Full-automatic suction machine and method for preparing plastic inspection well

By designing a fully automatic material suction machine, using the combination of the material suction pump and spiral diversion blades, the efficient and accurate transport of materials during the preparation of the plastic inspection well is achieved, and the problems of low material suction efficiency and poor accuracy in traditional technology are solved, and production efficiency and equipment maintenance efficiency are improved.

CN120097105APending Publication Date: 2025-06-06HEBEI SHENGSHI JINJING PLASTICS CO LTD
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Patent Information

Application Number
CN202510478507.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

During the preparation of traditional plastic inspection wells, the material suction link relies on manual operation or semi-automated equipment, which makes it difficult to ensure the accuracy of material delivery and low efficiency. The semi-automated equipment cannot be automatically adjusted during the material suction process, which is prone to material waste or production interruption.

Method used

A fully automatic material suction machine is designed, including a material suction rack, a material suction barrel, a spiral diversion vane, a power box, a quantitative discharge rod and a material conveying power component. The negative pressure is formed through the material suction pump, combined with the role of the spiral diversion vane, to achieve efficient aggregation and precise discharge of materials, and to achieve precise control of materials and automatic cleaning of equipment through the stepper discharge component and the material conveying power component.

Benefits of technology

It improves the material absorption efficiency, shortens the material absorption time, realizes the precise supply of materials, reduces manual cleaning workload, improves equipment maintenance efficiency, and ensures production efficiency and cost control.

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Abstract

The invention relates to the technical field of plastic processing, and provides a full-automatic material suction machine and method for preparing a plastic inspection well. The full-automatic material suction machine for preparing the plastic inspection well comprises a material suction frame, a material suction barrel, a spiral flow guide blade, a power box, a quantitative discharging rotating rod and a material conveying power assembly; a barrel cover is detachably arranged on the material suction barrel in a sealed mode, a first exhaust pipe is rotatably arranged on the barrel cover in a penetrating mode, the spiral flow guide blade is arranged on the first exhaust pipe and makes contact with the inner wall of the material suction barrel, the power box is arranged on the barrel cover, and a second exhaust pipe is arranged on the power box in a penetrating mode. One end of the second exhaust pipe is sealed and rotationally connected with one end of the first exhaust pipe, and the quantitative discharging rotating rod is arranged in the second exhaust pipe through the stepping type discharging assembly. By means of the technical scheme, the technical problems that in the production and preparation process of a plastic detection well in the prior art, feeding precision is poor, and efficiency is low are solved.
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Description

Technical Field

[0001] The present disclosure relates to the technical field of plastic processing, and in particular, to a fully automatic suction machine and method for preparing a plastic inspection well. Background Art

[0002] In the production and preparation process of plastic inspection wells, the precise transportation and supply of materials are the key links to ensure product quality and production efficiency. As an important component in the construction of urban underground infrastructure, plastic inspection wells are widely used and have strict requirements on performance and quality.

[0003] In the traditional preparation process of plastic inspection wells, the material suction link mostly relies on manual operation or semi-automatic equipment. Manual material suction is not only inefficient and difficult to meet the needs of large-scale production, but also greatly affected by human factors, making it difficult to ensure the accuracy of material delivery, which in turn affects the stability of the quality of plastic inspection well products. Although semi-automatic suction equipment has reduced the intensity of manual labor to a certain extent, there are still certain problems. During the suction process, most of these existing equipment cannot be automatically and accurately adjusted according to the real-time material demand changes in the production process, and often suck too much or too little material. Excessive suction can easily cause material waste and increase production costs, while too little suction can cause production interruptions and reduce production efficiency. Secondly, the internal cleaning and maintenance of existing semi-automatic suction equipment is relatively complicated, which requires a lot of time and manpower costs. This has limited the production efficiency improvement and cost control of plastic inspection well manufacturers to a certain extent. Summary of the invention To overcome the above-mentioned defects, the embodiments of the present disclosure provide a fully automatic suction machine and method for preparing a plastic inspection well, which is used to solve the technical problems raised in the background technology, that is, the poor feeding accuracy and low efficiency of plastic inspection wells in the prior art during the production and preparation process.

