Device for preparing casein by deep processing of dairy products

Abstract

The embodiment of the invention provides a device for preparing casein by deep processing of dairy products, and relates to the technical field of milk processing equipment. The device for preparing casein by deep processing of dairy products comprises a storage tank, the right side of the storage tank is connected with a heating device through a pipeline, the outer surface of the storage tank is connected with a feeding pipeline, and through cooperative use of a stirring assembly and an anti-blocking assembly, the precipitation speed of casein in skimmed milk is increased, so that the stability of the skimmed milk is improved, and the stability of the skimmed milk is improved. According to the reaction device, the anti-blocking assembly can be used for dredging the discharging pipeline, so that the situation that solid crystals are attached to the surface of the pipeline is avoided, the blocking situation is further prevented, the stirring assembly is used for cleaning the bottom of the reaction device, and the stirring assembly and the anti-blocking assembly are jointly used in a matched mode; according to the milk processing device, the functions of accelerating precipitation, accelerating circulation during feeding and preventing material attachment can be achieved, so that the milk processing productivity is improved, and processing resources are saved to a certain extent.

Description

Technical Field

[0001] The present application relates to the technical field of milk processing equipment, and in particular to a device for producing casein by deep processing of dairy products. Background Art

[0002] Casein is a phosphorus-calcium binding protein that is acid-sensitive and will precipitate at low pH. Casein is the main protein in mammals, including cow, sheep and human milk. It is also called casein, casein, and lactocasein. α-casein is the main protein in mammals. There is no α-casein in human milk. β-casein is the main form of casein. Casein is a source of amino acids, calcium and phosphorus for young children. Casein forms curds in the stomach for digestion, so the casein needs to be further processed.

[0003] However, the precipitation equipment in the current casein processing device usually uses a reactor to precipitate casein. However, during the precipitation process, the fat, lactose crystals, incompletely separated whey protein, minerals and other solid particles in the casein are easily adhered to the pipe wall during pipeline transportation, especially fat and lactose crystals. They have strong viscosity and may cause a layer of material that is not easy to flow to form on the inner wall of the pipe, which may cause blockage. At this time, not only the staff is required to use manual drainage to transport the casein, which undoubtedly increases the processing time of the casein and increases the labor burden of the staff, and is not convenient to use. Therefore, we propose a device for preparing casein using deep processing of dairy products, which has easy-to-use functions and is urgently needed to be developed. Summary of the invention

[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a device for preparing casein by deep processing of dairy products. During the precipitation process, fat, lactose crystals, whey protein that is not completely separated, minerals and other solid particles in the casein are easily adhered to the pipe wall during pipeline transportation, especially fat and lactose crystals, which have strong viscosity and may cause a layer of material that is not easy to flow to form on the inner wall of the pipe, thereby causing blockage. At this time, not only the staff needs to use manual dredging to transport the casein, which undoubtedly increases the time of casein processing, increases the labor burden of the staff, and is inconvenient to use.

[0005] This application is implemented as follows:

[0006] The present application provides a device for preparing casein by deep processing of dairy products, comprising a storage tank, a heating device is connected to the right pipeline of the storage tank, a feeding pipeline is connected to the outer surface of the storage tank, a transfer tank is connected to the right pipeline of the heating device, a fat separator is connected to the right pipeline of the transfer tank, a reaction device is connected to the right pipeline of the fat separator, a discharge pipeline is connected to the bottom of the reaction device, a stirring assembly is arranged on the top of the reaction device, the stirring assembly comprises an installation box, a running rod and a stirring rod, the installation box is welded to the reaction device, and an anti-blocking assembly is arranged at the front end of the running rod.

[0007] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products, the outer surface pipeline of the discharge pipe is connected to a plate filter, the right side pipeline of the plate filter is connected to a cabinet sterilizer, the right side pipeline of the cabinet sterilizer is connected to a refrigeration device, the right side pipeline of the refrigeration device is connected to a discharge tank, and a packaging device is provided on the right side of the discharge tank, and the packaging device is flush with the ground.

[0008] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products is provided, wherein a connecting box is connected to the right side of the installation box, a first round rod is rotatably connected to the bottom of the inner cavity of the installation box, and the bottom end of the stirring rod penetrates into the inner cavity of the reaction device.

