High-bearing-capacity compression-resistant honeycomb core composite rock plate compounding machine

By setting up heating mechanisms and sensors in the upper and lower molds of the composite machine, combined with real-time adjustment of the PLC controller, the temperature uneven problem caused by mold wear is solved, the bonding strength and product quality of the composite rock slabs are improved, the production cycle is shortened, and the production efficiency is improved.

CN120096182APending Publication Date: 2025-06-06HAIAN HELITECH HONEYCOMB TECH DEV CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510396276.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

After long-term use of existing composite machines, due to mold wear and corrosion, the thermal conductivity decreases, resulting in uneven temperature on the surface of the composite rock slab, affecting the glue curing effect, reducing the bonding strength, and may cause problems such as rock slab deformation, seriously affecting product quality and yield.

Method used

A high-load-bearing compressive honeycomb core composite rock plate composite machine is designed, using an upper heating mechanism and a lower heating mechanism in the upper and lower molds, heating with a semiconductor temperature control board, and equipped with a temperature sensor and a pressure-compatible sensor. The power of the temperature control board is monitored and adjusted in real time through the PLC controller to ensure the constant temperature of the rock plate surface. At the same time, a local pressing mechanism and an automatic material extraction mechanism are installed to achieve accurate pressing and efficient material extraction.

Benefits of technology

By monitoring and adjusting the power of the temperature control board in real time, we ensure uniform temperature on the surface of the composite rock slab, improve bonding strength and product quality, shorten production cycles, improve production efficiency, and significantly improve the stability and reliability of product performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120096182A_ABST
    Figure CN120096182A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of rock plate conveying and compositing, and particularly relates to a high-bearing-capacity compression-resistant honeycomb core composite rock plate compositing machine which comprises a base, a support, an upper die, a lower die and a conveyor, the support is fixedly arranged at the top of the base, a first air cylinder is fixedly arranged at the top of the support, and the moving end of the first air cylinder is fixedly connected with the upper die; the lower die is fixedly arranged on the top of the base, and the tail of the conveyor is fixedly connected with the side wall of the lower die. Precise temperature control is achieved by matching the upper heating mechanism, the lower heating mechanism and the sensor, the temperature can be adjusted when the mold is abraded, and the glue curing effect and the quality of the composite rock plate are ensured; meanwhile, the local pressing mechanism can be used for pressing an area with abnormal pressure again, so that the problem of adhesion is solved; in addition, the current direction of the semiconductor temperature control board is changed for efficient cooling, and the production period is shortened; and finally, automatic material taking is achieved through the automatic material taking mechanism, operation convenience and production continuity are improved, and the production requirement of the composite rock plate is met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of rock plate conveying and compounding, and in particular relates to a high-bearing capacity and pressure-resistant honeycomb core composite rock plate compounding machine. Background Art

[0002] At present, high-bearing capacity and compressive honeycomb core composite rock slabs have been widely used in the market because of their high strength of rock slabs and light weight and high compressive resistance of honeycomb cores. In the production process of composite rock slabs, rock slabs and honeycombs need to be delivered to the designated position of the compounding machine by means of a conveyor to carry out the compounding process. For example, Announcement No.: CN217946712U discloses a rock slab compounding machine.

[0003] At present, when common composite machines press composite rock panels, heating devices are generally used inside the mold to assist in the curing of glue to enhance the bonding strength between the rock panel and the honeycomb core. However, during the long-term use of the composite machine mold, due to mold wear, corrosion and other reasons, its thermal conductivity decreases, resulting in uneven heating of different parts of the composite rock panel, which will not only affect the curing effect of the glue, resulting in incomplete curing of the glue in some areas, thereby reducing the overall bonding strength of the composite rock panel, but may also cause deformation of the rock panel and other problems, seriously affecting product quality and yield rate; in addition, due to mold wear, corrosion and other reasons, the composite rock panel may be partially not firmly adhered or not adhered at all, which greatly affects the high bearing capacity and compressive resistance of the composite rock panel, and cannot meet the market demand for high-quality products.

[0004] To this end, a high-bearing capacity and compressive-resistant honeycomb core composite rock plate composite machine is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a high-bearing capacity and pressure-resistant honeycomb core composite rock plate composite machine in order to solve the above-mentioned problems.

