Modularized assembly type waste gas treatment device

Through modular assembly design, the combination of exhaust gas treatment devices of different modules solves the problem of difficulty in fixing and maintaining the structure of traditional devices, and realizes the flexibility and efficiency of exhaust gas treatment.

CN120094366APending Publication Date: 2025-06-06FUJIAN YIZHAO AUTOMATION EQUIP
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Patent Information

Application Number
CN202510379755.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

The overall structure of the traditional waste gas treatment device is fixed, making it difficult to adjust and upgrade according to changes in waste gas composition, concentration and treatment volume. The internal structure of the equipment is complex, and it is difficult to install, maintain and repair, resulting in long downtime and affecting production.

Method used

A modular assembled exhaust gas treatment device is designed to realize multi-stage treatment of exhaust gas through the combination of base, water washing tank, adsorption module, purification module and exhaust module. Each module is connected through flanges, which facilitates separate maintenance and upgrades.

Benefits of technology

The device can freely select and combine modules according to the actual situation of the exhaust gas, build a personalized treatment system, reduce the cost of equipment replacement and maintenance, and realize efficient treatment of complex exhaust gases.

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Abstract

The invention discloses a modular assembly type waste gas treatment device which comprises a base, a washing tank is arranged on one side of the upper portion of the base, a gas inlet pipe is arranged on one side of the lower end of the washing tank, a fan is arranged on the side, located on the washing tank, of the base, and an adsorption module is arranged on the side, away from the washing tank, of the fan. A purification module is arranged on the side, away from the draught fan, of the adsorption module, an exhaust module is arranged on the side, away from the adsorption module, of the purification module, and the draught fan communicates with the adsorption module through a flange, the adsorption module communicates with the purification module through a flange, and the purification module communicates with the exhaust module through a flange. The waste gas treatment device can freely select and combine different modules according to the actual condition of the waste gas, the waste gas treatment module integrates various advanced treatment technologies and can be optimized and combined according to the characteristics of the waste gas, the advantages of the technologies are fully exerted, and efficient treatment of complex waste gas is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of waste gas treatment, and in particular to a modular assembled waste gas treatment device. Background Art

[0002] Waste gas purification mainly refers to the work of treating industrial waste gases such as dust particles, flue gas, odorous gases, and toxic and harmful gases generated in industrial sites. Waste gases emitted by industrial production often have harmful effects on the environment and human health. Purification measures should be taken before they are discharged into the atmosphere to make them meet the requirements of waste gas emission standards. This process is called waste gas purification. Traditional waste gas treatment devices have many disadvantages. The overall structure of the waste gas treatment device is fixed, and it is difficult to adjust and upgrade according to changes in waste gas composition, concentration and processing volume. The internal structure of the equipment treatment device is complex, and the components are closely related to each other. During installation, professional technicians need to spend a lot of time on debugging. During maintenance and repair, it is difficult to find the fault point, and replacing parts may require the disassembly of the entire system, resulting in long equipment downtime and affecting the normal production of the enterprise. For this reason, we proposed a modular assembled waste gas treatment device. Summary of the invention

[0003] In order to solve the above problems, the present invention provides a modular assembled exhaust gas treatment device. The present invention solves many drawbacks of traditional exhaust gas treatment devices. The overall structure of the exhaust gas treatment device is fixed, and it is difficult to adjust and upgrade according to changes in exhaust gas composition, concentration and treatment volume. The internal structure of the equipment treatment device is complex, and the various components are closely related to each other. During installation, professional technicians need to spend a lot of time to debug. During maintenance and repair, it is difficult to find the fault point, and replacing parts may require the disassembly of the entire system, resulting in long equipment downtime and affecting the normal production of the enterprise.

[0004] A modular assembled waste gas treatment device in the present invention comprises a base, a water washing tank is provided on one side above the base, a liquid inlet pipe is provided on one side above the water washing tank, a water spray plate is provided on one end of the liquid inlet pipe located in the water washing tank, a plurality of atomizing nozzles arranged in a matrix are provided below the water spray plate, an air inlet pipe is provided on one side of the lower end of the water washing tank, a fan is provided on the side of the base located on the water washing tank, the input end of the fan is connected with the upper end of the water washing tank through a conduit, an adsorption module is provided on the side of the fan away from the water washing tank, a purification module is provided on the side of the adsorption module away from the fan, an exhaust module is provided on the side of the purification module away from the adsorption module, and the fan and the adsorption module, the adsorption module and the purification module, and the purification module and the exhaust module are all connected through flanges.

