Filling line and control method

By integrating inspection components, transmission components, host computers and positioning components on the filling line, automatic identification and position adjustment of containers of different specifications is achieved, and the problem of poor adaptability of traditional filling lines is solved, improving production efficiency and adaptability.

CN120096898APending Publication Date: 2025-06-06ZHENGZHOU SANHUA TECH & IND
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Patent Information

Application Number
CN202510351625.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

Traditional filling lines have poor adaptability and cannot actively adapt to container specification changes, resulting in shifting and misalignment when clamping new containers.

Method used

A filling line including a detection component, a transmission component, a top computer and a positioning component is designed. The detection component identifies the container specifications, the transmission component communicates with the top computer, and the positioning component adjusts the container position according to the detection signal, so that containers of different specifications can accurately enter the clamping position.

Benefits of technology

Automatic identification and position adjustment of containers of different specifications of filling lines is realized, which improves the adaptability and production efficiency of filling lines and avoids the need for manual adjustments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a filling line and a control method. The filling line comprises a detection assembly (1), a conveying assembly (2), an upper computer (5) and a positioning assembly (7), the detection assembly (1) is in communication connection with the upper computer (5), the detection assembly (1) can recognize the specification of a container entering the conveying assembly (2), the conveying assembly (2) is in communication connection with the upper computer (5), the conveying assembly (2) can convey the container to a clamping position, and the positioning assembly (7) is in communication connection with the upper computer (5). The upper computer (5) can automatically recognize the specifications of the containers according to detection signals of the detection assembly (1) and control the positioning assembly (7) to adjust the positions of the containers so that the containers of different specifications can accurately enter the clamping positions. According to the filling line and the control method, the problem that a traditional filling line is poor in adaptability can be solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of filling production equipment, and in particular to a filling line and a control method. Background Art

[0002] As an indispensable part of modern manufacturing, filling lines are widely used in food, beverage, cosmetics, medicine and other industries. Their main purpose is to achieve accurate and efficient filling of liquid materials, improve the level of production automation, and ensure product consistency and safety. Filling lines can significantly improve production efficiency, reduce errors and costs caused by manual operations, and meet the market's demand for diversified product specifications, thereby creating greater economic benefits for enterprises.

[0003] In laboratory scenarios, liquid materials need to be tested after small-batch trial production. For example, after small-batch trial production of latex paints with different formulations, they are filled into containers of different specifications to facilitate the testing of the physical and chemical properties of latex paints with different formulations. In this process, the filling line is used to automatically fill the latex paint, and latex paints or other types of paints with different formulations are formulated. This can significantly improve the efficiency of small-batch trial production and testing, shorten the time from product development to market launch, and thus improve product competitiveness and corporate benefits.

[0004] In the process of filling liquid materials with different formulas, it may be necessary to use the same filling line to fill containers of different specifications. However, traditional filling lines usually fill containers in batches, and the same batch uses containers of the same specifications. When new specifications of containers need to be filled, traditional filling lines cannot actively adapt to changes in container specifications, resulting in problems such as offset and misalignment when clamping new specifications of containers, or even inability to clamp containers for conveying and filling. Summary of the invention

[0005] The main purpose of the present invention is to provide a filling line and a control method, which can solve the problem of poor adaptability of traditional filling lines.

[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided a filling line, including a detection component, a conveying component, a host computer and a positioning component, the detection component is communicatively connected to the host computer, the detection component can identify the specifications of the container entering the conveying component, the conveying component is communicatively connected to the host computer, the conveying component can convey the container to a clamping position, the positioning component is communicatively connected to the host computer, the host computer can automatically identify the specifications of the container according to the detection signal of the detection component and control the positioning component to adjust the position of the container so that containers of different specifications accurately enter the clamping position.

[0007] Furthermore, the loading port of the conveying component is provided with a paddle, which extends in the direction of incoming materials, and the detection component can detect the swing of the paddle.

[0008] Furthermore, the filling line also includes a material sorting component, which includes a material tray and a support seat. The material tray is rotatably set on the support seat, a fence is set on the outer peripheral side of the material tray, a material outlet is set on the fence, and a paddle is set at the material outlet. The first end of the paddle is rotatably set on the fence, and the second end of the paddle extends toward the incoming material direction. The first sensor can detect the swing of the paddle.

[0009] Furthermore, a transmission part is provided on the material tray, and a rotating shaft is provided on the transmission part, the rotating shaft is fixed on the enclosure, and the rotating shaft divides the transmission part into a first transmission section and a second transmission section. The first end of the first transmission section is rotatably connected to the paddle, and the second end of the first transmission section is fixedly connected to the first end of the second transmission section. The first transmission section and the second transmission section can rotate around the rotating shaft, and the first sensor can detect the swing of the second end of the second transmission section.

[0010] Furthermore, the conveying assembly includes a conveying device, which can convey the container to a filling position directly below the discharge port of the filling machine, and the conveying device and the filling machine are communicatively connected with the host computer.

[0011] Furthermore, the conveying device includes a conveying part, a driving part and a mounting seat, the conveying part is arranged on the mounting seat and can move along the mounting seat, the driving part is arranged on the mounting seat and is drivingly connected to the conveying part, and the driving part is communicatively connected to the host computer.

[0012] Furthermore, the conveying device includes a first conveying device and a second conveying device, the filling line also includes a material sorting component, the material sorting component includes a material tray, the loading end of the first conveying device is connected to the discharge port of the material tray, the unloading end of the first conveying device is facing the filling position, the loading end of the second conveying device is facing the filling position, and the unloading end of the second conveying device extends in a direction away from the filling position.

[0013] Furthermore, the conveying assembly also includes a clamping portion, which can clamp the container and move it between a clamping position and a filling position at a discharge end of the first conveying device and a discharge position at a discharge end of the second conveying device.

[0014] Furthermore, the filling line also includes a positioning component, which includes a centering part, which is communicatively connected to the host computer and is arranged on the first conveying device. The centering part can adjust the position of the container in the width direction of the conveying part so that the container is aligned with the clamping position.

[0015] Furthermore, the positioning assembly also includes a stopper, which is arranged on the first conveying device, is located on the side of the centering portion toward the loading end, is communicatively connected with the host computer, and can stop the container.

[0016] According to another aspect of the present invention, there is also provided a filling line control method, comprising:

[0017] Get container specifications;

[0018] When the container reaches the positioning area, the position of the container is adjusted to the gripping position according to the corresponding container specifications.

[0019] Furthermore, the step of automatically identifying the container specification includes:

[0020] Input preset data of containers of different specifications to the upper computer;

[0021] Input the preset formulas corresponding to containers of different specifications to the upper computer;

[0022] The container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer;

[0023] The host computer associates the swing data with the preset data to identify the container specifications.

[0024] Furthermore, the step of inputting preset data of containers of different specifications into the upper computer includes:

[0025] The preset angle threshold is input into the host computer as preset data. The preset angle threshold is greater than the angle at which the small container pushes the baffle to deflect, and is less than the angle at which the large container pushes the baffle to deflect.

[0026] Further, the first sensor includes an angle sensor, the swing data of the paddle includes angle data of the paddle swing, the container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer, including:

[0027] The first sensor acquires the angle data and sends the angle data to the host computer.

[0028] Furthermore, the host computer compares the swing data with the preset data to identify the container specifications, including:

[0029] The host computer compares the angle data with the preset angle threshold. When the angle data is greater than the preset angle threshold, the container is determined to be a large container.

[0030] When the angle data is smaller than the angle threshold, the container is determined to be a small container.

[0031] Furthermore, the filling line includes at least three containers of different diameters, the preset data includes preset container diameters, and the step of inputting the preset data of containers of different specifications to the upper computer includes:

[0032] Input the preset container diameter of each specification container to the host computer.

[0033] Furthermore, the first sensor includes a displacement sensor, the container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer, including:

[0034] The first sensor obtains displacement data of the paddle swing and sends the displacement data to the host computer.

[0035] Furthermore, the host computer compares the swing data with the preset data to identify the container specifications, including:

[0036] The host computer calculates the detection diameter y of the container passing through the discharge port according to the displacement data. Assuming the preset opening width of the discharge port is k and the displacement data is x, then y=x+k;

[0037] The host computer compares the detected diameter y with the preset container diameter, finds the preset container diameter corresponding to the preset difference range of the detected diameter y, and thus identifies the specifications corresponding to the container passing through the discharge port.

[0038] Further, the step of conveying the container to the filling position comprises:

[0039] Starting the first conveying unit;

[0040] The upper computer controls the positioning component to adjust the position of the container;

[0041] The fourth sensor detects whether there is a container at the clamping position, and sends a signal to the upper computer when the fourth sensor detects a container at the clamping position;

[0042] The host computer controls the first conveying part to stop;

[0043] The upper computer controls the clamping part to transfer the container at the clamping position to the filling position;

[0044] Return to the step of starting the first conveying section.

[0045] Furthermore, the step of the upper computer controlling the positioning component to adjust the position of the container includes:

[0046] The positioning assembly includes a stopper and a centering part, and the upper computer controls the opening of the stopper and the centering part;

[0047] The detection component includes a second sensor and a third sensor, and the host computer activates the corresponding sensor according to the automatic identification of the container specifications;

[0048] When the container specification is identified as a large container, the third sensor is activated;

[0049] The third sensor detects that an object has passed by and sends a signal to the upper computer;

[0050] The upper computer controls the closing of the stopper and the centering part;

[0051] When the container specification is identified as a small container, the second sensor is activated;

[0052] The second sensor detects an object passing by and sends a signal to the upper computer;

[0053] The upper computer controls the stopper and the centering part to close.

[0054] Further, the step of filling according to the container specifications includes:

[0055] The host computer matches the corresponding formula according to the identified container specifications;

[0056] The upper computer sends the formulas corresponding to the multiple containers loaded in sequence to the filling machine in order;

[0057] The filling machine adjusts the corresponding formula and fills the containers according to the order of containers entering the filling position;

[0058] When the filling machine discharges material to the preset volume or the container reaches the preset weight, filling is completed.

[0059] Further, the step of conveying the container to the unloading position includes:

[0060] The upper computer controls the clamping claw to clamp the filled container at the filling position;

[0061] The upper computer controls the gripper to transfer the filled container from the filling position to the discharge position;

[0062] The seventh sensor detects the presence of a container at the discharge position and sends a signal to the upper computer;

[0063] The host computer controls the second conveying device to start;

[0064] The second conveying device transfers the filled containers to the unloading position to complete the unloading.