[0009] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products is provided, wherein a second round rod is rotatably connected to the bottom of the inner cavity of the installation box, and the top end of the second round rod passes through the outside of the installation box, and the outer surfaces of the first round rod, the stirring rod and the second round rod are respectively connected to three meshing gears.

[0010] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products, the inner cavity of the connecting box is threadedly connected to a motor, the output shaft of the motor and the outer surface of the first round rod are respectively provided with two first pulleys, and the two first pulleys are connected by belt transmission, and the top of the mounting box is connected to a mounting block.

[0011] According to an embodiment of the present application, in a device for producing casein by deep processing of dairy products, there are two running rods, the rear ends of which are rotatably connected to a mounting block and a mounting box, respectively, and the outer surfaces of the running rods are respectively sleeved with two second pulleys.

[0012] According to an embodiment of the present application, in a device for producing casein by deep processing of dairy products, two second pulleys are connected by belt transmission, the front end of the running rod and the top end of the second round rod are respectively connected to two meshing bevel gears, and the surface of the stirring rod is connected to a stirring blade.

[0013] According to an apparatus for producing casein by deep processing of dairy products in an embodiment of the present application, a cleaning component is connected to the outer surface of the stirring rod and is located below the stirring blade, and the outer surface of the cleaning component is in contact with the reaction device.

[0014] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products, the anti-blocking component includes a guide plate connected to a running rod, the front side of the guide plate is connected to a push rod, both sides of the top of the reaction device are connected to limit plates, the opposite side of the limit plate is slidably connected to a movable plate, and the rear side of the movable plate is slidably connected to the push rod.

[0015] According to an embodiment of the present application, a device for producing casein by deep processing of dairy products, the bottom of the movable plate is connected to a placement plate, the bottom of the placement plate is connected to a positioning rod, the positioning rod penetrates to the bottom end of the stirring rod and is connected to the movable rod, and the movable rod is aligned with the discharge pipe.

[0016] The beneficial effects of the present invention are as follows: by using the stirring component and the anti-blocking component in coordination, the precipitation speed of casein in skimmed milk can be accelerated, and after precipitation, the anti-blocking component can be used to dredge the discharge pipe, so as to avoid the situation where solid crystals adhere to the surface of the pipe, thereby preventing blockage and improving the work efficiency of conveying materials, and the stirring component can be used to clean the bottom of the reaction device, so as to avoid adhesion during dredging, improve the work efficiency of dredging, and reduce the workload of users, and the stirring component and the anti-blocking component can be used together to accelerate precipitation, speed up the flowability during feeding and prevent the adhesion of materials, thereby improving the productivity of milk processing, reducing energy expenditure, saving processing resources to a certain extent, and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments of the present application will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 is a three-dimensional schematic diagram of the overall structure according to an embodiment of the present application;

[0019] Figure 2 is a schematic three-dimensional diagram of the structure of a reaction device according to an embodiment of the present application;

[0020] Figure 3 is a three-dimensional schematic diagram of the discharge pipe structure according to an embodiment of the present application;

[0021] Figure 4 is a three-dimensional schematic diagram of the installation box structure according to an embodiment of the present application;

[0022] Figure 5 is a three-dimensional schematic diagram of the cross-sectional structure of an installation box according to an embodiment of the present application;

[0023] Figure 6 Schematic diagram of the cross-sectional structure of the reaction device according to the embodiment of the present application Figure 1 ;

[0024] Figure 7 Schematic diagram of the cross-sectional structure of the reaction device according to the embodiment of the present application Figure 2 ;

[0025] Figure 8 is a three-dimensional schematic diagram of the structure of a stirring assembly according to an embodiment of the present application;

[0026] Fig. 9 is a three-dimensional schematic diagram of a stirring rod structure according to an embodiment of the present application;

[0027] Fig.10 It is a three-dimensional schematic diagram of the side cross-sectional structure of the stirring rod according to an embodiment of the present application.

