Discharging mechanism for continuous boxing of ampoule bottles with supports

Abstract

The invention provides a discharging mechanism for continuous boxing of ampoule bottles with supports, and relates to the technical field of pharmaceutical equipment.The mechanism is arranged between a tablet personal computer and a boxing machine and comprises a supporting mechanism, a first shifting and rotating assembly and a second shifting and rotating assembly, and the first shifting and rotating assembly and the second shifting and rotating assembly are installed on the supporting mechanism; the first shifting assembly comprises a first power device and a first shifting wheel connected with the first power device; the second shifting assembly comprises a second power device and a second shifting wheel connected with the second power device; a plurality of shifting teeth are arranged on the first shifting wheel and the second shifting wheel, a gap for a to-be-blanked bottom support to pass through is formed between the first shifting wheel and the second shifting wheel, and the tooth surfaces of the shifting teeth are perpendicular to the advancing direction of the to-be-blanked bottom support. According to the continuous feeding and boxing device, continuous feeding and continuous boxing can be achieved, the operation efficiency of a boxing machine is greatly improved, the boxing speed is increased, the yield is increased, and the cost is saved.

Description

Technical Field

[0001] The invention relates to the technical field of pharmaceutical equipment, in particular to a feeding mechanism with a support for continuous boxing of ampoules. Background Art

[0002] With the continuous development of the pharmaceutical industry, people have increasingly stringent requirements for drug packaging. Pharmaceutical companies have increasingly stringent requirements for drug packaging equipment, not only for equipment performance and production efficiency, but also for equipment appearance and consistency of the entire line.

[0003] The current ampoule packaging equipment with trays uses a single-row flat machine at the front end to orderly feed materials and then cartonize them. Most ampoule cartoning machines use intermittent feeding, which makes the cartoning machine only able to carton intermittently, with low efficiency and slow speed. In addition, during the cartoning process, there are problems such as poor continuity and poor material blanking stability.

[0004] Therefore, there is an urgent need for a feeding mechanism with a support for continuous boxing of ampoules to solve the above technical problems. Summary of the invention

[0005] The object of the present invention is to provide a feeding mechanism for continuous boxing of ampoule bottles with a support, so as to solve the technical problems of poor continuity and poor feeding stability in the boxing process of ampoule bottles with a support in the prior art. The preferred technical scheme among the many technical schemes provided by the present invention can produce many technical effects as described below.

[0006] To achieve the above object, the present invention provides the following technical solutions: The present invention provides a feeding mechanism for continuous cartoning of ampoules with a support, which is arranged between a flat machine and a cartoning machine, and comprises a supporting mechanism and a first rotating assembly and a second rotating assembly mounted on the supporting mechanism, wherein: The first rotating assembly includes a first power device and a first dial wheel connected to the first power device; the second rotating assembly includes a second power device and a second dial wheel connected to the second power device; A plurality of shifting teeth are arranged on the first and second dial wheels, a gap for the bottom support to be cut to pass through is arranged between the first and second dial wheels, and the tooth surfaces of the shifting teeth are perpendicular to the travel direction of the bottom support to be cut to pass through.

[0007] Preferably, the arc length between two adjacent teeth on the first pulley is the length of the front and rear end surfaces of the base to be unloaded; the arc length between two adjacent teeth on the second pulley is the length of the front and rear end surfaces of the base to be unloaded.

[0008] Preferably, the first power device and the second power device both include: Servo motor; A reducer connected to the servo motor; A first connecting flange connected to the reducer; The second connecting flange is connected to the first connecting flange and the first thumbwheel, or the second connecting flange is connected to the first connecting flange and the second thumbwheel.

[0009] Preferably, the supporting mechanism comprises: The mounting beam comprises a first supporting portion and a second supporting portion disposed vertically; A base, connected to the bottom end of the first supporting portion; A guide rail is connected to the second supporting part.

[0010] Preferably, limit blocks are respectively provided on both sides of the guide rail, and the limit blocks are connected to the second supporting portion.

