An aluminum plate curtain wall plane correction device

Through the innovative design of the aluminum plate curtain wall plane correction device, the cleaning of the aluminum plate surface, the active rotation of the roller pressing wheel and the uniform pressure application are achieved, which solves the problems of surface scratches and uneven pressure during the roller pressing of the aluminum plate curtain wall, and improves the leveling quality and efficiency.

CN120095007BActive Publication Date: 2025-08-01SINOHYRDO ENG BUREAU 3 CO LTD
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Patent Information

Application Number
CN202510550383.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-08-01
Estimated Expiration
2045-04-29

AI Technical Summary

Technical Problem

The existing aluminum plate curtain wall plane correction device can easily lead to scratches, abrasions and uneven pressure distribution of aluminum plate surface during rolling, making it difficult to achieve comprehensive uniform leveling.

Method used

The transfer mechanism, synchronous transmission mechanism, active cleaning and decompression mechanism, roller correction mechanism, uniform pressure holding mechanism and lubricant spraying mechanism are adopted, combined with a laser rangefinder and PLC controller, the surface cleaning of the aluminum plate, the active rotation of the roller wheel, uniform pressure application and lubricant spraying are realized, and the roller pressure and speed are automatically adjusted according to the thickness of the aluminum plate.

Benefits of technology

The surface quality of the aluminum plate is significantly improved, ensuring that all parts of the aluminum plate are evenly leveled during the rolling process, reducing friction and wear, reducing scratches and abrasions, avoiding internal stress unevenness, and improving leveling efficiency and effect.

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Abstract

The present invention belongs to the technical field of aluminum plate correction, and in particular relates to a planar correction device for an aluminum plate curtain wall, including a workbench, and further including: a transfer mechanism, a roll pressure supply mechanism, a roll pressing and correcting mechanism, a uniform pressure maintaining mechanism, a synchronous transmission mechanism, an active cleaning and impurity removing mechanism, a lubricant spraying mechanism, and a laser rangefinder. The present invention can drive the roll pressing wheels to rotate actively and cooperate during the process of planar correction of the aluminum plate, and can continuously and stably apply pressure and frictional force to the aluminum plate. In this way, the aluminum plate can pass through the roll pressing area continuously and smoothly, ensuring uniform leveling in the entire length direction, effectively avoiding problems such as local non-leveling or inconsistent leveling effects, greatly improving the leveling efficiency and quality, automatically adjusting the roll pressing pressure and speed according to the thickness of the aluminum plate to be corrected, and being able to apply a comprehensive and uniform pressing force to the entire roll pressing wheel, effectively avoiding the problem of insufficient pressure in the middle of the roll pressing wheel and excessive pressure at both ends.
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Description

Technical Field

[0001] The invention belongs to the technical field of aluminum plate correction, and in particular relates to a plane correction device for an aluminum plate curtain wall. Background Art

[0002] Due to the unique good corrosion resistance of aluminum, it has better processing ability, pressure resistance and easy cleaning properties than glass curtain walls, which makes aluminum curtain walls widely used.

[0003] During the processing of aluminum curtain walls, the aluminum curtain walls may bend, making it impossible to ensure the flatness of the aluminum curtain walls. Therefore, a plane correction device is needed to correct the plane of the aluminum curtain walls to ensure the flatness of the aluminum curtain walls and improve their aesthetics and strength. For example, the aluminum curtain wall plane correction device proposed in patent publication number CN115464001A and the aluminum curtain wall plane correction device proposed in patent publication number CN219786077U.

[0004] The pressure roller used in the above patents rotates passively relative to the friction with the plate during movement, which will cause greater relative sliding between the surface of the aluminum plate and the pressure roller, and both friction and wear will increase, which can easily cause scratches, abrasions and other damage to the aluminum plate during the rolling and leveling process, greatly affecting the surface quality of the aluminum plate, and the contact point between the pressure roller and the aluminum plate cannot be guaranteed to change continuously. When the pressure roller does not rotate, the contact area with the aluminum plate is relatively fixed. On this fixed contact surface, the pressure is concentrated on specific parts, so that these local areas are under greater pressure, while other areas that are not in contact or are not in sufficient contact have less pressure. This uneven pressure distribution makes it impossible for the aluminum plate to obtain comprehensive and uniform plastic deformation during the rolling process, making it difficult to effectively eliminate the surface unevenness. Summary of the Invention

[0005] The purpose of the present invention is to provide an aluminum plate curtain wall plane correction device in view of the above problems.

