An energy-saving preheating copper strip rolling equipment

By introducing a descaling mechanism and a preheating mechanism into the copper strip rolling equipment, the problem of uneven heat exchange caused by dirt adhesion is solved, the uniformity and efficiency of copper strip rolling are achieved, and the energy utilization rate and degree of automation of the equipment are improved.

CN120094971BActive Publication Date: 2025-09-12GUIXI XIECHEN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510439196.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-09-12
Estimated Expiration
2045-04-09

AI Technical Summary

Technical Problem

Existing copper strip calendering equipment has the problem of uneven heat exchange caused by dirt adhesion during the cooling process, which affects the calendering quality and efficiency of the copper strip.

Method used

An energy-saving preheating copper strip rolling equipment was designed, which includes a supporting mechanism, a rolling mechanism, a driving mechanism, a descaling mechanism, a cooling mechanism and a preheating mechanism. The scraping frame is used to scrape the dirt on the inner wall of the inner cylinder to achieve uniform heat exchange, and the heat of the cooling mechanism is used for preheating to improve energy utilization.

Benefits of technology

It achieves uniform heat exchange during the copper strip calendering process, improves calendering efficiency and quality, reduces energy consumption, and enhances the automation and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides an energy-saving preheating type copper strip rolling equipment, which belongs to the field of copper strip production technology. The equipment includes: a supporting base plate, a supporting mechanism, a rolling mechanism, a driving mechanism, a descaling mechanism, a control mechanism, a cooling mechanism and a preheating mechanism. Among them, the rolling mechanism includes: two outer cylinders, which are arranged on the supporting mechanism. The distance between the two outer cylinders is adjustable. The blank is fed between the two outer cylinders and then rolled to form a copper strip. The two outer cylinders are provided with an inner cylinder, which can rotate with the outer cylinders to perform heat exchange treatment; a driving mechanism, which is connected to the rolling mechanism and is used to drive each outer cylinder to rotate; a descaling mechanism, which is arranged in the inner cylinder and includes: a scraping frame, which scrapes off the dirt on the inner wall of the inner cylinder when the inner cylinder rotates, so that the heat is evenly conducted; a control mechanism, which is used to control the activity state of the inner cylinder; and a cooling mechanism, which is used to cool the outer cylinder. The equipment has a descaling function, realizes uniform heat exchange, and improves the rolling efficiency of the copper strip.
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Description

Technical Field

[0001] The present application relates to the technical field of copper strip production, and in particular to an energy-saving preheating copper strip rolling equipment. Background Art

[0002] The production process for copper sheet and strip generally involves smelting, casting, rolling, annealing, and finishing. Rolling is the key step in rolling ingots or billets into sheet or strip, significantly impacting the quality and performance of the copper strip. However, during the rolling process, the copper strip deforms and heats at the rollers. Excessive roller temperatures can affect both deformation and quality.

[0003] Most existing cooling methods are water cooling or oil cooling. However, during the cooling process, the cooling liquid medium is affected by heat, and dirt will be generated in the calendering roller. The dirt adheres to the roller and affects the heat exchange efficiency. In addition, the dirt is unevenly distributed on the inner wall of the roller, resulting in different cooling effects on different parts of the roller. In turn, the temperature control during the calendering process becomes uneven, affecting the calendering quality of the copper strip. However, most existing dirt cleaning methods involve adding descaling agents to the coolant for cleaning, but the descaling effect is poor.

[0004] Based on this, there is an urgent need for a copper strip rolling equipment with a descaling function to achieve uniform heat exchange and improve the rolling efficiency of the copper strip. Summary of the Invention

[0005] This application aims to solve at least one of the technical problems existing in the prior art or related art.

[0006] To this end, the present application provides an energy-saving preheating copper strip rolling equipment with a descaling function, which achieves uniform heat exchange and improves the rolling efficiency of the copper strip.

[0007] The present application provides an energy-saving preheating copper strip rolling equipment, comprising a supporting base plate, a supporting mechanism, a rolling mechanism, a driving mechanism, a descaling mechanism, a control mechanism, a cooling mechanism, and a preheating mechanism. The supporting mechanism is disposed on the supporting base plate; the rolling mechanism is disposed on the supporting mechanism, and the rolling mechanism comprises: two outer cylinders disposed on the supporting mechanism, the distance between the two outer cylinders being adjustable, the blank being fed between the two outer cylinders and then rolled to form a copper strip, the two outer cylinders being provided with an inner cylinder, the inner cylinder being capable of rotating with the outer cylinders for heat exchange treatment; the driving mechanism is connected to the rolling mechanism, and is used to drive each outer cylinder to rotate; the descaling mechanism is disposed in the inner cylinder, and the descaling mechanism comprises: a scraping frame, which scrapes off dirt on the inner wall of the inner cylinder when the inner cylinder rotates, thereby ensuring uniform heat conduction; the control mechanism is connected to the rolling mechanism, and is used to control the activity state of the inner cylinder; the cooling mechanism is connected to the inner cylinder, and is used to cool the outer cylinder; the preheating mechanism is connected to the cooling mechanism, and the preheating mechanism recovers heat from the cooling mechanism for preheating the copper strip.

