Processing equipment for polymer composite material
Through the modular structure design and the coordination of clamping and lifting mechanisms, the detachable installation and flexible replacement of polymer composite processing equipment is achieved, which solves the problems of equipment cleaning, maintenance and specification replacement, and improves the applicability and production efficiency of the equipment.
Patent Information
- Application Number
- CN202510579709.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2025-06-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing polymer composite material processing equipment is inconvenient to disassemble and assemble the main components, which leads to difficulty in cleaning and maintenance. It is also cumbersome to replace the material discharge pipes of different granulation specifications, which cannot be suitable for the production and processing of polymer composite material particles of different specifications.
The modular structure design adopts, through the cooperation of the first clamping mechanism, the second clamping mechanism and the automatic lifting mechanism, the mixing tank, the tank cover and the tank bottom can be removable and conveniently installed, simplifying the process of replacing the extrusion pipe, and adapting to a variety of granulation specifications.
It greatly shortens the equipment disassembly and assembly time, facilitates cleaning and maintenance, simplifies the replacement of different granulation specifications, and is suitable for the production and processing of polymer composite particles of different specifications, improving the flexibility and efficiency of the equipment.
Smart Images

Figure CN120095988A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polymer composite material processing, in particular to a polymer composite material processing device. Background Art
[0002] Polymer composite materials are materials composed of at least one polymer matrix and other components (such as fillers, fiber reinforcements, functional additives). They combine the advantages of different materials and have the characteristics of high strength, high modulus, light weight, corrosion resistance, wear resistance, etc. According to needs, materials that meet specific performance requirements can be designed. They are easy to process and shape and can be made into products of complex shapes. Polymer composite materials play an important role in modern industry and science and technology with their excellent performance and wide application.
[0003] The production and processing of polymer composite materials involves complex process design and technical optimization. The core lies in achieving the effective combination of matrix and reinforcement and ensuring the stability and repeatability of material performance. The production and processing of polymer composite materials usually involves core processes such as raw material preparation, composite of matrix and reinforcement, molding, post-processing and testing. For granular polymer composite materials, it also involves processes such as melting, stirring and granulation, and requires corresponding granulation processing equipment to mix and granulate the melted raw materials.
[0004] For example, the utility model with application number 202122071557.2 discloses a granulator for the production of polymer nano-composite materials, which includes a box body, two symmetrically arranged feed hoppers are installed on the top of the box body, a material guide box is fixedly installed on the bottom of the box body, a material extrusion mechanism is provided in the material guide box, and a cutting mechanism is provided on the outside of the material guide box, a motor is fixedly installed on the bottom of the material guide box, an active rod is fixedly installed on the output shaft of the motor, and two symmetrically arranged driven rods are rotatably installed on the inner wall of the box body.
[0005] Based on the findings in the prior art, the existing granulation processing equipment for polymer composite materials mostly has a single structure, and the main components are generally installed in an integrated fixed manner or by bolts, which makes it difficult to disassemble and assemble the components, and thus it is not convenient to perform corresponding cleaning and maintenance work on the inside of the equipment after the production and processing of the polymer composite materials is completed. It is inconvenient to use, and the replacement of the extrusion mechanism used for granulation molding is also relatively cumbersome, and it is not convenient to replace the discharge pipes of different granulation specifications, so it cannot be well applied to the production and processing of polymer composite particles of different specifications. Therefore, the present invention proposes a processing equipment for polymer composite materials to solve the problems existing in the prior art. Summary of the invention
[0006] In view of the above problems, the purpose of the present invention is to propose a processing equipment for polymer composite materials, so as to solve the problem that the main components of the existing polymer composite material processing equipment are not convenient to disassemble and assemble, making it inconvenient to carry out corresponding cleaning and maintenance work inside the equipment after the production and processing of the polymer composite materials are completed, and it is inconvenient to replace the discharge pipes of different granulation specifications, thus not being well applicable to the production and processing of polymer composite material particles of different specifications.