[0006] To achieve the above-mentioned object, the present invention adopts the following technical solutions: an aluminum curtain wall plane correction device, comprising a workbench and further comprising:

[0007] A transfer mechanism, fixedly mounted on the upper end of the workbench;

[0008] a roller pressure supply mechanism, fixedly mounted on the lower moving end of the transfer mechanism;

[0009] a roller pressure correction mechanism, fixedly mounted at the lower output end of the roller pressure supply mechanism;

[0010] a uniform pressure maintaining mechanism, fixedly mounted on the lower end of the roller pressure supply mechanism and arranged in contact with the roller pressure correction mechanism;

[0011] A synchronous transmission mechanism is installed between the transfer mechanism and the rolling and straightening mechanism;

[0012] A main cleaning and impurity removing mechanism is installed between the rolling pressure supply mechanism and the rolling and straightening mechanism;

[0013] A lubricant spraying mechanism is installed between the rolling pressure supply mechanism and the rolling and straightening mechanism;

[0014] A laser rangefinder is embedded at the lower end of the rolling and straightening mechanism and is electrically connected to the PLC controller. The PLC controller automatically regulates the use height of the main cleaning and impurity removing mechanism based on the distance signal fed back by the laser rangefinder, and the PLC controller automatically regulates the supply pressure value of the rolling pressure supply mechanism and the transfer speed of the transfer mechanism based on the aluminum plate thickness information fed back by the laser rangefinder.

[0015] In the above-mentioned aluminum plate curtain wall plane correction device, the transfer mechanism includes a U-shaped support plate fixedly installed at the upper end of the workbench. The inner side of the upper end of the U-shaped support plate is rotatably connected with a transmission screw rod. The outer wall of the U-shaped support plate is fixedly provided with a positive and negative motor for driving the transmission screw rod to rotate. A transmission seat is threadedly sleeved on the rod wall of the transmission screw rod, and the transmission seat is connected with the U-shaped support plate in a limiting manner.

[0016] In the above-mentioned aluminum plate curtain wall plane correction device, the rolling pressure supply mechanism includes a moving plate fixedly installed at the lower end of the transmission seat. A plurality of hydraulic push rods are symmetrically and fixedly inserted on the moving plate. The lower moving ends of the plurality of hydraulic push rods are fixedly connected to the same lifting plate. A pressure sensing plate is also installed between the moving end of the hydraulic push rod and the lifting plate.

[0017] In the above-mentioned aluminum plate curtain wall plane correction device, the rolling and straightening mechanism includes a plurality of fixing rods symmetrically and fixedly connected to the lower end of the lifting plate. The lower ends of the plurality of fixing rods are fixedly connected to the same fixing frame. The inner wall of the fixing frame is rotatably connected with a rolling wheel through a wheel shaft.

[0018] In the above-mentioned aluminum plate curtain wall plane correction device, the uniform pressure maintaining mechanism includes a plurality of connecting rods fixedly connected to the lower end of the lifting plate. The lower ends of the plurality of connecting rods are fixedly connected to the same arc-shaped pressing plate. A plurality of pressing rollers that abut against the upper end of the rolling wheel are fixedly connected to the inner side of the arc-shaped pressing plate.

[0019] In the above-mentioned aluminum plate curtain wall plane correction device, the synchronous transmission mechanism includes a linkage shaft rotatably connected to the front side of the transmission seat, the linkage shaft and the wheel axle are connected through a sprocket assembly, the front end of the linkage shaft is also fixedly connected to a synchronous gear, and the lower end of the horizontal part of the U-shaped support plate is fixedly connected to a fixed rack meshing with the synchronous gear.