[0005] In the above scheme, the adsorption module includes a first shell, a first mounting plate is provided in the upper middle part of the first shell, a mesh frame is provided on one side of the first mounting plate located inside the first shell, activated carbon fiber is provided in the mesh frame, and a first handle is provided in the upper middle part of the first mounting plate.

[0006] In the above scheme, the purification module includes a second shell, a second mounting plate is provided at the upper end of the second shell close to the water washing tank, a loaded precious metal catalyst is provided on one side of the second mounting plate located inside the second shell, a third mounting plate is provided at the upper end of the second shell away from the second mounting plate, a plasma generator is provided at one end of the third mounting plate located inside the second shell, a second handle is provided above the second mounting plate, and a third handle is provided above the third mounting plate.

[0007] In the above scheme, the exhaust module includes an exhaust tank, a detection probe is provided in the exhaust tank, an exhaust pipe is provided in the middle of the upper end of the exhaust tank, a noise reduction pipe is provided on the outer side of the exhaust pipe, and a sealing cover is provided at the upper end of the exhaust pipe.

[0008] In the above scheme, a spoiler is provided in the middle of the water washing tank.

[0009] In the above solution, a first valve is provided on the air intake pipe.

[0010] In the above scheme, the water washing tank is provided with a drain pipe below the air inlet pipe, and the drain pipe is provided with a second valve.

[0011] In the above scheme, a manhole is provided on one side of the lower end of the water washing tank.

[0012] The advantages and beneficial effects of the present invention are as follows: the present invention provides a modular assembled exhaust gas treatment device, which can freely select and combine different modules according to the actual situation of its own exhaust gas to build a personalized exhaust gas treatment system. When the exhaust gas composition, concentration or treatment volume changes, it only needs to increase, reduce or replace the corresponding modules to meet the new treatment needs, without the need to re-purchase a whole set of equipment, which greatly reduces the cost. The exhaust gas treatment module integrates a variety of advanced treatment technologies, which can be optimized and combined according to the characteristics of the exhaust gas, giving full play to the advantages of each technology, and realizing efficient treatment of complex exhaust gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0014] Figure 1It is a structural schematic diagram of the present invention;

[0015] Figure 2 is a cross-sectional view of the present invention;

[0016] Figure 3 It is a schematic diagram of the structure of the adsorption module of the present invention.

[0017] Figure 4 It is a schematic diagram of the purification module structure of the present invention.

[0018] In the figure: 1, base 2, water washing tank 3, liquid inlet pipe 4, water spray plate 5, atomizing nozzle 6, air inlet pipe 7, fan 8, duct 9, adsorption module 91, first shell 92, first mounting plate 93, mesh frame 94, activated carbon fiber 95, first handle 10, purification module 101, second shell 102, second mounting plate 103, loaded precious metal catalyst 104, third mounting plate 105, plasma generator 106, second handle 107, third handle 11, exhaust module 111, exhaust tank 112, detection probe 113, exhaust pipe 114, noise reduction pipe 12, flange 13, spoiler 14, first valve 15, drain pipe 16, second valve 17, manhole. DETAILED DESCRIPTION

[0019] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings and embodiments. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the protection scope of the present invention.