[0065] By applying the technical solution of the present invention, it is necessary to conduct small-batch trial production and then test liquid materials in a laboratory scenario. For example, after small-batch trial production of latex paints with different formulations, they are filled in containers of different specifications to facilitate the testing of the physical and chemical properties of latex paints with different formulations. In this process, a filling line is used to automatically fill the latex paint, and latex paints with different formulations or other types of paints are formulated, which can significantly improve the efficiency of small-batch trial production and testing, shorten the time from product development to market launch, and thus improve product competitiveness and corporate benefits.

[0066] The detection component is used to identify the specifications of the containers entering the production line, such as the size and shape of the container. The conveying component is responsible for stably conveying the container from the entrance of the production line to the filling position for filling, and then transporting the filled container to the unloading position. By connecting the conveying component to the host computer for communication, the effect of adjusting the working state of the conveying component in real time is achieved, thereby controlling the container conveying rhythm and container conveying position. The filling machine is used to accurately fill the material into the container. The filling machine communicates with the host computer and receives the filling parameters sent by the host computer based on the identification results of the detection component, such as filling volume, filling speed, etc. The filling machine can automatically adjust the filling formula and filling volume according to the received signal, so as to achieve accurate filling of containers of different specifications. The positioning component is used to adjust the position of the container to ensure that the container is aligned with the filling position, ensure that the filling machine can accurately fill containers of different specifications, and at the same time reduce the position correction of the container by the conveying component, thereby improving the filling efficiency. The host computer is the control center of the entire filling line, responsible for receiving the signal detected by the detection component and identifying the container specifications according to the signal, and then controlling other components and the positioning component according to the identified container specifications, ensuring that the positioning component can automatically adjust the position of containers of different specifications, ensuring that containers of different specifications can be aligned with the filling position, thereby improving the filling accuracy of containers of different specifications, reducing the time for the transmission component to correct the position of containers of different specifications, thereby improving the filling efficiency. The filling line provided by the present invention can automatically identify the specifications of the container by setting the positioning component and the host computer, and automatically adjust the position of containers of different specifications, so that the filling of containers of different specifications can be aligned with the filling position, avoiding the need to stop the filling line manually to adjust and adapt after replacing new specifications of containers or matching new formulas, thereby improving the adaptability and production efficiency of the filling line to containers of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0067] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0068] Figure 1 The overall structural schematic diagram of the filling line according to the embodiment of the present invention is shown;

[0069] Figure 2 A schematic diagram showing the matching structure of a conveying assembly of a filling line and a filling machine at a first angle according to an embodiment of the present invention is shown;

[0070] Figure 3 A schematic diagram showing the matching structure of the conveying assembly of the filling line and the filling machine at a second angle according to an embodiment of the present invention;

[0071] Figure 4A schematic structural diagram of a material tray of a filling line according to an embodiment of the present invention is shown;

[0072] Figure 5 It shows a schematic diagram of the overall structure of a material sorting assembly of a filling line according to an embodiment of the present invention;

[0073] Figure 6 A cross-sectional view of a material sorting assembly of a filling line according to an embodiment of the present invention is shown;

[0074] Figure 7 A schematic diagram showing the overall structure of a first conveying device of a filling line according to an embodiment of the present invention at a first angle;

[0075] Figure 8 A schematic diagram showing the overall structure of the first conveying device of the filling line according to the embodiment of the present invention from a second angle;

[0076] Fig. 9 A schematic structural diagram of a positioning assembly for a filling line according to an embodiment of the present invention is shown;

[0077] Fig.10 A schematic diagram showing the matching structure of a conveying assembly of a filling line and a filling machine at a first angle according to an embodiment of the present invention is shown;

[0078] Fig.11 A schematic diagram showing the matching structure of a clamping portion of a filling line and a conveying assembly at a first angle according to an embodiment of the present invention is shown;

[0079] Fig.12 A schematic diagram showing the matching structure of the clamping portion of the filling line and the conveying assembly at a second angle according to an embodiment of the present invention is shown;

[0080] Fig.13 A schematic diagram showing the matching structure of the clamping portion of the filling line and the conveying assembly at a third angle according to an embodiment of the present invention is shown;

[0081] Fig.14 A schematic diagram showing the matching structure of a first angle between a material collecting assembly of a filling line and a second conveying device according to an embodiment of the present invention is shown;

[0082] Fig.15 A schematic diagram showing the matching structure of a material collecting assembly of a filling line and a second conveying device at a second angle according to an embodiment of the present invention is shown;

[0083] Fig.16 A schematic diagram showing the overall structure of a clamping portion of a filling line according to a first angle of the embodiment of the present invention;

[0084] Fig.17 A schematic diagram showing the overall structure of a clamping portion of a filling line according to a second angle of the embodiment of the present invention;

[0085] Fig.18 A schematic diagram showing the overall structure of the clamping portion of the filling line according to the embodiment of the present invention at a third angle;

[0086] Fig.19 A schematic diagram showing the overall structure of the clamping portion of the filling line according to a fourth angle of the embodiment of the present invention;

[0087] Fig. 20 A schematic diagram showing the overall structure of a filling machine of a filling line according to an embodiment of the present invention from a first angle;

[0088] Fig.21 A schematic diagram showing the overall structure of a filling machine of a filling line according to an embodiment of the present invention from a second angle;

[0089] Fig. 22 A schematic diagram showing the matching structure of the conveying assembly of the filling line and the filling machine at a second angle according to an embodiment of the present invention;

[0090] Fig.23 A schematic diagram showing the coordination structure of the material collecting assembly of the filling line and the second conveying device at a third angle according to an embodiment of the present invention is shown;

[0091] Fig.24 A schematic diagram showing the overall structure of a material collection assembly of a filling line according to an embodiment of the present invention from a first angle;

[0092] Fig.25 A second angle schematic diagram of the overall structure of the aggregate assembly of the filling line according to the embodiment of the present invention is shown;

[0093] Fig.26 A schematic diagram showing the overall structure of the aggregate assembly of the filling line according to the embodiment of the present invention from a third angle;

[0094] Fig. 27 A control logic schematic diagram showing a method for controlling a filling line according to an embodiment of the present invention is shown;

[0095] Fig.28 A schematic diagram showing control logic for automatically identifying container specifications in a method for controlling a filling line according to an embodiment of the present invention;

[0096] Fig.29 A schematic diagram showing control logic for conveying containers to filling positions in a method for controlling a filling line according to an embodiment of the present invention is shown;

[0097] Fig.30 A schematic diagram showing the control logic of the upper computer controlling the positioning component to adjust the position of the container in the control method of the filling line according to the embodiment of the present invention;

[0098] Fig.31A control logic diagram showing a method for controlling a filling line according to an embodiment of the present invention, in which a corresponding formula is matched according to container specifications and filling is performed;

[0099] Fig.32 A schematic diagram of control logic for conveying containers to a material unloading position in a method for controlling a filling line according to an embodiment of the present invention is shown.

[0100] The above drawings include the following reference numerals:

[0101] 1. Detection component; 12. Second sensor; 13. Third sensor; 14. Fourth sensor; 15. Fifth sensor; 16. Sixth sensor; 17. Seventh sensor; 18. Eighth sensor; 19. Ninth sensor; 2. Transmission component; 21. Conveying device; 211. Conveying part; 212. Driving part; 213. Mounting seat; 22. First conveying device; 221. First mounting seat; 222. First conveying part; 23. Second conveying device; 231. Second mounting seat; 232. Second conveying part; 3. Clamping part; 30. Moving part; 31. First moving part; 311. First slide rail; 313. First supporting member; 32. Second moving part; 321. Second slide rail; 322. Fourth driving member; 323. Second supporting member Component; 33, clamping claw; 34, fifth driving member; 35, clamping claw part; 4, filling machine; 5, upper computer; 6, material sorting component; 60, material tray; 61, enclosure; 62, material outlet; 63, paddle; 64, transmission part; 641, first transmission section; 642, second transmission section; 65, rotating shaft; 66, supporting seat; 67, fixing part; 68, material sorting plate; 69, limiting member; 7, positioning component; 71, centering part; 711, positioning groove; 73, positioning member; 72, stopper part; 75, stopper; 8, supporting seat; 9, weighing device; 10, material collection component; 101, material collection tray; 103, first limit position; 104, second limit position; 102, feeding part; 105, pushing part; 106, sixth driving member; 107, baffle. DETAILED DESCRIPTION

[0102] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0103] See also Figures 1 to 32As shown, the present invention provides a filling line, which includes a detection component 1, a conveying component 2, a host computer 5 and a positioning component 7. The detection component 1 is communicatively connected to the host computer 5, and the detection component 1 can identify the specifications of the container entering the conveying component 2, the conveying component 2 is communicatively connected to the host computer 5, and the positioning component 7 is communicatively connected to the host computer 5. The positioning component 7 can adjust the clamping position of the container according to the container specifications, and the host computer 5 can automatically identify the container specifications according to the detection signal of the detection component 1 and control the positioning component 7 to adjust the position of the container so that containers of different specifications accurately enter the clamping position.

[0104] In the above technical scheme, the detection component 1 is used to identify the specifications of the container entering the production line, such as the size and shape of the container. The conveying component 2 is responsible for stably conveying the container from the entrance of the production line to the filling position for filling, and then transporting the filled container to the unloading position. By connecting the conveying component 2 to the host computer 5 for communication, the effect of adjusting the working state of the conveying component 2 in real time is achieved, thereby controlling the container conveying rhythm and the container conveying position. The positioning component 7 is used to adjust the position of the container to ensure that the container can accurately enter the clamping position, reducing the position correction of the conveying component 2 when the container enters the filling position, thereby improving the filling efficiency. The host computer 5 is the control center of the entire filling line, responsible for receiving the signal detected by the detection component 1 and identifying the container specifications according to the signal, and then controlling the positioning component 7 and other components according to the identified container specifications, so that the positioning component 7 automatically adjusts its position according to the different container specifications, ensuring that containers of different specifications can accurately enter the clamping position, thereby improving the clamping accuracy of containers of different specifications, and enabling the conveying component 2 to accurately clamp containers of different specifications from the clamping position. The filling line provided by the present invention is provided with a positioning component 7 and a host computer 5, so that the filling line can automatically identify the specifications of the container and automatically adjust the positions of containers of different specifications, ensuring that containers of different specifications can accurately enter the clamping position, avoiding the need to stop the filling line and manually adjust the filling line after replacing the new specification container, thereby improving the adaptability of the filling line to containers of different specifications.