[0020] In the above-mentioned aluminum plate curtain wall plane correction device, the active cleaning and impurity removal mechanism includes a first suction pipe fixedly inserted on one side of the fixed frame, the first suction pipe is located on the inner side of the fixed frame. One end of the first suction pipe is fixedly connected to a first suction head with a long strip structure, and the end of the first suction pipe is located outside the fixed frame. It is rotatably connected to an extension pipe through a rotating sealing joint, and the end of the extension pipe away from the first suction pipe is fixedly connected to a vertically arranged second suction pipe, and the lower end of the second suction pipe is fixedly connected to a second suction head with a long strip structure. The outer wall of the fixed frame is fixedly provided with a motor rotating assembly for driving the extension pipe to rotate, and the upper end of the second suction pipe is fixedly connected to an elastic telescopic tube, and a filter assembly and a suction pump are installed on the elastic telescopic tube. The filter assembly and the suction pump are both fixedly installed at the lower end of the lifting plate.

[0021] In the above-mentioned aluminum plate curtain wall plane correction device, the lubricant spraying mechanism includes a spray head fixedly inserted on the side wall of the fixed frame, and one end of the spray head located on the outside of the fixed frame is fixedly connected to a spray pipe, and a spray pump and a lubricant storage box are installed on the spray pipe, and the spray pump and lubricant storage box are both fixedly installed on the lifting plate.

[0022] Compared with the existing technology, the beneficial effects of the present invention are:

[0023] 1. Through the set transfer mechanism, synchronous transmission mechanism, and active cleaning and impurity removal mechanism, the surface of the aluminum plate and the rolling wheel can be thoroughly cleaned before the plane correction work of the aluminum plate curtain wall is carried out to ensure that the surface of the aluminum plate and the rolling equipment is smooth and free of foreign matter, and avoid the presence of foreign matter that may easily cause the aluminum plate to be scratched or pressed out during the rolling process. Because the hardness of the aluminum plate is low, these problems are more likely to occur.

[0024] 2. Through the set rolling correction mechanism and synchronous transmission mechanism, during the process of planar correction of the aluminum plate, the driving roller can be driven to rotate actively and cooperatively, continuously and stably applying pressure and frictional force to the aluminum plate. In this way, the aluminum plate can pass through the rolling area continuously and smoothly, ensuring uniform leveling in the entire length direction, effectively avoiding problems such as local non-leveling or inconsistent leveling effects, greatly improving the leveling efficiency and quality. At the same time, the active rotation of the rolling roller significantly reduces the relative sliding between the aluminum plate surface and the rolling roller, reduces the frictional force and wear degree, and further reduces the probability of damage such as scratches and abrasions on the aluminum plate surface, ensuring good surface quality of the aluminum plate.

[0025] 3. Through the set rolling pressure supply mechanism, rolling correction mechanism, transfer mechanism, and laser rangefinder, the rolling pressure and speed can be automatically adjusted according to the thickness of the aluminum plate to be corrected. The thicker the aluminum plate, the greater its stiffness and strength, and to cause plastic deformation to achieve the leveling purpose, a greater external force needs to be applied, so the rolling pressure is greater. At the same time, when rolling a thicker aluminum plate, more time is required to achieve uniform plastic deformation. If the rolling speed is too fast, it will not only cause uneven stress distribution inside the aluminum plate, affecting the leveling effect, but also cause equipment overload, so the rolling speed is slower.

[0026] 4. Through the set uniform pressure maintaining mechanism, a comprehensive and uniform pressing force can be applied to the entire rolling roller. Different from the prior art that only relies on the connections at both ends of the rolling roller to provide pressure, this method can effectively avoid the problem of insufficient pressure in the middle of the rolling roller and excessive pressure at both ends, making the pressure distribution on the contact surface between the rolling roller and the aluminum plate tend to an ideal state, that is, the pressure at each part is basically the same. In this way, during the rolling process of the aluminum plate, each part can be extruded to the same degree, significantly reducing the phenomenon of uneven internal stress of the aluminum plate caused by pressure differences, and further reducing the risk of deformation of the aluminum plate during subsequent processing or use.