[0020] like Figure 1-4As shown, the present invention is a modular assembled exhaust gas treatment device, including a base 1, a water washing tank 2 is provided on one side above the base 1, water is provided at the bottom of the water washing tank 2, a liquid inlet pipe 3 is provided on one side above the water washing tank 2, and a water spray plate 4 is provided at one end of the liquid inlet pipe 3 located in the water washing tank 2, and a plurality of matrix-arranged atomizing nozzles 5 are provided below the water spray plate 4, an air inlet pipe 6 is provided on one side of the lower end of the water washing tank 2, and exhaust gas can enter the water washing tank 2 through the air inlet pipe 6, and the water at the bottom of the water washing tank 2 can absorb part of the organic gas and sulfide gas in the exhaust gas, and in the process of the air flow rising in the water washing tank 2, water enters the water spray plate 4 through the liquid inlet pipe 3, and the water in the water spray plate 4 is sprayed from the atomizing nozzle 5, and the atomized water contacts with the rising gas, so as to further absorb part of the organic gas and sulfide gas in the exhaust gas, and the base 1 is located at the water washing tank 2 is provided with a fan 7 on one side, the input end of the fan 7 is connected with the upper end of the water washing tank 2 through a conduit 8, the fan 7 is provided with an adsorption module 9 on the side away from the water washing tank 2, the adsorption module 9 is provided with a purification module 10 on the side away from the fan 7, and the purification module 10 is provided with an exhaust module 11 on the side away from the adsorption module 9. The fan 7 and the adsorption module 9, the adsorption module 9 and the purification module 10, and the purification module 10 and the exhaust module 11 are all connected through a flange 12. When the fan 7 is working, the fan 7 absorbs the waste gas after water washing, and the waste gas passes through the adsorption module 9, the purification module 10 and the exhaust module 11 in turn. The waste gas can be purified again through the adsorption module 9 and the purification module 10. At the same time, different waste gas treatment modules in the treatment device are connected through the flange 12, so that different waste gas treatment modules can be repaired and processed separately.

[0021] The adsorption module 9 includes a first shell 91, a first mounting plate 92 is provided in the middle of the upper part of the first shell 91, a mesh frame 93 is provided on one side of the first mounting plate 92 located inside the first shell 91, activated carbon fibers 94 are provided in the mesh frame 93, and a first handle 95 is provided in the middle of the upper part of the first mounting plate 92. The activated carbon fibers 94 have a large specific surface area and a fast adsorption rate, and can efficiently adsorb pollutants such as volatile organic compounds in the exhaust gas. The setting of the first handle 95 makes it easier to take and place the activated carbon fibers 94.

[0022] The purification module 10 includes a second shell 101, a second mounting plate 102 is provided at the upper end of the second shell 101 close to the water washing tank 2, a loaded precious metal catalyst 103 is provided at one side of the second mounting plate 102 located in the second shell 101, a third mounting plate 104 is provided at the upper end of the second shell 101 away from the second mounting plate 102, a plasma generator 105 is provided at one end of the third mounting plate 104 located in the second shell 101, a second handle 106 is provided above the second mounting plate 102, and a third handle 107 is provided above the third mounting plate 104. The loaded precious metal catalyst 103 can catalytically oxidize harmful gases in the exhaust gas into harmless carbon dioxide and water. The plasma generator 105 generates plasma through high-voltage discharge, and uses active particles such as high-energy electrons and ions to react with pollutants in the exhaust gas to destroy their molecular structure, thereby achieving deep purification.

[0023] The exhaust module 11 includes an exhaust tank 111, a detection probe 112 is provided in the exhaust tank 111, an exhaust pipe 113 is provided in the middle of the upper end of the exhaust tank 111, a noise reduction pipe 114 is provided on the outer side of the exhaust pipe 113, and a sealing cover is provided on the upper end of the exhaust pipe 113. The detection probe 112 can detect the gas entering the exhaust tank 111, and can monitor the pollutant concentration in the treated exhaust gas in real time through an external display device to ensure that the exhaust gas meets the emission standards. The noise reduction pipe 114 can reduce the noise generated during low exhaust emissions and reduce the impact on the surrounding environment.

[0024] A spoiler 13 is provided in the middle of the water washing tank 2 . The spoiler 13 is provided so that the airflow can be evenly distributed inside the water washing tank 2 when the airflow rises inside the water washing tank 2 .

[0025] The air inlet pipe 6 is provided with a first valve 14 , and the first valve 14 can control the flow rate of the air flow entering the washing tank 2 through the air inlet pipe 6 .

[0026] The washing tank 2 is provided with a drain pipe 15 below the air inlet pipe 6 , and the drain pipe 15 is provided with a second valve 16 . Used water can be discharged through the drain pipe 15 , and the second valve 16 can control the on-off of the drain pipe 15 .

[0027] A manhole 17 is provided at one side of the lower end of the water washing tank 2, through which solid impurities deposited at the bottom of the water washing tank 2 can be cleaned.