[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine, comprising a base, a bracket, an upper mold, a lower mold and a conveyor, wherein the bracket is fixedly arranged on the top of the base, a first cylinder is fixedly arranged on the top of the bracket, a moving end of the first cylinder is fixedly connected to the upper mold, the lower mold is fixedly arranged on the top of the base, the tail of the conveyor is fixedly connected to the side wall of the lower mold, and further comprising: An upper heating mechanism, disposed inside the upper mold, for heating the upper surface of the upper rock plate; A lower heating mechanism is arranged inside the lower mold and is used to heat the lower surface of the lower rock plate; A plurality of local pressing mechanisms are evenly distributed inside the upper mold; An automatic material taking mechanism is arranged between two sides of the upper die and two sides of the lower die; A PLC controller is fixedly arranged on the top of the base, and the first cylinder, the conveyor, the upper heating mechanism, the lower heating mechanism, the local pressing mechanism and the automatic material taking mechanism are all electrically connected to the PLC controller.

[0007] Preferably, the upper heating mechanism includes a plurality of upper semiconductor temperature control plates, the upper mold adopts a hollow structure, the plurality of upper semiconductor temperature control plates are evenly distributed and fixedly arranged at the bottom of the upper mold, the tops of the plurality of upper semiconductor temperature control plates extend to the outside of the upper mold, and the bottoms of the plurality of upper semiconductor temperature control plates extend to the inside of the upper mold, and a heat insulation plate is fixedly arranged inside the upper mold and between two adjacent upper semiconductor temperature control plates.

[0008] Preferably, the lower heating mechanism includes a plurality of lower semiconductor temperature control plates, the lower mold adopts a hollow structure, a plurality of evenly distributed insulation sleeves are fixedly provided inside the lower mold, the plurality of lower semiconductor temperature control plates are respectively fixedly provided inside the insulation sleeves, the bottoms of the plurality of lower semiconductor temperature control plates extend to the outside of the lower mold, and a plurality of evenly distributed pressure and temperature compatible sensors are fixedly embedded inside the lower mold and at positions corresponding to the positions of the plurality of insulation sleeves.

[0009] Preferably, the local pressing mechanism includes multiple pressing plates, and openings are provided at the bottom of the lower mold and corresponding to the positions of the multiple pressure and temperature compatible sensors. The multiple pressing plates are respectively located inside the multiple openings, and two second cylinders are symmetrically fixed on the upper surfaces of the multiple pressing plates, and the tops of the second cylinders are fixedly connected to the top inner wall of the upper mold, and multiple evenly distributed temperature sensors are fixedly embedded on the lower surfaces of the multiple pressing plates.

[0010] Preferably, the automatic material picking mechanism includes material picking plates elastically arranged on both sides of the lower mold, pulling plates are fixedly provided on the upper surfaces of the two material picking plates, pulling holes are opened at the upper ends of the two pulling plates, and electromagnetic telescopic rods are provided on both sides of the upper mold, and one end of the two electromagnetic telescopic rods can be respectively inserted into the interior of the two pulling holes.

[0011] Preferably, connecting plates are fixed on both sides of the material picking plate, a first spring is fixed between the upper surfaces of the two connecting plates and the inner wall of the lower mold, a touch head is fixed on the upper surface of one of the connecting plates, and a touch switch is fixed on the inner wall of the lower mold at a position corresponding to the position of the touch head.

[0012] Preferably, the electromagnetic telescopic rod includes a shell fixedly arranged on the side wall of the upper mold, a moving rod is laterally inserted into one side of the shell, one end of the moving rod extends to the interior of the shell and is fixedly provided with a permanent magnet block, and an electromagnetic block is fixedly provided on the inner wall of the shell at a position corresponding to the position of the permanent magnet block, and a second spring is fixedly provided between the permanent magnet block and the electromagnetic block.

[0013] Preferably, the conveyor adopts a belt-type body, and a U-shaped overhead plate is provided between the first cylinder and the upper mold.

