Filling equipment for pure sausage processing

Abstract

The invention discloses filling equipment for pure sausage processing, and relates to the technical field of food processing.The filling equipment comprises a filling assembly, and the filling assembly comprises a workbench and a conveying part; the conveying part comprises an auger, the auger is arranged in the workbench, a motor is fixed in the workbench, the output end of the motor is fixed on the auger, and the motor is used for driving the auger to rotationally convey meat stuffing; a rubber layer I is arranged on the outer ring of the auger and is used for avoiding hard contact between the edge of the auger and the meat stuffing; according to the sausage processing device, when a manufacturer needs to produce sausages with granular meat stuffing, erosion of the meat stuffing can be reduced, the auger edge of the first rubber layer can deform when the meat stuffing is pressed, so that excessive extrusion on the meat stuffing is reduced, and the phenomenon of erosion of the meat stuffing is effectively reduced; and the first rubber layer on the edge of the auger can push the meat stuffing more mildly, so that the meat stuffing is more uniformly distributed in the sausage casing, and the appearance quality of the sausage filled with the sausage is improved.

Description

Technical Field

[0001] The invention relates to the technical field of food processing, in particular to a filling device for pure sausage processing. Background Art

[0002] With the development of the food industry, sausage filling machines have gradually emerged, realizing the mechanized production of sausage filling. This not only improves production efficiency, but also ensures the consistency of product quality. Modern sausage filling machines have achieved intelligent and automated production. By integrating advanced sensors, control systems and data analysis technologies, sausage filling machines can achieve precise control and automated management of the production process, further improving production efficiency and product quality.

[0003] When the existing sausage filling equipment is in use, the meat filling is conveyed by the auger. However, during the feeding process, the meat filling is pressed by the auger during the feeding process, forming an eroded state.

[0004] For example, a sausage stuffing machine provided by the authorization announcement number CN110419556B is to pass the casing to be stuffed with meat through the inner cavity of the sleeve, turn up the two ends of the casing so that they are respectively sleeved on the outer walls of the two ends of the sleeve, move the clamps to the two ends of the casing and tighten the clamps to press the two ends of the turned-up casing against the outer walls of the two ends of the sleeve, move the pushing devices at the two ends of the sleeve on the processing table so that the casing opening on the end of the sleeve is sleeved on the discharge pipe, and then fix the pushing device on the processing table, start the motor to drive the auger to push the meat stuffing in the feeding channel of the box through the pushing channel and the discharge pipe into the casing, until the stuffing step is completed. After the stuffing is completed, stop the motor, loosen the fixation of the pushing device and the processing table, remove the pushing device, loosen the clamps at the two ends of the sleeve and remove them from the two ends of the casing, and then take out the casing filled with meat from the sleeve.

[0005] It has a major drawback: when the device is in use, the meat filling is conveyed by the auger. During the feeding process, the meat filling is easily pressed between the edge of the auger and the inner wall of the pushing channel, causing the meat filling to become eroded. However, when it is necessary to produce sausages with granular meat filling, the quality of the finished product is low. Summary of the invention

[0006] The embodiment of the present application provides a filling device for pure meat sausage processing, which solves the problem that when the device in the prior art is used, the meat filling is conveyed by an auger. During the feeding process, the meat filling is easily pressed between the edge of the auger and the inner wall of the pushing channel, causing the meat filling to become eroded. However, when it is necessary to produce sausages with granular meat filling, the quality of the finished product is low. When the manufacturer needs to produce sausages with granular meat filling, the erosion of the meat filling can be reduced. The edge of the auger of the rubber layer 1 can be deformed when pressing the meat filling, thereby reducing excessive squeezing of the meat filling and effectively reducing the erosion of the meat filling; the sausage filling quality is improved, and the rubber layer 1 on the edge of the auger can push the meat filling more gently, so that the distribution of the meat filling in the casing is more uniform, and the appearance quality of the sausage after filling is improved; the life of the equipment is extended, and the edge of the auger of the rubber layer 1 can reduce the direct impact on the hard components in the meat filling, such as bone fragments, cartilage, etc., and reduce the wear of the edge of the auger, thereby extending the overall service life of the sausage filling machine.