[0011] Preferably, two groups of power device mounting seats are also included, each group of power device mounting seats includes a first mounting seat and a second mounting seat in an "L" shape, the first mounting seat is connected to the guide rail through a slider, and the second mounting seat is connected to the reducer of the first power device or the second power device.

[0012] Preferably, two groups of adjustment components are further included, and the two groups of adjustment components are respectively connected to the two groups of power device mounting seats in a one-to-one correspondence, and the adjustment components include: An adjusting block connected to the first mounting seat; An adjustment seat, fixedly connected to the mounting beam; One end of the adjusting screw is connected to the adjusting seat, and the other end is threadedly connected to the adjusting block.

[0013] Preferably, the adjustment assembly further comprises a limiting plate, and the limiting plate is connected to the end of the adjustment screw.

[0014] Preferably, it further comprises a conveying component, the conveying component comprises a conveyor belt, and two ends of the conveyor belt are respectively arranged at the discharge end of the discharge conveyor belt of the flat machine and the feed end of the incoming conveyor belt of the cartoning machine.

[0015] Preferably, it also includes a protective cover, which includes an outer frame and an organic glass body connected to the outer frame.

[0016] The present invention provides a feeding mechanism for continuous boxing of ampoules with supports, which is arranged between a flat machine and a boxing machine. The feeding mechanism includes a supporting mechanism and a first dial assembly and a second dial assembly installed on the supporting mechanism. The first dial assembly includes a first dial wheel; the second dial assembly includes a second dial wheel, and a plurality of teeth are arranged on the first dial wheel and the second dial wheel. A gap is arranged between the first dial wheel and the second dial wheel for the bottom support to be unloaded to pass through. The tooth surface of the teeth is perpendicular to the travel direction of the bottom support to be unloaded. During the transmission process of the ampoules with supports, the first dial wheel and the second dial wheel are used to intercept and toggle the ampoules, which is safe, stable, and continuous. The continuous feeding and boxing of the ampoules with supports can be realized, which greatly improves the operation efficiency of the boxing machine, increases production, and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of an embodiment of the present invention when the feeding mechanism with a support for continuous boxing of ampoules is used; Figure 2 It is a structural schematic diagram of a feeding mechanism for continuously packing ampoules with a support according to the present invention; Figure 3 It is a structural schematic diagram of a thumbwheel in a feeding mechanism for continuously packing ampoules with a support according to the present invention; Figure 4 yes Figure 3 Schematic diagram of the main structure.

[0019] In the figure: 10, unloading mechanism; 20, incoming material conveyor belt; 30, cartoning machine product chain; 40, bottom support for unloading; 11. first rotating assembly; 111. first power device; 1111. servo motor; 1112. reducer; 1113. first connecting flange; 1114. second connecting flange; 112. first dial wheel; 1120. dial gear; 12. second dial assembly; 121. second power device; 122. second dial wheel; 13. Support mechanism; 131. Mounting beam; 1311. First support portion; 1312. Second support portion; 132. Base; 133. Guide rail; 134. Limit block; 14. Power device mounting seat; 141. First mounting seat; 142. Second mounting seat; 143. Sliding block; 144. Mounting seat reinforcement plate; 15. Adjustment assembly; 151. Adjustment block; 152. Adjustment seat; 153. Adjustment screw; 154. Limiting piece; 16. Transmission components; 17. Protective cover; 171. Outer frame; 172. Organic glass body. DETAILED DESCRIPTION

[0020] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.