[0014] Compared with the prior art, the present invention has the following beneficial effects: By setting up an upper heating mechanism and a lower heating mechanism inside the upper mold and the lower mold respectively, using multiple upper semiconductor temperature control plates and lower semiconductor temperature control plates for heating, and cooperating with temperature sensors and pressure and temperature compatible sensors for real-time monitoring, when the upper mold and the lower mold are worn and the thermal conductivity changes, causing the surface temperature of the rock plate to fluctuate, the PLC controller can accurately adjust the power of the temperature control plate in the corresponding area to make the surface temperature of the upper and lower rock plates constant, effectively avoiding the impact of uneven temperature on glue curing, improving the bonding strength and overall quality of the composite rock plate, and ensuring stable and reliable product performance; at the same time, after the pressing is completed, by changing the current direction of the upper semiconductor temperature control plate and the lower semiconductor temperature control plate, the heating end is cooled and the cooling end is heated, and the upper and lower molds are quickly cooled down. Compared with natural cooling, there is no need to wait for the mold to cool down naturally from high temperature, which significantly shortens the production cycle and improves production efficiency.

[0015] By setting up local pressing mechanisms, multiple local pressing mechanisms are evenly distributed inside the upper mold. When the pressure and temperature compatible sensor detects local pressure abnormality caused by mold wear, the PLC controller starts the second cylinder at the corresponding position, driving the pressing plate to press the abnormal pressure area again until the pressure returns to the normal range, effectively avoiding the problem of local loose adhesion or complete lack of adhesion between the upper rock plate, honeycomb core and lower rock plate due to uneven pressure, greatly improving the quality of composite products.

[0016] Through the automatic feeding mechanism, the automatic feeding mechanism is respectively arranged on both sides of the upper die and the lower die. When the upper die moves downward, the moving rod is connected with the pulling rod. After cooling, the upper die rises to drive the feeding plate to lift the composite rock plate. The rising of the feeding plate triggers the touch switch. The PLC controller controls the electromagnetic block to make the moving rod disengage from the pulling hole, and the feeding plate is reset. The whole feeding process is automatic and efficient, which is convenient for the staff to take materials and improves the convenience of operation and production continuity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a stereoscopic diagram of a high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine provided by the present invention; Figure 2It is a three-dimensional diagram of a cutaway upper mold of a high-bearing capacity and pressure-resistant honeycomb core composite rock plate composite machine provided by the present invention; Figure 3 It is a three-dimensional diagram of the connection between a pressing plate of a high-bearing capacity and compression-resistant honeycomb core composite rock plate composite machine and a second cylinder provided by the present invention; Figure 4 It is a three-dimensional diagram of a cutaway lower mold of a high-bearing capacity and pressure-resistant honeycomb core composite rock plate composite machine provided by the present invention; Figure 5 It is a stereoscopic diagram of a lower mold of a high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine provided by the present invention cut from another perspective; Figure 6 It is a stereoscopic diagram of an electromagnetic telescopic rod of a high-bearing capacity and pressure-resistant honeycomb core composite rock plate composite machine provided by the present invention.