[0028] Specifically, in the present invention, the exhaust gas can enter the water washing tank 2 through the air inlet pipe 6, and the water at the bottom of the water washing tank 2 can absorb part of the organic gas and sulfide gas in the exhaust gas. In the process of the air flow rising in the water washing tank 2, the water enters the water spray plate 4 through the liquid inlet pipe 3, and the water in the water spray plate 4 is sprayed out from the atomizing nozzle 5. The atomized water contacts with the rising gas, thereby further absorbing part of the organic gas and sulfide gas in the exhaust gas. When the fan 7 is working, the fan 7 absorbs the exhaust gas after water washing, and the exhaust gas passes through the adsorption module 9, the purification module 10 and the exhaust module 11 in turn. The activated carbon fiber 94 has a large specific surface area and a fast adsorption rate, and can efficiently adsorb volatile organic compounds and other pollutants in the exhaust gas. The loaded precious metal catalyst 103 can absorb the Harmful gases are catalytically oxidized into harmless carbon dioxide and water. The plasma generator 105 generates plasma through high-voltage discharge, and uses active particles such as high-energy electrons and ions to react with pollutants in the exhaust gas to destroy their molecular structure and achieve deep purification. The detection probe 112 can detect the gas entering the exhaust tank 111. Through the external display device, the pollutant concentration in the treated exhaust gas can be monitored in real time to ensure that the exhaust gas meets the emission standards. The noise reduction pipe 114 can reduce the noise generated during low exhaust emissions and reduce the impact on the surrounding environment. The adsorption module 9 and the purification module 10, as well as the purification module 10 and the exhaust module 11 are connected through the flange 12. Different exhaust treatment modules are connected through the flange 12, so that different exhaust treatment modules can be repaired and processed separately.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A modular assembled exhaust gas treatment device, comprising a base (1), characterized in that: A water washing tank (2) is provided on one side above the base (1), a liquid inlet pipe (3) is provided on one side above the water washing tank (2), a water spray disc (4) is provided at one end of the liquid inlet pipe (3) located inside the water washing tank (2), a plurality of atomizing nozzles (5) arranged in a matrix are provided below the water spray disc (4), an air inlet pipe (6) is provided on one side of the lower end of the water washing tank (2), a fan (7) is provided on one side of the base (1) located on the water washing tank (2), and an input end of the fan (7) is connected to the water washing tank (2) through a conduit (8). The upper ends are connected, an adsorption module (9) is provided on the side of the fan (7) away from the washing tank (2), a purification module (10) is provided on the side of the adsorption module (9) away from the fan (7), an exhaust module (11) is provided on the side of the purification module (10) away from the adsorption module (9), and the fan (7) and the adsorption module (9), the adsorption module (9) and the purification module (10), and the purification module (10) and the exhaust module (11) are all connected via flanges (12).

2. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: The adsorption module (9) comprises a first shell (91), a first mounting plate (92) is provided in the middle of the upper part of the first shell (91), a mesh frame (93) is provided on one side of the first mounting plate (92) located inside the first shell (91), activated carbon fibers (94) are provided in the mesh frame (93), and a first handle (95) is provided in the middle of the upper part of the first mounting plate (92).

3. A modular assembled exhaust gas treatment device according to claim 2, characterized in that: The purification module (10) comprises a second shell (101); a second mounting plate (102) is provided at the upper end of the second shell (101) close to the water washing tank (2); a supported precious metal catalyst (103) is provided on one side of the second mounting plate (102) located inside the second shell (101); a third mounting plate (104) is provided at the upper end of the second shell (101) away from the second mounting plate (102); a plasma generator (105) is provided at one end of the third mounting plate (104) located inside the second shell (101); a second handle (106) is provided above the second mounting plate (102); and a third handle (107) is provided above the third mounting plate (104).

4. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: The exhaust module (11) comprises an exhaust tank (111), a detection probe (112) is arranged in the exhaust tank (111), an exhaust pipe (113) is arranged in the middle of the upper end of the exhaust tank (111), a noise reduction pipe (114) is arranged outside the exhaust pipe (113), and a sealing cover is arranged at the upper end of the exhaust pipe (113).

5. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: A spoiler (13) is provided in the middle of the water washing tank (2).

6. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: The air inlet pipe (6) is provided with a first valve (14).

7. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: The water washing tank (2) is provided with a liquid discharge pipe (15) located below the air inlet pipe (6), and a second valve (16) is provided on the liquid discharge pipe (15).

8. A modular assembled exhaust gas treatment device according to claim 1, characterized in that: A manhole (17) is provided on one side of the lower end of the water washing tank (2).

Citation Information

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