[0004] The technical solution disclosed in the present invention is as follows: A fully automatic suction machine for preparing a plastic inspection well comprises a suction rack, a suction cylinder, a spiral guide vane, a power box, a quantitative discharge rotating rod and a feeding power assembly; The suction cylinder is arranged on the suction frame, a cylinder cover is detachably and sealedly arranged on the suction cylinder, and a first exhaust pipe is rotatably arranged through the cylinder cover; The spiral guide vane is arranged on the first exhaust pipe and contacts the inner wall of the suction cylinder; The power box is arranged on the cylinder cover, and a second exhaust pipe is arranged through the power box, and one end of the second exhaust pipe is sealed and rotatably connected to one end of the first exhaust pipe; The quantitative discharging rotating rod is arranged in the second exhaust pipe through a step-by-step discharging assembly, one end of the quantitative discharging rotating rod passes through the first exhaust pipe to the bottom of the suction barrel, and a spiral feeding blade is arranged on the quantitative discharging rotating rod, and the spiral feeding blade contacts the inner wall of the suction barrel; The material conveying power assembly is arranged on the power box, and the material conveying power assembly is connected to the step-by-step discharge assembly and the first exhaust pipe, and is used to drive the spiral guide vanes and the spiral material conveying vanes to rotate, so as to control the discharge of the material in the suction barrel and clean the inner wall of the suction barrel.

[0005] As a preferred technical solution of the present disclosure, the step-by-step discharge assembly includes a step-by-step drive ring; The step-by-step driving ring is rotatably arranged on the inner wall of the second exhaust pipe, a plurality of driving plates are arranged at equal angles on the bottom of the step-by-step driving ring, and the quantitative discharging rotating rod is arranged on the central axis of the step-by-step driving ring through a plurality of positioning rods.

[0006] As a preferred technical solution of the present disclosure, the feeding power assembly includes a power rotating rod, a power motor, a second bevel gear and a step-by-step driving part; One end of the power rotating rod is rotatably arranged on the power box, and the other end is provided with a one-way driving part, and the one-way driving part is connected to the first exhaust pipe; The power motor is installed on one side of the power box, and the output end of the power motor passes through the power box and is provided with a first bevel gear; The second bevel gear is arranged on the power rotating rod and meshes with the first bevel gear; The step-by-step driving part is disposed through the second exhaust pipe, and the step-by-step driving part is connected to the second bevel gear to drive the step-by-step driving ring to rotate.

[0007] Further on the basis of the above solution, the one-way driving part includes a first driving shaft, a ratchet plate, a first gear and a second gear; One end of the first driving shaft is rotatably arranged in the power box, and the other end is provided with a one-way ratchet; The pawl plate is arranged at one end of the power rotating rod, and a plurality of one-way pawls are arranged on the pawl plate, and the one-way pawls are meshed with the one-way ratchet wheel; The first gear is disposed on the first driving shaft; The second gear is sleeved on the first exhaust pipe, and the second gear is meshed with the first gear.

[0008] Further on the basis of the above solution, the step-by-step driving unit includes a second driving shaft, a third bevel gear and a driving rod; The second drive shaft penetrates and is rotatably disposed on the second exhaust pipe; The third bevel gear is arranged at one end of the second driving shaft and meshes with the second bevel gear; The driving rod is arranged at the other end of the second driving shaft, and the driving rod is located between two adjacent driving plates. Through the rotation of the driving rod, a plurality of driving plates are driven to move alternately.

[0009] On the basis of the above-mentioned solution, a feed pipe is connected to one side of the suction cylinder, and one end of the feed pipe close to the suction cylinder extends toward the spiral direction of the spiral guide vane.

[0010] On the basis of the above scheme, a suction pump is arranged on the suction rack, an air inlet end of the suction pump is connected with a suction pipe, and the suction pipe seal is detachably connected to the second exhaust pipe.

[0011] On the basis of the above-mentioned solution, the bottom of the suction cylinder is connected with a material delivery pipe, and a material delivery valve is installed on the material delivery pipe.

[0012] Further on the basis of the above scheme, a filter screen is arranged in the second exhaust pipe, and the filter screen is located above the step-by-step driving ring. A scraper is arranged on the step-by-step driving ring, and the scraper is in contact with the bottom of the filter screen.

