Intelligent regulation and control para-aramid pulp pulping device
By designing an intelligently regulated para-aramid pulp beating device, using rotating motors, beating components and cleaning components, the problems of low beating efficiency and unstable product quality of traditional equipment are solved, and the effects of efficient refinement and equipment cleaning are achieved.
Patent Information
- Application Number
- CN202510249316.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the beating process, the traditional para-aramid pulp beating equipment has a simple beating structure and cannot effectively generate strong centrifugal force and stirring force, which makes it difficult for the raw materials to be fully raised and evenly contact, the beating efficiency is low, and it is difficult to deeply process the raw materials, resulting in unstable product quality.
An intelligently regulated para-aramid pulp beating device is designed, including a rotating motor, a beating assembly and a cleaning assembly. The beating assembly consists of a beating roller, an inclined beating plate and a micro-toothed knife. The rotating motor achieves precise control through the motor controller, and the cleaning assembly achieves comprehensive flushing through the nozzle and the annular tube.
The device fully lifts and contacts the raw materials through strong centrifugal force and stirring force. The micro-tooth knife deeply cuts, tears and rubs the raw materials, improving the beating efficiency and stability of product quality. At the same time, the cleaning components ensure the cleanliness of the equipment and extend the service life.
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Figure CN120094444A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aramid pulp beating, and in particular to an intelligently controlled para-aramid pulp beating device. Background Art
[0002] In the current field of para-aramid pulp beating, in the pulping process, most traditional pulping equipment adopts a relatively simple pulping structure, and the design of the beating rollers and supporting components lacks specificity.
[0003] The most common ones are ordinary straight-plate beating parts. During the beating process, the force acting on the raw materials is single, and it is unable to effectively generate strong centrifugal force and stirring force, which makes it difficult for the para-aramid pulp raw materials to be fully lifted and evenly contacted, resulting in low beating efficiency. Moreover, due to the lack of fine processing parts such as micro-toothed knives, it is difficult to deeply cut, tear and rub the raw materials, resulting in uneven quality of the products after beating, and unable to stably meet the high-quality refinement standards. Summary of the invention
[0004] The purpose of the present invention is to solve the problems that traditional pulping equipment has difficulty in fully contacting the pulping raw materials, has low pulping efficiency, and is difficult to deeply process the raw materials. The present invention provides an intelligently controlled para-aramid pulp beating device.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: A para-aramid pulp beating device with intelligent control comprises a supporting assembly, wherein a rotating motor is fixedly connected to the top of the supporting assembly, and a beating assembly is rotatably connected to the bottom output end of the rotating motor, wherein the beating assembly comprises a beating roller, a beating plate and a micro-tooth knife, wherein the beating plate is arranged at the lower end side wall of the beating roller in an inclined shape, and the micro-tooth knife is arranged at the surface side wall of the beating plate, a connecting assembly is movably installed on the inner side of the side wall of the supporting assembly, and a pulp barrel is fixedly connected to the inner end of the connecting assembly away from the supporting assembly, and the outer side of the lower end of the beating assembly passes through the interior of the pulp barrel, a cleaning assembly is arranged at the top of the pulp barrel, and a water supply assembly is fixedly connected to the outer end of the cleaning assembly, and a connecting ring is passed through the inner ring of the cleaning assembly, a feeding port is arranged at the upper end of the side wall of the pulp barrel, a discharge port is arranged at the lower end of the side wall of the supporting assembly, and a motor controller is arranged on the side wall of the rotating motor.
[0006] Furthermore, the support assembly includes an upper bracket and a base, the rotating motor and the motor controller are both arranged on the top of the upper bracket, and the outer end of the connecting assembly is fixedly connected to the inner side of the upper bracket.
[0007] Furthermore, the bottom end of the upper bracket is fixedly connected to the top end of the base.
[0008] Furthermore, the connecting component includes a slot and a docking shaft, the outer end of the slot is fixedly connected to the inner side wall of the supporting component, the inner end of the docking shaft is fixedly connected to the side wall of the pulp barrel, and the outer side wall of the docking shaft is buckled into the inner groove of the slot. The pulp barrel is pulled outward to disengage the docking shaft from the slot, and the old pulp barrel can be removed.
[0009] Furthermore, the cleaning assembly includes an annular tube and a nozzle. The upper end of the water supply assembly is fixedly connected to the outer wall of the annular tube. The water flow sprayed from the nozzle can wash away the pulp raw materials remaining on the inner wall of the pulp barrel and the outer side of the lower end of the beating assembly.