[0018] In the figure: 1 base, 2 bracket, 3 upper mold, 4 lower mold, 5 conveyor, 6 first cylinder, 7 upper heating mechanism, 71 upper semiconductor temperature control board, 72 heat insulation board, 8 lower heating mechanism, 81 lower semiconductor temperature control board, 82 heat insulation sleeve, 83 pressure and temperature compatible sensor, 9 local pressing mechanism, 91 pressing board, 92 second cylinder, 93 temperature sensor, 10 automatic material picking mechanism, 101 material picking plate, 102 pulling plate, 103 pulling hole, 104 electromagnetic telescopic rod, 105 connecting plate, 106 first spring, 107 touch head, 108 touch switch, 11 PLC controller, 12 shell, 13 moving rod, 14 permanent magnet block, 15 electromagnetic block, 16 second spring, 17 U-shaped overhead plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] like Figure 1-Figure 6 As shown, a high-bearing capacity and pressure-resistant honeycomb core composite rock plate composite machine includes a base 1, a bracket 2, an upper mold 3, a lower mold 4 and a conveyor 5. The bracket 2 is fixedly arranged on the top of the base 1, and a first cylinder 6 is fixedly arranged on the top of the bracket 2. The moving end of the first cylinder 6 is fixedly connected to the upper mold 3. A U-shaped overhead plate 17 is arranged between the first cylinder 6 and the upper mold 3 to ensure that there is enough space on the top of the upper mold 3. The lower mold 4 is fixedly arranged on the top of the base 1. The tail of the conveyor 5 is fixedly connected to the side wall of the lower mold 4. The conveyor 5 adopts a belt-type body. The upper rock plate, the honeycomb core and the lower rock plate are placed on the belt surface of the conveyor 5. The upper rock plate, the honeycomb core and the lower rock plate can be automatically transported to one side of the lower mold 4, and also includes: The upper heating mechanism 7 is arranged inside the upper mold 3 and is used to heat the upper surface of the upper rock plate. The upper heating mechanism 7 includes multiple upper semiconductor temperature control plates 71. The upper mold 3 adopts a hollow structure. The multiple upper semiconductor temperature control plates 71 are evenly distributed and fixedly arranged at the bottom of the upper mold 3. The tops of the multiple upper semiconductor temperature control plates 71 extend to the outside of the upper mold 3, and the bottoms of the multiple upper semiconductor temperature control plates 71 extend to the inside of the upper mold 3. An insulation plate 72 is fixedly arranged inside the upper mold 3 and between two adjacent upper semiconductor temperature control plates 71. The insulation plate 72 can avoid temperature interference between adjacent upper semiconductor temperature control plates 71. One end of the upper semiconductor temperature control plate 71 is the heating end, and the other end is the cooling end. When the power is turned on, the heating end heats up rapidly, and the cooling end cools accordingly. In this process, the heat generated by the heating end is mainly used to heat the inside of the upper mold 3, and the heat is conducted to the surface of the upper rock plate through the upper mold 3.

[0021] The lower heating mechanism 8 is arranged inside the lower mold 4 and is used to heat the lower surface of the lower rock plate. The lower heating mechanism 8 includes a plurality of lower semiconductor temperature control plates 81. The lower mold 4 adopts a hollow structure. A plurality of evenly distributed heat insulation sleeves 82 are fixed inside the lower mold 4. The plurality of lower semiconductor temperature control plates 81 are respectively fixed inside the heat insulation sleeves 82. The heat insulation sleeves 82 can avoid temperature interference between adjacent lower semiconductor temperature control plates 81. The bottoms of the plurality of lower semiconductor temperature control plates 81 extend to the outside of the lower mold 4. The interior of the lower mold 4 and the positions corresponding to the positions of the plurality of heat insulation sleeves 82 are fixedly embedded. Multiple evenly distributed pressure and temperature compatible sensors 83, the pressure and temperature compatible sensor 83 is a pressure-resistant type, and the pressure and temperature compatible sensor 83 is an integrated sensor that can simultaneously measure two physical quantities, pressure and temperature. It is an instrument of the prior art. One end of the lower semiconductor temperature control board 81 is the heating end, and the other end is the cooling end. When the power is turned on, the heating end heats up rapidly, and the cooling end cools accordingly. In this process, the heat generated by the heating end is mainly used to heat the inside of the lower mold 4, and the heat is transferred to the surface of the lower rock plate through the lower mold 4, and then the lower rock plate is heated.

[0022] A plurality of local pressing mechanisms 9 are evenly distributed inside the upper mold 3, and the local pressing mechanisms 9 include a plurality of pressing plates 91. Openings are provided at the bottom of the lower mold 4 and at positions corresponding to the positions of the plurality of pressure and temperature compatible sensors 83. The plurality of pressing plates 91 are respectively located inside the plurality of openings. Two second cylinders 92 are symmetrically fixed on the upper surfaces of the plurality of pressing plates 91, and the tops of the second cylinders 92 are fixedly connected to the inner wall of the top of the upper mold 3. The extension of the second cylinders 92 can drive the pressing plates 91 to move downward. A plurality of evenly distributed temperature sensors 93 are fixedly embedded on the lower surfaces of the plurality of pressing plates 91. The temperature sensors 93 are pressure-resistant and not easily damaged by extrusion. The temperature sensors 93 can detect the surface temperature of the upper rock plate.