[0028] In the figure: 1. storage tank; 2. heating device; 3. feed pipe; 4. transfer tank; 5. fat separator; 6. reaction device; 61. discharge pipe; 7. stirring assembly; 71. installation box; 72. connection box; 73. first round rod; 74. stirring rod; 75. second round rod; 76. gear; 77. motor; 78. first pulley; 79. installation block; 710. running rod; 711. second pulley; 712. bevel gear; 713. stirring blade; 714. cleaning component; 8. anti-blocking assembly; 81. guide plate; 82. push rod; 83. moving plate; 84. limit plate; 85. placement plate; 86. positioning rod; 87. moving rod; 9. plate filter; 10. cabinet sterilizer; 11. freezing device; 12. discharge tank; 13. packaging device. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0030] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0031] Example

[0032] like Figure 1-Figure 10 As shown, according to an embodiment of the present application, a device for preparing casein by deep processing of dairy products comprises a storage tank 1: a heating device 2 is connected to the right pipeline of the storage tank 1, wherein the heating device 2 can be selected as a device for heating and sterilizing milk, a feed pipeline 3 is connected to the outer surface of the storage tank 1, a transfer tank 4 is connected to the right pipeline of the heating device 2, a fat separator 5 is connected to the right pipeline of the transfer tank 4, a reaction device 6 is connected to the right pipeline of the fat separator 5, wherein the type of the reaction device 6 is a reactor, a discharge pipeline 61 is connected to the bottom of the reaction device 6, wherein a valve is sleeved on the surface of the discharge pipeline 61, a plate filter 9 is connected to the outer surface pipeline of the discharge pipeline 61, a cabinet sterilizer 10 is connected to the right pipeline of the plate filter 9, a freezing device 11 is connected to the right pipeline of the cabinet sterilizer 10, a discharge tank 12 is connected to the right pipeline of the freezing device 11, a packaging device 13 is arranged on the right side of the discharge tank 12, and the packaging device 13 is flush with the ground;

[0033] like Figure 2-Figure 10 As shown, a stirring assembly 7 is provided on the top of the reaction device 6, and the stirring assembly 7 includes an installation box 71, a running rod 710 and a stirring rod 74. The installation box 71 is welded to the reaction device 6, and a connecting box 72 is connected to the right side of the installation box 71. The bottom of the inner cavity of the installation box 71 is rotatably connected to a first round rod 73, and the bottom end of the stirring rod 74 penetrates into the inner cavity of the reaction device 6, wherein the contact area of ​​the stirring rod 74 and the reaction device 6 is rotatably connected through a bearing, and the bottom of the inner cavity of the installation box 71 is rotatably connected to a second round rod 75, and the top end of the second round rod 75 penetrates to the outside of the installation box 71, and the outer surfaces of the first round rod 73, the stirring rod 74 and the second round rod 75 are respectively connected to three meshing gears 76, and the inner cavity of the connecting box 72 is threadedly connected to a motor 77;

[0034] like Figure 3-Figure 10As shown, the output shaft of the motor 77 and the outer surface of the first round rod 73 are respectively sleeved with two first pulleys 78, and the two first pulleys 78 are connected by belt transmission, wherein the first pulley 78 located on the outer surface of the first round rod 73 is located below the gear 76, and the top of the mounting box 71 is connected to a mounting block 79, and the number of running rods 710 is two, and the rear ends of the running rods 710 are respectively rotatably connected to the mounting block 79 and the mounting box 71, and the outer surfaces of the running rods 710 are respectively sleeved with two second pulleys 711, and the two second belts The wheel 711 is connected by belt transmission, and the front end of the running rod 710 and the top end of the second round rod 75 are respectively connected to two meshing bevel gears 712, wherein the running rod 710 located at the front side of the mounting block 79 is connected to the bevel gear 712. The surface of the stirring rod 74 is connected to a stirring blade 713, and the outer surface of the stirring rod 74 and below the stirring blade 713 is connected to a cleaning component 714, wherein the cleaning component 714 can preferably be a part that can clean impurities such as a brush, and the outer surface of the cleaning component 714 is in contact with the reaction device 6;