[0007] The embodiment of the present application provides a filling device for pure meat sausage processing, including a filling component, the filling component including a workbench and a conveying member; The conveying member includes an auger, which is arranged in a workbench, a motor is fixed in the workbench, an output end of the motor is fixed on the auger, and the motor is used to drive the auger to rotate and convey the meat filling; A rubber layer 1 is provided on the outer ring of the auger, and the rubber layer 1 is used to prevent the edge of the auger from having a hard contact with the meat stuffing; The outer ring of rubber layer 1 fixes rubber layer 2, rubber layer 2 fixes the inner iron sheet, and the side of the auger fixes the electromagnet; when the electromagnet is energized, it adsorbs the iron sheet, causing rubber layer 1 and rubber layer 2 to swing; An air bag is fixed between the auger and the rubber layer; An air pump is arranged at one end of the auger, and the output end of the air pump is connected with the air bag. When the air pump works, it drives the air bag to expand or contract.

[0008] As an improvement, the upper side of the workbench is provided with a material discharge port, and one side of the workbench is provided with a conveying port, the conveying port is connected with the material discharge port, and the two are L-shaped; The delivery port has a mounting opening at one end away from the opening thereof; The motor is fixed in the installation opening, and a rotating plate is fixed at the output end of the motor. The rotating plate is close to the conveying opening, and the rotating plate is used to block the conveying opening; The auger is located in the conveying port, and one end of the auger is fixed on the rotating plate; When the output end of the motor rotates, it drives the rotating plate and the auger to rotate together.

[0009] As an improvement, a hopper is fixed on the discharge port, a discharge hopper is detachably provided at the end of the conveying port away from the installation port, and a discharge pipe is fixed at one end of the discharge hopper; A working plate is fixed on one side of the workbench, and the working plate is located below the discharge hopper.

[0010] As an improvement, the discharge hopper is in the shape of a truncated cone, and a discharge pipe is fixed at the end with a smaller diameter of the discharge hopper; The discharge hopper is used to guide the stuffing into the discharge pipe, and the discharge pipe is used to fix the position of the casing.

[0011] As an improvement, the cross section formed by the rubber layer 1 and the rubber layer 2 is T-shaped.

[0012] As an improvement, the iron sheets are arranged on both sides of the rubber layer 2, and there are multiple iron sheets, which are evenly spaced and distributed along the length direction of the rubber layer 2; The electromagnet is spiral-shaped, and there are two electromagnets, which are respectively located on both sides of the auger.

[0013] As an improvement, the auger is provided with a gas pipeline; The air bag is communicated with the air pipeline, the air pump is fixed on the side of the rotating plate away from the auger, and the output end of the air pump is communicated with the air pipeline.

[0014] As an improvement, there are multiple air bags, which are evenly spaced and distributed along the edge of the auger; The edge of the auger is fixed with a deformation capsule, and there are a plurality of the deformation capsules, which are evenly spaced and distributed along the edge of the auger; The rubber layer is fixed on the airbag and the deformation bag; The airbags and the deformation bags are distributed at intervals, and two adjacent airbags and deformation bags are fixed to each other.

[0015] As an improvement, a plurality of air bags and a plurality of deformation bags are both fixed on the outer ring of the auger in a spiral shape; The gas delivery pipeline is spirally opened in the auger.

[0016] As an improvement, there are two gas delivery pipelines and two gas pumps, and they correspond one to one; The two air supply pipelines correspond to the air bag and the deformation bag respectively, and the two air supply pipelines are communicated with the air bag and the deformation bag respectively.

