Cutting device for graphite nylon sheet processing
By introducing a cooling solution and sheet support water barrier mechanism in the processing of graphite nylon sheets, combined with precise cutting head position control, the sheet burning problem caused by saw blade cutting is solved, and the cutting quality is significantly improved.
Patent Information
- Application Number
- CN202510182696.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-06-06
AI Technical Summary
In the prior art, the use of saw blades to cut graphite nylon sheets is likely to cause burning of the sheet and reduce product quality.
A cutting device for graphite nylon sheet processing is designed, and the water barrier mechanism is supported by cooling solution and sheet material. The position of the cutting head is accurately controlled by the lateral movement of the track and position adjustment, ensuring that the cutting head is always immersed in the cooling solution for cutting.
It effectively reduces the heat generated during the cutting process, avoids burning of the sheet, and improves the cutting quality and accuracy.
Smart Images

Figure CN120095975A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of graphite nylon sheet processing, and in particular relates to a cutting device for graphite nylon sheet processing. Background Art
[0002] Graphite nylon sheets need to be cut during processing. The commonly used cutting method is to use a cutter to cut. If flexible cutting is required, a saw blade needs to be used. During cutting, the high-speed rotation of the saw blade causes friction with the sheet, which can easily cause the sheet to burn, resulting in poor cutting quality.
[0003] For example, Chinese utility model patent publication number CN218111290U discloses a cutting device for processing graphite sheets, including a base, the top of the base is rotatably connected to a reel for unwinding the graphite sheets, the top of the base is fixedly connected to a cutting table through a support frame, the top of the cutting table is provided with a cutting mechanism, and the top of the cutting table is provided with a groove, the side of the groove close to the reel passes through the cutting table, the cutting device for processing graphite sheets is slidably connected to a plurality of holding mechanisms at the bottom of the cutting table, the holding mechanisms include a holding plate, the front and rear sides of the top of the holding plate are fixedly connected with sliding bars, the device is to facilitate unloading, and does not involve the problem of sheet burning.
[0004] Another example is the Chinese invention patent publication number CN115042330A, which discloses a cutting device for graphite-like sheets based on machine vision, which solves the problem that the existing cutting device cannot clamp and limit the graphite-like sheets during cutting, which easily causes cutting deviation. It includes an upper limit pressing plate and a lower limit pressing plate, and both ends of the top of the upper limit pressing plate are provided with a hydraulic telescopic rod 1, and both ends of the bottom of the lower limit pressing plate are provided with a hydraulic telescopic rod 2, and one end of the top of the second conveyor belt is provided with a plurality of machine vision cameras, and the middle position of the upper limit pressing plate is provided with a strip cutting groove 1, and the top of the upper limit pressing plate is provided with a driving assembly, and the bottom of the driving assembly is provided with a cutting blade, and the middle position of the lower limit pressing plate is provided with a strip cutting groove 2; the cutting device can limit and clamp the graphite-like sheets during cutting, thereby improving the neatness of cutting and avoiding deviation. The device also does not involve the problem of sheet burning. Summary of the invention
[0005] The present invention provides a cutting device for processing graphite nylon sheets, aiming to solve the problem raised in the above background technology that currently saw blades are used for cutting, which easily causes sheet burning and reduces product quality.
[0006] In order to solve the above problems, the present invention is implemented as follows: a cutting device for processing graphite nylon sheets, comprising: a bottom plate, a solution box and a sheet immersion cutting box, wherein the solution box is fixedly mounted on the top of the bottom plate and is used to store a cutting cooling solution, and the sheet immersion cutting box is fixedly mounted on the top of the solution box and is used to place sheets and temporarily store cooling solution; both sides of the sheet immersion cutting box are fixedly mounted with transverse tracks, and support plates are driven and mounted on the two transverse tracks, and a support plate located at the sheet immersion cutting box is fixedly mounted between the two support plates. A position adjustment track above the bubble cutting box, a cutting electric telescopic rod is installed on the position adjustment track, a motor housing is fixedly installed on the bottom output rod of the cutting electric telescopic rod, a corner motor is fixedly installed in the motor housing, the output shaft of the corner motor extends to the outside of the motor housing and a cutting head is fixedly installed, which is used for cutting the sheets in the sheet immersion cutting box; a sheet support water-isolating mechanism, the sheet support water-isolating mechanism is arranged in the sheet immersion cutting box, which is used for supporting the sheets and temporarily storing the cooling solution so that the sheets can be immersed in the solution when being cut.
[0007] Preferably, the cutting head includes a wheel frame, a wheel axle, a cutting wheel, a power shaft, a cutting motor, a driving gear and a driven gear, the wheel frame is fixedly mounted on the output shaft of the angle motor, the wheel axle and the power shaft are both rotatably mounted on the wheel frame, the power shaft is located above the wheel axle, the cutting wheel is fixedly sleeved on the wheel axle, the cutting wheel is located in the wheel frame and staggered with the power shaft, the lower part of the cutting wheel extends outside the wheel frame for cutting slices, the cutting motor is fixedly mounted on the side of the wheel frame, the output shaft of the cutting motor is fixedly connected to one end of the power shaft for driving the power shaft to rotate, the driving gear is fixedly sleeved on the power shaft, the driven gear is fixedly sleeved on the wheel axle, and the driven gear is meshed with the driving gear.
[0008] Preferably, a protective wheel cover is fixedly mounted on the wheel frame, and the protective wheel cover is located outside the cutting wheel.
[0009] Preferably, the sheet support water-proof mechanism includes a mounting float plate arranged in the sheet immersion and cutting box, and a plurality of discharge support columns are fixedly installed on the top of the mounting float plate for placing sheets and avoiding cutting. A water-proof plate located above the mounting float plate is slidably installed in the sheet immersion and cutting box, and the water-proof plate is slidably sleeved on the plurality of discharge support columns for cooperating with the sheet immersion and cutting box to temporarily store solution. The water-proof plate is sealingly and slidably connected to the discharge support columns, and a plurality of water level adjustment electric telescopic rods are fixedly installed on the top of the mounting float plate, and the top output rod of the water level adjustment electric telescopic rod is detachably connected to the water-proof plate.