[0007] In order to achieve the purpose of the present invention, the present invention is implemented through the following technical scheme: a processing equipment for polymer composite materials, including an L-shaped stand, a support plate is symmetrically fixed on the front of the L-shaped stand, a stirring tank is clamped between two groups of the support plates through a first clamping mechanism, a concave frame driven to move by an automatic lifting mechanism is symmetrically arranged on the front side of the L-shaped stand, a tank cover and a tank bottom adapted to the stirring tank are clamped in the two groups of the concave frames through a second clamping mechanism respectively, a rotating motor is fixed to the top of the tank cover, a stirring mechanism driven to rotate by the rotating motor is rotatably connected inside the stirring tank, an extrusion mechanism driven to rotate by the rotating motor is rotatably connected inside the tank bottom, a discharge pipe is fixed to the bottom end of the tank bottom, an extrusion pipe is sealed and installed at the bottom end of the discharge pipe through a docking and fastening mechanism, granulation holes are evenly opened on the outer wall of the extrusion pipe, the extrusion mechanism extends into the extrusion pipe, a sliding sleeve is provided at the lower part of the outer wall of the extrusion pipe with a cutting pipe driven to lift by a cutting drive mechanism, and the top end of the cutting pipe is chamfered.
[0008] A further improvement is that the stirring mechanism includes a first fixed plate fixed at the center position inside the stirring tank and a stirring shaft rotatably connected to the first fixed plate, stirring rods are symmetrically fixed on the stirring shaft, the top end of the stirring shaft passes through the first fixed plate through a bearing and is fixed with a first mating socket, and the output end of the rotating motor passes through the tank cover through a bearing and is fixed with a first mating block that matches the first mating socket.
[0009] A further improvement is that the extrusion mechanism includes a second fixed plate fixed at the inner center position of the bottom of the tank and a rotating shaft rotatably connected to the second fixed plate, a spiral stirring blade is fixed to the outer wall of the rotating shaft, the top end of the rotating shaft passes through the second fixed plate through a bearing and is fixed with a second mating seat, and the bottom end of the stirring shaft is fixed with a second mating block adapted to the second mating seat.
[0010] A further improvement is that a feed port is symmetrically fixed on the top of the tank cover, a first sealing ring is fixed on the bottom of the tank cover and the top of the tank bottom, and a first sealing groove adapted to the first sealing ring is opened at both the upper and lower ends of the stirring tank.
[0011] Further improvements are: the first clamping mechanism includes a first screw rod threaded through a support plate and a turntable fixed to the end of the first screw rod away from the mixing tank, the end of the first screw rod away from the turntable is rotatably connected to a first arc-shaped clamping plate through a bearing, first convex columns are symmetrically fixed to the outer walls of both sides of the mixing tank, a first concave hole adapted to the first convex column is opened on the side of the first arc-shaped clamping plate close to the mixing tank, and a first sliding rod sliding through the support plate is symmetrically fixed on the side of the first arc-shaped clamping plate away from the mixing tank.
[0012] A further improvement is that the automatic lifting mechanism includes a horizontal plate symmetrically fixed to the rear side wall of the L-shaped frame and a bidirectional screw rod rotatably connected between the two groups of horizontal plates and driven to rotate by a servo motor, a threaded plate is threadedly sleeved on the bidirectional screw rod, the front end of the threaded plate slides through the L-shaped frame and is fixedly connected to the concave frame, a limit plate symmetrically fixed to the rear side of the concave frame and slides through the L-shaped frame, and a limit rod symmetrically fixed between the two groups of horizontal plates and slides through the limit plate.
[0013] A further improvement is that the second clamping mechanism includes a telescopic adjustment rod fixed to the inner walls on both sides of the concave frame and a second arc-shaped clamping plate fixed to one end of the telescopic adjustment rod away from the inner wall of the concave frame, second convex columns are symmetrically fixed to the outer walls on both sides of the tank cover and the tank bottom, and a second concave hole adapted to the second convex column is opened on the side of the second arc-shaped clamping plate away from the telescopic adjustment rod.
[0014] A further improvement is that the telescopic adjustment rod includes a sleeve fixedly connected to the inner wall of the concave frame and a telescopic plate fixedly connected to the second arc-shaped clamping plate, the telescopic plate is slidably arranged inside the sleeve on a side away from the second arc-shaped clamping plate, a positioning bolt is threaded through the sleeve, and a positioning hole adapted for the positioning bolt is opened on the telescopic plate.
[0015] Further improvements are: the docking and fastening mechanism includes a driving column rotatably connected to both sides of the bottom end of the tank bottom and a lifting block fixed to the outer walls of both sides of the extrusion tube, the driving column is rotatably connected to a second screw rod driven to rotate by a knob, the second screw rod is threadedly sleeved with a lifting plate that slides through the outside of the driving column, a third boss is fixed to the top of the lifting plate, a through hole matched with the third boss is provided on the lifting block, a second sealing ring is fixed to the bottom end of the discharge tube, and a second sealing groove matched with the second sealing ring is provided at the top of the extrusion tube.