[0008] In some embodiments, the support mechanism includes: two fixing frames, which are arranged on the support base plate; an adjusting frame, which is arranged on the fixing frame; an adjusting bolt, which passes through the adjusting frame and connects the fixing frame; at least two shaft supports, which are arranged on the fixing frame and the adjusting frame; and a shaft cover ring, which is arranged on the shaft support.

[0009] In this embodiment, the adjustment frame can be adjusted in height relative to the fixed frame, which is suitable for rolling copper strips of different thicknesses, thereby improving the flexibility and applicability of the equipment.

[0010] In some embodiments, the support mechanism further includes: an unwinder, disposed on the support base plate; a rewinder, disposed on the support base plate; the unwinder and the rewinder are disposed on both sides of the calendering mechanism.

[0011] In this embodiment, by integrating the unwinder and the rewinder, the material starts from the unwinder, is processed by the calendering mechanism, and is finally wound by the rewinder. The entire process does not require human intervention, which greatly improves processing efficiency.

[0012] In some embodiments, the calendering mechanism includes: a support tube, arranged on the shaft support; a locking tooth, arranged on the support tube; two end covers, arranged on both sides of the outer cylinder; at least two joints, arranged at both ends inside the end covers; a bearing, arranged between the support tube and the outer cylinder; and a sealing ring, arranged on the support tube.

[0013] In this embodiment, the bearing reduces friction and wear of the outer cylinder, thereby improving the rotation efficiency of the outer cylinder; the sealing ring improves the sealing effect of the outer cylinder, thereby preventing leakage of liquid.

[0014] In some embodiments, the calendering mechanism further includes: a plurality of heat conducting plates arranged on the outside of the inner cylinder; and a plurality of spoiler strips arranged on the inside of the outer cylinder.

[0015] In this embodiment, the heat conducting sheet and the spoiler strips improve the contact effect between the cooling liquid and thus improve the heat exchange efficiency of the outer cylinder.

[0016] In some embodiments, the driving mechanism includes: a motor base fixed on the adjustment frame; a reduction motor disposed on the motor base; a first gear connected to the reduction motor; and a second gear disposed on the outer cylinder and meshing with the first gear.

[0017] In this embodiment, the first gear and the second gear are precisely engaged to ensure stability and high efficiency during the transmission process, and the reduction motor can adapt to different working requirements and load conditions.

[0018] In some embodiments, the descaling mechanism includes: two sealing joints, which are respectively arranged on both sides of the inner tube; a fixed column, which is fixedly connected to the shaft support, and the fixed column passes through the inner tube; a mounting frame, which is fixedly connected to the fixed column and is used to support the scraping frame, and the top of the scraping frame contacts the inner wall of the inner tube; a water baffle, which is engaged in the mounting frame; two springs, which are respectively arranged at the bottom end of the scraping frame, and the springs are arranged in the mounting frame.

[0019] In this embodiment, the top end of the scraping frame is in close contact with the inner wall of the inner cylinder, and can effectively scrape off the dirt on the inner wall of the inner cylinder during operation to keep the inner cylinder clean. The spring provides a certain elastic support for the scraping frame, so that it can better adapt to the shape changes of the inner wall of the inner cylinder, ensuring that the descaling effect is more uniform and thorough.

[0020] In some embodiments, the control mechanism includes: a support frame fixed to the top of the shaft bracket; an electric push rod disposed on the support frame; and a locking block disposed at the bottom of the electric push rod, the locking block being engaged with the locking teeth.

[0021] In this embodiment, the automatic engagement and separation of the locking block and the locking teeth are achieved through the telescopic movement of the electric push rod, thereby improving the degree of automation of the equipment.

[0022] In some embodiments, the cooling mechanism includes: a water tank; two heat dissipation boxes, respectively arranged on both sides of the water tank; a warm air outlet, arranged on the top of the heat dissipation box; a circulation pipe, one end of which is connected to the water tank and the other end is connected to the inner cylinder.

[0023] In this embodiment, the heat dissipation boxes are arranged on both sides of the water tank. Through air convection and the heat dissipation of the heat dissipation fins, the heat in the coolant can be quickly dissipated, thereby improving the cooling efficiency. The warm air vents are conducive to the discharge of hot air, further enhancing the heat dissipation effect. The circulation pipe connects the water tank with the inner cylinder to form a closed coolant circulation system. The coolant continuously absorbs and dissipates heat during the circulation process, thereby achieving continuous cooling of the equipment.