[0013] A material suction method of a fully automatic material suction machine for preparing a plastic inspection well, using the above-mentioned fully automatic material suction machine for preparing a plastic inspection well, comprises the following steps: Step 1: Suction: Start the suction pump to form negative pressure in the suction barrel. The material moves toward the bottom of the suction barrel along the spiral track through the feed pipe under the action of negative pressure and spiral guide vanes. Under the action of centrifugation, the material gathers at the bottom of the suction barrel. Step 2: discharging materials, start the power motor, and adjust the rotation direction of the output end of the power motor so that when the power rotating rod drives the ratchet disc to rotate, the one-way pawl is toggled on one side of the one-way ratchet wheel, so that the one-way ratchet wheel is in a stationary state. The driving rod is driven to rotate by the rotation of the power rotating rod, and the driving plate is toggled by the driving rod to move, so that the stepping driving ring is rotated. The quantitative discharging rotating rod and the spiral feeding blade are driven to rotate by the rotation of the stepping driving ring. The material collected at the bottom of the suction barrel is moved into the feeding pipe through the rotation of the spiral feeding blade, and the material is fed; Step three, cleaning the inside of the barrel. After the material is loaded, when too much material adheres or adsorbs to the inner wall of the suction barrel, start the power motor, and adjust the rotation direction of the output end of the power motor to make the one-way pawl drive the one-way ratchet to rotate, and the rotation of the one-way ratchet drives the first drive shaft to rotate, and the first drive shaft drives the first gear, the second gear and the first exhaust pipe to rotate. The rotation of the first exhaust pipe can drive the spiral guide vanes to rotate, and the rotation of the spiral guide vanes can scrape the material attached to the inner wall of the suction barrel toward the direction of the spiral feed vanes. At this time, the rotation of the spiral feed vanes can move the material at the bottom of the suction barrel toward the direction of the spiral guide vanes to eliminate the problem of jamming of the spiral feed vanes.

[0014] The beneficial effects of the present disclosure are: 1. In the present disclosure, a suction pump is provided to form a negative pressure in the suction barrel, and a feed pipe is designed to extend in a spiral direction toward the spiral guide vane near one end of the suction barrel. Under the combined action of the negative pressure and the spiral guide vane, the material can efficiently move toward the bottom of the suction barrel along a spiral trajectory. Under the centrifugal effect, the material quickly gathers at the bottom of the suction barrel, which greatly improves the suction efficiency and shortens the suction time. Compared with traditional suction methods, the suction operation of a large amount of material can be completed in a shorter time, meeting the demand for rapid material supply in the preparation process of plastic inspection wells.

[0015] 2. In the present disclosure, by setting a step-by-step discharge assembly and a feeding power assembly, by adjusting the rotation direction of the output end of the power motor, not only can the rotation of the quantitative discharge rotating rod and the spiral feeding blade be accurately controlled to achieve accurate discharge of materials, but also after the material is loaded, by adjusting the rotation direction of the output end of the power motor, the spiral guide blade and the spiral feeding blade can be rotated at the same time to scrape the material attached to the inner wall of the suction barrel toward the direction of the spiral feeding blade. This design not only greatly facilitates the cleaning of the inside of the suction barrel, reduces the workload and difficulty of manual cleaning, but also can improve the maintenance efficiency of the equipment, ensuring that the equipment is always in good working condition. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the description of the embodiments of the present disclosure. Obviously, the drawings described below are only some exemplary embodiments of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on the contents of the exemplary embodiments of the present disclosure and these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of a fully automatic suction machine for preparing a plastic inspection well in an embodiment of the present disclosure; Figure 2It is a structural schematic diagram of a partial cross-section of a fully automatic suction machine for preparing a plastic inspection well in an embodiment of the present disclosure; Figure 3 For this disclosure Figure 2 A schematic diagram of the local enlarged structure at point A in the middle; Figure 4 For this disclosure Figure 2 A schematic diagram of the local enlarged structure at B in the middle; Figure 5 It is a schematic diagram of a partial cross-section of the structure of the step-by-step discharging assembly, the feeding power assembly, the quantitative discharging rotating rod, the spiral feeding blade, the filter screen and the scraper in the embodiment of the present disclosure; Figure 6 It is a schematic diagram of the structure of the cooperation among the first driving shaft, the one-way ratchet, the pawl plate and the one-way pawl in the embodiment of the present disclosure; Figure 7 It is a schematic structural diagram from another angle of the overall fully automatic suction machine for preparing a plastic inspection well in an embodiment of the present disclosure.