[0010] Preferably, the water baffle is provided with a connecting hole corresponding to the position of the output rod of the water level adjustment electric telescopic rod, and a connecting stud fixedly connected to the output rod of the water level adjustment electric telescopic rod is inserted into the connecting hole, and a locking nut 1 is provided on the top thread of the connecting stud to connect the connecting stud to the water baffle, and the locking nut 1 is embedded in the connecting hole, and the top ends of the connecting stud and the locking nut 1 are both level with the top surface of the water baffle.
[0011] Preferably, a water pump is fixedly installed in the solution box, and a water supply pipe is fixedly installed on the drainage end of the water pump. The drainage end of the water supply pipe extends above the sheet immersion and cutting box to lift the solution in the solution box into the sheet immersion and cutting box.
[0012] Preferably, an isolation net located below the water supply pipe is fixedly installed on one end of the top of the baffle plate, and the isolation net divides the baffle plate into an area including the discharge support column and a blank area not including the discharge support column, and a return water hole is opened in the blank area.
[0013] Preferably, a through hole is provided on the top edge of the solution tank, and the through hole is connected to a return pipe with a valve. The liquid inlet end of the return pipe extends into the sheet immersion and cutting box and is fixedly installed with a telescopic tube. The end of the telescopic tube is connected with the return hole, and a threaded water pipe is fixedly installed at the water inlet end of the telescopic tube. The threaded water pipe is inserted into the return hole and a locking nut 2 is threadedly provided on it to connect the threaded water pipe with the water baffle. The locking nut 2 is embedded in the return hole, and the top ends of the threaded water pipe and the locking nut 2 are both level with the top surface of the water baffle.
[0014] Preferably, a connecting ring is provided on the fixed sleeve of the threaded water pipe, and the connecting ring is located below the water baffle. A rectangular guide rod is fixedly installed on the top of the mounting float, and an interference disc is fixedly installed on the top of the rectangular guide rod. One end of a Z-shaped connecting plate is provided on the sliding sleeve of the rectangular guide rod, and the other end of the Z-shaped connecting plate is fixedly connected to the connecting ring. A retaining spring is provided on the rectangular guide rod, and the two ends of the retaining spring respectively interfere with the bottom of the interference disc and one end of the Z-shaped connecting plate, so that when the water baffle drives the threaded water pipe to move upward, the connecting ring is used to drive the Z-shaped connecting plate to slide upward along the rectangular guide rod to compress the retaining spring.
[0015] Preferably, a rubber expansion spacer is fixedly installed between the top end of the mounting floating plate and the bottom end of the watertight plate, and the rubber expansion spacer is located on the side of the Z-shaped connecting plate and the rectangular guide rod.
[0016] Compared with the related art, the cutting device for processing graphite nylon sheets provided by the present invention has the following beneficial effects: Compared with the prior art, the cutting device for graphite nylon sheet processing provided by the present solution effectively reduces the heat generated during the cutting process by introducing a cooling solution and a sheet support and water-isolating mechanism, thereby avoiding burning of the sheet due to high temperature and improving the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a front perspective schematic diagram of a cutting device for processing graphite nylon sheets provided by the present invention; Figure 2 It is a rear perspective structural schematic diagram of a cutting device for processing graphite nylon sheets provided by the present invention; Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG. Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG. Figure 5 It is a schematic diagram of the main cross-sectional structure of a cutting device for processing graphite nylon sheets provided by the present invention; Figure 6 for Figure 5 An enlarged schematic diagram of the structure of part C shown in FIG. Figure 7 for Figure 5 An enlarged structural diagram of part D shown in FIG. Figure 8 for Figure 5 An enlarged structural diagram of part E shown in FIG. Fig. 9 for Figure 5 An enlarged structural diagram of part F shown in FIG. Fig.10 for Fig. 9 An enlarged structural diagram of the G portion shown in FIG. Fig.11 for Fig. 9 An enlarged structural diagram of the H portion shown in FIG. Fig.12 It is a schematic diagram of the three-dimensional structure of the cutting head in the present invention when viewed from above; Fig.13 It is a schematic diagram of the main stereoscopic structure of the installation of the floating plate, the material discharge support column and the storage baffle plate in the present invention; Fig.14 for Fig.13 A schematic diagram of a three-dimensional structure viewed from above shown in part; Fig.15 It is a schematic diagram of the main three-dimensional structure of the water baffle, the material discharge support column, the isolation net and the return pipe assembly in the present invention; Fig.16 for Fig.15A schematic diagram of a three-dimensional structure viewed from above shown in part; Fig.17 It is a schematic diagram of the front three-dimensional structure of the floating plate height adjustment mechanism in the present invention.