[0016] A further improvement is that the cutting drive mechanism includes an electric motor fixed to the bottom end of the extrusion tube and a third screw fixed to the output end of the electric motor and threaded through the bottom end of the cutting tube. The bottom end of the extrusion tube is symmetrically fixed with a second sliding rod that slides through the bottom end of the cutting tube.
[0017] The beneficial effects of the present invention are as follows: the present invention adopts a modular structural design, and through the cooperation of the first clamping mechanism, the second clamping mechanism and the automatic lifting mechanism, the stirring tank, the tank cover and the tank bottom can be detachably and conveniently installed, which is convenient for quick clamping and separation, and no bolt fixing is required, which greatly shortens the disassembly and assembly time, and is convenient for the corresponding cleaning and maintenance work inside the equipment after the production and processing of the polymer composite material is completed. The extrusion tube is fastened and locked with the discharge pipe by the docking fastening mechanism, and the convenient replacement of extrusion tubes with different apertures can be completed by rotating the knob. It is suitable for various granulation specifications and can be well applied to the production and processing of polymer composite material particles of different specifications. In addition, the stirring shaft, spiral stirring blades and other components inside the equipment are also detachably connected with the stirring tank and the tank bottom. At the same time, the linkage of the stirring shaft and the rotating shaft realizes single-motor dual-function drive, simplifies the transmission system, and can reduce energy consumption. The equipment as a whole integrates the functions of mixing and extrusion, reduces the material transfer steps, reduces the risk of pollution, has both flexibility and high efficiency, and can meet the customized production needs of multi-specification and small-batch polymer composite material particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front view of the present invention; Figure 2 is a front cross-sectional view of the present invention; Figure 3 The present invention Figure 2 A in the enlarged view; Figure 4 The present invention Figure 2 The enlarged view of point B in the figure; Figure 5 The present invention Figure 2 The enlarged view of point C in the figure; Figure 6 is a rear view of the present invention; Figure 7 is a top view of the present invention; Figure 8 is a top cross-sectional view of a stirring tank of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the extrusion tube of the present invention.
[0019] Among them: 1. L-shaped stand; 2. support plate; 3. stirring tank; 4. concave frame; 5. tank cover; 6. tank bottom; 7. rotating motor; 8. discharge pipe; 9. extrusion pipe; 10. granulation hole; 11. cutting pipe; 12. first fixed plate; 13. stirring shaft; 14. stirring rod; 15. first interlocking socket; 16. first interlocking block; 17. second fixed plate; 18. rotating shaft; 19. spiral stirring blade; 20. second interlocking seat; 21. second interlocking block; 22. first sealing ring; 23. first sealing groove; 24. first screw rod; 25. turntable; 26. first arc clamping plate; 27. first convex column; 28. first concave hole ; 29. first slide bar; 30. horizontal plate; 31. servo motor; 32. bidirectional screw rod; 33. threaded plate; 34. limit plate; 35. limit rod; 36. telescopic adjustment rod; 37. second arc-shaped clamping plate; 38. second convex column; 39. second concave hole; 40. driving column; 41. lifting block; 42. knob; 43. second screw rod; 44. lifting plate; 45. third convex column; 46. through hole; 47. second sealing ring; 48. second sealing groove; 49. electric motor; 50. third screw rod; 51. second slide bar; 3601. sleeve; 3602. telescopic plate; 3603. positioning bolt; 3604. positioning hole. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] In a narrow sense, polymer composites refer to multiphase materials composed of polymers and other substances with different compositions, shapes and properties. They can be roughly divided into structural composites and functional composites. In a broad sense, polymer composites also include polymer blend systems, collectively referred to as "polymer alloys". When the dispersed phase is metal / inorganic, it is called organic / inorganic polymer composites; and when the dispersed phase is a heterogeneous polymer material, it is called a polymer blend. The biggest advantage of polymer composites is that they have the strengths of various materials, such as high strength, light weight, temperature resistance, corrosion resistance, thermal insulation, and insulation. According to the application purpose, polymer materials and other materials with special properties are selected to make composite materials that meet the needs.