[0035] Specifically, after the milk raw material is separated by the fat separator 5 and the skimmed milk is transferred to the reaction device 6 for precipitation, at this time, the user needs to pour the liquid for acidifying and precipitating the skimmed milk into the reaction device 6 to adjust the pH value of the skimmed milk and meet the use standard. The purpose of precipitation is to separate the casein, the main protein in the milk - casein, from the whey, and obtain relatively pure casein through precipitation for further processing or direct use, and then precipitate with the skimmed milk, and during the precipitation process, the motor 77 can be started, the motor 77 drives the first pulley 78 to rotate, and the first pulley 78 drives The first round rod 73 rotates, the first round rod 73 drives the gear 76 to mesh and rotate, the gear 76 drives the stirring rod 74 and the second round rod 75 to rotate together, wherein the stirring rod 74 drives the stirring blade 713 to rotate and accelerate the precipitation of skimmed milk, and then the stirring rod 74 drives the cleaning component 714 to clean the bottom of the inner cavity of the reaction device 6 to prevent the sediment from clogging the reaction device 6 and accelerate the flow rate during precipitation. At this time, the second round rod 75 drives the bevel gear 712 to mesh and rotate, the bevel gear 712 drives the running rod 710 to rotate, the running rod 710 drives the second pulley 711 to rotate, and the second pulley 711 drives the anti-blocking component 8 to move at the same time;

[0036] like Figure 4-Figure 10As shown, the front end of the running rod 710 is provided with an anti-blocking component 8, and the anti-blocking component 8 includes a guide plate 81 connected to the running rod 710, wherein the guide plate 81 is connected to the front end of the running rod 710, and the front side of the guide plate 81 is connected to a push rod 82, and both sides of the top of the reaction device 6 are connected to limit plates 84, and the opposite side of the limit plate 84 is slidably connected with a moving plate 83, and the rear side of the moving plate 83 is slidably connected with the push rod 82, wherein the rear side of the moving plate 83 is provided with a slide groove adapted to the push rod 82, so as to slide and connect, and the bottom of the moving plate 83 is connected with a placing plate 85, and the bottom of the placing plate 85 is connected with a positioning rod 86, and the positioning rod 86 passes through the bottom end of the stirring rod 74 and is connected with a moving rod 87, and the moving rod 87 is aligned with the discharge pipe 61, wherein the inner cavity of the stirring rod 74 is hollow, so as to avoid the situation where the moving rod 87 interferes with the stirring rod 74 during movement;

[0037] Specifically, after sedimentation, the valve sleeved in the discharge pipe 61 can be opened first, and then when the operating rod 710 drives the guide plate 81 to make a circular motion, the guide plate 81 pushes the push rod 82 and uses the sliding reason to push the movable plate 83 to move up and down, and the movable plate 83 drives the placement plate 85 to move, and the placement plate 85 drives the positioning rod 86 to move synchronously, and the positioning rod 86 drives the moving rod 87 to move the inner cavity of the discharge pipe 61 up and down, so as to dredge the sediment blocked in the inner wall of the discharge pipe 61, and speed up the feeding process of the skimmed milk, which is convenient for use.

[0038] Specifically, the working principle of the device for preparing casein by deep processing of dairy products is as follows: the user first pours the raw milk into the storage tank 1, and then starts the heating device 2 to heat and sterilize the raw milk. At this time, after the sterilization is completed, it is transported to the transfer tank 4, and the fat separator 5 is started to skim the raw milk. The skimmed milk is sent to the reaction device 6 for precipitation treatment, and during the precipitation process, the stirring component 7 can be started to accelerate the precipitation speed of the skimmed milk. After precipitation, the anti-blocking component 8 can be used to prevent the skimmed milk from being blocked during the discharge process of being transported to the plate filter 9. After the plate filter 9 separates the skimmed milk and the sediment, it can be transported to the cabinet sterilizer 10 for sterilization, and after the sterilization treatment, it can be transported to the freezing device 11 for lowering the temperature treatment. When completed, it can be transported to the discharge tank 12 for storage and use. Finally, the processed milk in the discharge tank 12 can be packaged using the packaging device 13, thereby completing the milk processing process and facilitating use.

[0039] The electronic components and models used in the present invention can be determined according to actual needs.