[0018] 1. Base plate; 2. Solution tank; 3. Sheet soaking and cutting box; 4. Horizontal movement track; 5. Support plate; 6. Position adjustment track; 7. Cutting electric telescopic rod; 8. Motor housing; 9. Corner motor; 10. Wheel frame; 11. Wheel axle; 12. Cutting wheel; 13. Power shaft; 14. Cutting motor; 15. Driving gear; 16. Driven gear; 17. Protective wheel cover; 18. Install floating plate; 19. Material discharge support column; 20. Water barrier; 21. Water level adjustment electric telescopic rod; 22. Connecting hole; 23. Connecting stud; 24. Locking nut one; 25. Water pump; 26. Water supply pipe; 27. Isolation net; 28. Return pipe; 29. Telescopic pipe; 30. Return hole; 31. Threaded water guide pipe; 32. Locking nut two; 33. Connecting ring; 34. Rectangular guide rod ; 35. Resistance disc; 36. Z-type connecting plate; 37. Retaining spring; 38. Rubber expansion spacer; 39. Impurity filter; 40. Reset spring; 41. Camshaft; 42. Height adjustment cam; 43. Angle adjustment gear; 44. Support plate; 45. Adjustment screw; 46. Drive rack; 47. Stabilizing plate; 48. Guide shaft; 49. Guide arc groove; 50. Storage baffle; 51. Storage groove; 52. Wiper; 53. Water pushing screw; 54. Water pushing motor; 55. Shaft frame; 56. Mounting barrel; 57. Rotating shaft; 58. Centrifugal barrel; 59. Bevel gear ring; 60. Roller shaft one; 61. Bevel gear; 62. Circular gear; 63. Roller shaft two; 64. Speed-up gear plate; 65. Synchronous wheel; 66. Concentric shaft; 67. Synchronous disk; 68. Synchronous belt. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The embodiment of the present invention provides a cutting device for processing graphite nylon sheets, such as Figure 1-17 As shown, the cutting device for processing graphite nylon sheets comprises: a bottom plate 1, a solution box 2 and a sheet immersion cutting box 3, wherein the solution box 2 is fixedly mounted on the top of the bottom plate 1 and is used to store a cutting cooling solution, and the sheet immersion cutting box 3 is fixedly mounted on the top of the solution box and is used to place sheets and temporarily store a cooling solution; both sides of the sheet immersion cutting box 3 are fixedly mounted with transverse tracks 4, and support plates 5 are driven and mounted on the two transverse tracks 4, and a position located above the sheet immersion cutting box 3 is fixedly mounted between the two support plates 5. An adjustment track 6 is provided on which a cutting electric telescopic rod 7 is installed. A motor housing 8 is fixedly installed on the output rod at the bottom end of the cutting electric telescopic rod 7. A corner motor 9 is fixedly installed in the motor housing 8. The output shaft of the corner motor 9 extends to the outside of the motor housing 8 and is fixedly provided with a cutting head for cutting the sheets in the sheet immersion and cutting box 3. A sheet support and water-isolating mechanism is provided in the sheet immersion and cutting box 3 to support the sheets and temporarily store the cooling solution so that the sheets can be immersed in the solution when being cut.
[0022] In this embodiment, in actual work, an appropriate amount of cutting cooling solution is injected into the solution box 2. The solution has excellent heat dissipation performance and can effectively reduce the heat generated during the cutting process; the graphite nylon sheet to be cut is placed on the sheet support water-proof mechanism in the sheet immersion cutting box 3 to ensure that the sheet is stable and partially or completely immersed in the cooling solution.
[0023] Through the driving device on the transverse track 4, adjust the position of the support plate 5 and the position adjustment track 6 thereon, so that the cutting head is aligned with the position of the sheet to be cut; use the cutting electric telescopic rod 7 on the position adjustment track 6 to further fine-tune the vertical position of the cutting head to ensure the cutting accuracy; start the corner motor 9, so that its output shaft drives the cutting head to rotate, and start cutting the sheet. During the cutting process, the cutting head is always kept in the cooling solution, which effectively avoids the burning of the sheet due to the heat generated by friction. The above adjustment process specifically refers to the X / Y / Z axis adjustment method of the cutting machine, which are all existing mature technologies; after the cutting is completed, turn off the corner motor 9, and move the cutting head back to the initial position through the transverse track 4 and the position adjustment track 6; take out the cut sheet from the sheet support and water-proof mechanism for subsequent treatment or processing.
[0024] The introduction of the cooling solution effectively reduces the heat generated during the cutting process, avoids the sheet from being burned by high temperature, and thus improves the cutting quality; the sheet support and water-isolating mechanism provides stable support for the sheet, ensuring the stability and safety of cutting; compared with the problem of burning easily caused by cutting with saw blades in the prior art, the present invention effectively solves this problem and improves the cutting quality by introducing a cooling solution and a sheet support and water-isolating mechanism.
[0025] In a further preferred embodiment of the present invention, the cutting head includes a wheel frame 10, a wheel axle 11, a cutting wheel 12, a power shaft 13, a cutting motor 14, a driving gear 15 and a driven gear 16, the wheel frame 10 is fixedly mounted on the output shaft of the corner motor 9, the wheel axle 11 and the power shaft 13 are both rotatably mounted on the wheel frame 10, the power shaft 13 is located above the wheel axle 11, the cutting wheel 12 is fixedly sleeved on the wheel axle 11, the cutting wheel 12 is located in the wheel frame 10 and is staggered with the power shaft 13, the lower part of the cutting wheel 12 extends to the outside of the wheel frame 10 for cutting slices, the cutting motor 14 is fixedly mounted on the side of the wheel frame 10, the output shaft of the cutting motor 14 is fixedly connected to one end of the power shaft 13 for driving the power shaft 13 to rotate, the driving gear 15 is fixedly sleeved on the power shaft 13, the driven gear 16 is fixedly sleeved on the wheel axle 11, and the driven gear 16 is meshed with the driving gear 15.
[0026] In this embodiment, in actual work, the cutting motor 14 is started, and its output shaft drives the driving gear 15 to rotate through the power shaft 13, and the driving gear 15 is meshed with the driven gear 16. When the driving gear 15 rotates, the driven gear 16 also rotates, thereby driving the wheel shaft 11 and the cutting wheel 12 thereon to rotate. During the rotation process, the sharp edge of the cutting wheel 12 contacts the sheet immersed in the cooling solution, and cutting begins.
[0027] In a further preferred embodiment of the present invention, a protective wheel cover 17 is fixedly mounted on the wheel frame 10 , and the protective wheel cover 17 is located outside the cutting wheel 12 .
[0028] In this embodiment, during the entire cutting process, the protective wheel cover 17 always covers the outside of the cutting wheel 12, effectively preventing the splashing of cutting debris and the direct exposure of the cutting wheel 12, thereby greatly reducing the safety risks during operation.