[0022] according to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 As shown, the present embodiment provides a processing equipment for polymer composite materials, including an L-shaped frame 1 with an L-shaped side design and two groups of support plates 2 welded and fixed on the left and right sides of the front of the L-shaped frame 1. The L-shaped frame 1 is fixed to the ground by bolts to realize the fixation of the processing equipment on the ground. A stirring tank 3 with upper and lower openings is arranged between the two groups of support plates 2. A heating plate with a temperature control component is embedded and fixed on the inner wall of the stirring tank 3, which is used to heat the molten raw materials added to the stirring tank 3 and keep it in a molten state. The stirring tank 3 is clamped and fixed by a first clamping mechanism on the two groups of support plates 2. Two groups of concave frames 4 symmetrically distributed up and down are arranged on the front side of the L-shaped frame 1. The two groups of concave frames 4 are driven by an automatic lifting mechanism and move in opposite directions. A tank cover 5 is arranged on the inner side of the upper concave frame 4 and is clamped and fixed by a second clamping mechanism. A tank bottom 6 is arranged on the inner side of the lower concave frame 4 and is clamped and fixed by a second clamping mechanism. A rotating motor 7 is fixed at the center of the top by bolts, a stirring mechanism for mixing and stirring the molten raw materials is rotatably connected inside the stirring tank 3, and the stirring mechanism is driven to operate by the rotating motor 7, an extrusion mechanism is rotatably connected inside the tank bottom 6, and the extrusion mechanism is driven by the rotating motor 7 and operates synchronously with the stirring mechanism, a discharge pipe 8 for discharging raw materials is fixed at the center of the bottom end of the tank bottom 6, an extrusion pipe 9 is sealed and installed at the bottom end of the discharge pipe 8, and the extrusion pipe 9 and the discharge pipe 8 are tightly docked and fixed by a docking and fastening mechanism, an outer wall of the extrusion pipe 9 is provided with uniformly distributed granulation holes 10 for material extrusion, and the extrusion mechanism extends into the extrusion pipe 9 so as to extrude the material into the granulation holes 10, a cutting pipe 11 is slidably sleeved on the lower part of the outer wall of the extrusion pipe 9, and the cutting pipe 11 is driven by the cutting drive mechanism and reciprocates up and down to realize the cutting processing of the material at the granulation hole 10, and the top of the cutting pipe 11 is chamfered to form a sharp blade for cutting.
[0023] The stirring mechanism includes a first fixed plate 12 and a stirring shaft 13, wherein the first fixed plate 12 is displaced from the center position inside the stirring tank 3, symmetrically distributed connecting rods are fixed between the outer wall of the first fixed plate 12 and the inner wall of the stirring tank 3, the stirring shaft 13 is rotatably connected to the first fixed plate 12 through a bearing, symmetrically distributed stirring rods 14 are fixed on the outer wall of the stirring shaft 13, the top end of the stirring shaft 13 passes through the first fixed plate 12 through a bearing and is welded and fixed with a first fitting socket 15, and the output end of the rotating motor 7 passes through the tank cover through a bearing 5 and fixed with a first fitting block 16, the first fitting block 16 is adapted to the first fitting socket 15, and the top of the first fitting socket 15 is provided with an fitting groove adapted to the first fitting block 16. When the stirring tank 3 and the tank cover 5 are closed, the first fitting block 16 is embedded in the first fitting socket 15, and the first fitting block 16 is driven to rotate by the rotating motor 7, and the first fitting block 16 then drives the stirring shaft 13 to rotate through the first fitting socket 15, and then the stirring shaft 13 drives the stirring rod 14 to rotate, and the raw materials are stirred and mixed.
[0024] The extrusion mechanism includes a second fixed plate 17 and a rotating shaft 18, wherein the second fixed plate 17 is located at the center of the tank bottom 6, and a symmetrically distributed connecting rod is fixed between the outer wall of the second fixed plate 17 and the inner wall of the tank bottom 6, and the rotating shaft 18 is rotatably connected to the second fixed plate 17 through a bearing, and a spiral stirring blade 19 is fixed to the outer wall of the rotating shaft 18, and the spiral direction is downward, and the top end of the rotating shaft 18 passes through the second fixed plate 17 through a bearing and is welded and fixed with a second fitting seat 20, and the bottom end of the stirring shaft 13 is fixed with The second interlocking block 21 is matched with the second interlocking seat 20. The top of the second interlocking seat 20 is provided with an interlocking groove matched with the second interlocking block 21. When the stirring tank 3 and the tank bottom 6 are closed, the second interlocking block 21 is embedded in the second interlocking seat 20. When the stirring shaft 13 rotates, the second interlocking block 21 at its bottom drives the second interlocking seat 20 to rotate synchronously. The second interlocking seat 20 then drives the spiral stirring blade 19 to rotate through the rotating shaft 18 to drive the material to be transported downward for extrusion.