[0105] In one embodiment of the present invention, the filling line further comprises a filling machine 4, which can fill materials into the container, and the filling machine 4 is communicatively connected with the host computer.

[0106] In the above technical solution, the filling machine 4 is used to accurately fill the material into the container. The filling machine 4 can produce different kinds of raw materials. The filling machine 4 can fill one raw material into a container, or can fill multiple raw materials into a container, thereby realizing the mixing function. The filling machine 4 can also have the function of transporting containers. After the container at the filling position is filled, the filling machine 4 transports the container to the next working position. The filling machine 4 communicates with the host computer and receives the filling parameters sent by the host computer according to the identification result of the detection component 1, such as filling volume, filling speed, etc. The filling machine 4 can automatically adjust the filling formula and filling volume according to the received signal, thereby realizing the accurate filling of containers of different specifications.

[0107] In one embodiment of the present invention, the clamping position is a position where the container can be accurately clamped by the clamping claw portion 35, and the clamping position includes a centering position and a stop position. The centering position is the middle position of the conveying portion 211 in the width direction, and the stop position is the position when the container touches the detection area of ​​the fourth sensor 14. After the container touches the detection area of ​​the fourth sensor 14, a signal is sent to the upper computer 5, and the upper computer 5 immediately controls the conveying portion 211 to stop moving, thereby driving the container to stop.

[0108] In the above technical solution, the container can reach the centering position under the centering action of the centering part 71, that is, the centering part pushes the container to maintain the middle position in the width direction of the conveying part 211, ensuring that the container is aligned with the clamping position in the width direction of the conveying part 211, and at the same time, through the cooperation of the fourth sensor 14 and the upper computer 5, the container can be accurately stopped at the stop position, ensuring that the container is aligned with the clamping position in the moving direction, thereby ensuring that containers of different specifications can be accurately clamped by the clamping claw part 35, thereby improving the adaptability of the filling line to containers of different specifications.

[0109] In one embodiment of the present invention, the host computer 5 can automatically identify the container specifications according to the detection signal of the detection component 1 and control the filling machine 4 to automatically fill materials with corresponding formulas for different specifications.

[0110] In the above technical solution, the host computer 5 can automatically identify the container specifications according to the detection signal of the detection component 1, and automatically fill the containers of different specifications with materials of corresponding formulas, avoiding the need to stop the filling line and manually adjust the filling line after replacing new containers or matching new formulas, thereby improving the adaptability of the filling line to containers of different specifications and achieving the effect of automatically matching and filling corresponding formula materials for containers of different specifications on one filling line.

[0111] In one embodiment of the present invention, the detection component 1 includes a first sensor, which is disposed on the conveying component 2 and is communicatively connected to the host computer 5 . The first sensor can identify the specifications of the container entering the conveying component 2 .

[0112] In the above technical solution, the first sensor is arranged on the conveying component 2. When the container enters the conveying component 2 from the loading end of the conveying component 2, the first sensor can sense the container and transmit the sensing signal to the upper computer 5. The upper computer 5 judges the specifications of the container according to the signal uploaded by the first sensor, thereby identifying the specifications of the container entering the conveying component 2.

[0113] In one embodiment of the present invention, the filling line also includes a material sorting component 6, which includes a material tray 60 and a support seat 66. The material tray 60 is rotatably set on the support seat 66, and a fence 61 is set on the outer peripheral side of the material tray 60. A discharge port 62 is set on the fence 61, and a paddle 63 is set at the discharge port 62. The first end of the paddle 63 is rotatably set on the fence 61, and the second end of the paddle 63 extends in the direction of the incoming material. The first sensor can detect the swing of the paddle 63.

[0114] In the above technical solution, the material sorting assembly 6 is used to sort the containers to be filled so that the containers enter the conveying device in an orderly manner. The material tray 60 is used to carry the containers to be filled, and the material tray 60 is rotatably set on the support seat 66, thereby driving the containers on the material tray 60 to rotate together. The support seat 66 is used to fix and support the material tray 60 to ensure the stability and safety of the material tray 60 during the rotation process. The enclosure 61 is set on the outer peripheral side of the material tray 60, and its function is to limit the movement range of the container to prevent the container from being offset or falling during the rotation process. The discharge port 62 provides a channel for the container to enter the conveying assembly from the material tray. The paddle 63 is set at the discharge port 62, and the first end of the paddle 63 is rotatably set on the enclosure 61, and the second end extends toward the incoming material direction. When the container enters the conveying assembly through the discharge port 62, the container can push the paddle 63 to move. The function of the paddle 63 is to transmit the movement to the first sensor, so that the first sensor can detect the passage of the container and judge the specifications of the container passing through the discharge port 62 based on whether the paddle 63 swings or the amplitude of the swing, thereby achieving the effect of automatically detecting the container specifications.

[0115] In an embodiment of the present invention which is not shown in the drawings, the second end of the paddle 63 is bent in a direction away from the baffle.

[0116] In the above technical solution, the second end of the paddle 63 is bent in a direction away from the baffle, so that the surface where the paddle 63 contacts the container is a curved surface, ensuring that containers of different specifications can be smoothly pushed into the discharge channel between the paddle 63 and the enclosure 61 under the guidance of the curved surface, thereby avoiding the situation where the paddle 63 blocks the container and prevents the container from being transported normally.

[0117] In an embodiment of the present invention not shown in the figures, a reset structure is provided on the paddle 63, and the reset structure can return the paddle 63 that is deviated by the push of the container to a preset position.

[0118] In the above technical solution, the function of the reset structure is to automatically or controlled move the paddle 63 back to its preset position after the container passes, so that the paddle 63 can be ready to transmit the movement of the next container to the first sensor. The reset structure can be a mechanical device driven by a spring, a cylinder or a motor. By setting the reset structure, the production line can avoid missed inspection or detection errors of container specifications caused by the position deviation of the paddle 63, thereby maintaining the continuity of the production process and the accuracy of filling.

[0119] In one embodiment of the present invention, a transmission part 64 is also provided on the material tray 60, and a rotating shaft 65 is provided on the transmission part 64. The rotating shaft 65 is fixed on the enclosure 61, and the rotating shaft 65 separates the transmission part 64 into a first transmission section 641 and a second transmission section 642. The first end of the first transmission section 641 is rotatably connected to the paddle 63, and the second end of the first transmission section 641 is fixedly connected to the first end of the second transmission section 642. The first transmission section 641 and the second transmission section 642 can rotate around the rotating shaft 65, and the first sensor can detect the swing of the second end of the second transmission section 642.

[0120] In the above technical solution, the transmission part 64 is used to transmit the action generated by the container pushing the paddle 63 to the first sensor, wherein a rotating shaft 65 is provided on the transmission part 64, and the rotating shaft 65 is fixed on the enclosure 61. The rotating shaft 65 divides the transmission part 64 into a first transmission section 641 and a second transmission section 642. The first transmission section 641 is rotatably connected with the paddle 63. When the container enters the conveying assembly through the discharge port 62, the paddle 63 is subjected to the thrust of the container, and the first transmission section 641 rotates around the rotating shaft 65. Since the first transmission section 641 and the second transmission section 642 are connected around the rotating shaft 65, the first transmission section 641 drives the second transmission section 642 to rotate together, thereby causing the second end of the second transmission section 642 to swing. The first sensor can detect the swing of the second end of the second transmission section 642, and send the swing signal or the swing amplitude data to the upper computer 5. According to the above data, the specifications of the container passing through the discharge port 62 are judged, thereby achieving the effect of automatically detecting the container specifications.

[0121] In one embodiment of the present invention, the conveying assembly 2 includes a conveying device 21 , which can convey the container to a filling position directly below a discharge port of a filling machine 4 , and the conveying device 21 and the filling machine 4 are communicatively connected with the host computer 5 .

[0122] In the above technical solution, the function of the conveying device 21 is to convey the container. The conveying device 21 can convey the container from the material handling component to the filling position directly below the discharge port of the filling machine 4. The filling machine 4 is responsible for accurately filling the material into the container. The communication connection between the filling machine 4 and the host computer 5 enables the host computer 5 to send the container specifications determined by the swing signal of the first sensor or the swing amplitude data to the filling machine 4 in a timely manner, control the filling machine 4 to automatically match the corresponding material formula according to the change of the container specification, and can timely adjust the filling volume, filling speed and filling head position, so as to adapt to the changes in the container specifications and the corresponding filling material formula, and realize accurate and efficient filling.

[0123] In one embodiment of the present invention, the conveying device 21 includes a conveying portion 211, a driving portion 212 and a mounting seat 213. The conveying portion 211 is disposed on the mounting seat 213 and can move along the mounting seat 213. The driving portion 212 is disposed on the mounting seat 213 and is drivingly connected to the conveying portion 211. The driving portion 212 is communicatively connected to the host computer 5.

[0124] In the above technical solution, the conveying part 211 is a component that directly contacts the container, and usually includes a transmission medium such as a conveyor belt or a chain, which is used to carry and move the container. The mounting seat 213 is a supporting structure for the conveying part 211 and the driving part 212, and provides a stable mounting platform for the conveying part 211 and the driving part 212. The conveying part 211 is arranged on the mounting seat 213 and can move along the mounting seat 213, thereby defining the conveying route of the conveying part 211, ensuring that the container can be smoothly and accurately conveyed to the filling position on the filling machine 4. The driving part 212 is the power source of the conveying device, and usually includes a driving device such as a driving motor. The driving part 212 is connected to the upper computer 5 in communication, so that the driving part 212 can start and stop or adjust the conveying speed according to the instructions of the upper computer 5, ensuring that the container enters the designated position at the best speed and rhythm.

[0125] In one embodiment of the present invention, the conveying device 21 includes a first conveying device 22 and a second conveying device 23, the filling line also includes a material sorting component 6, the material sorting component 6 includes a material tray 60, the loading end of the first conveying device 22 is connected to the discharge port 62 of the material tray 60, the unloading end of the first conveying device 22 is facing the filling position, the loading end of the second conveying device 23 is facing the filling position, and the unloading end of the second conveying device 23 extends in a direction away from the filling position.