[0017] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: First, when the manufacturer needs to produce sausages with granular meat fillings, it can reduce the erosion of the meat fillings. The edge of the auger of the rubber layer 1 can be deformed when pressing the meat fillings, thereby reducing excessive squeezing of the meat fillings and effectively reducing the erosion of the meat fillings; improve the quality of sausage filling. The rubber layer 1 on the edge of the auger can push the meat fillings more gently, making the distribution of the meat fillings in the casing more uniform, and improving the appearance quality of the sausage after filling; extend the life of the equipment. The edge of the auger of the rubber layer 1 can reduce the direct impact on the hard components in the meat fillings, such as bone fragments, cartilage, etc., reduce the wear of the edge of the auger, and thus extend the overall service life of the sausage filling machine; Secondly, to avoid continuous pressure on the meat filling, the cross-section of the rubber layer 1 and the rubber layer 2 is designed in a T-shape, so that during the rotation of the auger, the electromagnet can adsorb the iron sheet to control the deformation and swing of the rubber layer 1 and the rubber layer 2, and swing the meat filling accumulated between the rubber layer 2 and the conveying port to both sides, thereby avoiding continuous pressure on the meat filling between the auger and the conveying port and reducing the erosion of the meat filling; improving the uniformity of sausage filling, through the swing of the rubber layer 1 and the rubber layer 2, the distribution of the meat filling in the casing will be more uniform, avoiding the problem of uneven sausage filling caused by the accumulation of meat filling, and improving the appearance quality and taste of the sausage; enhancing the flexibility of the equipment, the rubber layer 1 and the rubber layer 2 can be deformed and swung as needed, enhancing the flexibility and adaptability of the equipment, and being suitable for meat fillings of different types and textures; reducing equipment wear, by avoiding continuous pressure on the meat filling between the rubber layer 2 and the conveying port, reducing the wear and damage of equipment components and extending the service life of the device; Third, it has strong adaptability. The expansion and contraction function of the airbag makes the gap between the second rubber layer and the delivery port adjustable, so that it can adapt to fillings of different types and textures, including fillings that need to be erosive and granular; improve the quality of sausage stuffing. By adjusting the expansion degree of the airbag, the degree of pressure on the meat filling in the delivery port can be accurately controlled, so as to produce sausages with uniform texture and beautiful appearance; enhance the flexibility of the equipment. The design of the airbag enables the sausage stuffer to adapt to different production needs more flexibly, improving the utilization rate and production efficiency of the equipment; and the adjustable gap can avoid the situation that the rubber layer 2 and the delivery port are tightly fitted, which makes it impossible to clean the fitting part when cleaning is needed, thereby improving the cleaning effect; Fourthly, it is capable of dynamic pressure regulation. The wavy edge can change the contact area and pressure distribution in real time by adjusting the inflation volume of the airbag and the deformation bag, thereby optimizing the balance of the propulsion force. When the material flow in a certain area is blocked, the pressure of the airbag and the deformation bag is increased to increase the contact area and enhance the propulsion force; otherwise, the pressure is reduced to avoid excessive extrusion; adaptive shearing, when the wavy edges of the rubber layer one and the rubber layer two rotate, the raised part forms a periodic shear gap with the conveying port. This gap change produces an alternating shear force field, which has a stronger crushing effect on high-viscosity or fiber-containing materials; when processing meat fillings containing connective tissue, the alternating shear force can effectively cut the fibers and improve the product texture, while avoiding the fiber entanglement problem caused by the traditional fixed gap. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front sectional view of a filling device for pure meat sausage processing according to the present invention; Figure 2 A three-dimensional diagram of a filling device for pure meat sausage processing according to the present invention; Figure 3 A schematic diagram of the installation of a rubber layer of a filling device for pure sausage processing according to the present invention Figure 1; Figure 4 A schematic diagram of the installation of a rubber layer of a filling device for pure sausage processing according to the present invention Figure 2 ; Figure 5 A schematic diagram of the installation of a rubber layer of a filling device for pure sausage processing according to the present invention Figure 3 ; Figure 6 This is a schematic diagram of the installation of the second rubber layer of a filling device for pure sausage processing according to the present invention; Figure 7 It is a schematic diagram of the second deformation state of the rubber layer of a filling device for pure meat sausage processing of the present invention; Figure 8 It is a schematic diagram of the deformation states of the rubber layer 1 and the rubber layer 2 of a filling device for pure meat sausage processing of the present invention; Fig. 9 This is a schematic diagram of the installation of an air bag in a filling device for pure sausage processing according to the present invention; Fig.10 A schematic diagram of the gas pipeline of a filling device for pure sausage processing according to the present invention; Fig.11 This is a schematic diagram of the installation of an air bag and a deformation bag of a filling device for pure meat sausage processing according to the present invention; Fig.12 This is a schematic diagram of a gas transmission pipeline connected to a deformation bag of a filling device for pure meat sausage processing according to the present invention.