[0027] 5. Through the set lubricant spraying mechanism and laser rangefinder, the surface of the rolling roller can be sprayed with lubricant. The lubricant can form a protective film between the aluminum plate and the roller surface, reducing the friction coefficient between the two, reducing the heat and wear generated by friction, effectively protecting the surface quality of the aluminum plate. Moreover, it can automatically adjust the spraying amount of the lubricant according to the magnitude of the rolling pressure during the planar correction of the aluminum plate. When the rolling pressure increases, the frictional force between the aluminum plate and the roller surface increases accordingly. At this time, the lubricant dosage is automatically increased to ensure the lubrication effect and avoid damage to the aluminum plate surface due to excessive friction. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0029] Figure 2 is a front cross-sectional structural schematic diagram of the present invention;

[0030] Figure 3 is Figure 2 a partial enlarged view in;

[0031] Figure 4 is a schematic structural view of the roller pressure supply mechanism of the present invention;

[0032] Figure 5 is a schematic structural view of the uniform pressure maintaining mechanism of the present invention;

[0033] Figure 6 is a schematic structural view of the synchronous transmission mechanism of the present invention;

[0034] Figure 7 is a schematic structural view of the active cleaning and impurity removing mechanism of the present invention;

[0035] Figure 8 is a schematic structural view of the lubricant spraying mechanism of the present invention.

[0036] In the figure: 1 workbench, 2 transfer mechanism, 21 U-shaped support plate, 22 transmission screw, 23 forward and reverse motor, 24 transmission seat, 3 roller pressure supply mechanism, 31 moving plate, 32 hydraulic push rod, 33 lifting plate, 34 pressure induction plate, 4 roller pressing and correcting mechanism, 41 fixed rod, 42 fixed frame, 43 wheel axle, 44 roller pressing wheel, 5 uniform pressure maintaining mechanism, 51 connecting rod, 52 arc-shaped pressing plate, 53 pressing roller, 6 synchronous transmission mechanism, 61 linkage shaft, 62 sprocket assembly, 63 synchronous gear, 64 fixed rack, 7 active cleaning and impurity removing mechanism, 71 first suction pipe, 72 first suction head, 73 extension pipe, 74 second suction pipe, 75 second suction head, 76 motor rotation assembly, 77 elastic telescopic pipe, 78 filtering assembly, 79 suction pump, 8 lubricant spraying mechanism, 81 spraying head, 82 spraying pipe, 83 spraying pump, 84 lubricant storage box, 9 laser rangefinder. Specific embodiments

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0038] As Figures 1-8 shown, an aluminum plate curtain wall plane correction device includes a workbench 1, and further includes:

[0039] The transfer mechanism 2 is fixedly mounted on the upper end of the workbench 1. The transfer mechanism 2 includes a U-shaped support plate 21 fixedly mounted on the upper end of the workbench 1. The inner side of the upper end of the U-shaped support plate 21 is rotatably connected to a transmission screw 22. The outer wall of the U-shaped support plate 21 is fixedly mounted with a forward and reverse motor 23 for driving the transmission screw 22 to rotate. The rod wall of the transmission screw 22 is threadedly sleeved with a transmission seat 24. The transmission seat 24 and the U-shaped support plate 21 are limitedly connected.

[0040] The roller pressure supply mechanism 3 is fixedly mounted on the lower movable end of the transfer mechanism 2. The roller pressure supply mechanism 3 includes a movable plate 31 fixedly mounted on the lower end of the transmission seat 24. A plurality of hydraulic push rods 32 are symmetrically fixedly inserted on the movable plate 31. The lower movable ends of the plurality of hydraulic push rods 32 are fixedly connected to the same lifting plate 33. A pressure sensing plate 34 is also installed between the movable end of the hydraulic push rod 32 and the lifting plate 33.

[0041] The roller pressure correction mechanism 4 is fixedly installed at the lower output end of the roller pressure supply mechanism 3. The roller pressure correction mechanism 4 includes multiple fixed rods 41 symmetrically fixedly connected to the lower end of the lifting plate 33. The lower ends of the multiple fixed rods 41 are fixedly connected to the same fixed frame 42. The inner wall of the fixed frame 42 is rotatably connected to the roller pressure wheel 44 through the wheel shaft 43.