[0126] In the above technical solution, the loading end of the first conveying device 22 is connected to the discharge port 62 of the material tray 60, and the unloading end of the first conveying device 22 is oriented toward the filling position, thereby transferring the container from the material sorting component to the filling position. The loading end of the second conveying device 23 is oriented toward the filling position, and the unloading end of the second conveying device 23 extends in a direction away from the filling position, thereby transferring the filled container from the filling position to the downstream workstation of the production line, such as the collection, capping, labeling or packaging components. The arrangement of the first conveying device 22 and the second conveying device 23 ensures the continuous transmission of the container, and at the same time facilitates the control of the container loading process and the unloading process respectively, reducing the time spent by the container in the conveying process, thereby improving the production efficiency and continuity of the filling line.

[0127] In one embodiment of the present invention, the conveying assembly 2 further comprises a clamping portion 3 which can clamp the container and move it between a clamping position and a filling position at a discharge end of the first conveying device 22 and a discharge position at a discharge end of the second conveying device 23 .

[0128] In the above technical solution, the clamping part 3 is a key component responsible for grasping and releasing the container, and the clamping part 3 generally includes a clamping claw or other types of fixing devices. When filling the container, the clamping part 3 can clamp the container at the clamping position of the unloading end of the first conveying device 22, and release the container after moving the container to the filling position, so that the container accurately reaches the filling position for filling, and then the clamping part 3 can clamp the filled container from the filling position, and move the container to the unloading position of the loading end of the second conveying device 23, so that the container can be transported to the downstream workstation of the production line under the conveyance of the second conveying device 23.

[0129] In one embodiment of the present invention, the filling line also includes a positioning component 7, which includes a centering portion 71, which is communicatively connected to the host computer 5, and is arranged on the first conveying device 22. The centering portion 71 can adjust the position of the container in the width direction of the conveying portion 211 so that the container is aligned with the clamping position.

[0130] In the above technical solution, the main function of the positioning component 7 is to ensure that the container can accurately enter the clamping position before filling, so that the clamping part 3 can accurately clamp the container at the clamping position, thereby realizing the precise filling of the container by the filling machine 4. The centering part 71 can adjust the position of the container in the width direction of the conveying part 211, so that the container is aligned with the gripping point of the clamping part 3. The centering part 71 usually includes a positioning member and a stopper, and the position of the container in the width direction of the conveying part 211 is positioned mechanically or pneumatically to ensure that containers of different specifications can accurately reach the gripping position of the clamping part 3, thereby avoiding the situation where the container and the discharge nozzle of the filling machine 4 are misaligned after the container is placed in the filling position due to the clamping deviation of the clamping part 3, thereby improving the filling accuracy. By setting the positioning component 7, containers of different specifications can accurately reach the gripping position and the filling position, thereby realizing the precise filling of containers of different specifications.

[0131] In one embodiment of the present invention, the positioning assembly 7 also includes a stop portion 72, which is disposed on the first conveying device 22. The stop portion 72 is located on the side of the centering portion 71 toward the loading end. The stop portion 72 is communicatively connected to the upper computer 5, and the stop portion 72 can stop the container.

[0132] In the above technical solution, the stopper 72 is used to stop the container on the conveying part 211 from moving forward with the conveying part 211, so as to separate the tightly fitted containers and keep a certain distance between the containers, thereby avoiding the accumulation of containers and ensuring that the containers can enter the centering part 71 and the clamping position in an orderly manner. The stopper 72 is usually composed of a movable baffle or a stopper. The stopper 72 is connected to the upper computer 5 in communication, and can receive the stop and release instructions issued by the upper computer in real time. The stopper 72 accurately controls the movement of the baffle according to the instructions.

[0133] In one embodiment of the present invention, the stop portion 72 includes a stop member 75 and a second driving member, the stop member 75 and the second driving member are arranged on the first mounting seat 221, the second driving member is drivingly connected to the stop member 75, the second driving member is communicatively connected to the host computer 5, and the second driving member can drive the stop member 75 to perform telescopic movement along the width direction of the conveying portion 211, and the two stop members 75 are relatively arranged on both sides of the conveying portion 211.

[0134] In the above technical solution, the stopper 75 is usually a slider located on both sides of the conveying part 211. When the container reaches the specified position, the second driving member drives the stopper 75 to extend along the width direction of the conveying part to prevent the container from moving further, thereby separating the tightly fitted containers and keeping a certain distance between the containers. The second driving member is connected to the stopper 75 and is responsible for controlling the telescopic movement of the stopper 75. The second driving member usually includes a motor, a cylinder or other types of actuators. The second driving member can accurately adjust the telescopic speed and position of the stopper 75 according to the instructions of the host computer 5 to adapt to different container specifications.

[0135] In one embodiment of the present invention, the filling line also includes a material collection component 10, which includes a material collection tray 101 and a feeding portion 102. The material collection tray 101 is arranged at the unloading end of the second conveying device 23, and the feeding portion 102 is arranged on the second conveying device 23. The feeding portion 102 can feed the filled containers into the material collection tray 101.

[0136] In the above technical solution, the collection component 10 is used to collect and organize the containers that have completed filling, so as to carry out subsequent operations such as capping, labeling, packaging or storage. The collection tray 101 is a platform or structure specially designed for collecting the filled containers. It is usually located at the unloading end of the second conveying device 23, that is, the exit position of the container after the filling is completed. The collection tray 101 can provide a temporary storage space for the containers, so that the containers can be arranged and stored in an orderly manner after being sorted. The feeding part 102 is a mechanism connecting the second conveying device 23 and the collection tray 101, and its task is to transfer the filled containers from the second conveying device to the collection tray 101. The arrangement of the collection component 10 and the second conveying device 23 forms a complete material flow path from filling to collection. The second conveying device 23 is responsible for conveying the filled containers to the feeding section 102, and the feeding section 102 pushes the containers into the collecting tray 101 at the appropriate time and position, avoiding the stagnation of the containers between the filling position and the collecting position, thereby improving the smoothness and efficiency of the production line.

[0137] In one embodiment of the present invention, a fixing portion 67 is provided at the center of the material tray 60 , and the material tray 60 rotates relative to the fixing portion 67 . A material sorting plate 68 is provided on the fixing portion 67 , and the material sorting plate 68 extends radially along the material tray 60 .

[0138] In the above technical solution, the fixing part 67 is located at the center of the tray and remains stationary, the tray 60 rotates around the fixing part 67, and the fixing part 67 is used to install and fix the material sorting plate 68, and the material sorting plate 68 is fixed on the fixing part 67 and extends in the radial direction of the tray. When the container on the tray 60 rotates with the tray 60 and contacts the material sorting plate 68, the container will be guided by the material sorting plate 68 to the space between the material sorting plate 68 and the enclosure 61 to pass through in turn, and the posture and position of the container are automatically adjusted, so that the container can enter the conveying link with a unified direction and posture.

[0139] In one embodiment of the present invention, a limiting member 69 is disposed on the support seat 66 , and the limiting member 69 can stop and limit the end of the material sorting plate 68 away from the fixing portion 67 .

[0140] In the above technical solution, the limit member 69 is arranged on the support seat 66 and remains stationary relative to the material sorting plate 68. One end of the limit member 69 can contact the end of the material sorting plate 68 away from the fixed part 67 to stop and limit the material sorting plate 68, thereby preventing the material sorting plate 68 from being pushed by the container and offset during the material sorting process, thereby reducing the material sorting effect.

[0141] In one embodiment of the present invention, a rotating motor is disposed on the support seat 66 , and the rotating motor is drivingly connected to the material tray 60 .

[0142] In the above technical solution, the rotary motor is the power source for driving the material tray 60 to rotate. The rotary motor is usually a stepper motor or a servo motor, and the rotary motor is connected to the host computer in communication, so that the rotary motor can accurately control the start and stop of the rotation of the material tray and the rotation speed according to the instructions of the host computer or the control system.

[0143] In one embodiment of the present invention, the material sorting plate 68 is gradually inclined toward the container movement direction from the inner side to the outer side of the material tray 60 .

[0144] In the above technical solution, the material sorting plate 68 gradually tilts toward the direction of container movement from the inner side to the outer side of the material tray 60. When the container is transported outward from the material tray 60 through the material sorting plate 68, the container can move along the inclined surface of the material sorting plate 68 to the space between the material sorting plate 68 and the enclosure 61 and pass through in turn, avoiding setting the material sorting plate 68 to extend radially along the material tray 60 and perpendicular to the direction of container movement, thereby reducing the possibility that the material sorting plate 68 always blocks the container and the guiding effect fails.

[0145] In one embodiment of the present invention, the first conveying device 22 includes a first mounting seat 221 and a first conveying portion 222, the first conveying portion 222 is movably disposed on the first mounting seat 221, the centering portion 71 includes a positioning member 73 and a first driving member, the positioning member 73 and the first driving member are disposed on the first mounting seat 221, the first driving member is drivingly connected to the positioning member 73, the first driving member is communicatively connected to the host computer 5, the first driving member can drive the positioning member 73 to perform telescopic movement along the width direction of the conveying portion 211, and the two positioning members 73 are relatively disposed on both sides of the conveying portion 211.

[0146] In the above technical solution, the first mounting seat 221 is a fixing and supporting structure of the first conveying part 222 and the centering part 71, and provides guidance for the conveying direction of the first conveying part 222. The first conveying part 222 is used to transfer the container from the material tray 60 to the clamping position. The first conveying part 222 is usually composed of a conveyor belt, a roller or a chain, etc., and can convey the container at a predetermined speed and direction according to the instruction of the host computer 5. The centering part 71 includes a positioning member 73 and a first driving member, wherein the positioning member 73 is used to adjust the position of the container in the width direction of the conveying part 211 before the container enters the filling position, so that the container is aligned with the gripping point of the clamping part 3. The first driving member is an actuator connected to the positioning member 73, which can drive the positioning member to perform telescopic movement along the width direction of the conveying part 211 according to the instruction of the host computer 5. The first driving member usually adopts a cylinder, a hydraulic cylinder or a linear motor, etc., which can accurately control the telescopic distance and speed of the positioning member 73 to ensure the positioning accuracy of the container.

[0147] In one embodiment of the present invention, the conveying portion 211 includes a conveying belt or a conveying roller.