[0019] In the figure: 100, filling assembly; 110, workbench; 111, discharge port; 112, conveying port; 113, installation port; 120, hopper; 130, discharge hopper; 140, discharge pipe; 150, working plate; 160, conveying member; 161, auger; 162, rubber layer one; 163, rubber layer two; 164, iron sheet; 165, electromagnet; 166, air bag; 167, air pipeline; 168, air pump; 169, deformation bag; 170, rotating plate; 180, motor. DETAILED DESCRIPTION

[0020] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.

[0021] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] Embodiment 1: Figure 1-Figure 5 As shown, the present application is a filling device for pure meat sausage processing, comprising a filling assembly 100, wherein the filling assembly 100 comprises a workbench 110 and a conveying member 160; The workbench 110 has a material discharge port 111 on its upper side, and a conveying port 112 on one side of the workbench 110 . The conveying port 112 is connected to the material discharge port 111 , and the two are L-shaped. The delivery port 112 has a mounting port 113 at one end away from the opening thereof; The conveying member 160 includes an auger 161 , and the auger 161 is located in the conveying port 112 ; A hopper 120 is fixed on the discharge port 111, and a discharge hopper 130 is detachably provided at one end of the delivery port 112 away from the installation port 113, and a discharge pipe 140 is fixed at one end of the discharge hopper 130; Specifically, when filling sausages, the casing is mounted on the discharge pipe 140, the meat filling is stored in the fixed hopper 120, and enters the discharge port 111 and the conveying port 112 by its own gravity, and is conveyed by the auger 161; the meat filling is output through the discharge hopper 130 and the discharge pipe 140, and the casing mounted on the discharge pipe 140 is filled; After long-term use, the discharge hopper 130 and the discharge pipe 140 can be disassembled and cleaned.

[0024] A working plate 150 is fixed to one side of the working table 110 , and the working plate 150 is located below the discharge hopper 130 ; Specifically, the working plate 150 is used to place the filled sausages.

[0025] The discharge hopper 130 is in the shape of a truncated cone, and a discharge pipe 140 is fixed to the end with a smaller diameter of the discharge hopper 130; The discharge hopper 130 is used to guide the filling into the discharge pipe 140, and the discharge pipe 140 is used to fix the position of the casing; The outer ring of the auger 161 is provided with a rubber layer 162, and the rubber layer 162 is used to prevent the edge of the auger 161 from having a hard contact with the meat filling; A motor 180 is fixed inside the workbench 110 , and the motor 180 is fixed inside the installation opening 113 . A rotating plate 170 is fixed to the output end of the motor 180 , and the rotating plate 170 is close to the conveying opening 112 , and the rotating plate 170 is used to block the conveying opening 112 ; One end of the auger 161 is fixed on the rotating plate 170, and the motor 180 is used to drive the auger 161 to rotate and transport the meat filling; When the output end of the motor 180 rotates, the rotating plate 170 and the auger 161 are driven to rotate together. During the rotation of the auger 161, the meat filling inside is transported to the discharge hopper 130.

[0026] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: When the manufacturer needs to produce sausages with granular meat fillings, the erosion of the meat fillings can be reduced. The edge of the auger 161 of the rubber layer 162 can be deformed when pressing the meat fillings, thereby reducing excessive squeezing of the meat fillings and effectively reducing the erosion of the meat fillings; the quality of sausage filling is improved. The rubber layer 162 at the edge of the auger 161 can push the meat fillings more gently, so that the distribution of the meat fillings in the casing is more even, and the appearance quality of the sausage after filling is improved; the life of the equipment is extended. The edge of the auger 161 of the rubber layer 162 can reduce the direct impact on the hard components in the meat fillings, such as bone fragments, cartilage, etc., and reduce the wear of the edge of the auger 161, thereby extending the overall service life of the sausage filling machine.

[0027] Embodiment 2: When the embodiment 1 is in use, the rubber layer 162 is used to prevent the meat filling from being pressed between the auger 161 and the delivery port 112 during the feeding process. However, after the rubber layer 162 is added, the meat filling between the rubber layer 162 and the delivery port 112 will continue to be pressed during the rotation process. Based on this, the solution of the embodiment 1 is improved, such as Figure 6-Figure 8 As shown: The outer ring of the rubber layer 162 fixes the rubber layer 2 163, the rubber layer 2 163 fixes the inner iron sheet 164, and the side of the auger 161 fixes the electromagnet 165; when the electromagnet 165 is energized, it attracts the iron sheet 164, so that the rubber layer 162 and the rubber layer 2 163 swing; The cross section formed by the rubber layer 1 162 and the rubber layer 2 163 is T-shaped; The iron sheets 164 are arranged on both sides of the second rubber layer 163, and there are a plurality of iron sheets 164, which are evenly spaced and distributed along the length direction of the second rubber layer 163; The electromagnet 165 is spiral-shaped, and there are two electromagnets 165 , which are respectively located on both sides of the auger 161 .