[0042] The uniform pressure maintaining mechanism 5 is fixedly mounted on the lower end of the roller pressure supply mechanism 3 and is in contact with the roller pressure correction mechanism 4. The uniform pressure maintaining mechanism 5 includes a plurality of connecting rods 51 fixedly connected to the lower end of the lifting plate 33. The lower ends of the plurality of connecting rods 51 are fixedly connected to the same arc-shaped extrusion plate 52. The inner side of the arc-shaped extrusion plate 52 is fixedly connected to a plurality of extrusion rollers 53 that abut against the upper end of the roller pressure wheel 44.

[0043] The synchronous transmission mechanism 6 is installed between the transfer mechanism 2 and the rolling correction mechanism 4. The synchronous transmission mechanism 6 includes a linkage shaft 61 rotatably connected to the front side of the transmission seat 24. The linkage shaft 61 and the wheel axle 43 are connected through a sprocket assembly 62. The front end of the linkage shaft 61 is also fixedly connected to a synchronous gear 63. The lower end of the horizontal part of the U-shaped support plate 21 is fixedly connected to a fixed rack 64 engaged with the synchronous gear 63.

[0044] The active cleaning and impurity removal mechanism 7 is installed between the roller pressure supply mechanism 3 and the roller pressing and correcting mechanism 4. The active cleaning and impurity removal mechanism 7 includes a first suction pipe 71 fixedly inserted into one side of the fixed frame 42. One end of the first suction pipe 71 located inside the fixed frame 42 is fixedly connected to a first suction head 72 with a long strip structure. One end of the first suction pipe 71 located outside the fixed frame 42 is rotationally connected to an extension pipe 73 through a rotary sealing joint. One end of the extension pipe 73 far from the first suction pipe 71 is fixedly connected to a second suction pipe 74 arranged vertically. The lower end of the second suction pipe 74 is fixedly connected to a second suction head 75 with a long strip structure. An electric motor rotation assembly 76 for driving the extension pipe 73 to rotate is fixedly installed on the outer wall of the fixed frame 42. The upper end of the second suction pipe 74 is fixedly connected to an elastic telescopic pipe 77. A filtering assembly 78 and a suction pump 79 are installed on the elastic telescopic pipe 77. Both the filtering assembly 78 and the suction pump 79 are fixedly installed at the lower end of the lifting plate 33.

[0045] The lubricant spraying mechanism 8 is installed between the roller pressure supply mechanism 3 and the roller pressing and correcting mechanism 4. The lubricant spraying mechanism 8 includes a spraying head 81 fixedly inserted into the side wall of the fixed frame 42. One end of the spraying head 81 located outside the fixed frame 42 is fixedly connected to a spraying pipe 82. A spraying pump 83 and a lubricant storage box 84 are installed on the spraying pipe 82. Both the spraying pump 83 and the lubricant storage box 84 are fixedly installed on the lifting plate 33.

[0046] The laser rangefinder 9 is embedded at the lower end of the roller pressing and correcting mechanism 4 and is electrically connected to the PLC controller. The PLC controller automatically regulates the use height of the active cleaning and impurity removal mechanism 7 based on the distance signal fed back by the laser rangefinder 9, and the PLC controller automatically regulates the supply pressure value of the roller pressure supply mechanism 3 and the transfer speed of the transfer mechanism 2 based on the aluminum plate thickness information fed back by the laser rangefinder 9.