[0024] In some embodiments, the preheating mechanism includes: a preheating chamber, arranged on the top of the water tank; multiple side plates, rotatably connected to the preheating chamber; a belt winding drum, arranged in the preheating chamber; two adjustment plates, respectively arranged on both sides of the preheating chamber, and copper belt input and output ports for supplying the adjustment plates are provided on both sides of the preheating chamber.

[0025] In this embodiment, the preheating chamber is arranged on the top of the water tank, and the heat generated by the water tank can be used to preheat the copper strip in the preheating chamber, thereby improving energy utilization efficiency. At the same time, the setting of the winding drum can make the copper strip evenly heated in the preheating chamber, ensuring the consistency of the preheating effect.

[0026] Compared with the prior art, the above technical solution provided by this application includes at least the following technical effects:

[0027] The present application provides an energy-saving preheating copper strip rolling equipment with a descaling function, achieving uniform heat exchange and improving the copper strip rolling efficiency. The support mechanism provides support for the rolling mechanism and is adjustable, which can adjust the distance between the two outer cylinders, thereby adjusting the rolled thickness of the copper strip; the two outer cylinders in the rolling mechanism rotate relative to each other to roll the copper strip passing through; the driving mechanism provides power for the outer cylinders to rotate, achieving continuous and uniform rolling of the copper strip; the descaling mechanism is arranged in the inner cylinder to scrape off the dirt attached to the inner cylinder; the control mechanism is used to lock and unlock the inner cylinder, cooperating with the descaling process of the descaling mechanism; the cooling mechanism uses circulating cooling water to cool the outer cylinder, effectively reducing the temperature of the outer cylinder and preventing overheating from affecting the rolling effect of the copper strip; the preheating mechanism uses the heat released by the cooling mechanism to preheat the copper strip, thereby improving energy utilization.

[0028] Additional aspects and advantages of the present application will become apparent in the following description or may be learned through practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The above and / or additional aspects and advantages of the present application will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0030] Figure 1 This is a schematic structural diagram of an energy-saving preheating copper strip rolling device according to some embodiments of the present application;

[0031] Figure 2 Schematic diagram of the overall planar structure of the calendering equipment of some embodiments of the present application;

[0032] Figure 3 A schematic structural diagram of a support mechanism in some embodiments of the present application;

[0033] Figure 4 A schematic structural diagram of a driving mechanism in some embodiments of the present application;

[0034] Figure 5 This is a schematic diagram of the planar structure of the outer cylinder and the inner cylinder of some embodiments of the present application;

[0035] Figure 6 This is a schematic diagram of the external structure of the inner cylinder of some embodiments of the present application;

[0036] Figure 7 This is a schematic diagram of the internal structure of the outer cylinder of some embodiments of the present application;

[0037] Figure 8 This is a schematic diagram of the internal planar structure of the inner cylinder of some embodiments of the present application;

[0038] Figure 9 An exploded view of a descaling mechanism according to some embodiments of the present application;

[0039] Figure 10 A schematic diagram of the structure of the control mechanism of some embodiments of the present application;

[0040] Figure 11 This is a schematic structural diagram of a locking block and locking teeth in some embodiments of the present application;

[0041] Figure 12 This is a schematic structural diagram of a circulation pipe in some embodiments of the present application;

[0042] Figure 13 Schematic diagram of the cooling mechanism and preheating mechanism of some embodiments of the present application;

[0043] Figure 14 This is a schematic planar structural diagram of the cooling mechanism and preheating mechanism of some embodiments of the present application.

[0044] in, Figures 1 to 14 The corresponding relationship between the reference numerals and component names is as follows:

[0045] 10. Support base plate;

[0046] 100, support mechanism; 110, fixing frame; 120, adjustment frame; 130, adjustment bolt; 140, shaft support seat; 150, shaft cover ring; 160, unwinder; 170, rewinder;

[0047] 200, calendering mechanism; 210, support tube; 211, locking tooth; 220, inner tube; 221, heat conducting plate; 230, end cover; 231, joint; 240, outer tube; 241, spoiler; 250, bearing; 260, sealing ring;

[0048] 300, driving mechanism; 310, motor base; 320, reduction motor; 330, first gear; 340, second gear;

[0049] 400, descaling mechanism; 410, sealing joint; 420, fixing column; 430, mounting frame; 440, water baffle; 450, scraping frame; 460, spring;

[0050] 500, control mechanism; 510, support frame; 520, electric push rod; 530, locking block;

[0051] 600, cooling mechanism; 610, water tank; 620, heat sink; 621, warm air vent; 630, circulation pipe;

[0052] 700, preheating mechanism; 710, preheating chamber; 720, side plate; 730, winding drum; 740, adjustment plate. DETAILED DESCRIPTION

[0053] In order to more clearly understand the above-mentioned objects, features and advantages of the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other in the absence of conflict.