[0148] In the above technical solution, the conveyor belt is usually made of flexible materials, such as rubber, PVC or metal mesh belt, and is driven by a motor to smoothly convey the container. Conveyor rollers are another common way of material transmission, especially suitable for situations where friction needs to be reduced or wear on the bottom of the container needs to be avoided. The conveyor rollers are composed of a series of parallel cylinders, which can be freely rotating or synchronously rotated by a driving device. Whether it is a conveyor belt or a conveyor roller, the conveying part 211 has a high degree of versatility and flexibility, and is seamlessly connected with other production line equipment such as material sorting components, positioning components, filling machines, capping machines, etc., to achieve full automated transmission from raw materials to finished products.

[0149] In one embodiment of the present invention, a positioning groove 711 is provided at one end of the positioning member 73 facing the container.

[0150] In the above technical solution, the positioning groove 711 is a preset groove or shape, which matches a specific part of the container. The purpose is to achieve accurate positioning of the container through the shape characteristics of the container, further improving the accuracy of the container's gripping point aligned with the clamping part 3.

[0151] In one embodiment of the present invention, the detection assembly 1 further comprises a second sensor 12, which is disposed on the first mounting seat 221 on the side of the centering portion 71 facing the filling position, and the second sensor 12 can detect whether a container passes through the detection area.

[0152] In the above technical solution, the second sensor 12 is arranged on the side of the centering part 71 facing the filling position, and the second sensor 12 can detect whether a container passes through the detection area. The first sensor cooperates with the host computer to automatically identify the container specifications. When the identified container specifications are small-sized containers, the second sensor 12 is activated to detect the small-sized containers. When the second sensor 12 detects that a container has passed, it sends a signal to the host computer 5, and the host computer 5 can control the opening and closing of the stopper 72 and the centering part 71 according to the signal, so as to ensure that after a container comes out of the centering part 71 and passes through the second sensor 12, the stopper 72 can release the next container, and the next container can immediately enter the centering part 71 for positioning, thereby improving the continuity and production efficiency of production.

[0153] In one embodiment of the present invention, the detection assembly 1 further comprises a third sensor 13, which is disposed on the first mounting seat 221 of the second sensor 12 facing the filling position, and the third sensor 13 can detect whether a container passes through the detection area.

[0154] In the above technical solution, the third sensor 13 is arranged on the side of the second sensor 12 facing the filling position, and the third sensor 13 can detect whether a container passes through the detection area. The first sensor cooperates with the host computer to automatically identify the container specifications. When the identified container specifications are large or medium-sized containers, the third sensor 13 is activated to detect the large or medium-sized containers. When the third sensor 13 detects that a container has passed, it sends a signal to the host computer 5, and the host computer 5 can control the opening and closing of the stopper 72 and the centering part 71 according to the signal, so as to ensure that after a container comes out of the centering part 71 and passes through the third sensor 13, the stopper 72 can release the next container, and the container can then enter the centering part 71 for positioning, thereby improving the continuity and production efficiency of production.

[0155] In one embodiment of the present invention, the detection assembly 1 further includes a fourth sensor 14, which is disposed on the first mounting seat 221 at the material clamping position. The fourth sensor 14 can detect whether there is a container in the detection area.

[0156] In the above technical solution, the fourth sensor 14 is arranged at the clamping position, and can detect whether there is a container in the clamping position. When the fourth sensor 14 detects the presence of a container in the clamping position, it sends a signal to the upper computer 5, and the upper computer 5 controls the first conveying device to stop and controls the clamping part 3 to clamp and convey the container at the clamping position.

[0157] In one embodiment of the present invention, the detection assembly 1 further includes a fifth sensor 15, which is disposed on a first mounting seat 221 on the side of the stopper 72 facing the loading end, and the fifth sensor 15 can detect whether there is a container in the detection area.

[0158] In the above technical solution, when the stopper 72 blocks a large number of containers, the containers are queued on the first conveying device 22, and the fifth sensor 15 is arranged on the side of the stopper 72 facing the loading end, and maintains a preset safety distance from the stopper 72. When the fifth sensor 15 detects the presence of a container, it means that the stopper 72 blocks too many containers, and the queued containers reach the preset safety distance. At this time, the fifth sensor 15 transmits a signal to the host computer 5, and the host computer 5 controls the material tray 60 to stop, thereby stopping loading, so as to avoid the situation where too many containers are piled up on the first conveying device 22, causing the conveying device to fail to work normally.

[0159] In one embodiment of the present invention, a stopper slope is provided at one end of the stopper 75 facing the conveying portion 211 , and the stopper slope gradually inclines toward the inner side of the conveying portion 211 along the conveying direction of the container.

[0160] In the above technical solution, when the container approaches the stop position, the stopper 75 moves toward the conveying part to clamp the container, thereby achieving the effect of stopping. The container can be guided to the correct stop position by the guiding effect of the stopper slope. Compared with the parallel stopper surface, the stopper slope gradually tilts toward the inner side of the conveying part 211 along the conveying direction of the container, which can improve the stability of the stopper and prevent the container from sliding along the gap between the stopper surfaces or even escaping from the stopper under the action of the conveying part when the stopper 75 clamps the container to prevent the container from moving further.

[0161] In one embodiment of the present invention, a support seat 8 is provided at the filling position, and the support seat 8 can support the container.

[0162] In the above technical solution, the function of the support seat 8 is to provide a stable support for the container, reducing the possibility of inaccurate filling volume caused by vibration or displacement of the container due to external forces such as airflow, production vibration, or changes in its own weight during the filling process. At the same time, the support seat 8 can support the container to a suitable filling height, reduce the displacement of the clamping part 3 in the height direction, and thus improve the efficiency and accuracy of container transmission.

[0163] In one embodiment of the present invention, a weighing device 9 is disposed on the support seat 8 , and the weighing device 9 can measure the weight of the container placed at the filling position. The weighing device 9 is communicatively connected with the host computer 5 .

[0164] In the above technical solution, the weighing device 9 is responsible for accurately measuring the weight of the container, and usually includes a high-precision sensor and a signal processing unit. The weighing device 9 can quickly respond to the weight change of the container and transmit the weight data to the host computer 5. The host computer 5 receives the weight data from the weighing device 9 and adjusts the working parameters of the filling machine 4 in real time according to the preset filling standards and production requirements, such as the filling speed, filling volume and stop point.

[0165] In one embodiment of the present invention, the detection assembly 1 further includes a sixth sensor 16 , which is disposed at the clamping end of the clamping jaw 33 . The sixth sensor 16 can sense whether there is a container in the clamping space of the clamping jaw 33 .

[0166] In the above technical solution, the sixth sensor 16 is arranged at the clamping end of the clamping jaw 33. The sixth sensor 16 can sense whether there is a container in the clamping space of the clamping jaw 33. When the sixth sensor 16 senses that there is a container in the clamping space of the clamping jaw 33, it sends a signal to the upper computer 5. After receiving the signal, the upper computer 5 controls the clamping jaw 33 to clamp, thereby achieving the clamping and fixing of the container by the clamping jaw 33. By arranging the sixth sensor 16 at the clamping end of the clamping jaw 33, real-time monitoring and control of the container grasping state is achieved, ensuring continuous, efficient and safe operation of the production line.

[0167] In one embodiment of the present invention, the clamping portion 3 includes a moving portion 30 and a clamping claw portion 35 , and the moving portion 30 can drive the clamping claw portion 35 to move among a clamping position, a filling position, and a discharging position.

[0168] In the above technical solution, the moving part 30 is used to drive the clamping part 35 to move between the clamping position, the filling position and the discharging position, so as to achieve the effect of efficiently transferring containers between the clamping position, the filling position and the discharging position. The clamping part 35 is responsible for accurately grasping the container at the clamping position and then stably holding it in the appropriate position. Through the coordinated action of the moving part 30 and the clamping part 35, the moving part 30 can quickly and accurately drive the clamping part 35 to transfer the container between different positions, reducing the waiting time of the container and improving the overall production efficiency.

[0169] In one embodiment of the present invention, the moving part 30 includes a first moving part 31, the first moving part 31 includes a first slide rail 311, a third driving member and a first support member 313, the third driving member is drivingly connected to the first support member, the third driving member is communicatively connected to the host computer 5, the first support member is slidably arranged on the first slide rail, and the clamping claw part 35 is arranged on the first support member 313.

[0170] In the above technical solution, the first moving part 31 is mainly used to realize the accurate and stable grasping and conveying of the container by the clamping claw 33. The first moving part 31 includes a first slide rail 311, a third driving member and a first support member 313, wherein the first slide rail 311 is a guide structure of the moving part 30, ensuring that the first support member 313 and the clamping claw part 35 thereon can move according to a preset path, thereby improving the stability and accuracy of the movement of the clamping claw part 35. The third driving member is a power source in the moving part 30, and a driving device such as an electric motor, a cylinder or a hydraulic cylinder is usually used. The third driving member is drivingly connected to the first support member 313, and is responsible for providing the driving force required by the moving part 30, so that it can move accurately on the first slide rail 311 according to a preset program or detection signal. The first support member 313 is used to fix and support the clamping claw part 35 or other components.

[0171] In one embodiment of the present invention, the movable part 30 also includes a second movable part 32, the second movable part 32 includes a second slide rail 321, a fourth driving member 322 and a second support member 323, the second slide rail 321 is arranged on the first support member 313, the extension direction of the second slide rail 321 is perpendicular to the extension direction of the first slide rail 311, the second support member 323 is slidably arranged on the second slide rail 321, the fourth driving member 322 is drivingly connected to the second support member 323, and the clamping claw part 35 is arranged on the second support member 323.

[0172] In the above technical solution, the moving part 30 includes a second moving part 32 in addition to the first moving part 31. The second moving part 32 is provided to increase the degree of freedom of the clamping jaw 33, thereby increasing the flexibility of clamping and transferring the container. The second slide rail 321 is provided on the first support member 313 and is perpendicular to the first slide rail 311, so that the clamping jaw 33 can slide in a direction perpendicular to the first slide rail 311, so that the clamping jaw 33 can more accurately adjust the position of grasping and placing. The fourth driving member 322 usually adopts a driving device such as a servo motor, a cylinder or a hydraulic cylinder, which is responsible for providing the driving force required by the second moving part 32, so that the second support member 323 can move accurately along the second slide rail 321. The second support member 323 is a bearing structure of the clamping jaw portion 35, which is used to fix the grasping device or other operating components.