[0010] Furthermore, the top end of the nozzle is arranged around the bottom end of the annular tube. Since the nozzle is arranged around the bottom end of the annular tube, water will be sprayed out from the nozzle to flush the inside of the pulp barrel in all directions.
[0011] Furthermore, the water delivery component includes a water delivery pipe, a water delivery pump and a water tank. The top end of the water delivery pipe passes through the side wall of the cleaning component. The water delivery pump starts working to deliver the water in the water tank to the cleaning component through the water delivery pipe.
[0012] Furthermore, the side wall of the water delivery pump is arranged at the side wall of the water delivery pipe, and the bottom end of the water delivery pipe passes through the interior of the water tank.
[0013] Compared with the prior art, the present invention provides an intelligently controlled para-aramid pulp beating device, which has the following beneficial effects: 1. The intelligently controlled para-aramid pulp beating device generates strong centrifugal force and stirring force during rotation through the beating plate inclined on the lower side wall of the beating roller, so that the raw materials are fully lifted and contacted, and the micro-toothed knife on the surface of the beating plate further finely cuts, tears and rubs the raw materials, which can efficiently refine the para-aramid pulp and ensure stable and high-quality beating effect.
[0014] 2. The intelligently controlled para-aramid pulp beating device provides a strong guarantee for the cleaning and maintenance of the equipment through the coordinated work of the cleaning component and the water supply component. The water supply pump delivers the water in the water tank to the annular pipe through the water supply pipe, and then the water is sprayed out by the nozzle arranged around the bottom of the annular pipe to perform all-round flushing of the inside of the pulp barrel and the lower end of the beating component, effectively removing residual pulp, ensuring the cleanliness of the equipment, creating a good environment for subsequent beating operations, and extending the service life of the equipment. The motor controller monitors the operating parameters of the rotating motor in real time, and automatically adjusts the motor speed according to the preset process parameters to achieve precise control of the beating process, ensure the consistency and stability of the beating effect, meet different production needs, and improve the automation level and production efficiency of the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1It is a three-dimensional stereogram of the front side of the overall outer side structure of the present invention; Figure 2 It is a three-dimensional stereogram of the rear side of the overall outer side structure of the present invention; Figure 3 A three-dimensional diagram showing the connection relationship between the rotary motor and the beating assembly of the present invention; Figure 4 A three-dimensional diagram of the structure between the cleaning component and the water supply component of the present invention; Figure 5 It is a three-dimensional stereogram of the structure of the beating assembly of the present invention.
[0016] In the figure: 1. Support assembly; 101. Upper bracket; 102. Base; 2. Rotating motor; 3. Beating assembly; 301. Beating roller; 302. Beating plate; 303. Micro-tooth knife; 4. Connecting assembly; 401. Slot; 402. Docking shaft; 5. Pulp barrel; 6. Cleaning assembly; 601. Ring pipe; 602. Nozzle; 7. Water supply assembly; 701. Water pipe; 702. Water pump; 703. Water tank; 8. Connecting ring; 9. Feed port; 10. Discharge port; 11. Motor controller. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Embodiment 1:
[0018] like Figure 1-Figure 5 As shown, an intelligently controlled para-aramid pulp beating device comprises a supporting assembly 1, a rotating motor 2 is fixedly connected to the top of the supporting assembly 1, a beating assembly 3 is rotatably connected to the bottom output end of the rotating motor 2, a connecting assembly 4 is movably installed on the inner side of the side wall of the supporting assembly 1, a pulp barrel 5 is fixedly connected to the inner end of the connecting assembly 4 away from the supporting assembly 1, the outer side of the lower end of the beating assembly 3 penetrates the interior of the pulp barrel 5, a cleaning assembly 6 is arranged on the top of the pulp barrel 5, a water supply assembly 7 is fixedly connected to the outer end of the cleaning assembly 6, a connecting ring 8 penetrates the inner circle of the cleaning assembly 6, a feeding port 9 is arranged on the upper end of the side wall of the pulp barrel 5, a discharge port 10 is arranged on the lower end of the side wall of the supporting assembly 1, and a motor controller 11 is arranged on the side wall of the rotating motor 2.