[0021] In the description of the present invention, it is to be understood that the terms “center”, “lateral”, “length”, “width”, “height”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “side”, etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0023] Figure 1 2 is a schematic diagram of the structure of the feeding mechanism with a support for continuous packing of ampoules in this embodiment when in use. Figure 1 As shown, this embodiment provides a feeding mechanism 10 for continuous boxing of ampoules with supports, which is arranged between a flat machine and a box packing machine. Specifically, the feeding mechanism 10 for continuous boxing of ampoules with supports in this embodiment is arranged between the incoming conveyor belt 20 of the flat machine at the front end and the product chain 30 of the box packing machine at the rear end, wherein the incoming conveyor belt 20 is the outgoing conveyor belt of the flat machine at the front end, and after the flat machine completes the sealing of the bottom support of the ampoule bottle, the bottom support of the ampoule bottle will enter the incoming conveyor belt 20 in a single row and in an orderly manner, and the product chain 30 of the box packing machine is the product chain of the box packing machine at the rear end.

[0024] Figure 2Schematic diagram of the structure of the feeding mechanism of the embodiment of the present invention with a support for the continuous packing of ampoules. Figure 2 As shown, the unloading mechanism 10 for continuously boxing ampoules with a support in this embodiment includes a supporting mechanism 13 and a first rotating assembly 11 and a second rotating assembly 12 installed on the supporting mechanism 13 .

[0025] Among them, the first dial assembly 11 includes a first power device 111 and a first dial wheel 112 connected to the first power device 111; the second dial assembly 12 includes a second power device 121 and a second dial wheel 122 connected to the second power device 121. The first dial assembly 11 and the second dial assembly 12 are responsible for transporting the ampoule bottles with support and film to the cartoning machine product chain 30.

[0026] Specifically, Figure 3 : is a schematic diagram of the structure of the thumbwheel in this embodiment, Figure 4 yes Figure 3 The main structural diagram of FIG. 1 shows that the first dial wheel and the second dial wheel in this embodiment are the same dial wheels. Figure 3 and Figure 4 As shown, a plurality of teeth 1120 are disposed on the first and second wheels 112 and 122 , a gap is disposed between the first and second wheels 112 and 122 for the base to be unloaded to pass through, and the tooth surfaces of the teeth 1120 are perpendicular to the travel direction of the base 40 to be unloaded.

[0027] When in use, during the transmission of the ampoule bottle with support, the first dial wheel 112 and the second dial wheel 122 are used to intercept and shift the ampoule bottle with support, thereby achieving stable and efficient material dropping, which is used for continuous boxing of the ampoule bottle with support.

[0028] As an optional embodiment, the arc length between two adjacent teeth 1120 on the first wheel 112 is the length of the front and rear end surfaces of the base 40 to be cut; the arc length between two adjacent teeth on the second wheel 122 is the length of the front and rear end surfaces of the base 40 to be cut.

[0029] By setting the arc length between each two teeth on the first and second paddle wheels 112 and 122 to be the length of the front and rear end surfaces of the ampoule base, each rotation of a specific angle can complete a material shifting and just intercept the next ampoule base.

[0030] It is understandable that different tooth-shaped dials can be set to correspond to different products. When products of different specifications need to be unloaded, the corresponding size of products can be unloaded by replacing the first dial 112 and the second dial 122 of the corresponding size. Automatic boxing of multiple specifications and varieties can be achieved, and it is safe and reliable to use, easy to operate, and runs at a high speed and stably, which can meet different usage requirements.

[0031] As an optional implementation, the first power device 111 and the second power device 121 both include a servo motor 1111 , a reducer 1112 , a first connecting flange 1113 and a second connecting flange 1114 .

[0032] Among them, the reducer 1112 is connected to the servo motor 1111; the first connecting flange 1113 is connected to the reducer 1112; the second connecting flange 1114 is connected to the first connecting flange 1113 and the first dial 112, or the second connecting flange 1114 is connected to the first connecting flange 1113 and the second dial 122.

[0033] As an optional implementation, the support mechanism 13 includes a mounting beam 131 , a base 132 and a guide rail 133 .

[0034] The mounting beam 131 includes a first supporting portion 1311 and a second supporting portion 1312 which are vertically arranged; the base 132 is connected to the bottom end of the first supporting portion 1311. In this embodiment, in order to improve the stability of the base 132, the base 132 adopts a disc-shaped structure and is installed on the bottom plate of the unloading mechanism 10. The guide rail 133 is connected to the second supporting portion 1312.