[0023] The automatic material picking mechanism 10 is arranged between the two sides of the upper mold 3 and the two sides of the lower mold 4. The automatic material picking mechanism 10 includes material picking plates 101 elastically arranged on the two sides of the lower mold 4. The upper surfaces of the two material picking plates 101 are fixedly provided with pulling plates 102. The upper ends of the two pulling plates 102 are provided with pulling holes 103. Electromagnetic telescopic rods 104 are arranged on both sides of the upper mold 3. One end of the two electromagnetic telescopic rods 104 can be inserted into the two pulling holes 103 respectively. The pulling holes 103 make the strip holes able to provide a certain amount of downward movement for one end of the electromagnetic telescopic rod 104. During the cooperation process between the upper mold 3 and the lower mold 4, one end of the electromagnetic telescopic rod 104 is inserted into the pulling hole 103, so that the upper mold 3 and the lower mold 4 are connected; connecting plates 105 are fixedly provided on both sides of the material picking plate 101, and a first spring 106 is fixedly provided between the upper surfaces of the two connecting plates 105 and the inner wall of the lower mold 4. The first spring 1 06 can make it possible that a touch head 107 is fixedly provided on the upper surface of one of the connecting plates 105, and a touch switch 108 is fixedly provided on the inner wall of the lower mold 4 and at a position corresponding to the position of the touch head 107. When the touch head 107 on the connecting plate 105 contacts the touch switch 108, the touch switch 108 is triggered; the electromagnetic telescopic rod 104 includes a shell 12 fixedly provided on the side wall of the upper mold 3, a moving rod 13 is laterally inserted on one side of the shell 12, one end of the moving rod 13 extends to the interior of the shell 12 and is fixedly provided with a permanent magnet block 14, an electromagnetic block 15 is fixedly provided on the inner wall of the shell 12 and at a position corresponding to the position of the permanent magnet block 14, a second spring 16 is fixedly provided between the permanent magnet block 14 and the electromagnetic block 15, and a power supply of the electromagnetic block 15 is provided. After the electromagnetic block 15 is energized, a strong magnetic attraction is generated to attract the permanent magnet block 14 and the moving rod 13 connected thereto, so that one end of the moving rod 13 is completely moved out of the pulling hole 103.

[0024] The PLC controller 11 is fixedly arranged on the top of the base 1 , and the first cylinder 6 , the conveyor 5 , the upper heating mechanism 7 , the lower heating mechanism 8 , the local pressing mechanism 9 and the automatic material taking mechanism 10 are all electrically connected to the PLC controller 11 .