[0029] In a further preferred embodiment of the present invention, the sheet support water-proof mechanism includes a mounting float 18 arranged in the sheet immersion and cutting box 3, and a plurality of discharge support columns 19 are fixedly installed on the top of the mounting float 18 for placing sheets and avoiding cutting. A water-proof plate 20 located above the mounting float 18 is slidably installed in the sheet immersion and cutting box 3, and the water-proof plate 20 is slidably sleeved on the plurality of discharge support columns 19 for cooperating with the sheet immersion and cutting box 3 to temporarily store solution. The water-proof plate 20 is sealingly and slidably connected to the discharge support columns 19, and a plurality of water level adjustment electric telescopic rods 21 are fixedly installed on the top of the mounting float 18, and the top output rod of the water level adjustment electric telescopic rod 21 is detachably connected to the water-proof plate 20.
[0030] In this embodiment, the sheet support and water-proofing mechanism realizes effective support of the sheet and flexible management of the solution. The specific working method is as follows: the sheet to be cut is placed stably on multiple material discharge support columns 19 installed on the floating plate 18 to ensure that the sheet is stably supported and facilitate the cutting operation of the cutting head.
[0031] According to the cutting requirements, the height of the water barrier 20 is adjusted by adjusting the electric telescopic rod 21 at the water level. When the cut sheet needs to be soaked, the water barrier 20 is lifted so that the space above it is filled with solution. After the water barrier 20 is adjusted to the appropriate position, the cutting head is started for cutting. During the cutting process, the protective wheel cover 17 ensures safe operation, and the cooling solution effectively prevents the sheet from being burned due to high temperature.
[0032] The sealed sliding connection between the water baffle 20 and the material discharging support column 19 ensures the closed management of the solution and avoids leakage and waste of the solution. At the same time, by adjusting the height of the water baffle 20, the contact between the solution and the sheet can be flexibly controlled to meet different cutting requirements.
[0033] By flexibly adjusting the height of the water-blocking plate 20, the contact state between the solution and the sheet can be accurately controlled, thereby optimizing the cutting conditions and improving the cutting accuracy and efficiency.
[0034] In a further preferred embodiment of the present invention, the water baffle 20 is provided with a connecting hole 22 corresponding to the output rod position of the water level adjusting electric telescopic rod 21, and a connecting stud 23 fixedly connected to the output rod of the water level adjusting electric telescopic rod 21 is inserted into the connecting hole 22, and a locking nut 24 is provided on the top thread of the connecting stud 23 to connect the connecting stud 23 to the water baffle 20, and the locking nut 24 is embedded in the connecting hole 22, and the top ends of the connecting stud 23 and the locking nut 24 are both level with the top surface of the water baffle 20.
[0035] In this embodiment, when connecting, the connecting stud 23 is inserted into the connecting hole 22, and then a locking nut 24 is threadedly sleeved on the top end of the connecting stud 23 and tightened to an appropriate position. The embedding of the locking nut 24 not only ensures the tight connection between the connecting stud 23 and the baffle 20, but also provides convenience for the subsequent cleaning of impurities. When the baffle 20 needs to be maintained or replaced, the baffle 20 can be easily removed by loosening the locking nut 24, thereby simplifying the maintenance process.
[0036] The combined use of the connecting stud 23 and the locking nut 24 ensures a stable and reliable connection between the water baffle 20 and the water level adjustment electric telescopic rod 21. Even if a large vibration or impact force is generated during the cutting process, the firmness of the connection can be maintained.
[0037] In a further preferred embodiment of the present invention, a water pump 25 is fixedly installed in the solution tank 2, and a water supply pipe 26 is fixedly installed on the drainage end of the water pump 25. The drainage end of the water supply pipe 26 extends to the top of the sheet immersion and cutting box 3, and is used to lift the solution in the solution tank 2 into the sheet immersion and cutting box 3.
[0038] In this embodiment, the solution circulation supply between the solution tank 2 and the sheet immersion and cutting box 3 is realized through the water pump 25 and the upper water pipe 26, ensuring the sufficient supply and stable circulation of the solution during the cutting process. The specific method of use is as follows: First, ensure that an appropriate amount of solution required for cutting has been added to the solution tank 2. The type and concentration of the solution should be determined according to the material and process requirements of the cut sheet. Turn on the power and start the water pump 25. The water pump 25 starts to work and draws out the solution in the solution tank 2 through its drainage end, and the drawn solution is transported through the upper water pipe 26. The drainage end of the upper water pipe 26 extends to the top of the sheet immersion and cutting box 3 to ensure that the solution can be smoothly injected into the sheet immersion and cutting box 3.
[0039] In a further preferred embodiment of the present invention, an isolation net 27 located below the water supply pipe is fixedly installed on one end of the top of the baffle plate 20, and the isolation net 27 divides the baffle plate into an area including the discharge support column and a blank area not including the discharge support column, and the blank area is provided with a return hole.
[0040] In this embodiment, the setting of the isolation net 27 does not affect the lifting and lowering of the water-blocking plate 20. During cleaning, the water-blocking plate 20 can be lifted so that the upper surface of the water-blocking plate 20 is flush with the upper surface of the discharge support column 19. The solution passes through the isolation net and enters the return water hole. Impurities are filtered by the isolation net 27, and the solution flows back into the space between the water-blocking plate and the installation float.
[0041] In a further preferred embodiment of the present invention, a through hole is opened on the top edge of the solution tank 2, and the through hole is connected to a return pipe 28 with a valve. The liquid inlet end of the return pipe 28 extends into the sheet immersion and cutting box 3 and is fixedly installed with a telescopic tube 29. The end of the telescopic tube is connected with a return hole 30, and a threaded water pipe 31 is fixedly installed at the water inlet end of the telescopic tube 29. The threaded water pipe 31 is inserted into the return hole 30 and is threadedly sleeved with a locking nut 232 to connect the threaded water pipe 31 to the water baffle 20. The locking nut 232 is embedded in the return hole 30, and the top ends of the threaded water pipe 31 and the locking nut 232 are both level with the top surface of the water baffle 20.