[0173] In one embodiment of the present invention, the clamping jaw portion 35 includes a clamping jaw 33 and a fifth driving member 34. The fifth driving member 34 is disposed on the second supporting member 323. The clamping jaw 33 is disposed at the driving end of the fifth driving member 34. The fifth driving member 34 can drive the clamping jaw 33 to perform clamping and releasing actions.

[0174] In the above technical solution, the clamping jaw 33 is in direct contact with the container and is responsible for grasping and fixing the container. The fifth driving member 34 is usually a driving device such as a servo motor, a cylinder or a hydraulic cylinder. The fifth driving member 34 is a power source for driving the clamping jaw 33 to clamp and release the container. The fifth driving member 34 can accurately control the opening and closing of the clamping jaw according to the instructions of the host computer 5 to ensure stable grasping and release of the container.

[0175] In one embodiment of the present invention, the second conveying device 23 includes a second mounting seat 231 and a second conveying portion 232, and the second conveying portion 232 is movably disposed on the second mounting seat 231. The detection component 1 includes a seventh sensor 17, and the seventh sensor 17 is disposed on the second mounting seat 231. The seventh sensor 17 can detect whether there is a container at the discharge position.

[0176] In the above technical solution, the second conveying device 23 is used to convey the filled container to the aggregate assembly or other processing links. The second conveying device 23 includes a second mounting seat 231 and a second conveying part 232, wherein the second mounting seat 231 serves as a supporting and fixing structure, provides a stable mounting platform for the second conveying part 232, and guides the conveying direction of the second conveying part 232. The second conveying part 232 is used to convey the container from the unloading position to the aggregate assembly or other processing links. The second conveying part 232 is usually composed of a conveyor belt, a roller or a chain, etc., and can convey the container at a predetermined speed and direction according to the instructions of the host computer 5. The seventh sensor 17 can sense in real time whether there is a container at the discharge position. When the seventh sensor 17 detects a container, the seventh sensor 17 feeds back a signal to the host computer 5, and the host computer 5 controls the second conveying device 23 to start, thereby transferring the container at the discharge position to the aggregate assembly or other processing links.

[0177] In one embodiment of the present invention, the feeding part 102 includes a pushing part 105 and a sixth driving member 106. The pushing part 105 is arranged on the second mounting seat 231. The sixth driving member 106 is drivingly connected to the pushing part 105. The sixth driving member 106 can drive the pushing part 105 to push the material into the collecting tray 101. The sixth driving member 106 is communicatively connected to the upper computer 5.

[0178] In the above technical solution, the pushing part 105 is used to push the material to move. The pushing part 105 usually includes a push plate or a push rod, so that the material can be pushed from the second conveying part 232 into the collecting tray 101. The sixth driving member 106 usually adopts a driving device such as a servo motor, a cylinder or a hydraulic cylinder. The sixth driving member 106 provides the necessary power for the pushing and resetting of the pushing part 105, so that it can perform precise pushing actions as needed and return to the initial position after the pushing is completed, waiting for the next pushing. The second mounting seat 231 provides a stable mounting platform for the pushing part 105 and the sixth driving member 106, ensuring the stability and accuracy of the pushing part 105 and the sixth driving member 106 during operation. The sixth driving member 106 is connected to the upper computer 5 in communication, so that the upper computer 5 can control and adjust the parameters such as the start and stop, the pushing distance and the pushing speed of the pushing part 105 by sending control instructions to the sixth driving member 106, so as to ensure that the containers that have completed filling can smoothly and accurately enter the collecting tray 101 for collection and storage.

[0179] In one embodiment of the present invention, a baffle 107 is provided at one end of the pushing portion 105 away from the discharge position, and the baffle 107 extends in a direction perpendicular to the feeding direction. A feed port is provided at the collecting tray 101 toward the pushing portion 105, and the baffle 107 is aligned with the first extreme position 103 of the feed port away from the discharge position.

[0180] In the above technical solution, the baffle 107 is used to stop the containers that have been filled, so that the containers that have been filled are arranged in order on the second conveying part 232 in front of the pushing part 105. The baffle 107 is aligned with the first limit position 103 of the feed inlet away from the discharge position, ensuring that the containers that have been filled are within the range of the feed inlet, and preventing the pushing part 105 from pushing the containers into the collecting tray 101. The container exceeds the feed inlet of the collecting tray 101, resulting in the container being unable to smoothly enter the collecting tray 101.

[0181] In one embodiment of the present invention, the detection component 1 also includes an eighth sensor 18, which is arranged on the second mounting seat 231 and aligned with the second extreme position 104 of the feed port close to the discharge position, and the eighth sensor 18 can detect whether there is a container at the second extreme position 104.

[0182] In the above technical solution, the eighth sensor 18 can monitor in real time whether there is a container at the second extreme position 104. When the eighth sensor 18 detects a container, it indicates that enough containers have been arranged within the pushing range of the pushing part 105. At this time, the eighth sensor 18 sends a signal to the upper computer 5, and the upper computer 5 controls the sixth driving member 106 to start, thereby driving the pushing part 105 to push the material within the pushing range into the collecting tray 101.

[0183] In one embodiment of the present invention, the detection component 1 also includes a ninth sensor 19, which is arranged on the collecting tray 101 and faces the end of the collecting tray 101 away from the pushing portion 105. The ninth sensor 19 can detect whether there is a container at the end of the collecting tray 101 away from the pushing portion 105.

[0184] In the above scheme, the pushing part 105 pushes the arranged containers into the collecting tray 101 one by one, and the container pushed in at the last time will continue to push the container pushed in at the previous time to move toward the end of the collecting tray 101 away from the pushing part 105. When the ninth sensor 19 detects the container, it indicates that the collecting tray 101 is full of containers. At this time, the ninth sensor 19 sends a signal to the upper computer 5, and the upper computer 5 controls to stop unloading, and replaces the new collecting tray 101 by automatic control or sends a signal to notify the operator to replace the new collecting tray 101 manually.

[0185] See also Figures 1 to 32 As shown, the present invention also provides a filling line control method, including: obtaining container specifications; when the container reaches the positioning area, adjusting the position of the container to a clamping position according to the corresponding container specifications.

[0186] In the above technical scheme, the upper computer 5 first obtains the specifications of the container by automatic detection or manual input by the detection component 1, and then the container is transported by the conveying component 2. When the container is transported to the positioning area where the positioning component is located, the upper computer 5 controls the positioning component according to the corresponding container specifications to adjust the positions of containers of different specifications according to the obtained container specifications, ensuring that containers of different specifications can accurately enter the clamping position. The filling line control method provided by the present invention can adjust the container position according to the container specifications, ensuring that containers of different specifications can accurately enter the clamping position, avoiding stopping the filling line for manual adjustment after replacing a new specification container or matching a new formula, and improving the adaptability and production efficiency of the filling line to containers of multiple specifications.

[0187] In one embodiment of the present invention, before the step of automatically identifying the container specifications, the method further includes: adjusting the paddle to keep the discharge port at a preset opening width; and starting the material tray.

[0188] In the above technical solution, the paddle 63 is adjusted to keep the discharge port 62 at a preset opening width, ensuring that containers of different specifications can pass through the discharge port 62 after pushing the paddle 63, and then the material tray 60 is started to ensure the supply of containers at the beginning of the production line. Through the mutual coordination of the material tray 60 and the sorting plate 68 thereon, the containers on the material tray 60 are sorted and transported, so that the containers pass through the discharge port 62 to the conveying component 2, and push the paddle 63 in the process of passing through the discharge port 62, forming a close connection with subsequent steps such as container identification and filling.

[0189] In one embodiment of the present invention, the filling line also includes a differential separation device such as a differential belt, which uses two belts with different conveying speeds. When the container transitions from the high-speed belt to the low-speed belt, the distance between the containers will automatically increase due to the sudden change in speed, thereby avoiding the problem of inaccurate alignment due to the distance between two adjacent containers being too close.

[0190] In one embodiment of the present invention, the step of automatically identifying container specifications includes: inputting preset data of containers of different specifications into the host computer; inputting preset formulas corresponding to containers of different specifications into the host computer; the container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer; the host computer associates the swing data with the preset data to identify the container specifications.

[0191] In the above technical solution, the host computer 5 can store the size parameters of the container as preset data, the shape parameters of the container as preset data, or the weight parameters of the container as preset data, and can use one or more types of preset data as a reference for identifying the container specifications. By inputting the container specification data in advance, the host computer 5 can quickly query and match the corresponding container specification data when the container passes through the discharge port, thereby determining the specifications of the container and providing support for subsequent accurate filling and position adjustment. The automated filling line needs to adjust the filling formula according to the container specifications to ensure that each specification of the container can be filled with the corresponding formula and the accurate filling amount. After automatically identifying the container specifications, the host computer 5 can immediately match the formula data corresponding to the container of the specification, and the host computer 5 controls the filling machine 4 to automatically adjust the filling parameters, thereby achieving the effect of filling different specifications of containers with different formulas and different filling amounts. The container passes through the discharge port of the tray 60 and pushes the paddle 63 in the process, so that the first sensor set at the second end of the paddle 63 can detect the swing of the second end of the paddle 63. The swing data can be used as a basis for identifying the container specifications. The first sensor obtains the swing data of the paddle 63 and sends it to the host computer 5, providing the host computer 5 with a data basis for identifying the container specifications. The host computer 5 then associates the swing data with the preset data to identify the container specifications, thereby achieving the effect of automatically identifying the container specifications.

[0192] In one embodiment of the present invention, the container specifications include large containers and small containers, and the step of inputting preset data of containers of different specifications to the host computer includes: inputting a preset angle threshold as preset data to the host computer, and the preset angle threshold is greater than the angle at which the small container pushes the baffle to deflect, and is less than the angle at which the large container pushes the baffle to deflect.

[0193] In the above technical solution, the containers placed in the tray 60 only include two specifications, large containers and small containers. The difference in container specifications will affect the amplitude of the displacement of the push paddle 63, that is, the displacement angles of the small container and the large container are different. By setting a preset angle threshold, the host computer 5 is provided with a basis for judging the container specifications. The preset angle threshold is set to be greater than the displacement angle of the small container pushing the baffle and less than the displacement angle of the large container pushing the baffle. By comparing the actual displacement angle of the paddle 63 with the preset angle threshold, the size of the container can be quickly and accurately identified.

[0194] In one embodiment of the present invention, the first sensor includes an angle sensor, the swing data of the paddle includes angle data of the paddle swing, the container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer. The steps include: the first sensor includes an angle sensor, the first sensor obtains the angle data of the paddle swing and sends the angle data to the host computer.