[0047] Now, the operating principle of the present invention is described as follows: The aluminum plate to be flat-corrected is fixedly installed on the workbench 1 (the aluminum plate is limited and fixed by means of side clamps or vacuum adsorption). The PLC controller controls the laser rangefinder 9 to work. The laser rangefinder 9 detects the distance between it and the aluminum plate, and then makes a difference comparison with the distance value between the laser rangefinder 9 and the workbench 1, so as to confirm the thickness of the aluminum plate;

[0048] After the laser rangefinder 9 detects the distance from the aluminum plate and feeds back a signal to the PLC controller, the PLC controller controls the hydraulic push rod 32 to push the active cleaning and impurity removing mechanism 7 downward, so that a gap of 1 cm is maintained between the second suction head 75 and the aluminum plate. At this time, the PLC controller controls the forward and reverse motor 23 and the suction pump 79 to work. The suction pump 79 cooperates with the elastic telescopic tube 77 to form a negative pressure suction force in the first suction pipe 71 and the second suction pipe 74. The second suction head 75 forms a negative pressure suction force on the surface of the aluminum plate, quickly sucking the dust and impurities on the surface of the aluminum plate into the filter assembly 78. The first suction head 72 adsorbs the dust and impurities adhering to the surface of the roller 44 into the filter assembly 78. The forward and reverse motor 23 first drives the transmission screw 22 to rotate forward. Through the threaded socket connection of the transmission screw 22 and the transmission seat 24, the active cleaning and impurity removing mechanism 7 moves along the surface of the aluminum plate to comprehensively clean the surface of the aluminum plate. During the movement of the transmission seat 24, the synchronous gear 63 moves relative to the fixed rack 64, thereby driving the linkage shaft 61 to rotate. The linkage shaft 61 cooperates with the sprocket assembly 62 to drive the wheel shaft 43 to drive the roller 44 to rotate, so that the first suction head 72 can comprehensively clean the surface of the roller 44;

[0049] When the transmission seat 24 moves to the end of the U-shaped support plate 21, at this time, the PLC controller controls the forward and reverse motor 23 to reverse, driving the transmission seat 24 to move back. During this process, the PLC controller controls the active cleaning and impurity removing mechanism 7 to stop operating and starts the lubricant spraying mechanism 8 to work. The spraying pump 83 cooperates with the spraying pipe 82 to transport the lubricant in the lubricant storage box 84 into the spraying head 81, and the spraying head 81 evenly sprays the lubricant on the outside of the roller 44. And based on the aluminum plate thickness information measured and fed back by the laser rangefinder 9, the working power of the spraying pump 83 is automatically adjusted. The greater the thickness of the aluminum plate, the greater the working power of the spraying pump 83, so that more lubricant is sprayed on the surface of the roller 44 per unit time, increasing the spraying amount of the lubricant. Because the greater the thickness of the aluminum plate indicates that the rolling pressure needs to be greater. When the rolling pressure increases, the friction between the aluminum plate and the roller surface increases accordingly. At this time, the lubricant dosage is automatically increased to ensure the lubrication effect and prevent the surface of the aluminum plate from being damaged due to excessive friction;

[0050] When the transmission seat 24 moves to the end of the U-shaped support plate 21 again, it indicates that the spraying work of the lubricant is also completed. At this time, the PLC controller first controls the motor rotation assembly 76 to act (the motor rotation assembly 76 here is composed of a motor and a gear assembly, and the transmission method is a prior art, which will not be elaborated here). The motor rotation assembly 76 drives the extension pipe 73 to drive the second suction pipe 74 to turn over, so that the second suction head 75 turns over to the upper side, avoiding the obstruction of the second suction head 75 from affecting the subsequent planar correction work of the rolling wheel 44. Then the PLC controller controls the hydraulic push rod 32 to act, so that the hydraulic push rod 32 pushes the lifting plate 33 to move downward, and then the rolling wheel 44 abuts and presses on the upper end of the aluminum plate. And until the pressure signal feedback by the pressure sensing plate 34 at the connection of the hydraulic push rod 32 and the lifting plate 33 reaches the threshold value, it indicates that the correction pressure of the rolling wheel 44 meets the standard. At this time, the PLC controller controls the hydraulic push rod 32 to stop the continuous pushing action, avoiding the problem that the pressure is too small to achieve the leveling effect, and the pressure is too large will cause excessive deformation, surface damage or even rupture of the aluminum plate. And the set threshold value of the pressure sensing plate 34 is automatically adjusted based on the aluminum plate thickness information measured by the laser rangefinder 9. The greater the thickness of the aluminum plate, the greater the set threshold value of the pressure sensing plate 34, so that the rolling wheel 44 provides a greater rolling pressure. Because the thick aluminum plate has greater stiffness and strength, to make it undergo plastic deformation to achieve the leveling purpose, a greater external force is required. The forward and reverse motor 23 drives the transmission screw 22 to rotate, and through the threaded socket action of the transmission screw 22 and the transmission seat 24, the rolling wheel 44 can move on the surface of the aluminum plate to perform a comprehensive rolling work on the aluminum plate;