[0054] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited to the specific embodiments disclosed below.

[0055] Refer to the following Figures 1 to 14 The present invention describes an energy-saving preheating copper strip rolling device provided according to some embodiments of the present application.

[0056] like Figure 1 As shown, the energy-saving preheating copper strip rolling equipment provided according to some embodiments of the present application includes a supporting base plate 10, a supporting mechanism 100, a rolling mechanism 200, a driving mechanism 300, a descaling mechanism 400, a control mechanism 500, a cooling mechanism 600 and a preheating mechanism 700. Among them, the supporting mechanism 100 is arranged on the supporting base plate 10; the rolling mechanism 200 is arranged on the supporting mechanism 100, and the rolling mechanism 200 includes: two outer cylinders 240, which are arranged on the supporting mechanism 100, and the distance between the two outer cylinders 240 is adjustable. The blank is fed between the two outer cylinders 240 and then rolled to form a copper strip. The two outer cylinders 240 are provided with inner cylinders 220, and the inner cylinder 220 can rotate with the outer cylinder 240 to perform heat exchange treatment; the driving mechanism 300 is connected to the rolling mechanism 200, and is used to drive each outer cylinder 240 to rotate; the descaling mechanism 200 is provided on the supporting mechanism 100, and the cooling mechanism 200 includes: two outer cylinders 240, which are arranged on the supporting mechanism 100, and the distance between the two outer cylinders 240 is adjustable. The blank is fed between the two outer cylinders 240 and rolled to form a copper strip. The inner cylinder 220 is provided in the two outer cylinders 240, and the inner cylinder 220 can rotate with the outer cylinder 240 to perform heat exchange treatment; the driving mechanism 300 is connected to the rolling mechanism 200, and is used to drive each outer cylinder 240 to rotate; the descaling mechanism 200 is provided on the supporting mechanism 100, and the cooling mechanism 200 includes: two outer cylinders 240, which are provided on the supporting mechanism 100, and the distance between the two outer cylinders 240 The structure 400 is arranged in the inner cylinder 220. The descaling mechanism 400 includes: a scraping frame 450. When the inner cylinder 220 rotates, the scraping frame 450 scrapes the dirt on the inner wall of the inner cylinder 220 to ensure uniform heat conduction; a control mechanism 500 is connected to the calendering mechanism 200. The control mechanism 500 is used to control the activity state of the inner cylinder 220; a cooling mechanism 600 is connected to the inner cylinder 220 and is used to cool the outer cylinder 240; a preheating mechanism 700 is connected to the cooling mechanism 600. The preheating mechanism 700 recovers the heat of the cooling mechanism 600 for preheating the copper strip.

[0057] In this embodiment, the support mechanism 100 is composed of a plurality of support frames, which provide support for the calendering mechanism 200, and the support mechanism 100 is adjustable and can adjust the distance between the two outer cylinders 240, thereby adjusting the calendering thickness of the copper strip; the two outer cylinders 240 in the calendering mechanism 200 are the main structure, and the blank is calendered to form a copper strip by the relative rotation of the two outer cylinders 240, and the outer cylinders 240 are made of wear-resistant and high-temperature materials; the driving mechanism 300 provides power for the outer cylinder 240 to rotate, thereby realizing continuous and uniform calendering of the copper strip; the descaling mechanism 400 is arranged at Inside the inner cylinder 220, the dirt attached to the inner cylinder 220 is scraped off to improve the calendering efficiency; the control mechanism 500 is used to lock and unlock the inner cylinder 220, and cooperate with the descaling treatment of the descaling mechanism 400; the cooling mechanism 600 uses circulating cooling water to cool the outer cylinder 240, and the inner cylinder 220 rotates with the outer cylinder 240, and the low temperature of the inner cylinder 220 is transferred to the outer cylinder 240, effectively reducing the temperature of the outer cylinder 240, and preventing the calendering effect of the copper strip from being affected by overheating; the preheating mechanism 700 uses the heat released by the cooling mechanism 600 to preheat the copper strip, thereby reducing energy consumption during the calendering process.