[0025] Two groups of feed ports symmetrically distributed on the left and right are fixed on the top of the tank cover 5 for adding raw materials into the mixing tank 3. First sealing rings 22 are fixed on the bottom of the tank cover 5 and the top of the tank bottom 6. First sealing grooves 23 are provided on both the upper and lower ends of the mixing tank 3, and the first sealing grooves 23 are adapted to the first sealing rings 22. When the mixing tank 3, the tank cover 5 and the tank bottom 6 are butt-jointed and closed, the first sealing ring 22 is embedded in the first sealing groove 23 to achieve sealed docking between the mixing tank 3, the tank cover 5 and the tank bottom 6.
[0026] The first clamping mechanism includes a first screw rod 24 and a rotating disk 25, wherein the first screw rod 24 is provided with two groups and respectively threaded through the two groups of support plates 2, the rotating disk 25 is fixed to the end of the first screw rod 24 away from the mixing tank 3 by bolts, and the opposite ends of the two groups of first screw rods 24 are rotatably connected to the first arc clamping plate 26 adapted to the mixing tank 3 through bearings, and the outer walls of the left and right sides of the mixing tank 3 are both welded and fixed with symmetrically distributed first convex columns 27, and the first arc clamping plate 26 is provided with a first concave hole 28 on the side close to the mixing tank 3, and the first concave hole 28 is rotatably connected to the first arc clamping plate 26 adapted to the mixing tank 3. A convex column 27 is adapted, and a symmetrically distributed first slide bar 29 is fixed to the side wall of the first arc-shaped clamping plate 26 away from the mixing tank 3, and the first slide bar 29 slides through the support plate 2, and the two groups of first screw rods 24 are driven to rotate towards each other by rotating the two groups of turntables 25, so as to drive the two groups of first arc-shaped clamping plates 26 to move towards each other until the mixing tank 3 is clamped, and the first convex column 27 is stuck in the first concave hole 28, so as to realize the clamping of the mixing tank 3. In this process, the first slide bar 29 plays a limiting role, so that the first arc-shaped clamping plate 26 is more stable during the movement.
[0027] The automatic lifting mechanism includes a horizontal plate 30, a servo motor 31 and a bidirectional screw rod 32, wherein the horizontal plate 30 is provided with two groups and is symmetrically fixed to the rear side wall of the L-shaped frame 1 by bolts, the servo motor 31 is fixed to the bottom end of the lower horizontal plate 30 by bolts, the bidirectional screw rod 32 is rotatably connected between the two groups of horizontal plates 30 by bearings, the bottom end of the bidirectional screw rod 32 passes through the horizontal plate 30 through the bearing and is fixedly connected to the output end of the servo motor 31, both sides of the bidirectional screw rod 32 are threadedly sleeved with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded connection directions are opposite, and the L-shaped frame 1 is provided with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded plate 33 is ... plate 33 is threadedly sleeved with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded plate 33 is threadedly sleeved with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded plate 33 is threadedly sleeved with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded plate 33 is threadedly sleeved with a threaded plate 33 that slides through the front side of the L-shaped frame 1 and the threaded The plate 33 is adapted to the through groove, and the front end of the threaded plate 33 is fixedly connected to the concave frame 4 by bolts. The side wall of the concave frame 4 is symmetrically fixed with a limit plate 34. The limit plate 34 slides through the side away from the concave frame 4 to the rear side of the L-shaped frame 1. The L-shaped frame 1 is provided with a through groove adapted to the limit plate 34. The limit rods 35 that slide through the limit plate 34 are symmetrically fixed between the two groups of horizontal plates 30 to limit the concave frame 4. The bidirectional screw rod 32 is driven to rotate by the servo motor 31, so that the threaded plates 33 threaded on both sides of the bidirectional screw rod 32 drive the concave frame 4 to move in opposite directions or in opposite directions.
[0028] The second clamping mechanism includes a telescopic adjustment rod 36 and a second arc-shaped clamping plate 37, wherein the telescopic adjustment rod 36 is provided with two groups and is fixed to the inner walls of the left and right sides of the concave frame 4 by bolts, and the second arc-shaped clamping plate 37 is fixed to one end of the telescopic adjustment rod 36 away from the inner wall of the concave frame 4, and second convex columns 38 are symmetrically fixed to the outer walls of the left and right sides of the tank cover 5 and the tank bottom 6, and a second concave hole 39 is provided on the side of the second arc-shaped clamping plate 37 away from the telescopic adjustment rod 36, and the second concave hole 39 is adapted to the second convex column 38. By adjusting the length of the telescopic adjustment rod 36, the second arc-shaped clamping plate 37 is driven to fit with the outer walls of the tank cover 5 and the tank bottom 6 until the second convex column 38 is stuck in the second concave hole 39, so as to realize the limited fixation of the tank cover 5 and the tank bottom 6, so that the tank cover 5 and the tank bottom 6 can be synchronously displaced with the concave frame 4.