[0028] Specifically, during the rotation of the auger 161, the electromagnets 165 on both sides are opened at intervals. When opened, the iron sheet 164 on one side is adsorbed to make the rubber layer 1 162 and the rubber layer 2 163 tilt and swing, thereby moving the pressed meat filling to release it from the pressing.

[0029] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: To avoid continuous pressure on the meat filling, the cross-section of the rubber layer 162 and the rubber layer 2 163 is designed in a T-shape, so that during the rotation of the auger 161, the electromagnet 165 can adsorb the iron sheet 164 to control the rubber layer 162 and the rubber layer 2 163 to deform and swing, and the meat filling accumulated between the rubber layer 2 163 and the delivery port 112 is swung to both sides, thereby avoiding continuous pressure on the meat filling between the auger 161 and the delivery port 112, reducing the erosion of the meat filling; improving the uniformity of enema, through the rubber layer 162 and the rubber layer 2 163 The meat filling will be more evenly distributed in the casing due to the swing, thus avoiding the problem of uneven filling caused by the accumulation of meat filling and improving the appearance quality and taste of the sausage; enhancing the flexibility of the equipment, the rubber layer 162 and the rubber layer 2 163 can be deformed and swung as needed, thus enhancing the flexibility and adaptability of the equipment and being suitable for meat fillings of different types and textures; reducing equipment wear, by avoiding continuous pressure on the meat filling between the rubber layer 2 163 and the conveying port 112, reducing the wear and damage of equipment parts and extending the service life of the device.

[0030] Embodiment 3: When the embodiment 2 is in use, the pressed meat filling is pushed away by the swinging rubber layer 162 and the rubber layer 2 163. However, when the device is in use, it cannot be adjusted according to production requirements and cannot meet the requirements of rotten meat filling and granular meat filling at the same time. Based on this, the solution of the embodiment 2 is improved, such as Figure 1 , Figure 9-10 As shown: An air bag 166 is fixed between the auger 161 and the rubber layer 162; An air pump 168 is provided at one end of the auger 161, and an output end of the air pump 168 is connected to the air bag 166; The auger 161 is provided with a gas pipeline 167; The air bag 166 is communicated with the air supply pipeline 167 , and the air pump 168 is fixed on a side of the rotating plate 170 away from the auger 161 , and an output end of the air pump 168 is communicated with the air supply pipeline 167 .

[0031] Specifically, when the air pump 168 is working, it drives the airbag 166 to expand or contract. When the airbag 166 retracts, the distance between the outer circle of the rubber layer 2 163 and the conveying port 112 is increased. When the airbag 166 expands, the distance between the outer circle of the rubber layer 2 163 and the conveying port 112 is reduced to meet the needs of producing different types of sausages.

[0032] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: It has strong adaptability. The expansion and contraction function of the airbag 166 makes the gap between the rubber layer 163 and the delivery port 112 adjustable, so that it can adapt to fillings of different types and textures, including fillings that require erosiveness and granularity; it improves the quality of sausage stuffing. By adjusting the expansion degree of the airbag 166, the pressure degree of the meat filling in the delivery port 112 can be accurately controlled, so that sausages with uniform texture and beautiful appearance can be produced; it enhances the flexibility of the equipment. The design of the airbag 166 enables the sausage stuffer to adapt to different production needs more flexibly, thereby improving the utilization rate and production efficiency of the equipment; and the adjustable gap can avoid the situation where the rubber layer 163 and the delivery port 112 are tightly fitted when cleaning is needed, resulting in the inability to clean the fitting part, thereby improving the cleaning effect.