[0195] In the above technical solution, the angle sensor can accurately measure the swing angle of the paddle 63 when it is pushed by the container. When the container passes through the material tray 60 outlet, it pushes the paddle 63. The first sensor detects the swing of the paddle 63 at the second end of the paddle 63 and records the swing angle data, and sends the angle data to the host computer 5, which provides a data basis for the subsequent host computer 5 to automatically determine the specifications of the container passing through the material tray outlet.

[0196] In one embodiment of the present invention, the host computer compares the swing data with the preset data to identify the container specifications, including: the host computer compares the angle data with the preset angle threshold, when the angle data is greater than the preset angle threshold, the container is determined to be a large container; when the angle data is less than the angle threshold, the container is determined to be a small container.

[0197] In the above technical solution, when the large container and the small container pass through the material tray outlet, there is a difference in the pushing amplitude of the paddle 63. The large container has a larger diameter, so the paddle 63 is pushed to rotate a larger angle, while the small container has a smaller diameter, so the paddle 63 is pushed to rotate a smaller angle. The host computer 5 compares the angle data detected by the first sensor with the preset angle threshold. When the angle data is greater than the preset angle threshold, the container is determined to be a large container. When the angle data is less than the angle threshold, the container is determined to be a small container. By setting the preset angle threshold, the host computer 5 can immediately determine the container specifications based on the angle data detected by the first sensor without complex calculations, thereby improving the response speed and decision-making efficiency of the production line.

[0198] In one embodiment of the present invention, the filling line includes at least three containers of different diameters, and the step of inputting preset data of containers of different specifications to the host computer includes: inputting preset container diameters of containers of different specifications to the host computer.

[0199] In the above technical solution, the filling line includes at least three containers of different diameters. The diameter, as a significant difference between containers of different specifications, can be used as a basis for the host computer 5 to determine the container specifications. The preset container diameters of the containers of each specification are input to the host computer 5 to ensure that the host computer 5 can quickly identify the container specifications according to the container diameter data in the subsequent recognition stage.

[0200] In one embodiment of the present invention, the first sensor includes a displacement sensor, the container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer. The step includes: the first sensor obtains the displacement data of the paddle swing and sends the displacement data to the host computer.

[0201] In the above technical solution, the displacement sensor obtains in real time the displacement data of the paddle 63 caused by the pushing of the container. The displacement data is closely related to the diameter of the container that pushes the paddle 63. The displacement data generated by containers of different specifications are different. Therefore, the first sensor obtains the displacement data of the swing of the paddle 63 and sends the displacement data to the host computer 5, which provides a data basis for the host computer 5 to automatically identify the container specifications.

[0202] In one embodiment of the present invention, the host computer compares the swing data with the preset data to thereby identify the step of container specifications, including: the host computer calculates the detection diameter y of the container passing through the discharge port based on the displacement data, assuming that the preset opening width of the discharge port is k, and the displacement data is x, then y=x+k; the host computer compares the detection diameter y with the preset container diameter, and finds the corresponding preset container diameter within the preset difference range of the detection diameter y, thereby identifying the specifications corresponding to the container passing through the discharge port.

[0203] In the above technical solution, the paddle 63 is adjusted in the previous step to keep the discharge port 62 at a preset opening width, ensuring that containers of different specifications can pass through the discharge port 62 after pushing the paddle 63. Assuming the preset opening width is k, containers of different diameters need to push the paddle 63 outward to pass through the paddle 63. The outward displacement distance of the paddle 63, i.e., the displacement data x, is the difference between the preset opening width k and the actual diameter of the container. Therefore, the host computer 5 can obtain the detected diameter y of the container passing through the discharge port 62 by adding the preset opening width k and the measured displacement data x. The host computer 5 then compares the detected diameter y with the preset container diameter input into the host computer 5 in advance, and matches the detected diameter y with the preset difference range of the preset container diameter, thereby identifying the specifications corresponding to the container passing through the discharge port 62.

[0204] The above-mentioned preset difference range can be determined in the following manner: calculate the diameter difference d between containers of various specifications and determine the minimum value dmin therein, and assume that the preset difference range is c, then c = ±dmin / 2. When comparing and identifying the detection diameter y, when the detection diameter y falls within the preset container diameter ±dmin / 2 of a certain specification container, it can be determined that the container currently passing through the discharge port 62 is a container of this specification. If the detection diameter y does not fall within the range of any specification container, it may be due to a large measurement error caused by a failure of the detection component or an offset in the position of the paddle. In this case, the host computer will alarm to notify the operator to inspect and adjust the detection component or the paddle, or adjust the preset difference range. This solution can handle multiple containers of different specifications, enhance the adaptability and flexibility of the production line, and meet the needs of multi-container matching and multi-formula filling.

[0205] In one embodiment of the present invention, the step of conveying the container to the filling position includes: starting the first conveying part; the upper computer controls the positioning component to adjust the position of the container; the fourth sensor detects whether there is a container at the clamping position, and when the fourth sensor detects the container at the clamping position, it sends a signal to the upper computer; the upper computer controls the first conveying part to stop; the upper computer controls the clamping part to convey the container at the clamping position to the filling position; and returns to the step of starting the first conveying part.

[0206] In the above technical solution, the first conveying part 222 is started, and the container entering the first conveying part 222 from the material tray outlet 62 begins to be conveyed to the filling position. During the conveying process, the position of the container may not be aligned with the clamping position, or the distance between two adjacent containers is too small, which will affect the final filling effect. Therefore, the position of the container is adjusted by the upper computer 5 to control the positioning component 7. The fourth sensor 14 is set at the clamping position to detect whether there is a container at the clamping position. When the fourth sensor 14 detects a container at the clamping position, it indicates that a container has reached the clamping position. Therefore, the fourth sensor 14 sends a signal to the upper computer 5, and the upper computer 5 controls the first conveying part 222 to stop running, ensuring that the container accurately flows at the clamping position to wait for clamping. Then the upper computer 5 controls the clamping part to clamp the container at the clamping position and transfer the container to the filling position, and then returns to the step of starting the first conveying part 222, and repeats the above process to convey the next container to the clamping position. Through the real-time detection of the fourth sensor 14, the precise control of the host computer 5 and the position adjustment of the positioning component 7, it is ensured that the container can be accurately and stably transported to the filling position in a high-speed production environment, thereby improving the filling efficiency and product quality.

[0207] In one embodiment of the present invention, the positioning component includes a stopper and a centering part, the detection component includes a second sensor and a third sensor, and the step of the upper computer controlling the positioning component to adjust the position of the container includes: the upper computer controls the stopper and the centering part to be in an open state; the upper computer starts the corresponding sensor according to the automatic identification of the container specification; when the container specification is identified as a large container, the third sensor is started; the third sensor detects that an object has passed and sends a signal to the upper computer; the upper computer controls the stopper and the centering part to be closed; when the container specification is identified as a small container, the second sensor is started; the second sensor detects that an object has passed and sends a signal to the upper computer; the upper computer controls the stopper and the centering part to be closed.

[0208] In the above technical solution, the stopper 72 and the centering part 71 are in an open state in the initial state, ensuring that the container can pass freely and enter the subsequent conveying process. The second sensor 12 and the third sensor 13 can detect whether there is a container in their respective detection areas, and the host computer 5 can start the corresponding sensor according to the automatically identified container specifications. When the container specification is identified as a large container, the third sensor 13 is started. Since the third sensor 13 is farther away from the centering part 71 than the second sensor 12, it is ensured that when the large container reaches the detection area of ​​the third sensor 13, the large container has completely left the centering area of ​​the centering part 71. When the third sensor 13 detects that an object has passed, it sends a signal to the host computer 5, and the host computer 5 controls the stopper 72 and the centering part 71 to close so that the first container located behind the large container is clamped in the centering part 71 to achieve centering, and at the same time, the second container and subsequent containers located behind the large container are blocked behind the stopper 72, ensuring that only one container can enter the centering part 71 for centering at a time. When the container specification is identified as a small container, the second sensor 12 is started, and then the second sensor 12 detects that an object has passed, and sends a signal to the upper computer 5. The upper computer 5 controls the stopper 72 and the centering part 71 to close. The distance between the second sensor 12 and the centering part 71 is sufficient to accommodate the small container. When the small container enters the detection area of ​​the second sensor 12, the small container has completely left the control area of ​​the centering part 71. At this time, the upper computer 5 receives the signal from the second sensor 12 and centers and stops the container behind the small container.

[0209] In one embodiment of the present invention, the positioning component includes a stopper, and the steps of the upper computer controlling the positioning component to adjust the position of the container include: the upper computer controls the stopper to be in a closed state by default; the upper computer controls the first conveying part to convey the container at a conveying speed v; the upper computer calculates the duration t of the open state of the stopper according to the conveying speed v of the first conveying part and the detection diameter y of the container, and t=y / v; the upper computer controls the stopper to automatically close after switching to the open state for t time.

[0210] In the above technical solution, the stopper is in a closed state by default, and the upper computer controls the first conveying part to convey the container at a conveying speed v. When conveying to the stopper, the stopper stops and limits the container to prevent it from moving forward. Since the detection diameter y of the current container has been calculated through the cooperation between the first sensor and the upper computer, and the conveying speed v is constant, the duration t of the open state of the stopper can be obtained according to the formula t=y / v, that is, after t time, the first conveying part can drive the container to travel a distance of y length, and then the upper computer controls the stopper to switch to an open state and last for t time. After t time, the current container has been conveyed out of the stopper, and at this time, the upper computer controls the stopper to close or the stopper to close automatically, thereby ensuring that only one container is released while the following container is still stopped behind the stopper, achieving the effect of releasing containers one by one.

[0211] In an embodiment not shown in the figures of the present invention, the positioning component includes a centering part, and a tenth sensor is arranged on the edge of the centering part facing the clamping position. The steps of the upper computer controlling the positioning component to adjust the position of the container include: the centering part is in an open state by default; when the tenth sensor detects the container, a signal is sent to the upper computer; and the upper computer controls the centering part to close.

[0212] In the above technical solution, the tenth sensor can detect whether there is a container in the detection area and send a signal to the upper computer, so that the upper computer can determine whether there is a container in the centering part that needs to be centered. When the container is transported to the centering part, and the front end of the container triggers the tenth sensor set on the edge of the centering part facing the clamping position, it indicates that the container has completely entered the centering range of the centering part, so that the upper computer controls the closing of the centering part to realize automatic centering of the container.