[0042] In this embodiment, when the water baffle 20 is raised or lowered, the water baffle 20 uses the threaded water pipe 31 and the locking nut 232 to achieve free adjustment under the adaptive extension and contraction of the telescopic tube 29. When the solution is used up and it is necessary to clean the top of the water baffle 20, the valve on the return pipe 28 is opened, and the solution flows back into the solution tank 2 through the threaded water pipe 31, the telescopic tube 29 and the return pipe 28. During this process, the solution will be filtered through the isolation net 27 to remove impurities and ensure the quality of the refluxed solution. When maintaining the water baffle 20, the locking nut 232 is removed to separate the threaded water pipe 31 and the water baffle 20. After cleaning, the threaded water pipe 31 and the locking nut 232 are reinstalled, and the water baffle 20 is adjusted to the required height to prepare for the next cutting task.
[0043] In a further preferred embodiment of the present invention, a connecting ring 33 is fixedly sleeved on the threaded water pipe 31, and the connecting ring 33 is located below the water baffle 20. A rectangular guide rod 34 is fixedly installed on the top of the mounting float 18, and a resisting disc 35 is fixedly installed on the top of the rectangular guide rod 34. One end of a Z-shaped connecting plate 36 is slidably sleeved on the rectangular guide rod 34, and the other end of the Z-shaped connecting plate 36 is fixedly connected to the connecting ring 33. A retaining spring 37 is sleeved on the rectangular guide rod 34, and the two ends of the retaining spring 37 respectively resist the bottom of the resisting disc 35 and one end of the Z-shaped connecting plate 36, so that when the water baffle 20 drives the threaded water pipe 31 to move upward, the connecting ring 33 is used to drive the Z-shaped connecting plate 36 to slide upward along the rectangular guide rod 34 to compress the retaining spring 37.
[0044] In this embodiment, the connecting ring 33 newly added to the threaded water pipe 31, the rectangular guide rod 34 installed on the floating plate 18 and the abutment disc 35 at the top thereof, the Z-shaped connecting plate 36 with one end slidingly sleeved on the rectangular guide rod 34, and the retaining spring 37 sleeved on the rectangular guide rod 34 together constitute a water baffle lifting buffer and guiding system. The method of using the system in actual work is as follows: Before the water barrier 20 rises, the spring 37 is kept in a natural state, with its two ends respectively in contact with the bottom of the contact disc 35 and one end of the Z-shaped connecting plate 36. At this time, the threaded water pipe 31 and its connecting ring 33, Z-shaped connecting plate 36 and other components are all in a stable state.
[0045] When the height of the water baffle 20 needs to be adjusted, the water baffle 20 will drive the threaded water guide pipe 31 and the connecting ring 33 thereon to move together. Since the connecting ring 33 is fixedly connected to the Z-shaped connecting plate 36, the Z-shaped connecting plate 36 will slide along the rectangular guide rod 34. During the upward movement of the water baffle 20, the Z-shaped connecting plate 36 will compress the retaining spring 37.
[0046] After removing the water baffle 20, the threaded water conduit 31 is in the original position while maintaining the rebound of the spring 37. When the water baffle 20 is installed next time, the connection between the threaded water conduit 31 and the water baffle 20 is also convenient due to the support of the Z-shaped connecting plate 36.
[0047] In a further preferred embodiment of the present invention, a rubber expansion spacer 38 is fixedly installed between the top end of the mounting float 18 and the bottom end of the baffle 20 , and the rubber expansion spacer 38 is located on the side of the Z-shaped connecting plate 36 and the rectangular guide rod 34 .
[0048] In this embodiment, rubber expansion and contraction isolation sheets 38 are newly added to the top of the installation floating plate 18 and the bottom of the watertight plate 20, and these isolation sheets are located on the sides of the Z-shaped connecting plate 36 and the rectangular guide rod 34. This design is intended to further optimize the stability and sealing of the watertight plate during the lifting and lowering process.
[0049] In actual operation, when the water-blocking plate 20 moves with the rise and fall of the solution level, the rubber expansion spacer 38 will expand and contract and deform accordingly to adapt to the relative movement between the water-blocking plate 20 and the mounting floating plate 18 .
[0050] In order to further improve the use effect of the device, in addition to the above scheme, this scheme also has the following embodiments: In another embodiment of the present invention, an impurity filter 39 is fixedly installed in the solution box 2 and cooperates with the inner wall of the solution box to surround the through hole, which is used to filter the return water discharged from the return pipe 28 above the baffle 20.
[0051] In this embodiment, an impurity filter 39 is newly added inside the solution tank 2 to ensure the purity of the solution during the cutting process. The impurity filter 39 is fixedly installed in the solution tank 2 to filter the return water discharged from above the water baffle 20. An inspection port is provided on the side of the solution tank 2 to clean the impurity filter 39.
[0052] In actual operation, when the return water flows into the solution tank 2 through the return pipe 28, the impurity filter 39 will intercept and remove solid impurities in the return water, such as particles, fibers, etc. These impurities may come from debris generated during the sheet cutting process or insoluble substances in the solution. The filtered return water will be clearer, which helps to maintain the stability of the cutting process and the utilization rate of the solution.
[0053] In another embodiment of the present invention, the mounting float plate 18 is slidably located in the sheet immersion and cutting box 3, and a return spring 40 is fixedly installed at the bottom of the mounting float plate 18, and the bottom end of the return spring 40 is fixedly connected to the bottom inner wall of the sheet immersion and cutting box 3, and a cam shaft 41 located below the mounting float plate 18 is rotatably installed in the sheet immersion and cutting box 3, and both ends of the cam shaft 41 extend to the outside of the sheet immersion and cutting box 3, and a height adjustment cam 42 is fixedly sleeved on the cam shaft 41, and the outer edge of the height adjustment cam 42 contacts the bottom of the mounting float plate 18, so that the height adjustment cam 42 cooperates with the return spring 40 to adjust the height of the mounting float plate 18 when it rotates.