[0019] like Figure 1As shown, the support assembly 1 includes an upper bracket 101 and a base 102, the rotating motor 2 and the motor controller 11 are both arranged at the top of the upper bracket 101, the outer end of the connecting assembly 4 is fixedly connected to the inner side of the upper bracket 101, and the bottom end of the upper bracket 101 is fixedly connected to the top of the base 102; like Figure 5 As shown, the beating assembly 3 includes a beating roller 301, a beating plate 302 and a micro-toothed knife 303. The beating plate 302 is arranged at the lower end side wall of the beating roller 301 in an inclined shape, and the micro-toothed knife 303 is arranged at the surface side wall of the beating plate 302. Since the beating plate 302 is arranged at the lower end side wall of the beating roller 301 in an inclined shape, centrifugal force and stirring force are generated during the rotation process, so that the para-aramid pulp raw material poured into the pulp barrel 5 is lifted and fully contacts with the beating plate 302, and the micro-toothed knife 303 is distributed on the surface side wall of the beating plate 302. When the raw material contacts the beating plate 302, the micro-toothed knife 303 will cut, tear and rub the raw material; like Figure 1-Figure 2 As shown, the connecting component 4 includes a slot 401 and a docking shaft 402. The outer end of the slot 401 is fixedly connected to the inner wall of the supporting component 1, and the inner end of the docking shaft 402 is fixedly connected to the side wall of the pulp barrel 5. The outer wall of the docking shaft 402 is buckled into the inner groove of the slot 401. The inner end of the docking shaft 402 is fixed to the side wall of the pulp barrel 5, and its outer wall is buckled into the inner groove of the slot 401. The old pulp barrel can be removed by simply pulling the pulp barrel 5 outward to disengage the docking shaft 402 from the slot 401. Embodiment 2:
[0020] like Figure 4 As shown, the cleaning assembly 6 includes an annular tube 601 and a nozzle 602. The upper end of the water supply assembly 7 is fixedly connected to the outer wall of the annular tube 601. The top of the nozzle 602 is arranged around the bottom end of the annular tube 601. Since the nozzle 602 is arranged around the bottom end of the annular tube 601, water will be sprayed from the nozzle 602 to wash the inside of the pulp barrel 5 in all directions; the water flow sprayed by the nozzle 602 can wash away the pulp raw materials remaining on the inner wall of the pulp barrel 5 and the outer side of the lower end of the beating assembly 3, ensuring the cleanliness of the pulp barrel 5 and the beating assembly 3. The water supply component 7 includes a water supply pipe 701, a water supply pump 702 and a water tank 703. The top of the water supply pipe 701 passes through the side wall of the cleaning component 6, the side wall of the water supply pump 702 is arranged on the side wall of the water supply pipe 701, and the bottom end of the water supply pipe 701 passes through the interior of the water tank 703. When the water supply component 7 is started, the water supply pump 702 starts working and transports the water in the water tank 703 to the cleaning component 6 through the water supply pipe 701. The annular pipe 601 of the cleaning component 6 receives the water from the water supply pipe 701.
[0021] Working principle: Figure 1-Figure 5As shown, in the preparation stage: first, the para-aramid pulp raw material is poured into the pulp barrel 5 through the feeding port 9, and sufficient washing water is stored in the water tank 703 in advance; Beating stage: start the motor controller 11, send the operation command to the rotating motor 2, the bottom output end of the rotating motor 2 starts to rotate, driving the connected beating assembly 3 to operate together, the beating roller 301 rotates at high speed, because the beating plate 302 is arranged on the lower end side wall of the beating roller 301 in an inclined shape, during the rotation process, centrifugal force and stirring force are generated, so that the para-aramid pulp raw material poured into the pulp barrel 5 is lifted up and fully contacts with the beating plate 302, and the micro-toothed knife 303 is distributed on the surface side wall of the beating plate 302. When the raw material contacts the beating plate 302, the micro-toothed knife 303 will cut, tear and rub the raw material, gradually refine the para-aramid pulp raw material, and achieve the purpose of beating; Connection and replacement of pulp barrels: When the pulp barrel 5 needs to be replaced, the convenient structure of the connection assembly 4 can be used. The inner end of the docking shaft 402 is fixed to the side wall of the pulp barrel 5, and its outer side wall is buckled in the inner groove of the card slot 401. The pulp barrel 5 only needs to be pulled outward to disengage the docking shaft 402 from the card slot 401, and the old pulp barrel can be removed; when installing a new pulp barrel, align the docking shaft 402 of the new pulp barrel with the card slot 401, push it inward, so that the docking shaft 402 is stuck in the inner groove of the card slot 401, and the connection is completed, so that the pulp barrel can be replaced conveniently and quickly, and the work efficiency is improved; Cleaning stage: after the beating work is completed, the water supply component 7 is started, and the water pump 702 starts to work, and the water in the water tank 703 is transported to the cleaning component 6 through the water pipe 701. The annular pipe 601 of the cleaning component 6 receives the water from the water pipe 701. Since the nozzle 602 is arranged around the bottom end of the annular pipe 601, water will be sprayed from the nozzle 602 to perform a full-scale flushing of the inside of the pulp barrel 5; the water flow sprayed by the nozzle 602 can flush away the pulp raw materials remaining on the inner wall of the pulp barrel 5 and the outer side of the lower end of the beating component 3, ensuring the cleanliness of the pulp barrel 5 and the beating component 3, and preparing for the next beating work. The sewage after cleaning can be discharged through the discharge port 10; Discharging stage: the finished para-aramid pulp after beating is discharged through the discharge port 10 and can be subsequently collected, processed or stored. During the discharging process, the speed of beating and the discharge amount can be indirectly controlled by controlling the rotation speed of the rotating motor 2 according to actual needs, thereby achieving effective regulation of the discharging process.
