claim 1, wherein, The water-cooled sleeve (6) has a spiral structure. A pipe rack (18) for fixing the water-cooled sleeve (6) is installed on the water-cooled sleeve (6). A second water inlet pipe (19) and a second water outlet pipe (20) are connected to the water-cooled sleeve (6) in a communicating manner. The water-cooled sleeve (6) is connected to a centrifugal pump (11) through the second water inlet pipe (19). A second solenoid valve (24) is installed on the second water outlet pipe (20).
7. A temperature-controlled reaction device for glow pyrolysis sewage treatment according to claim 1, characterized in that, A first solenoid valve (23) is installed on the first water inlet pipe (12).
8. A temperature control reaction device for glow pyrolysis sewage treatment according to claim 1, characterized in that, A temperature sensor (27) is arranged on the top of the reaction chamber (5). An ultrasonic water level detector (28) is installed at a position of the first water inlet pipe (12) close to the top of the cooling chamber (3). Both the temperature sensor (27) and the ultrasonic water level detector (28) are electrically connected to a PLC control cabinet (26).
Citation Information
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