[0054] In this embodiment, the installation floating plate 18 is designed to slide in the sheet soaking and cutting box 3, and a return spring 40 is fixedly installed at its bottom. The bottom end of the return spring 40 is fixedly connected to the bottom inner wall of the sheet soaking and cutting box 3, providing elastic support for the installation floating plate 18. In addition, a cam shaft 41 is rotatably installed in the sheet soaking and cutting box 3, and both ends of the cam shaft 41 extend to the outside of the sheet soaking and cutting box 3 for external drive. A height adjustment cam 42 is fixedly sleeved on the cam shaft 41, and its outer edge contacts the bottom of the installation floating plate 18.
[0055] In actual operation, when the height of the mounting float 18 needs to be adjusted, the cam shaft 41 can be rotated to drive the height adjustment cam 42 to rotate. As the height adjustment cam 42 rotates, the contact point between its outer edge and the bottom of the mounting float 18 changes, thereby applying an upward force to the mounting float 18. This force interacts with the elastic force of the return spring 40 to jointly determine the new height of the mounting float 18. By adjusting the rotation angle of the height adjustment cam 42 and the elastic force of the return spring 40, the height of the mounting float 18 can be precisely controlled to meet the requirements of cutting sheets of different thicknesses.
[0056] In another embodiment of the present invention, one end of the camshaft 41 is fixedly sleeved with an angle adjustment gear 43 located outside the sheet soaking and cutting box 3, and one side of the sheet soaking and cutting box 3 is fixedly installed with a support plate 44, and an adjustment screw 45 is rotatably installed on the support plate 44, and a drive rack 46 is threadedly sleeved on the adjustment screw 45, and the drive rack 46 is slidably connected to the side of the sheet soaking and cutting box 3, and the drive rack 46 is meshed with the angle adjustment gear 43, so that when the adjustment screw 45 rotates, the drive rack 46 is driven to slide, thereby causing the angle adjustment gear 43 to drive the camshaft 41 to rotate and adjust the angle.
[0057] In this embodiment, an angle adjustment gear 43 located outside the sheet soaking and cutting box 3 is fixedly sleeved on one end of the camshaft 41. In order to achieve precise control of the angle adjustment gear 43, the sheet soaking and cutting box 3 is fixedly installed with a support sheet 44 on one side of the angle adjustment gear 43. An adjustment screw 45 is rotatably installed on the support sheet 44, and the adjustment screw 45 is located on the side of the angle adjustment gear 43 and is threadedly sleeved with a driving rack 46. The driving rack 46 is slidably connected to the side of the sheet soaking and cutting box 3 and meshes with the angle adjustment gear 43.
[0058] In actual operation, when the rotation angle of the camshaft 41 needs to be adjusted, the adjustment screw 45 can be rotated. Since the adjustment screw 45 and the drive rack 46 are threadedly sleeved, rotating the adjustment screw 45 will drive the drive rack 46 to slide on the side of the sheet soaking and cutting box 3. As the drive rack 46 slides, the meshing relationship between it and the angle adjustment gear 43 will change, thereby driving the angle adjustment gear 43 to rotate. Since the angle adjustment gear 43 and the camshaft 41 are fixedly sleeved, the rotation of the angle adjustment gear 43 will drive the camshaft 41 to rotate, thereby adjusting its rotation angle.
[0059] In another embodiment of the present invention, a stabilizing plate 47 is fixedly mounted on the angle adjustment gear 43, a guide shaft 48 is fixedly mounted on the stabilizing plate 47, and a guide arc groove 49 for the guide shaft 48 to slide is provided on the side of the sheet soaking and cutting box 3.
[0060] In this embodiment, in order to further enhance the stability of the angle adjustment gear 43 during rotation, a stabilizing plate 47 is fixedly installed on the angle adjustment gear 43, and a guide shaft 48 is fixedly installed on the stabilizing plate 47. A guide arc groove 49 for the guide shaft 48 to slide is correspondingly opened on the side of the sheet soaking and cutting box 3.
[0061] In actual operation, when the angle adjustment gear 43 rotates, the guide shaft 48 slides in the guide arc groove 49. The shape of the guide arc groove 49 matches the rotation trajectory of the angle adjustment gear 43, ensuring the stability and accuracy of the guide shaft 48 during the sliding process. This design not only limits the rotation range of the angle adjustment gear 43, but also prevents it from shaking or deflecting during the rotation process, thereby improving the stability and reliability of the entire angle adjustment system.
[0062] In another embodiment of the present invention, a storage baffle 50 is fixedly installed on the other end of the top of the mounting float 18, and the top of the storage baffle 50 extends to the outside of the sheet soaking and cutting box 3, one side of the storage baffle 50 is in sealing contact with the baffle 20, and the other three sides are in sealing contact with the inner wall of the sheet soaking and cutting box 3, a storage groove 51 is opened on one side of the storage baffle 50, and a wiper 52 is stored in the storage groove 51, the bottom of the wiper 52 is parallel to the top of the material discharge support column 19, and both sides of the wiper 52 are in sealing contact with the inner wall of the sheet soaking and cutting box 3, and the storage baffle 50 is rotatably mounted. There is a water pushing screw 53, the thread of which passes through the wiper plate 52 and extends along the length direction of the sheet immersion and cutting box, and is used to drive the wiper plate 52 to slide along the sheet immersion and cutting box 3, pushing the solution to flow toward the isolation net 27 and the return water hole 30. The water pushing screw 53 is staggered from the trajectory of the cutting wheel 12, and a water pushing motor 54 is fixedly installed on the storage water-blocking plate 50. The output shaft of the water pushing motor 54 is fixedly connected to one end of the water pushing screw 53, and an axle frame 55 is fixedly installed on the top end of the sheet immersion and cutting box 3. The axle frame 55 is rotatably connected to the end of the water pushing screw 53, and is used to stably support the rotation of the water pushing screw 53.