[0058] When the energy-saving preheating type copper strip rolling equipment is in operation, the support mechanism 100 adjusts the distance between the two outer cylinders 240 according to the thickness of the copper strip rolled, and the driving mechanism 300 drives the outer cylinder 240 to rotate, and locks the inner cylinder 220 through the control mechanism 500, so that the inner cylinder 220 will not rotate with the outer cylinder 240, and the cooling mechanism 600 cools the outer cylinder 240 by inputting cooling water into the inner cylinder 220 and inputting cooling oil between the inner cylinder 220 and the outer cylinder 240. When the cooling mechanism 600 recovers the cooling water, the heat is recovered by the preheating mechanism 700, so that the copper strip is preheated before rolling, realizing energy recycling. When the inner cylinder 220 needs to be descaled, the control mechanism 500 releases the lock on the inner cylinder 220, and the inner cylinder 220 rotates with the outer cylinder 240. The internal components of the descaling mechanism 400 remain stationary, and the dirt on the inner wall of the inner cylinder 220 can be scraped off and discharged with the cooling water circulation.

[0059] In some possible embodiments, such as Figure 3 As shown, the support mechanism 100 includes: two fixing frames 110, which are arranged on the support base plate 10; an adjusting frame 120, which is arranged on the fixing frame 110; an adjusting bolt 130, which passes through the adjusting frame 120 and is connected to the fixing frame 110; at least two shaft supports 140, which are arranged on the fixing frame 110 and the adjusting frame 120; and a shaft cover ring 150, which is arranged on the shaft support 140.

[0060] In this embodiment, two fixing frames 110 are arranged on both sides of the outer cylinder 240 to stably support the two outer cylinders 240; the adjusting frame 120 can be raised and lowered relative to the fixing frame 110, that is, by rotating the adjusting bolt 130, the distance between the two outer cylinders 240 is adjusted according to the rolled thickness of the copper strip; the shaft support 140 and the shaft cover ring 150 are used to fix the outer cylinder 240 and the inner cylinder 220 for stable rotation.

[0061] In some possible embodiments, such as Figure 1 、 Figure 2 As shown, the support mechanism 100 further includes: an unwinder 160 , which is arranged on the support base plate 10 ; a rewinder 170 , which is arranged on the support base plate 10 ; the unwinder 160 and the rewinder 170 are arranged on both sides of the calendering mechanism 200 .

[0062] In this embodiment, the unwinder 160 is arranged at the input end of the calendering mechanism 200, and its main function is to release the copper coil in an orderly manner. The rewinder 170 is installed at the output end of the calendering mechanism 200, and its main function is to receive the copper strip after calendering by the calendering mechanism 200. The close cooperation between the unwinder 160 and the rewinder 170 ensures the continuity and stability of the entire processing process of the copper strip.

[0063] In some possible embodiments, such as Figure 4 As shown, the calendering mechanism 200 includes: a support tube 210, which is arranged on the shaft support 140; a locking tooth 211, which is arranged on the support tube 210; two end covers 230, which are arranged on both sides of the outer cylinder 240; at least two joints 231, which are arranged at both ends of the end covers 230; a bearing 250, which is arranged between the support tube 210 and the outer cylinder 240; and a sealing ring 260, which is arranged on the support tube 210.

[0064] In this embodiment, the support tube 210 serves as a connecting piece between the calendering mechanism 200 and the support mechanism 100, and is installed in the shaft support 140 to provide a stable operating support basis for the calendering mechanism 200; the outside of the support tube 210 is provided with locking teeth 211, which cooperate with the control mechanism 500 to control the locking and unlocking of the support tube 210; the end cover 230 is provided at both ends of the outer cylinder 240 to improve the sealing of the outer cylinder 240; two joints 231 are provided at the upper and lower ends of the end cover 230 to facilitate the transportation and discharge of cooling liquid; the bearing 250 reduces friction and wear to ensure the smooth rotation of the outer cylinder 240; the sealing ring 260 prevents leakage of cooling liquid and improves the sealing between the outer cylinder 240 and the inner cylinder 220.

[0065] In some possible embodiments, such as Figure 5-7 As shown, the calendering mechanism 200 further includes: a plurality of heat conducting sheets 221 arranged on the outside of the inner cylinder 220 ; and a plurality of spoiler strips 241 arranged on the inside of the outer cylinder 240 .

[0066] In this embodiment, a plurality of heat conducting sheets 221 are fixed to the outside of the inner cylinder 220 to increase the contact area between the liquid in the outer cylinder 240 and the coolant in the inner cylinder 220, thereby improving the cooling effect on the outer cylinder 240; a plurality of spoiler strips 241 are fixed to the inside of the outer cylinder 240. When the outer cylinder 240 rotates, the spoiler strips 241 disturb the cooling liquid, change the turbulence of the liquid, and thus improve the heat exchange efficiency.