[0033] Embodiment 4: When the above device is in use, the filling material is conveyed through the auger 161. However, during the conveying of the filling material, when conveying a material with high viscosity or containing fiber, the material may be blocked in the auger 161. Based on this, the solution of embodiment 3 is improved, such as Figure 11-Figure 12 As shown: There are multiple air bags 166, which are evenly spaced and distributed along the edge of the auger 161; The edge of the auger 161 is fixed with a deformation capsule 169, and there are a plurality of deformation capsules 169, which are evenly spaced and distributed along the edge of the auger 161; The rubber layer 162 is fixed on the airbag 166 and the deformation bag 169; The airbags 166 and the deformation bags 169 are arranged at intervals, and two adjacent airbags 166 and deformation bags 169 are fixed to each other; The plurality of air bags 166 and the plurality of deformation bags 169 are both fixed in a spiral shape on the outer ring of the auger 161; The gas delivery pipeline 167 is spirally opened in the auger 161; There are two gas delivery pipelines 167 and two gas pumps 168, and they correspond to each other one by one; The two air delivery pipelines 167 correspond to the airbag 166 and the deformation bag 169 respectively, and the two air delivery pipelines 167 are connected to the airbag 166 and the deformation bag 169 respectively; Specifically, when the auger 161 conveys the meat filling, the two air pumps 168 work, and the rubber layer 1 162 and the rubber layer 2 163 are wavy. Through the wavy outer ring, the raised part and the conveying port 112 form a periodic shear gap, generating an alternating shear force field, which has a crushing effect on high-viscosity or fiber-containing materials.

[0034] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: It is capable of dynamic pressure regulation. The wavy edge can change the contact area and pressure distribution in real time by adjusting the inflation volume of the airbag 166 and the deformation bag 169, thereby optimizing the balance of the propulsion force. When the material flow in a certain area is blocked, the pressure of the airbag 166 and the deformation bag 169 is increased to increase the contact area and enhance the propulsion force; otherwise, the pressure is reduced to avoid excessive extrusion; adaptive shearing, during the rotation of the wavy edges of the rubber layer 162 and the rubber layer 2 163, the raised part forms a periodic shear gap with the conveying port 112. This gap change produces an alternating shear force field, which has a stronger crushing effect on high-viscosity or fiber-containing materials; when processing meat fillings containing connective tissue, the alternating shear force can effectively cut the fibers and improve the product texture, while avoiding the fiber entanglement problem caused by the traditional fixed gap.

[0035] Particle retention rate: Example 1 60% → Example 2 75%, swing to reduce accumulation → Example 3 90%, gap precise control → Example 4 85%; Filling uniformity: Example 1: basic uniformity → Example 2: significant improvement → Example 3: on-demand optimization → Example 4: dynamic balance; Complex material processing: Example 1 / 2 is limited to conventional meat fillings → Example 3 is suitable for multiple types → Example 4 specializes in difficult materials.

[0036] Production Scenario

[0037] Simulation case: Product Type Handmade coarse-grain sausage: beef particles are 5-8mm in diameter and the integrity rate is required to be ≥95%; Collagen fiber sausage: contains 15% long beef tendon fibers (length ≤ 15mm), and the fiber toughness must be retained.

[0038] Production pain points The existing equipment has a particle crushing rate of up to 40%, and a filling speed of only 150 pieces per minute; The tendon fibers frequently entangled the auger, causing five machine stops per shift and a 30% loss in production capacity.

[0039] Equipment configuration: Modular integration of embodiment three (active adjustment of airbag 166) + embodiment four (intelligent cutting).

[0040] Test data comparison:

[0041] Dual pressure coordinated control: The bladder 166 pressure is dynamically coupled to the shear pressure.

[0042] Fiber toughness retention technology: When the tendon fiber passes through the wavy blade, it is cut directionally instead of being crushed by the alternating shear force.

[0043] Self-cleaning system: The airbag 166 is used to periodically pulsate to generate vibration with an amplitude of 3 mm; Measured results: The amount of meat residue remaining was reduced from 5.3g / m² in traditional equipment to 0.8g / m².