[0051] And when the rolling wheel 44 is under pressure, the extrusion rollers 53 in the arc-shaped pressing plate are evenly pressed on the upper end of the rolling wheel 44, thereby providing a comprehensive and uniform pressing force on the rolling wheel 44. Different from the prior art that only relies on the pressure provided at the two ends of the rolling wheel 44, this method can effectively avoid the problem of insufficient pressure in the middle and excessive pressure at both ends of the rolling wheel 44, making the pressure distribution on the contact surface between the rolling wheel 44 and the aluminum plate tend to an ideal state, that is, the pressure at each part is basically the same. In this way, during the rolling process of the aluminum plate, each part can be squeezed to the same degree, significantly reducing the phenomenon of uneven internal stress of the aluminum plate caused by pressure difference, and thus reducing the risk of deformation of the aluminum plate during subsequent processing or use;

[0052] During the movement of the transmission seat 24 driving the roller 44, in cooperation with the synchronous transmission mechanism 6, the roller 44 can rotate synchronously, continuously and stably applying pressure and frictional force to the aluminum plate. In this way, the aluminum plate can pass through the rolling area continuously and smoothly, ensuring uniform leveling in the entire length direction, effectively avoiding problems such as local non-leveling or inconsistent leveling effects, greatly improving the leveling efficiency and quality. At the same time, the active rotation of the roller 44 significantly reduces the relative sliding between the surface of the aluminum plate and the roller 44, reducing the frictional force and wear degree, and further reducing the probability of damage such as scratches and abrasions on the surface of the aluminum plate, ensuring good surface quality of the aluminum plate;

[0053] And based on the aluminum plate thickness information measured by the laser rangefinder 9, the working power of the forward and reverse motor 23 is automatically regulated. The greater the thickness of the aluminum plate, the smaller the working power of the forward and reverse motor 23, resulting in a lower rolling speed. Thicker aluminum plates require more time to achieve uniform plastic deformation during the rolling process. Therefore, the rolling speed is usually slower. If the speed is too fast, it will cause uneven stress distribution inside the aluminum plate, affecting the leveling effect and even possibly causing equipment overload.