[0029] The telescopic adjustment rod 36 includes a sleeve 3601 and a telescopic plate 3602, wherein the sleeve 3601 is fixedly connected to the inner wall of the concave frame 4 by bolts, and the telescopic plate 3602 is fixedly connected to the second arc-shaped clamping plate 37 by bolts. The telescopic plate 3602 is slidably arranged inside the sleeve 3601 on the side away from the second arc-shaped clamping plate 37. A positioning bolt 3603 is threaded through the sleeve 3601, and a positioning hole 3604 is opened on the telescopic plate 3602, and the positioning hole 3604 is adapted to the positioning bolt 3603. By screwing the positioning bolt 3603 into the positioning hole 3604, the positioning and fixation between the sleeve 3601 and the telescopic plate 3602 is achieved.
[0030] The docking and fastening mechanism includes a driving column 40 and a lifting block 41, wherein the driving column 40 is provided with two groups and is rotatably connected to the left and right sides of the bottom end of the tank bottom 6 through bearings, and the lifting block 41 is provided with two groups and is respectively welded and fixed to the left and right outer walls of the extrusion tube 9, and the driving column 40 is internally rotatably connected with a second screw rod 43 driven to rotate by a knob 42, and a lifting plate 44 is threadedly sleeved on the second screw rod 43, and the end of the lifting plate 44 close to the lifting block 41 slides through the outside of the driving column 40, and the side wall of the driving column 40 is provided with a through groove adapted to the lifting plate 44, and a third convex column 45 is fixed on the top of the lifting plate 44. A through hole 46 is provided on the lowering block 41, and the through hole 46 is adapted to the third convex column 45. A second sealing ring 47 is fixed to the bottom end of the discharge pipe 8, and a second sealing groove 48 is provided on the top end of the extrusion pipe 9, and the second sealing groove 48 is adapted to the second sealing ring 47. When the extrusion pipe 9 and the discharge pipe 8 are docked and fixed, a sealing effect is played. By turning the knob 42 to drive the second screw rod 43 to rotate, the lifting plate 44 threadedly sleeved on the second screw rod 43 is displaced upward until the third convex column 45 is inserted into the through hole 46 and continues to rise, driving the extrusion pipe 9 to rise synchronously through the lifting block 41 until it is tightly docked with the discharge pipe 8.
[0031] The cutting drive mechanism includes an electric motor 49 and a third screw rod 50, wherein the electric motor 49 is fixed to the center position of the bottom end of the extrusion tube 9 by bolts, and the third screw rod 50 is fixed to the output end of the electric motor 49. The lower part of the third screw rod 50 is threaded through the bottom end of the cutting tube 11, and a second slide rod 51 is symmetrically fixed to the bottom end of the extrusion tube 9, and the lower part of the second slide rod 51 slides through the bottom end of the cutting tube 11 to limit the cutting tube 11. The third screw rod 50 is driven to rotate by the electric motor 49, so that the cutting tube 11 threadedly sleeved on the third screw rod 50 is reciprocated and lifted up and down to continuously cut materials.
[0032] A collecting box located below the discharge pipe 8 is also slidably disposed at the inner bottom end of the L-shaped stand 1 to collect the fallen polymer composite material particles.