[0025] The operating principle of the present invention is described as follows: the staff conveys the upper rock plate, the lower rock plate and the honeycomb core to one side of the lower mold 4 through the conveyor 5, and then the staff takes the upper rock plate, the lower rock plate and the honeycomb core from the conveyor 5, first puts the lower rock plate into the lower mold 4 and applies a layer of glue on the upper surface, then puts the honeycomb core on the upper surface of the lower rock plate and applies a layer of glue on the upper surface, and finally puts the upper rock plate on the upper surface of the honeycomb core, and the preparation work is completed; The staff manually controls the PLC controller 11 to start the first cylinder 6, the upper semiconductor temperature control board 71 and the lower semiconductor temperature control board 81. The first cylinder 6 extends to drive the upper mold 3 to move slowly downward until the upper mold 3 accurately reaches the inside of the lower mold 4, and the upper rock plate, the honeycomb core and the lower rock plate are tightly pressed together (the pressing time is usually about 15 minutes). The upper semiconductor temperature control board 71 and the lower semiconductor temperature control board 81 are respectively installed inside the upper mold 3 and the lower mold 4, one end of which is the heating end and the other end is the cooling end. When the two are powered on, the heating end quickly heats up and the cooling end cools down accordingly. In this process, the heat generated by the heating end is mainly used to heat the inside of the upper mold 3 and the lower mold 4 respectively, and the heat is transmitted through the upper mold 3 and the lower mold 4. 4. Conducted to the surface of the upper and lower rock plates, and then the upper rock plate, honeycomb core and lower rock plate are heated in all directions (the heating temperature is controlled between 200-232°C). On the one hand, heating can effectively improve the performance of glue, reduce the viscosity of glue, and significantly enhance its fluidity, so as to evenly cover the surface of the rock plate and honeycomb core, fully fill the microscopic gaps, greatly increase the contact area between glue and material, and significantly improve the bonding force. On the other hand, heating makes the surface molecules of the rock plate and honeycomb core material more active, and the surface activity is greatly improved, which is conducive to the formation of more stable chemical bonds or physical adsorption between the glue molecules and the surface molecules of the material, and comprehensively enhances the bonding effect, ensuring that the quality and performance of the composite rock plate reach the optimal state; During the heating and pressing process, multiple temperature sensors 93 arranged on the lower surface of the upper mold 3 and multiple pressure and temperature compatible sensors 83 arranged inside the lower mold 4 can monitor the temperature of the upper rock plate surface and the lower pressure plate surface in real time in the region. During the long-term use of the mold, if the thermal conductivity of the upper mold 3 and the lower mold 4 changes in certain areas due to excessive wear of the material, then the local surface of the upper rock plate and the lower rock plate will experience temperature fluctuations. At this time, the temperature values ​​detected by the temperature sensors 93 and the pressure and temperature compatible sensors 83 in the temperature abnormality area will be significantly different from those in other normal positions. Temperature value, once such a situation occurs, the temperature sensor 93 and the pressure and temperature compatible sensor 83 will quickly feedback electrical signals to the PLC controller 11. After receiving the electrical signal feedback, the PLC controller 11 immediately plays a regulating role and accurately adjusts the power of the upper semiconductor temperature control board 71 and the lower semiconductor temperature control board 81 in the area. Through this intelligent adjustment method, it can ensure that the surface temperature of the upper rock plate and the surface temperature of the lower rock plate are always maintained within a constant ideal range, thereby greatly improving the composite quality of the upper rock plate, honeycomb core and lower rock plate, and ensuring the stability and reliability of the performance of the composite rock plate product; During the pressing process of the upper mold 3 and the lower mold 4, the pressure and temperature compatibility sensor 83 inside the lower mold 4 can also detect the external force applied by the lower rock plate. Since the pressure and temperature compatibility sensor 83 is evenly distributed in the lower mold 4, it can detect the pressure values ​​of multiple areas on the lower surface of the lower rock plate. If the upper mold 3 and the lower mold 4 are excessively worn, the pressure borne by the pressure and temperature compatibility sensor 83 below the worn position will be abnormal, significantly lower than the pressure value at the normal position (under normal circumstances, the appropriate pressure range for the upper mold 3 and the lower mold 4 is between 0.5-1.0MPa). Once such pressure abnormality occurs, the pressure and temperature compatibility sensor 83 will immediately feedback an electrical signal to the PLC controller 11. After receiving the signal, the PLC controller 11 responds quickly and immediately starts the second cylinder 92 just above the abnormal position. The second cylinder 92 starts working, and its piston rod extends to drive the pressing plate 91 from the upper The mold 3 is smoothly moved out from the inside and acts precisely on the surface of the upper rock plate. Through this additional pressing action, the upper rock plate, honeycomb core and lower rock plate at the abnormal pressure position are subjected to pressing again. During the continuous pressure adjustment process, the system always closely monitors the value change of the pressure and temperature compatible sensor 83 until the pressure value detected by the sensor at the abnormal position returns to the normal range and is consistent with the pressure value at other normal positions (stable between 