[0054] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An aluminum plate curtain wall plane correction device, including a workbench (1), characterized in that, Also includes: A transfer mechanism (2) is fixedly mounted on the upper end of the workbench (1); A roller pressure supply mechanism (3) is fixedly mounted on the lower moving end of the transfer mechanism (2); A roller pressure correction mechanism (4) is fixedly mounted on the lower output end of the roller pressure supply mechanism (3); a uniform pressure maintaining mechanism (5) fixedly mounted on the lower end of the roller pressure supply mechanism (3) and arranged in contact with the roller pressure correction mechanism (4); A synchronous transmission mechanism (6) is arranged between the transfer mechanism (2) and the roller pressure correction mechanism (4); An active cleaning and impurity removal mechanism (7) is arranged between the roller pressure supply mechanism (3) and the roller pressure correction mechanism (4); a lubricant spraying mechanism (8) disposed between the roller pressure supply mechanism (3) and the roller pressure correction mechanism (4); A laser rangefinder (9) is embedded in the lower end of the roller pressure correction mechanism (4) and is electrically connected to a PLC controller. The PLC controller automatically adjusts the operating height of the active cleaning and impurity removal mechanism (7) based on the distance signal fed back by the laser rangefinder (9), and the PLC controller automatically adjusts the supply pressure value of the roller pressure supply mechanism (3) and the transfer speed of the transfer mechanism (2) based on the aluminum plate thickness information fed back by the laser rangefinder (9); The transfer mechanism (2) comprises a U-shaped support plate (21) fixedly mounted on the upper end of the workbench (1), a transmission screw (22) being rotatably connected to the inner side of the upper end of the U-shaped support plate (21), a forward and reverse motor (23) for driving the transmission screw (22) to rotate is fixedly mounted on the outer wall of the U-shaped support plate (21), a transmission seat (24) is threadedly sleeved on the rod wall of the transmission screw (22), and the transmission seat (24) and the U-shaped support plate (21) are limit-connected; The roller pressure supply mechanism (3) includes a movable plate (31) fixedly mounted on the lower end of the transmission seat (24), a plurality of hydraulic push rods (32) symmetrically fixedly sleeved on the movable plate (31), the lower movable ends of the plurality of hydraulic push rods (32) being fixedly connected to the same lifting plate (33), and a pressure sensing plate (34) being further mounted between the movable ends of the hydraulic push rods (32) and the lifting plate (33); The rolling correction mechanism (4) comprises a plurality of fixed rods (41) symmetrically fixedly connected to the lower end of the lifting plate (33), the lower ends of the plurality of fixed rods (41) being fixedly connected to a same fixed frame (42), and the inner wall of the fixed frame (42) being rotatably connected to a rolling wheel (44) via a wheel shaft (43); The synchronous transmission mechanism (6) includes a linkage shaft (61) rotatably connected to the front side of the transmission seat (24), the linkage shaft (61) and the wheel shaft (43) are transmission-connected via a sprocket assembly (62), the front end of the linkage shaft (61) is also fixedly connected to a synchronous gear (63), and the lower end of the horizontal portion of the U-shaped support plate (21) is fixedly connected to a fixed rack (64) meshing with the synchronous gear (63).

2. The planar correction device for an aluminum plate curtain wall according to claim 1, wherein, The uniform pressure maintaining mechanism (5) includes a plurality of connecting rods (51) fixedly connected to the lower end of the lifting plate (33). The lower ends of the plurality of connecting rods (51) are fixedly connected to the same arc-shaped pressing plate (52). A plurality of pressing rollers (53) abutting against the upper end of the rolling wheel (44) are fixedly connected to the inner side of the arc-shaped pressing plate (52).

3. The planar correction device for an aluminum plate curtain wall according to claim 1, wherein, The active cleaning and impurity removing mechanism (7) includes a first suction pipe (71) fixedly inserted into one side of the fixed frame (42). One end of the first suction pipe (71) located inside the fixed frame (42) is fixedly communicated with a first suction head (72) in a long strip structure. One end of the first suction pipe (71) located outside the fixed frame (42) is rotationally communicated with an extension pipe (73) through a rotary sealing joint. One end of the extension pipe (73) away from the first suction pipe (71) is fixedly communicated with a second suction pipe (74) arranged vertically. The lower end of the second suction pipe (74) is fixedly communicated with a second suction head (75) in a long strip structure. An electric motor rotating assembly (76) for driving the extension pipe (73) to rotate is fixedly installed on the outer wall of the fixed frame (42). The upper end of the second suction pipe (74) is fixedly communicated with an elastic telescopic pipe (77). A filtering component (78) and a suction pump (79) are installed on the elastic telescopic pipe (77). The filtering component (78) and the suction pump (79) are both fixedly installed at the lower end of the lifting plate (33).

4. A flat correction device for an aluminum plate curtain wall according to claim 1, characterized in that, The lubricant spraying mechanism (8) includes a spraying head (81) fixedly inserted into the side wall of the fixed frame (42). One end of the spraying head (81) located outside the fixed frame (42) is fixedly communicated with a spraying pipe (82). A spraying pump (83) and a lubricant storage box (84) are installed on the spraying pipe (82). The spraying pump (83) and the lubricant storage box (84) are both fixedly installed on the lifting plate (33).

Citation Information

Patent Citations

  • Aluminum plate curtain wall plane correcting device

    CN115464001A

  • Straightening machine for metal bar machining

    CN217492207U

  • Aluminum plate curtain wall plane correcting device

    CN219786077U