[0033] In the actual application process of the processing equipment of the polymer composite material: During assembly, the mixing tank 3 is first placed between the two groups of support plates 2, and then the turntable 25 of the first clamping mechanism is rotated to push the first screw rod 24 to drive the first arc-shaped clamping plate 26 to move toward the mixing tank 3 to clamp the first convex column 27 of the mixing tank 3 until the first concave hole 28 is completely engaged, so as to realize the detachable and convenient installation of the mixing tank 3, and then the automatic lifting mechanism is used to control the two groups of concave frames 4 to be lifted and adjusted to appropriate positions respectively, and the tank cover 5 and the tank bottom 6 are respectively placed in the upper and lower groups of concave frames 4, and the length of the telescopic adjustment rod 36 is adjusted so that the second concave hole 39 of the second arc-shaped clamping plate 37 is clamped with the second convex column 38, so as to realize the detachable and convenient installation of the tank cover 5 and the tank bottom 6 ... The shaped frame 4 is displaced toward each other to drive the tank cover 5 and the tank bottom 6 to fit tightly with the upper and lower ends of the mixing tank 3 respectively, ensuring that the first sealing ring 22 is embedded in the sealing groove 23, so as to realize the detachable and convenient installation between the mixing tank 3, the tank cover 5 and the tank bottom 6 (the relative positions of the first interlocking socket 15, the first interlocking block 16, the second interlocking seat 20 and the second interlocking block 21 are pre-adjusted before installation), and then the extrusion pipe 9 is docked at the bottom end of the discharge pipe 8, ensuring that the second sealing ring 47 is embedded in the second sealing groove 48, and at the same time, the extrusion pipe 9 is tightly fixed at the bottom end of the discharge pipe 8 by the docking fastening mechanism, that is, the collection pipe 9 is conveniently disassembled and installed. Similarly, the disassembly work between the components can be reversed according to the above steps; During processing, the heating plate provided on the inner wall of the stirring tank 3 is turned on in advance, and then the melted processing raw materials are added into the stirring tank 3 in batches from the feed port at the top of the tank cover 5. The raw materials are heated by the heating plate to ensure their molten state. Then, the rotary motor 7 is started to drive the stirring shaft 13 to drive the stirring rod 14 to stir and mix the raw materials (the speed is set according to the viscosity of the material, usually 50-200 rpm). After the stirring and mixing is completed, the cutting tube 11 is driven downward by the cutting drive mechanism to expose the granulation hole 10. At this time, the evenly mixed material is extruded from the granulation hole 10 on the side wall of the extrusion tube 9 under the action of the spiral stirring blade 19. Then, the cutting tube 11 is driven upward by the cutting drive mechanism again to cut the extruded strip material to form particles. The cutting tube 11 is repeatedly controlled to reciprocate up and down (frequency 1-5 times / second) to perform continuous cutting until the granulation processing of the polymer composite material is completed.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A processing device for polymer composite materials, comprising an L-shaped stand (1), characterized in that: The front of the L-shaped stand (1) is symmetrically fixed with a support plate (2); a stirring tank (3) is clamped between two groups of the support plates (2) via a first clamping mechanism; a concave frame (4) driven to move by an automatic lifting mechanism is symmetrically provided on the front side of the L-shaped stand (1); a tank cover (5) and a tank bottom (6) adapted to the stirring tank (3) are clamped on the inner side of the two groups of the concave frames (4) via a second clamping mechanism; a rotating motor (7) is fixed to the top of the tank cover (5); and a rotating motor (7) is rotatably connected to the inside of the stirring tank (3) driven by the rotating motor (7). The tank bottom (6) is internally connected to an extrusion mechanism that is driven to rotate by a rotary motor (7). A discharge pipe (8) is fixed to the bottom end of the tank bottom (6). An extrusion pipe (9) is sealed and mounted to the bottom end of the discharge pipe (8) via a docking and fastening mechanism. Granulation holes (10) are evenly arranged on the outer wall of the extrusion pipe (9). The extrusion mechanism extends into the extrusion pipe (9). A cutting pipe (11) that is driven to rise and fall by a cutting drive mechanism is provided on the lower part of the outer wall of the extrusion pipe (9). The top end of the cutting pipe (11) is chamfered.
2. The processing equipment of a polymer composite material according to claim 1, characterized in that: The stirring mechanism comprises a first fixed plate (12) fixed at the center position inside the stirring tank (3) and a stirring shaft (13) rotatably connected to the first fixed plate (12); stirring rods (14) are symmetrically fixed to the stirring shaft (13); the top end of the stirring shaft (13) passes through the first fixed plate (12) through a bearing and is fixed with a first fitting socket (15); the output end of the rotating motor (7) passes through the tank cover (5) through a bearing and is fixed with a first fitting block (16) adapted to the first fitting socket (15).
3. The processing equipment of a polymer composite material according to claim 2, characterized in that: The extrusion mechanism comprises a second fixed plate (17) fixed at the inner center position of the tank bottom (6) and a rotating shaft (18) rotatably connected to the second fixed plate (17); a spiral stirring blade (19) is fixed to the outer wall of the rotating shaft (18); the top end of the rotating shaft (18) passes through the second fixed plate (17) through a bearing and is fixed with a second fitting seat (20); and the bottom end of the stirring shaft (13) is fixed with a second fitting block (21) adapted to the second fitting seat (20).