[0067] In some possible embodiments, such as Figure 4 As shown, the driving mechanism 300 includes: a motor base 310, fixed on the adjustment frame 120; a reduction motor 320, set on the motor base 310; a first gear 330, connected to the reduction motor 320; and a second gear 340, set on the outer cylinder 240 and meshing with the first gear 330.

[0068] In this embodiment, the motor base 310 is fixed on the adjustment frame 120 to provide support for the reduction motor 320; the reduction motor 320 provides power for the rotation of the outer cylinder 240; the first gear 330 is connected to the reduction motor 320, and the second gear 340 is connected to the bearing 250. When the reduction motor 320 drives the first gear 330 to rotate, the first gear 330 engages with the second gear 340 to rotate, ensuring stability and efficiency during the transmission process, thereby causing the outer cylinder 240 to rotate and perform copper strip rolling work.

[0069] In some possible embodiments, such as Figure 8 、 Figure 9 As shown, the descaling mechanism 400 includes: two sealing joints 410, which are respectively arranged on both sides of the inner cylinder 220; a fixed column 420, which is fixedly connected to the shaft support 140, and the fixed column 420 passes through the inner cylinder 220; a mounting frame 430, which is fixedly connected to the fixed column 420 and is used to support the scraping frame 450, and the top of the scraping frame 450 is in contact with the inner wall of the inner cylinder 220; a water baffle 440, which is engaged in the mounting frame 430; two springs 460, which are respectively arranged at the bottom end of the scraping frame 450, and the springs 460 are arranged in the mounting frame 430.

[0070] In this embodiment, the sealing joint 410 improves the sealing of the inner cylinder 220 to prevent liquid leakage; the fixed column 420 is used to support and fix the entire descaling mechanism 400, and is installed in the inner cylinder 220 to perform descaling work, and the fixed column 420 is always in a fixed state; the mounting frame 430 is used to fix and support the scraping frame 450, and the water baffle 440 improves the sealing of the mounting frame 430 to prevent the coolant from contacting the spring 460 inside it and rusting; the scraping frame 450 is installed in the mounting frame 430 through the spring 460, and the spring 460 provides a certain elastic force for the scraping frame 450, so that the scraping frame 450 can better adapt to the shape of the inner wall of the inner cylinder 220, thereby improving the scraping effect. When the inner cylinder 220 rotates, the scraping frame 450 always remains stationary, and the scraping frame 450 can scrape the scale on the inner wall of the inner cylinder 220, effectively preventing dirt from affecting the heat exchange effect.

[0071] In some possible embodiments, such as Figure 10 As shown, the control mechanism 500 includes: a support frame 510 fixed to the top of the shaft bracket 140; an electric push rod 520, set on the support frame 510; a locking block 530, set at the bottom of the electric push rod 520, and the locking block 530 is engaged with the locking tooth 211.

[0072] In this embodiment, the support frame 510 is fixed on the shaft support 140 to provide stable support for the control mechanism 500 as a whole; the electric push rod 520 is installed on the support frame 510 to provide power for the bottom locking block 530. The electric push rod 520 is used to control the lifting and lowering of the locking block 530 and contact the support tube 210 through extension and retraction, and the locking block 530 can be stably engaged with the locking teeth 211, thereby improving the locking stability of the inner cylinder 220, thereby controlling the locking and unlocking of the support tube 210 and the inner cylinder 220 according to whether the inner cylinder 220 needs to be descaled.

[0073] In some possible embodiments, such as Figure 12-14 As shown, the cooling mechanism 600 includes: a water tank 610; two heat dissipation boxes 620, which are respectively arranged on both sides of the water tank 610; a warm air outlet 621, which is arranged on the top of the heat dissipation box 620; and a circulation pipe 630, one end of which is connected to the water tank 610 and the other end is connected to the inner cylinder 220.

[0074] In this embodiment, the heat dissipation box 620 is arranged on both sides of the water tank 610. Through the heat dissipation effect of air convection, the heat in the coolant in the water tank 610 can be quickly dissipated, thereby improving the cooling efficiency; the warm air outlet 621 is arranged on the top of the heat dissipation box 620, and is transported to the preheating mechanism 700 to recycle the heat and improve resource utilization; the circulation pipe 630 connects the water tank 610 with the inner cylinder 220 and is installed on both sides of the inner cylinder 220. The circulation pipe 630 on one side transports the cooling liquid from the water tank 610 to the inner cylinder 220, and the circulation pipe 630 on the other side is responsible for transporting the liquid in the inner cylinder 220 back to the water tank 610, forming a coolant circulation system, thereby realizing continuous cooling of the equipment.