[0213] In one embodiment of the present invention, the steps of matching the corresponding formula according to the container specifications and performing filling include: the host computer matches the corresponding formula according to the identified container specifications; the host computer sends the formulas corresponding to multiple containers that are loaded in sequence to the filling machine in sequence; the filling machine adjusts the corresponding formula according to the order of the containers entering the filling position and fills the containers; when the filling machine discharges the material to a preset volume or the container reaches a preset weight, the filling is completed.

[0214] In the above technical solution, containers of different specifications may need to be filled with materials of different formulas. At the same time, due to the different specifications, the filling volume that the container can accommodate is also different. Therefore, the host computer 5 matches the corresponding formula according to the identified container specifications. Since the containers enter the conveying component 2 in sequence, the order of filling the containers is the same as the order of the identified container specifications. The host computer 5 sends the formulas corresponding to the multiple containers loaded in sequence to the filling machine 4 in sequence to ensure that the filling machine 4 can accurately fill the formula into the corresponding specification containers in sequence. The filling machine 4 adjusts the corresponding formula according to the order of the containers entering the filling position and fills the containers. The filling machine 4 can measure the discharge volume. When the discharge of the filling machine 4 reaches the preset volume, the discharge is stopped to complete the filling. It is also possible to determine whether the container is filled in place by measuring the weight of the container. When the container reaches the preset weight, the discharge is stopped to complete the filling.

[0215] In one embodiment of the present invention, the step of conveying the container to the unloading position includes: the upper computer controls the clamping jaws to clamp the filled container at the filling position; the upper computer controls the clamping jaws to convey the filled container from the filling position to the unloading position; the seventh sensor detects the presence of the container at the unloading position and sends a signal to the upper computer; the upper computer controls the second conveying device to start; the second conveying device conveys the filled container to the unloading position to complete the unloading.

[0216] In the above technical solution, the upper computer 5 controls the clamping jaws to clamp the filled container at the filling position and transfer the filled container from the filling position to the discharge position. The seventh sensor 17 located at the discharge position can detect whether there is a container at the discharge position. When the seventh sensor 17 detects that there is a container at the discharge position, it means that the clamping jaws have accurately placed the container on the second conveying device 23. Then the seventh sensor 17 sends a signal to the upper computer 5, and the upper computer 5 controls the second conveying device 23 to start, thereby transferring the filled container to the discharge position to complete the discharge. Through the setting of these steps, the filling production line can realize the automatic processing of containers from filling to discharge, which not only improves production efficiency and product quality, but also reduces production costs and enhances the stability and automation level of the production line.

[0217] From the above description, it can be seen that the above embodiment of the present invention achieves the following technical effects: the detection component 1 is used to identify the specifications of the container entering the production line, such as the size and shape of the container. The conveying component 2 is responsible for stably conveying the container from the entrance of the production line to the filling position for filling, and then transporting the filled container to the unloading position. By connecting the conveying component 2 to the host computer 5 for communication, the effect of adjusting the working state of the conveying component 2 in real time is achieved, thereby controlling the container conveying rhythm and the container conveying position. The positioning component 7 is used to adjust the position of the container to ensure that the container can accurately enter the clamping position, reducing the position correction of the conveying component 2 when the container enters the filling position, thereby improving the filling efficiency. The host computer 5 is the control center of the entire filling line, responsible for receiving the signal detected by the detection component 1 and identifying the container specifications according to the signal, and then controlling the positioning component 7 and other components according to the identified container specifications, so that the positioning component 7 automatically adjusts its position according to the different container specifications, ensuring that containers of different specifications can accurately enter the clamping position, thereby improving the clamping accuracy of containers of different specifications, and enabling the conveying component 2 to accurately clamp containers of different specifications from the clamping position. The filling line provided by the present invention is provided with a positioning component 7 and a host computer 5, so that the filling line can automatically identify the specifications of the container and automatically adjust the positions of containers of different specifications, ensuring that containers of different specifications can accurately enter the clamping position, avoiding the need to stop the filling line and manually adjust the filling line after replacing the new specification container, thereby improving the adaptability of the filling line to containers of different specifications.

[0218] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0219] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0220] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A filling line, characterized in that: The invention comprises a detection component (1), a transmission component (2), a host computer (5) and a positioning component (7), wherein the detection component (1) is communicatively connected to the host computer (5), the detection component (1) is capable of identifying the specifications of a container entering the transmission component (2), the transmission component (2) is communicatively connected to the host computer (5), the transmission component (2) is capable of transmitting the container to a clamping position, the positioning component (7) is communicatively connected to the host computer (5), the host computer (5) is capable of automatically identifying the specifications of the container according to the detection signal of the detection component (1), and controlling the positioning component (7) to adjust the container to the clamping position according to the container specifications.

2. The filling line according to claim 1, characterized in that: The feeding port of the conveying component (2) is provided with a paddle (63), the paddle (63) extends in the direction of incoming materials, and the detection component (1) is capable of detecting the swing of the paddle (63); and / or the filling line further comprises a material sorting component (6), the material sorting component (6) comprises a material tray (60) and a support seat (66), the material tray (60) is rotatably arranged on the support seat (66), a baffle (61) is arranged on the outer peripheral side of the material tray (60), a discharge port (62) is arranged on the baffle (61), a paddle (63) is arranged at the discharge port (62), a first end of the paddle (63) is rotatably arranged on the baffle (61), and a second end of the paddle (63) extends in the direction of incoming materials, and the first sensor is capable of detecting the swing of the paddle (63).

3. The filling line according to claim 2, characterized in that: The material tray (60) is also provided with a transmission part (64), and a rotating shaft (65) is provided on the transmission part (64). The rotating shaft (65) is fixed on the enclosure (61), and the rotating shaft (65) divides the transmission part (64) into a first transmission section (641) and a second transmission section (642). The first end of the first transmission section (641) is rotationally connected to the paddle (63), and the second end of the first transmission section (641) is fixedly connected to the first end of the second transmission section (642). The first transmission section (641) and the second transmission section (642) can rotate around the rotating shaft (65), and the first sensor can detect the swing of the second end of the second transmission section (642).

4. The filling line according to claim 1, characterized in that: The filling line also includes a filling machine (4), the conveying component (2) includes a conveying device (21), the conveying device (21) can convey the container to a filling position directly below the discharge port of the filling machine (4), the conveying device (21) and the filling machine (4) are communicatively connected with the host computer (5), the conveying device (21) includes a first conveying device (22) and a second conveying device (23), the conveying component (2) also includes a clamping part (3), the clamping part (3) can clamp the container and move it between a clamping position at the unloading end of the first conveying device (22), the filling position and a discharge position at the loading end of the second conveying device (23).

5. The filling line according to claim 1, characterized in that: The filling line also includes a filling machine (4), the transmission component (2) includes a conveying device (21), the conveying device (21) is capable of conveying the container to a filling position directly below the discharge port of the filling machine (4), the conveying device (21) and the filling machine (4) are communicatively connected to the host computer (5); and / or the positioning component (7) includes a centering portion (71), the centering portion (71) is communicatively connected to the host computer (5), the conveying device (21) includes a first conveying device (22), the centering portion (71) is arranged on the first conveying device (22), and the centering portion (71) is capable of adjusting the position of the container in the width direction of the first conveying device (22) so that the container is aligned with the clamping position.

6. The filling line according to claim 5, characterized in that: The positioning assembly (7) further comprises a stopper (72), wherein the stopper (72) is arranged on the first conveying device (22), and the stopper (72) is located on the side of the centering portion (71) facing the loading end, and the stopper (72) is communicatively connected with the host computer (5), and the stopper (72) is capable of stopping the container.

7. A filling line control method for controlling the filling line according to any one of claims 1 to 6, characterized in that: include: Get container specifications; When the container reaches the positioning area, the position of the container is adjusted to the gripping position according to the corresponding container specifications.

8. The filling line control method according to claim 7, characterized in that: The steps to obtain container specifications include: Input preset data of containers of different specifications to the upper computer; Input the preset formulas corresponding to containers of different specifications to the upper computer; The container passes through the material tray outlet and pushes the paddle, and the first sensor obtains the swing data of the paddle and sends it to the host computer; The host computer associates the swing data with the preset data to identify the container specifications.

9. The filling line control method according to claim 8, characterized in that: The host computer compares the swing data with the preset data to identify the container specifications, including: The host computer compares the angle data with the preset angle threshold. When the angle data is greater than the preset angle threshold, the container is determined to be a large container. When the angle data is smaller than the angle threshold, the container is determined to be a small container.

10. The filling line control method according to claim 8, characterized in that: The steps of the upper computer associating the swing data with the preset data to identify the container specifications include: The host computer calculates the detection diameter y of the container passing through the discharge port based on the displacement data, assuming that the preset opening width of the discharge port is k. If the displacement data is x, then y=x+k; The host computer compares the detected diameter y with the preset container diameter, finds the preset container diameter corresponding to the preset difference range of the detected diameter y, and thus identifies the specifications corresponding to the container passing through the discharge port.

11. The filling line control method according to claim 7, characterized in that: When the container reaches the positioning area, the step of adjusting the position of the container to the gripping position according to the corresponding container specifications includes: Starting the first conveying unit; The upper computer controls the positioning component to adjust the position of the container; The fourth sensor detects whether there is a container at the clamping position, and sends a signal to the upper computer when the fourth sensor detects a container at the clamping position; The host computer controls the first conveying part to stop; The upper computer controls the clamping part to transfer the container at the clamping position to the filling position; Return to the step of starting the first conveying section.

12. The filling line control method according to claim 11, wherein the positioning component comprises a stopper and a centering part, and the detection component comprises The second sensor and the third sensor are characterized in that The steps of controlling the positioning component of the upper computer to adjust the position of the container include: The upper computer controls the stopper and the centering part to be in an open state; The host computer starts the corresponding sensor according to the automatic identification of container specifications; When the container specification is identified as a large container, the third sensor is activated; The third sensor detects that an object has passed by and sends a signal to the upper computer; The upper computer controls the closing of the stopper and the centering part; When the container specification is identified as a small container, the second sensor is activated; The second sensor detects an object passing by and sends a signal to the upper computer; The upper computer controls the closing of the stopper and the centering part.