Claims
1. An intelligently controlled para-aramid pulp beating device, comprising a support assembly (1), characterized in that: The top of the support assembly (1) is fixedly connected to a rotating motor (2), and the bottom output end of the rotating motor (2) is rotatably connected to a beating assembly (3); The beating assembly (3) comprises a beating roller (301), a beating plate (302) and a micro-toothed knife (303); the beating plate (302) is arranged at the lower end side wall of the beating roller (301) in an inclined shape, and the micro-toothed knife (303) is arranged at the surface side wall of the beating plate (302); A connecting component (4) is movably mounted on the inner side of the side wall of the support component (1); a pulp barrel (5) is fixedly connected to the inner end of the connecting component (4) away from the support component (1); the outer side of the lower end of the beating component (3) passes through the interior of the pulp barrel (5); a cleaning component (6) is arranged at the top of the pulp barrel (5); a water supply component (7) is fixedly connected to the outer side end of the cleaning component (6); a connecting ring (8) passes through the inner ring of the cleaning component (6); a feeding port (9) is arranged at the upper end of the side wall of the pulp barrel (5); a discharge port (10) is arranged at the lower end of the side wall of the support component (1); and a motor controller (11) is arranged on the side wall of the rotating motor (2).
2. The intelligently controlled para-aramid pulp beating device according to claim 1, characterized in that: The support assembly (1) comprises an upper bracket (101) and a base (102); the rotating motor (2) and the motor controller (11) are both arranged at the top end of the upper bracket (101); and the outer end of the connecting assembly (4) is fixedly connected to the inner side of the upper bracket (101).
3. The intelligently controlled para-aramid pulp beating device according to claim 2, characterized in that: The bottom end of the upper bracket (101) is fixedly connected to the top end of the base (102).
4. The intelligently controlled para-aramid pulp beating device according to claim 1, characterized in that: The connecting assembly (4) comprises a slot (401) and a docking shaft (402), wherein the outer end of the slot (401) is fixedly connected to the inner side wall of the supporting assembly (1), the inner end of the docking shaft (402) is fixedly connected to the side wall of the pulp barrel (5), and the outer side wall of the docking shaft (402) is buckled to the inner groove of the slot (401).
5. The intelligently controlled para-aramid pulp beating device according to claim 1, characterized in that: The cleaning assembly (6) comprises an annular tube (601) and a nozzle (602), and the upper end of the water supply assembly (7) is fixedly connected to the outer side wall of the annular tube (601).
6. The intelligently controlled para-aramid pulp beating device according to claim 5, characterized in that: The top end of the nozzle (602) is arranged around the bottom end of the annular tube (601).
7. The intelligently controlled para-aramid pulp beating device according to claim 1, characterized in that: The water delivery component (7) comprises a water delivery pipe (701), a water delivery pump (702) and a water tank (703); the top end of the water delivery pipe (701) passes through the side wall of the cleaning component (6).
8. The intelligently controlled para-aramid pulp beating device according to claim 7, characterized in that: The side wall of the water delivery pump (702) is arranged on the side wall of the water delivery pipe (701), and the bottom end of the water delivery pipe (701) passes through the interior of the water tank (703).