[0063] In this embodiment, a storage baffle 50 is fixedly installed on the top of the floating plate 18, and the top of the storage baffle 50 extends to the outside of the sheet soaking and cutting box 3. One side of the storage baffle 50 is in sealing contact with the baffle 20, and the other three sides are in sealing contact with the inner wall of the sheet soaking and cutting box 3, which effectively isolates the soaking solution and prevents it from overflowing. A storage groove 51 is designed on the storage baffle 50 to store a wiper 52. The bottom of the wiper 52 is parallel to the top of the discharge support column 19, and the two sides are in sealing contact with the inner wall of the sheet soaking and cutting box 3 to ensure that there will be no leakage during the wiper process.
[0064] When water scraping is required, first ensure that the top of the water baffle 20 is flush with the top of the discharge support column 19 to form a plane, and then the water pushing motor 54 is started, and its output shaft drives the water pushing screw 53 to rotate. Since the water pushing screw 53 thread penetrates the water scraper 52, the rotating water pushing screw 53 will drive the water scraper 52 to slide along the inner wall of the sheet soaking and cutting box 3, the top of the water baffle 20 and the top of the discharge support column 19. The sliding of the water scraper 52 pushes the soaking solution to flow toward the isolation net 27 and the return water hole 30, which helps to recycle the solution and reduce waste, and can also gather the sheets that fall on the water baffle 20 for subsequent collection and processing. It is worth noting that the position of the water pushing screw 53 is above one side of the sheet soaking and cutting box 3, staggered with the trajectory of the cutting wheel 12, to avoid mutual interference. The shaft frame 55 stably supports the rotation of the water pushing screw 53 to ensure the smooth operation of the system.
[0065] In another embodiment of the present invention, a mounting barrel 56 is fixedly installed on the top of the bottom plate 1, and the mounting barrel 56 is located on the side of the solution tank 2 and the sheet immersion and cutting box 3. The bottom of the mounting barrel 56 is connected to the solution tank 2 by a sewage pipe, and a rotating shaft 57 is rotatably installed at the center of the bottom of the mounting barrel. A centrifugal barrel 58 is rotatably installed in the mounting barrel 56 for placing the cut graphite nylon sheet for drying. The bottom center of the centrifugal barrel 58 is fixedly connected to the top of the rotating shaft 57, and a bevel gear ring 59 is fixedly provided on the outer fixed sleeve of the centrifugal barrel 58. A roller is rotatably installed on one side of the mounting barrel 56. 60 and roller shaft 2 63, the two ends of the roller shaft 60 are respectively fixedly installed with a bevel gear 61 and a circular gear 62, the bevel gear 61 is located in the installation barrel 56 and meshes with the bevel gear ring 59, the circular gear 62 is located outside the installation barrel 56, and the roller shaft 2 63 is fixedly sleeved with a speed-increasing toothed disc 64 and a synchronous wheel 65 located outside the installation barrel 56, the speed-increasing toothed disc 64 meshes with the circular gear 62, and the end of the water-pushing screw 53 is fixedly installed with a concentric shaft 66, the concentric shaft 66 is fixedly sleeved with a synchronous disc 67, and the synchronous disc 67 and the synchronous wheel 65 are sleeved with the same synchronous belt 68.
[0066] In this embodiment, a mounting barrel 56 is fixedly installed on the top of the base plate 1, and the bottom of the mounting barrel 56 is connected to the solution tank 2 through a sewage pipe, so that the solution in the mounting barrel 56 can flow smoothly into the solution tank 2, which is convenient for subsequent solution treatment and reuse.
[0067] A rotating shaft 57 is rotatably mounted on the inner wall of the bottom of the solution tank 2, and a centrifugal bucket 58 is rotatably mounted in the mounting bucket 56. The centrifugal bucket 58 is used to place the cut graphite nylon sheets for drying. The bottom center of the centrifugal bucket 58 is fixedly connected to the top of the rotating shaft 57, ensuring that the rotating shaft 57 can drive the centrifugal bucket 58 to rotate. When the centrifugal bucket 58 rotates, the graphite nylon sheets inside it are subjected to the action of centrifugal force, thereby removing excess moisture and achieving rapid drying.
[0068] In addition, a bevel gear ring 59 is fixedly mounted on the centrifugal barrel 58. Roller shaft 1 60 and roller shaft 2 63 are rotatably mounted on one side of the mounting barrel 56. A bevel gear 61 and a circular gear 62 are fixedly mounted on both ends of the roller shaft 1 60. The bevel gear 61 is located in the mounting barrel 56 and meshes with the bevel gear ring 59. This design allows the centrifugal barrel 58 to rotate synchronously when the roller shaft 1 60 rotates.
[0069] Furthermore, a speed-increasing toothed disc 64 and a synchronous wheel 65 located outside the installation barrel 56 are fixedly mounted on the roller shaft 2 63. The speed-increasing toothed disc 64 meshes with the circular gear 62. This design realizes the linkage between the roller shaft 1 60 and the roller shaft 2 63, and the rotation speed of the roller shaft 1 60 can be accelerated by the rotation of the roller shaft 2 63, thereby increasing the rotation speed of the centrifugal barrel 58, making the drying effect of the graphite nylon sheet more significant.
[0070] In addition, a coaxial shaft 66 is fixedly installed at the end of the water pushing screw 53, and a synchronous disc 67 is fixedly sleeved on the coaxial shaft 66. The same synchronous belt 68 is sleeved on the synchronous disc 67 and the synchronous wheel 65. This design realizes the linkage between the water pushing screw 53 and the roller shaft 2 63. When the water pushing screw 53 rotates, the roller shaft 2 63 can be driven to rotate by the synchronous belt 68, thereby realizing the rotation of the centrifugal barrel 58. This linkage design not only improves the overall operating efficiency of the system, but also allows the two operations of scraping and drying to be performed synchronously, greatly improving production efficiency.
[0071] In summary, compared with the related art, the device effectively reduces the heat generated during the cutting process by introducing a cooling solution and a sheet support and water-isolating mechanism, avoids the sheet from being burned by high temperature, and thus improves the cutting quality.
[0072] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0073] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.