[0075] In some possible embodiments, such as Figure 12-14 As shown, the preheating mechanism 700 includes: a preheating chamber 710, which is arranged on the top of the water tank 610; a plurality of side plates 720, which are rotatably connected to the preheating chamber 710; a belt winding drum 730, which is arranged in the preheating chamber 710; two adjustment plates 740, which are respectively arranged on both sides of the preheating chamber 710, and copper belt input and output ports for the adjustment plates 740 to move are provided on both sides of the preheating chamber 710.

[0076] In this embodiment, the preheating chamber 710 is arranged on the top of the water tank 610, and the heat generated by the water tank 610 is used to preheat the channel in the preheating chamber 710, thereby improving resource utilization; the copper strip enters the preheating chamber 710 through the adjustment plate 740, and the two sides of the preheating chamber 710 are provided with a copper strip input port and an output port for the adjustment plate 740 to move. The adjustment plate 740 can be flexibly moved to adapt to copper strips of different thicknesses, and can reduce the loss of heat in the preheating chamber 710, thereby improving the preheating effect of the copper strip. The winding drum 730 guides the copper strip, and the copper strip is wound around the outside of the winding drum 730, thereby increasing the residence time of the copper strip in the preheating chamber 710, thereby improving the preheating efficiency.

[0077] When the energy-saving preheating type copper strip calendering equipment is in operation, the copper strip to be calendered is fixed on the unwinder 160. According to the required calendering thickness of the copper strip, the adjusting bolt 130 is rotated to make the adjusting frame 120 move up and down relative to the fixing frame 110, and the distance between the two outer cylinders 240 is adjusted. The copper strip passes through the preheating mechanism 700 and enters the calendering mechanism 200, then the reduction motor 320 is started to drive the first gear 330 to rotate, the first gear 330 engages with the second gear 340 to rotate, and then drives the outer cylinder 240 to rotate, so that the copper strip passes through the two relatively rotating outer cylinders. 240, the copper strip is calendered, and the electric push rod 520 is controlled to extend and retract, so that the locking block 530 is engaged with the locking teeth 211 on the support tube 210, and the inner cylinder 220 is locked so that it does not rotate with the outer cylinder 240. Then, cooling oil is input between the outer cylinder 240 and the inner cylinder 220 through the joint 231. At the same time, the water tank 610 inputs cooling water into the inner cylinder 220 through the circulation pipe 630. The cooling oil absorbs the heat of the outer cylinder 240 and conducts it to the cooling water. The cooling water absorbs the heat to achieve cooling of the outer cylinder 240. The water tank 610 The cooling water is circulated for cooling, and the heat dissipation boxes 620 on both sides dissipate the heat in the coolant through air convection, and the warm air outlet 621 transmits the heat to the preheating mechanism 700. The preheating mechanism 700 uses the heat released by the cooling mechanism 600 to preheat the copper strip entering the preheating chamber 710. The winding drum 730 guides the copper strip to make it stay in the preheating chamber 710 for a longer time, thereby improving the preheating efficiency. The rolled copper strip is output to the winder 170 for winding. Since the cooling water is exposed to the high-temperature oil outside for a long time, a layer of dirt will be generated on the The inner wall of the inner cylinder 220 is scraped by the descaling mechanism 400, and the electric push rod 520 contracts to separate the locking block 530 from the locking tooth 211, thereby releasing the lock of the inner cylinder 220. At this time, the inner cylinder 220 rotates with the outer cylinder 240, and the fixed column 420 is always in a stationary state. When the inner cylinder 220 rotates, the scraping frame 450 scrapes the dirt on its inner wall, and the spring 460 provides a certain pressure on the scraping frame 450 to improve the scraping effect. After the dirt is scraped, it can be discharged with the cooling water circulation, effectively improving the heat exchange efficiency.

[0078] In the present application, it should be noted that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present application.

[0079] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0080] In this application, unless otherwise specified or limited, the terms "mounted" and "connected" should be understood broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. The term "plurality" refers to two or more, unless otherwise specified. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0081] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0082] Throughout this application, terms such as "one embodiment," "some embodiments," and "specific embodiments" mean that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of this application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0083] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. An energy-saving preheating copper strip rolling equipment, characterized in that: include: Supporting base plate (10); A support mechanism (100) is provided on the support base plate (10); A calendering mechanism (200) is provided on the supporting mechanism (100), and the calendering mechanism (200) comprises: Two outer cylinders (240) are arranged on the support mechanism (100), and the distance between the two outer cylinders (240) is adjustable. The blank is fed between the two outer cylinders (240) and rolled to form a copper strip. An inner cylinder (220) is arranged inside the two outer cylinders (240), and the inner cylinder (220) can rotate with the outer cylinder (240) to perform heat exchange treatment; a driving mechanism (300), connected to the calendering mechanism (200), and configured to drive each outer cylinder (240) to rotate; A descaling mechanism (400) is provided in the inner cylinder (220), and the descaling mechanism (400) comprises: a scraping frame (450), wherein when the inner cylinder (220) rotates, the scraping frame (450) scrapes away dirt on the inner wall of the inner cylinder (220), thereby evenly conducting heat; a control mechanism (500) connected to the calendering mechanism (200), the control mechanism (500) being used to control the active state of the inner cylinder (220); a cooling mechanism (600), connected to the inner cylinder (220), and used for cooling the outer cylinder (240); The preheating mechanism (700) is connected to the cooling mechanism (600), and the preheating mechanism (700) recovers the heat of the cooling mechanism (600) for preheating the copper strip.