0.5-1.0MPa), thereby effectively avoiding the problem of partial loose adhesion or complete non-adhesion of the upper rock plate, honeycomb core and lower rock plate due to uneven pressure, and greatly ensuring the quality of the composite product (due to the large number of pressing plates 91 and the small size of pressing plates 91, the normal area will not be over-pressed due to the excessive size of pressing plates 91. If the area of ​​one pressing plate 91 cannot cover the abnormal position during the additional pressing process, more than two pressing plates 91 will be started for pressing); After the pressing process is completed, the PLC controller 11 immediately changes the current direction of the upper semiconductor temperature control plate 71 and the lower semiconductor temperature control plate 81 by means of the control circuit. At this time, the part originally used as the heating end is quickly switched to the cooling mode, and the cooling end is switched to the heating mode, thereby realizing the cooling operation inside the upper mold 3 and the lower mold 4, and can quickly reduce the temperature of the upper mold 3 and the lower mold 4 to the suitable range of 20℃-25℃. The cold amount is efficiently transmitted to the surface of the upper rock plate and the lower rock plate through the upper mold 3 and the lower mold 4, thereby cooling the upper rock plate, the honeycomb core and the lower rock plate that have been pressed. The whole cooling process lasts about 1 hour. Compared with the natural cooling method (cooling time is 4-8 hours), this technical solution does not need to wait for a long time for the upper mold 3 and the lower mold 4 to naturally drop from the high temperature state to room temperature, which significantly shortens the production cycle, greatly improves the production efficiency, and helps to achieve efficient and continuous industrial production; During the cooperation between the upper mold 3 and the lower mold 4, the moving rods 13 on both sides of the upper mold 3 will move synchronously with the downward movement of the upper mold 3. When the moving rods 13 move downward and contact the upper ends of the pulling rods on both sides of the lower mold 4, since the upper ends of the pulling rods are provided with guide surfaces, the moving rods 13 are squeezed by the guide surfaces at the moment when they continue to move downward and contact the guide surfaces, and are forced to retract into the shell 12. During this process, the moving rods 13 drive the permanent magnet block 14 connected thereto to overcome the elastic force of the second spring 16 and move toward the direction of the electromagnetic block 15 until the upper mold 3 moves downward to the lowest position, and when the end of the moving rod 13 is accurately aligned with the pulling hole 103 on the pulling rod, the elastic force of the second spring 16 pushes the permanent magnet block 14. One end of the moving rod 13 is smoothly inserted into the pulling hole 103. At this time, the upper mold 3 and the lower mold 4 are connected through the moving rod 13 and the pulling rod. When the cooling process is completed, the staff controls the first cylinder 6 to perform the retraction action by operating the PLC controller 11, thereby driving the upper mold 3 to move upward. In this process, the moving rods 13 on both sides of the upper mold 3 will synchronously drive the pulling rod to rise together, and the pulling rod will further drive the material removal plate 101 to move upward. The material removal plate 101 firmly lifts the lower rock plate from both sides, thereby automatically lifting the pressed upper rock plate, honeycomb core and lower rock plate from the inside of the lower mold 4. The staff can directly take away the composite material that has been pressed, which is convenient to operate. When the feeding plate 101 moves upward, the connecting plates 105 on both sides thereof will be driven by the feeding plate 101, so that the connecting plates 105 overcome the elastic force of the first spring 106 and move outward. When the touch head 107 on the connecting plate 105 contacts the touch switch 108, the touch switch 108 is triggered, and an electrical signal is immediately fed back to the PLC controller 11. After receiving the feedback signal, the PLC controller 11 quickly connects the power supply of the electromagnetic block 15 through the control circuit. After the electromagnetic block 15 is energized, a strong magnetic attraction is generated to attract the permanent magnet block 14 and the moving rod 13 connected thereto, so that one end of the moving rod 13 is completely moved out of the pulling hole 103, so that the upper mold 3 can continue to move upward, and the feeding plate 101 quickly falls back and resets under the elastic force of the first spring 106, preparing for the next feeding, thereby ensuring the efficient and continuous operation of the entire feeding process.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine, comprising a base (1), a bracket (2), an upper mold (3), a lower mold (4) and a conveyor (5), wherein the bracket (2) is fixedly arranged on the top of the base (1), a first cylinder (6) is fixedly arranged on the top of the bracket (2), a moving end of the first cylinder (6) is fixedly connected to the upper mold (3), the lower mold (4) is fixedly arranged on the top of the base (1), and the tail of the conveyor (5) is fixedly connected to the side wall of the lower mold (4), characterized in that: Also includes: An upper heating mechanism (7) is arranged inside the upper mold (3) and is used to heat the upper surface of the upper rock plate; A lower heating mechanism (8) is arranged inside the lower mold (4) and is used to heat the lower surface of the lower rock plate; A plurality of local pressing mechanisms (9) are evenly distributed inside the upper mold (3); An automatic material taking mechanism (10) is arranged between two sides of the upper mold (3) and two sides of the lower mold (4); A PLC controller (11) is fixedly arranged on the top of the base (1), and the first cylinder (6), the conveyor (5), the upper heating mechanism (7), the lower heating mechanism (8), the local pressing mechanism (9) and the automatic material taking mechanism (10) are all electrically connected to the PLC controller (11).

2. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 1, characterized in that: The upper heating mechanism (7) comprises a plurality of upper semiconductor temperature control plates (71); the upper mould (3) adopts a hollow structure; the plurality of upper semiconductor temperature control plates (71) are evenly distributed and fixedly arranged at the bottom of the upper mould (3); the tops of the plurality of upper semiconductor temperature control plates (71) extend to the outside of the upper mould (3); and the bottoms of the plurality of upper semiconductor temperature control plates (71) extend to the inside of the upper mould (3); and a heat insulation plate (72) is fixedly arranged inside the upper mould (3) and between two adjacent upper semiconductor temperature control plates (71).

3. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 1, characterized in that: The lower heating mechanism (8) comprises a plurality of lower semiconductor temperature control plates (81); the lower mould (4) adopts a hollow structure; a plurality of evenly distributed heat insulation sleeves (82) are fixedly arranged inside the lower mould (4); the plurality of lower semiconductor temperature control plates (81) are respectively fixedly arranged inside the heat insulation sleeves (82); the bottoms of the plurality of lower semiconductor temperature control plates (81) extend to the outside of the lower mould (4); and a plurality of evenly distributed pressure and temperature compatible sensors (83) are fixedly embedded inside the lower mould (4) and at locations corresponding to the positions of the plurality of heat insulation sleeves (82).

4. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 3, characterized in that: The local pressing mechanism (9) comprises a plurality of pressing plates (91), the bottom of the lower mold (4) is provided with openings at positions corresponding to the positions of the plurality of pressure and temperature compatible sensors (83), the plurality of pressing plates (91) are respectively located inside the plurality of openings, the upper surfaces of the plurality of pressing plates (91) are symmetrically fixed with two second cylinders (92), and the tops of the second cylinders (92) are fixedly connected to the top inner wall of the upper mold (3), and the lower surfaces of the plurality of pressing plates (91) are fixedly embedded with a plurality of evenly distributed temperature sensors (93).

5. The high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 1, characterized in that: The automatic material taking mechanism (10) comprises material taking plates (101) elastically arranged on both sides of the lower mold (4), the upper surfaces of the two material taking plates (101) are fixedly provided with pulling plates (102), the upper ends of the two pulling plates (102) are provided with pulling holes (103), and the two sides of the upper mold (3) are provided with electromagnetic telescopic rods (104), one end of the two electromagnetic telescopic rods (104) can be respectively inserted into the inside of the two pulling holes (103).

6. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 5, characterized in that: Connecting plates (105) are fixedly provided on both sides of the material taking plate (101), and a first spring (106) is fixedly provided between the upper surfaces of the two connecting plates (105) and the inner wall of the lower mold (4), wherein a touch head (107) is fixedly provided on the upper surface of one of the connecting plates (105), and a touch switch (108) is fixedly provided on the inner wall of the lower mold (4) at a position corresponding to the position of the touch head (107).

7. A high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 5, characterized in that: The electromagnetic telescopic rod (104) comprises a shell (12) fixedly arranged on the side wall of the upper mold (3); a moving rod (13) is laterally inserted into one side of the shell (12); one end of the moving rod (13) extends into the interior of the shell (12) and is fixedly provided with a permanent magnet block (14); an electromagnetic block (15) is fixedly provided on the inner wall of the shell (12) at a position corresponding to the position of the permanent magnet block (14); and a second spring (16) is fixedly provided between the permanent magnet block (14) and the electromagnetic block (15).

8. The high-load-bearing and pressure-resistant honeycomb core composite rock plate composite machine according to claim 1, characterized in that: The conveyor (5) adopts a belt-type body, and a U-shaped overhead plate (17) is provided between the first cylinder (6) and the upper mold (3).

Citation Information

Patent Citations

  • Rock plate compound machine

    CN217946712U

  • Temperature changing unit of micro injection molding die

    CN101549546A

  • Composite material heating plate and preparation method thereof

    CN108340640A

  • Sheet compounding device and processing equipment

    CN116176096A

  • Vacuum chamber temperature control device

    CN206076197U