[0040] The above are only embodiments of the present application and are not intended to limit the scope of protection of the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0041] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A device for producing casein by deep processing of dairy products, characterized in that: The invention comprises a storage tank (1): a heating device (2) is connected to the right pipeline of the storage tank (1), a feeding pipeline (3) is connected to the outer surface of the storage tank (1), a transfer tank (4) is connected to the right pipeline of the heating device (2), a fat separator (5) is connected to the right pipeline of the transfer tank (4), a reaction device (6) is connected to the right pipeline of the fat separator (5), the bottom of the reaction device (6) is connected to the discharge pipeline (61), a stirring assembly (7) is arranged on the top of the reaction device (6), the stirring assembly (7) comprises an installation box (71), an operating rod (710) and a stirring rod (74), the installation box (71) is welded to the reaction device (6), and an anti-blocking assembly (8) is arranged at the front end of the operating rod (710).

2. The device for preparing casein by deep processing of dairy products according to claim 1, characterized in that: The outer surface pipeline of the discharge pipe (61) is connected to a plate filter (9), the right side pipeline of the plate filter (9) is connected to a cabinet sterilizer (10), the right side pipeline of the cabinet sterilizer (10) is connected to a refrigeration device (11), the right side pipeline of the refrigeration device (11) is connected to a discharge tank (12), and a packaging device (13) is provided on the right side of the discharge tank (12), and the packaging device (13) is flush with the ground.

3. The device for preparing casein by deep processing of dairy products according to claim 2, characterized in that: The right side of the installation box (71) is connected to a connection box (72), the bottom of the inner cavity of the installation box (71) is rotatably connected to a first round rod (73), and the bottom end of the stirring rod (74) penetrates into the inner cavity of the reaction device (6).

4. The device for producing casein by deep processing of dairy products according to claim 3, characterized in that: A second round rod (75) is rotatably connected to the bottom of the inner cavity of the installation box (71), and the top end of the second round rod (75) penetrates to the outside of the installation box (71), and the outer surfaces of the first round rod (73), the stirring rod (74) and the second round rod (75) are respectively connected to three meshing gears (76).

5. The device for producing casein by deep processing of dairy products according to claim 4, characterized in that: The inner cavity of the connection box (72) is threadedly connected to a motor (77), the output shaft of the motor (77) and the outer surface of the first round rod (73) are respectively sleeved with two first pulleys (78), and the two first pulleys (78) are connected by belt transmission, and the top of the installation box (71) is connected to a mounting block (79).

6. The device for producing casein by deep processing of dairy products according to claim 5, characterized in that: There are two operating rods (710), the rear ends of which are rotatably connected to the mounting block (79) and the mounting box (71), respectively, and the outer surfaces of the operating rods (710) are respectively sleeved with two second pulleys (711).

7. The device for producing casein by deep processing of dairy products according to claim 6, characterized in that: The two second pulleys (711) are connected via a belt transmission, the front end of the operating rod (710) and the top end of the second round rod (75) are respectively connected to two meshing bevel gears (712), and the surface of the stirring rod (74) is connected to a stirring blade (713).

8. The device for producing casein by deep processing of dairy products according to claim 1, characterized in that: A cleaning component (714) is connected to the outer surface of the stirring rod (74) and is located below the stirring blade (713), and the outer surface of the cleaning component (714) is in contact with the reaction device (6).

9. The device for preparing casein by deep processing of dairy products according to claim 1, characterized in that: The anti-blocking component (8) comprises a guide plate (81) connected to the running rod (710), the front side of the guide plate (81) is connected to a push rod (82), both sides of the top of the reaction device (6) are connected to limit plates (84), the side opposite to the limit plate (84) is slidably connected to a moving plate (83), and the rear side of the moving plate (83) is slidably connected to the push rod (82).

10. The device for producing casein by deep processing of dairy products according to claim 9, characterized in that: The bottom of the movable plate (83) is connected to a placement plate (85), and the bottom of the placement plate (85) is connected to a positioning rod (86). The positioning rod (86) passes through the bottom end of the stirring rod (74) and is connected to a movable rod (87), and the movable rod (87) is aligned with the discharge pipe (61).

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