[0035] Optionally, limit blocks 134 are respectively provided on both sides of the guide rail 133 , and the limit blocks 134 are connected to the second support portion 1312 .

[0036] As an optional embodiment, the unloading mechanism 10 with a support for continuous boxing of ampoules also includes two groups of power device mounting seats 14, each group of power device mounting seats 14 includes an "L"-shaped first mounting seat 141 and a second mounting seat 142, the first mounting seat 141 is connected to the guide rail 133 through a slider 143, and the second mounting seat 142 is connected to the reducer 1112 of the first power device 111 or the second power device 121.

[0037] Optionally, a mounting seat reinforcement plate 144 is provided at the connection between the first mounting seat 141 and the second mounting seat 142 to improve the strength of the power device mounting seat 14 and ensure stability during unloading and use.

[0038] In order to make the unloading mechanism 10 for continuously boxing ampoules with a support more applicable, the present embodiment further includes two groups of adjustment components 15 , and the two groups of adjustment components 15 are respectively connected to the two groups of power device mounting seats 14 in a one-to-one correspondence.

[0039] When the blanking product needs to be replaced, due to the replacement of the first dial wheel 112 and the second dial wheel 122, the number of teeth and the diameter of the dial wheel change. The adjustment component 15 can be used to adjust the distance between the first dial wheel 112 and the second dial wheel 122 to achieve rapid adaptation of the dial wheel to the new product and improve production efficiency.

[0040] The adjustment assembly 15 includes an adjustment block 151, an adjustment seat 152 and an adjustment screw 153. The adjustment block 151 is connected to the first mounting seat 141; the adjustment seat 152 is fixedly connected to the mounting beam 131; and the adjustment screw 153 is connected to the adjustment seat 152 at one end and threadedly connected to the adjustment block 151 at the other end.

[0041] Specifically, the adjustment component 15 also includes a limit plate 154, which is connected to the end of the adjustment screw 153. The limit plate 154 in this embodiment is arranged on the end of the adjustment block 151 away from the adjustment seat 152 to prevent the adjustment screw 153 from falling off the adjustment block 151 when adjusting through the adjustment block 151.

[0042] The unloading mechanism 10 for continuous cartoning of ampoule bottles with supports in this embodiment further includes a conveying assembly 16, which includes a conveyor belt for conveying the bottom support of the ampoule bottles to the unloading mechanism 10. The two ends of the conveyor belt are respectively arranged at the discharge end of the discharge conveyor belt of the flat machine and the feed end of the incoming conveyor belt of the cartoning machine. The conveyor belt of the conveyor assembly 16 is flush with the discharge conveyor belt of the flat machine and the incoming conveyor belt of the cartoning machine.

[0043] In this embodiment, the first paddle wheel 112 and the second paddle wheel 122 are installed above the conveying component 16. The conveying component 16 adopts a flat conveyor belt, which can receive the incoming materials from the upstream flat machine and transport the ampoule bottle tray to the gap between the first paddle wheel 112 and the second paddle wheel 122 to wait for unloading.

[0044] As an optional embodiment, the unloading mechanism 10 with a support for continuously boxing ampoules further includes a protective cover 17. The protective cover 17 includes an outer frame 171 and a plexiglass body 172 connected to the outer frame 171. The overall structure is simple and beautiful.

[0045] In this embodiment, the outer frame 171 is welded by 304 stainless steel square tubes, and the organic glass body 172 includes an organic glass door and an organic glass cover plate, which meets the GMP standard. Preferably, the organic glass body 172 is made of transparent organic glass, which can prevent dust on the one hand and facilitate observation of the operation of the unloading mechanism 10 on the other hand.