2. The energy-saving preheating copper strip rolling equipment according to claim 1, characterized in that: The support mechanism (100) comprises: Two fixing frames (110) are arranged on the supporting base plate (10); An adjustment frame (120) is arranged on the fixing frame (110); an adjusting bolt (130) passing through the adjusting frame (120) and connected to the fixing frame (110); At least two shaft supports (140) are arranged on the fixing frame (110) and the adjusting frame (120); A shaft cover ring (150) is arranged on the shaft support seat (140).

3. The energy-saving preheating copper strip rolling equipment according to claim 1, characterized in that: The support mechanism (100) further includes: An unwinder (160) is arranged on the supporting base plate (10); A reel (170) is arranged on the supporting base plate (10); The unwinder (160) and the rewinder (170) are arranged on both sides of the calendering mechanism (200).

4. The energy-saving preheating copper strip rolling equipment according to claim 2, characterized in that: The calendering mechanism (200) comprises: A support tube (210) is arranged on the shaft support seat (140); A locking tooth (211) is provided on the support tube (210); Two end covers (230) are arranged on both sides of the outer cylinder (240); At least two joints (231) are provided at both ends of the end cover (230); A bearing (250) is provided between the support tube (210) and the outer cylinder (240); A sealing ring (260) is provided on the support tube (210).

5. The energy-saving preheating copper strip rolling equipment according to claim 1, characterized in that: The calendering mechanism (200) further comprises: A plurality of heat conducting sheets (221) are arranged outside the inner cylinder (220); A plurality of spoiler strips (241) are arranged inside the outer cylinder (240).

6. The energy-saving preheating copper strip rolling equipment according to claim 2, characterized in that: The driving mechanism (300) comprises: A motor base (310) is fixed on the adjustment frame (120); A reduction motor (320) is arranged on the motor base (310); A first gear (330) connected to the reduction motor (320); The second gear (340) is provided on the outer cylinder (240) and meshes with the first gear (330).

7. The energy-saving preheating copper strip rolling equipment according to claim 2, characterized in that: The descaling mechanism (400) comprises: Two sealing joints (410) are respectively provided on both sides of the inner cylinder (220); A fixed column (420) is fixedly connected to the shaft support (140), and the fixed column (420) passes through the inner cylinder (220); A mounting frame (430) is fixedly connected to the fixing column (420) and is used to support the scraping frame (450), wherein the top end of the scraping frame (450) contacts the inner wall of the inner cylinder (220); A water baffle (440) engaged in the mounting frame (430); Two springs (460) are respectively arranged at the bottom ends of the scraping frame (450), and the springs (460) are arranged in the installation frame (430).

8. The energy-saving preheating copper strip rolling equipment according to claim 4, characterized in that: The control mechanism (500) comprises: A support frame (510) is fixed on the top of the shaft support seat (140); An electric push rod (520) is arranged on the support frame (510); A locking block (530) is provided at the bottom of the electric push rod (520), and the locking block (530) is engaged with the locking tooth (211).

9. The energy-saving preheating copper strip rolling equipment according to claim 1, characterized in that: The cooling mechanism (600) comprises: Water tank (610); Two heat dissipation boxes (620) are respectively arranged on both sides of the water tank (610); A warm air vent (621) is provided on the top of the heat dissipation box (620); A circulation pipe (630) has one end connected to the water tank (610) and the other end connected to the inner cylinder (220).

10. The energy-saving preheating copper strip rolling equipment according to claim 9, characterized in that: The preheating mechanism (700) comprises: A preheating chamber (710) is provided on the top of the water tank (610); a plurality of side plates (720) rotatably connected to the preheating chamber (710); A tape winding drum (730) is arranged in the preheating chamber (710); Two adjustment plates (740) are respectively arranged on both sides of the preheating chamber (710), and copper strip input and output ports for supplying the adjustment plates (740) are provided on both sides of the preheating chamber (710).

Citation Information

Patent Citations

  • Calender for processing high-pressure rubber hose

    CN116394448A

  • Hot roll temperature rolling equipment

    CN202270706U