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A filling device for pure sausage processing, characterized in that: The filling assembly (100) comprises a workbench (110) and a conveying member (160); The conveying member (160) comprises an auger (161), the auger (161) being arranged in the workbench (110), a motor (180) being fixed in the workbench (110), an output end of the motor (180) being fixed on the auger (161), and the motor (180) being used to drive the auger (161) to rotate and convey the meat filling; A rubber layer 1 (162) is provided on the outer ring of the auger (161), and the rubber layer 1 (162) is used to prevent a hard contact between the edge of the auger (161) and the meat filling; The outer ring of the rubber layer 1 (162) fixes the rubber layer 2 (163), the rubber layer 2 (163) fixes the inner iron sheet (164), and the side of the auger (161) fixes the electromagnet (165); when the electromagnet (165) is energized, it attracts the iron sheet (164) to make the rubber layer 1 (162) and the rubber layer 2 (163) swing; An air bag (166) is fixed between the auger (161) and the first rubber layer (162); An air pump (168) is arranged at one end of the auger (161), and an output end of the air pump (168) is communicated with the air bag (166). When the air pump (168) is in operation, it drives the air bag (166) to expand or contract.

2. A filling device for pure sausage processing as claimed in claim 1, characterized in that: The workbench (110) has a material discharge port (111) on its upper side, and a conveying port (112) on one side of the workbench (110), wherein the conveying port (112) is connected to the material discharge port (111), and the two are L-shaped; The delivery port (112) has a mounting opening (113) at one end away from the opening thereof; The motor (180) is fixed in the installation opening (113); the output end of the motor (180) is fixed with a rotating plate (170); the rotating plate (170) is closely attached to the conveying opening (112); and the rotating plate (170) is used to block the conveying opening (112); The auger (161) is located in the conveying port (112), and one end of the auger (161) is fixed on the rotating plate (170); When the output end of the motor (180) rotates, the rotating plate (170) and the auger (161) are driven to rotate together.

3. A filling device for pure sausage processing as claimed in claim 1, characterized in that: A hopper (120) is fixed on the discharge port (111); a discharge hopper (130) is detachably provided at one end of the conveying port (112) away from the installation port (113); and a discharge pipe (140) is fixed at one end of the discharge hopper (130); A working plate (150) is fixed on one side of the working table (110), and the working plate (150) is located below the discharge hopper (130).

4. A filling device for pure sausage processing as claimed in claim 3, characterized in that: The discharge hopper (130) is in the shape of a truncated cone, and a discharge pipe (140) is fixed to the end of the discharge hopper (130) with a smaller diameter; The discharge hopper (130) is used to guide the filling material into the discharge pipe (140), and the discharge pipe (140) is used to fix the position of the casing.

5. The filling equipment for pure sausage processing as claimed in claim 1, characterized in that: The cross section formed by the rubber layer 1 (162) and the rubber layer 2 (163) is T-shaped.

6. A filling device for pure sausage processing as claimed in claim 3, characterized in that: The iron sheets (164) are arranged on both sides of the second rubber layer (163), and there are a plurality of iron sheets (164) which are evenly spaced and distributed along the length direction of the second rubber layer (163); The electromagnet (165) is spiral-shaped, and there are two electromagnets (165), which are respectively located on both sides of the auger (161).

7. A filling device for pure sausage processing as claimed in claim 6, characterized in that: The auger (161) is provided with a gas transmission pipeline (167); The air bag (166) is in communication with the air delivery pipeline (167); the air pump (168) is fixed on a side of the rotating plate (170) away from the auger (161); and an output end of the air pump (168) is in communication with the air delivery pipeline (167).

8. A filling device for pure sausage processing as claimed in claim 7, characterized in that: There are a plurality of air bags (166), which are evenly spaced and distributed along the edge of the auger (161); The edge of the auger (161) is fixed with a deformation capsule (169), and there are a plurality of deformation capsules (169) which are evenly spaced and distributed along the edge of the auger (161); The rubber layer 1 (162) is fixed on the airbag (166) and the deformation bag (169); The airbags (166) and the deformation bags (169) are spaced apart, and two adjacent airbags (166) and deformation bags (169) are fixed to each other.

9. A filling device for pure sausage processing as claimed in claim 8, characterized in that: A plurality of air bags (166) and a plurality of deformation bags (169) are fixed in a spiral shape on the outer ring of the auger (161); The gas delivery pipeline (167) is spirally opened in the auger (161).

10. A filling device for pure sausage processing as claimed in claim 9, characterized in that: There are two gas delivery pipelines (167) and two gas pumps (168), respectively, and they correspond one to one. The two air supply pipelines (167) correspond to the air bag (166) and the deformation bag (169) respectively, and the two air supply pipelines (167) are connected to the air bag (166) and the deformation bag (169) respectively.

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