Claims
1. A cutting device for processing graphite nylon sheets, characterized in that: include: A base plate, a solution box and a sheet immersion and cutting box, wherein the solution box is fixedly mounted on the top of the base plate and is used to store a cutting cooling solution, and the sheet immersion and cutting box is fixedly mounted on the top of the solution box and is used to place sheets and temporarily store cooling solution; transverse tracks are fixedly mounted on both sides of the sheet immersion and cutting box, and support plates are driven and mounted on the two transverse tracks, and a position adjustment track located above the sheet immersion and cutting box is fixedly mounted between the two support plates, and a cutting electric telescopic rod is mounted on the position adjustment track, and a motor housing is fixedly mounted on the bottom output rod of the cutting electric telescopic rod, and a corner motor is fixedly mounted in the motor housing, and the output shaft of the corner motor extends to the outside of the motor housing and is fixedly mounted with a cutting head for cutting sheets in the sheet immersion and cutting box; a sheet support and water-isolating mechanism, which is arranged in the sheet immersion and cutting box and is used to support sheets and temporarily store cooling solution so that the sheets can be immersed in the solution when being cut.
2. The cutting device for processing graphite nylon sheets according to claim 1, characterized in that: The cutting head includes a wheel frame, a wheel axle, a cutting wheel, a power shaft, a cutting motor, a driving gear and a driven gear. The wheel frame is fixedly mounted on the output shaft of the corner motor, the wheel axle and the power shaft are both rotatably mounted on the wheel frame, the power shaft is located above the wheel axle, the cutting wheel is fixedly sleeved on the wheel axle, the cutting wheel is located in the wheel frame and staggered with the power shaft, the lower part of the cutting wheel extends outside the wheel frame for cutting slices, the cutting motor is fixedly mounted on the side of the wheel frame, the output shaft of the cutting motor is fixedly connected to one end of the power shaft for driving the power shaft to rotate, the driving gear is fixedly sleeved on the power shaft, the driven gear is fixedly sleeved on the wheel axle, and the driven gear is meshed with the driving gear.
3. The cutting device for processing graphite nylon sheets according to claim 2, characterized in that: A protective wheel cover is fixedly mounted on the wheel frame, and the protective wheel cover is located outside the cutting wheel.
4. The cutting device for processing graphite nylon sheets according to claim 1, characterized in that: The sheet support water-proof mechanism includes a mounting float plate arranged in the sheet immersion and cutting box, and a plurality of discharge support columns are fixedly installed on the top of the mounting float plate for placing sheets and avoiding cutting. A water-proof plate located above the mounting float plate is slidably installed in the sheet immersion and cutting box, and the water-proof plate is slidably sleeved on the plurality of discharge support columns for cooperating with the sheet immersion and cutting box to temporarily store solution. The water-proof plate is sealingly and slidably connected to the discharge support columns, and a plurality of water level adjustment electric telescopic rods are fixedly installed on the top of the mounting float plate, and the top output rod of the water level adjustment electric telescopic rod is detachably connected to the water-proof plate.
5. The cutting device for processing graphite nylon sheets according to claim 4, characterized in that: The water-blocking plate is provided with a connecting hole corresponding to the position of the output rod of the water-level adjusting electric telescopic rod, and a connecting stud fixedly connected to the output rod of the water-level adjusting electric telescopic rod is inserted into the connecting hole. A locking nut is provided on the top threaded sleeve of the connecting stud to connect the connecting stud to the water-blocking plate. The locking nut is embedded in the connecting hole, and the top ends of the connecting stud and the locking nut are both level with the top surface of the water-blocking plate.
6. The cutting device for processing graphite nylon sheets according to claim 4, characterized in that: A water pump is fixedly installed in the solution box, and a water supply pipe is fixedly installed on the drainage end of the water pump. The drainage end of the water supply pipe extends above the sheet immersion and cutting box to lift the solution in the solution box into the sheet immersion and cutting box.
7. The cutting device for processing graphite nylon sheets according to claim 6, characterized in that: An isolation net located below the water supply pipe is fixedly installed at one end of the top of the baffle plate, and the isolation net divides the baffle plate into an area including the discharge support column and a blank area not including the discharge support column, and a return water hole is opened in the blank area.
8. The cutting device for processing graphite nylon sheets according to claim 7, characterized in that: A through hole is provided on the top edge of the solution box, and the through hole is connected to a return pipe with a valve. The liquid inlet end of the return pipe extends into the sheet immersion and cutting box and is fixedly installed with a telescopic tube. The end of the telescopic tube is connected to the return hole, and a threaded water pipe is fixedly installed at the water inlet end of the telescopic tube. The threaded water pipe is inserted into the return hole and threadedly provided with a locking nut 2 to connect the threaded water pipe with the water baffle. The locking nut 2 is embedded in the return hole, and the top ends of the threaded water pipe and the locking nut 2 are both level with the top surface of the water baffle.
9. The cutting device for processing graphite nylon sheets according to claim 8, characterized in that: A connecting ring is fixedly mounted on the threaded water pipe, and the connecting ring is located below the water baffle. A rectangular guide rod is fixedly mounted on the top of the mounting float, and an abutment disc is fixedly mounted on the top of the rectangular guide rod. One end of a Z-shaped connecting plate is slidingly mounted on the rectangular guide rod, and the other end of the Z-shaped connecting plate is fixedly connected to the connecting ring. A retaining spring is mounted on the rectangular guide rod, and the two ends of the retaining spring respectively abut against the bottom of the abutment disc and one end of the Z-shaped connecting plate, so that when the water baffle drives the threaded water pipe to move upward, the connecting ring is used to drive the Z-shaped connecting plate to slide upward along the rectangular guide rod to compress the retaining spring.
10. The cutting device for processing graphite nylon sheets according to claim 9, characterized in that: A rubber expansion spacer is fixedly installed between the top end of the installation floating plate and the bottom end of the water-blocking plate, and the rubber expansion spacer is located on the side of the Z-shaped connecting plate and the rectangular guide rod.
Citation Information
Patent Citations
Cutting device for graphite sheet machining
CN218111290U