4. The processing equipment of a polymer composite material according to claim 1, characterized in that: A feed port is symmetrically fixed to the top of the tank cover (5), a first sealing ring (22) is fixed to the bottom of the tank cover (5) and the top of the tank bottom (6), and first sealing grooves (23) adapted to the first sealing ring (22) are provided at both the upper and lower ends of the stirring tank (3).
5. The processing equipment of a polymer composite material according to claim 1, characterized in that: The first clamping mechanism comprises a first screw rod (24) threadedly penetrating the support plate (2) and a rotating disk (25) fixed to an end of the first screw rod (24) away from the stirring tank (3); the end of the first screw rod (24) away from the rotating disk (25) is rotatably connected to a first arc-shaped clamping plate (26) via a bearing; first convex columns (27) are symmetrically fixed to the outer walls of both sides of the stirring tank (3); a first concave hole (28) adapted to the first convex column (27) is formed on a side of the first arc-shaped clamping plate (26) close to the stirring tank (3); and a first sliding rod (29) slidably penetrating the support plate (2) is symmetrically fixed to a side of the first arc-shaped clamping plate (26) away from the stirring tank (3).
6. The processing equipment of a polymer composite material according to claim 1, characterized in that: The automatic lifting mechanism comprises a horizontal plate (30) symmetrically fixed to the rear side wall of the L-shaped frame (1) and a bidirectional screw rod (32) rotatably connected between two groups of horizontal plates (30) and driven to rotate by a servo motor (31); a threaded plate (33) is threadedly sleeved on the bidirectional screw rod (32); the front end of the threaded plate (33) slides through the L-shaped frame (1) and is fixedly connected to the concave frame (4); a limit plate (34) is symmetrically fixed to the rear side of the concave frame (4) and slides through the L-shaped frame (1); and a limit rod (35) is symmetrically fixed between the two groups of horizontal plates (30) and slides through the limit plate (34).
7. The processing equipment of a polymer composite material according to claim 1, characterized in that: The second clamping mechanism comprises telescopic adjustment rods (36) fixed to the inner walls of both sides of the concave frame (4) and a second arc-shaped clamping plate (37) fixed to one end of the telescopic adjustment rod (36) away from the inner wall of the concave frame (4), second convex columns (38) are symmetrically fixed to the outer walls of both sides of the tank cover (5) and the tank bottom (6), and a second concave hole (39) adapted to the second convex column (38) is formed on one side of the second arc-shaped clamping plate (37) away from the telescopic adjustment rod (36).
8. The processing equipment of a polymer composite material according to claim 7, characterized in that: The telescopic adjustment rod (36) comprises a sleeve (3601) fixedly connected to the inner wall of the concave frame (4) and a telescopic plate (3602) fixedly connected to the second arc-shaped clamping plate (37); the telescopic plate (3602) is slidably arranged inside the sleeve (3601) at a side away from the second arc-shaped clamping plate (37); a positioning bolt (3603) is threadedly penetrated on the sleeve (3601); and a positioning hole (3604) adapted to the positioning bolt (3603) is provided on the telescopic plate (3602).
9. The processing equipment of a polymer composite material according to claim 1, characterized in that: The docking and fastening mechanism comprises a driving column (40) rotatably connected to both sides of the bottom end of the tank bottom (6) and a lifting block (41) fixed to the outer walls of both sides of the extrusion tube (9); a second screw rod (43) is rotatably connected inside the driving column (40) and driven to rotate by a knob (42); a lifting plate (44) is threadedly sleeved on the second screw rod (43) and slides through the outside of the driving column (40); a third convex column (45) is fixed to the top of the lifting plate (44); a through hole (46) adapted to the third convex column (45) is provided on the lifting block (41); a second sealing ring (47) is fixed to the bottom end of the discharge tube (8); and a second sealing groove (48) adapted to the second sealing ring (47) is provided at the top of the extrusion tube (9).
10. The processing equipment of a polymer composite material according to claim 1, characterized in that: The cutting drive mechanism comprises an electric motor (49) fixed to the bottom end of the extrusion tube (9) and a third screw rod (50) fixed to the output end of the electric motor (49) and threadedly penetrating the bottom end of the cutting tube (11); a second sliding rod (51) slidably penetrating the bottom end of the cutting tube (11) is symmetrically fixed to the bottom end of the extrusion tube (9).
Citation Information
Patent Citations
Granulator for producing polymer nano composite material
CN216031808U