[0046] The working process of this embodiment is: The ampoule tray after lamination enters the conveyor belt of the conveyor assembly 16, and the ampoule tray is fed in a single row in an orderly manner. At this time, the first paddle wheel 112 and the second paddle wheel 122 are in the zero position state, and the toothed paddle wheels on both sides block the front ampoule tray, and the first paddle wheel 112 and the second paddle wheel 122 are controlled by the servo motor to operate synchronously with the cartoning machine product chain. When it is detected that the conveyor belt of the conveyor assembly 16 is full, the first paddle wheel 112 and the second paddle wheel 122 rotate an angle to push the ampoule tray into the cartoning machine product chain 30, and the next ampoule tray moves forward under the drive of the conveyor assembly 16, and the next tooth surface of the first paddle wheel 112 and the second paddle wheel 122 just intercepts the next ampoule tray, thereby realizing continuous unloading and continuous cartoning by the cartoning machine.

[0047] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A feeding mechanism for continuous boxing of ampoules with a support, characterized in that: It is arranged between the flatbed machine and the cartoning machine, and comprises a supporting mechanism and a first rotating assembly and a second rotating assembly installed on the supporting mechanism, wherein: The first rotating assembly includes a first power device and a first dial wheel connected to the first power device; the second rotating assembly includes a second power device and a second dial wheel connected to the second power device; A plurality of shifting teeth are arranged on the first and second dial wheels, a gap for the bottom support to be cut to pass through is arranged between the first and second dial wheels, and the tooth surfaces of the shifting teeth are perpendicular to the travel direction of the bottom support to be cut to pass through.

2. The feeding mechanism for continuous boxing of ampoules with support according to claim 1 is characterized in that: The arc length between two adjacent teeth on the first pulley is the length of the front and rear end surfaces of the base to be unloaded; the arc length between two adjacent teeth on the second pulley is the length of the front and rear end surfaces of the base to be unloaded.

3. The feeding mechanism for continuous boxing of ampoules with support according to claim 1 or 2, characterized in that: The first power device and the second power device both include: Servo motor; A reducer connected to the servo motor; A first connecting flange connected to the reducer; The second connecting flange is connected to the first connecting flange and the first thumbwheel, or the second connecting flange is connected to the first connecting flange and the second thumbwheel.

4. The feeding mechanism for continuous boxing of ampoules with support according to claim 3 is characterized in that: The supporting mechanism comprises: The mounting beam comprises a first supporting portion and a second supporting portion disposed vertically; A base, connected to the bottom end of the first supporting portion; A guide rail is connected to the second supporting part.

5. The feeding mechanism for continuous boxing of ampoules with support according to claim 4 is characterized in that: Limit blocks are respectively arranged on both sides of the guide rail, and the limit blocks are connected to the second supporting part.

6. The feeding mechanism for continuous boxing of ampoules with support according to claim 4, characterized in that: It also includes two groups of power device mounting seats, each group of power device mounting seats includes a first mounting seat and a second mounting seat in an "L" shape, the first mounting seat is connected to the guide rail through a slider, and the second mounting seat is connected to the reducer of the first power device or the second power device.

7. The feeding mechanism for continuous boxing of ampoules with support according to claim 6, characterized in that: It also includes two groups of adjustment components, which are respectively connected to the two groups of power device mounting seats in a one-to-one correspondence, and the adjustment components include: An adjusting block connected to the first mounting seat; An adjustment seat, fixedly connected to the mounting beam; One end of the adjusting screw is connected to the adjusting seat, and the other end is threadedly connected to the adjusting block.

8. The feeding mechanism for continuous boxing of ampoules with support according to claim 7, characterized in that: The adjustment assembly also includes a limiting plate, which is connected to the end of the adjusting screw.

9. The feeding mechanism for continuous boxing of ampoules with support according to claim 1 or 2, characterized in that: It also includes a conveying component, which includes a conveyor belt. Two ends of the conveyor belt are respectively arranged at the discharge end of the discharge conveyor belt of the flat machine and the feed end of the incoming conveyor belt of the cartoning machine.

10. The feeding mechanism for continuous boxing of ampoules with support according to claim 1 or 2, characterized in that: The utility model also comprises a protective cover, which comprises an outer frame and an organic glass body connected to the outer frame.

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