[0018] In the figure: 001, step-by-step discharging assembly; 002, feeding power assembly; 1. Suction rack; 2. Suction cylinder; 3. Cylinder cover; 4. First exhaust pipe; 5. Spiral guide vane; 6. Power box; 7. Second exhaust pipe; 8. Quantitative discharge rotating rod; 9. Spiral feeding vane; 10. Stepping drive ring; 11. Drive plate; 12. Positioning rod; 13. Power rotating rod; 14. Power motor; 15. First bevel gear; 16. Second bevel gear; 17. First drive shaft; 18. One-way ratchet; 19. Ratchet plate; 20. One-way ratchet; 21. First gear; 22. Second gear; 23. Second drive shaft; 24. Third bevel gear; 25. Drive rod; 26. Feed pipe; 27. Suction pump; 28. Suction pipe; 29. ​​Feed pipe; 30. Feed valve; 31. Filter screen; 32. Slag scraper. DETAILED DESCRIPTION

[0019] The present disclosure is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present disclosure, rather than to limit the present disclosure.

[0020] In order to simplify the drawings, only the parts related to the disclosure are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0021] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this disclosure can be understood according to specific circumstances.

[0022] In the present disclosure, unless otherwise expressly specified and limited, a first feature being “above” or “below” a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being “above”, “above”, and “above” a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0023] In the description of this embodiment, terms such as "up", "down", "left", and "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0024] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0025] Embodiment 1, as Figure 1 to Figure 7 As shown, a fully automatic suction machine for preparing plastic inspection wells includes a suction frame 1, a suction cylinder 2, a spiral guide vane 5, a power box 6, a quantitative discharge rotating rod 8 and a feeding power assembly 002.

[0026] As mentioned above, the suction barrel 2 is arranged on the suction frame 1, and a barrel cover 3 is sealed and detachably arranged on the suction barrel 2. A first exhaust pipe 4 is penetrated and rotatably arranged on the barrel cover 3. By removing the barrel cover 3, the equipment in the suction barrel 2 can be disassembled and maintained.

[0027] As mentioned above, the spiral guide vane 5 is arranged on the first exhaust pipe 4 and contacts the inner wall of the suction barrel 2. A feed pipe 26 is connected to one side of the suction barrel 2. One end of the feed pipe 26 close to the suction barrel 2 extends toward the spiral direction of the spiral guide vane 5.

[0028] Specifically, when the material enters the suction barrel 2 through the feed pipe 26, the material can efficiently move toward the bottom of the suction barrel 2 along the spiral trajectory of the spiral guide vane 5. Under the centrifugal effect, the material can quickly gather at the bottom of the suction barrel 2, which greatly improves the suction efficiency and shortens the suction time. As mentioned above, the power box 6 is arranged on the cylinder cover 3 , and a second exhaust pipe 7 is penetrated through the power box 6 , and one end of the second exhaust pipe 7 is sealed and rotatably connected to one end of the first exhaust pipe 4 .

[0029] As mentioned above, the quantitative discharging rotating rod 8 is arranged in the second exhaust pipe 7 through the step-by-step discharging component 001, one end of the quantitative discharging rotating rod 8 passes through the first exhaust pipe 4 to the bottom of the suction cylinder 2, and a spiral feeding blade 9 is arranged on the quantitative discharging rotating rod 8, and the spiral feeding blade 9 is in contact with the inner wall of the suction cylinder 2.

[0030] Among them, the stepping discharge component 001 includes a stepping drive ring 10, which is rotatably arranged on the inner wall of the second exhaust pipe 7, and a plurality of drive plates 11 are arranged at equal angles on the bottom of the stepping drive ring 10. The quantitative discharge rotating rod 8 is arranged on the central axis of the stepping drive ring 10 through a plurality of positioning rods 12. The stepping drive ring 10 can be driven to rotate by toggling the drive plate 11.

[0031] As mentioned above, the feeding power assembly 002 is arranged on the power box 6, and the feeding power assembly 002 is connected to the step-by-step discharge assembly 001 and the first exhaust pipe 4, and is used to drive the spiral guide vane 5 and the spiral feeding vane 9 to rotate, so as to control the discharge of the material in the suction barrel 2 and clean the inner wall of the suction barrel 2. The feeding power assembly 002 includes a power rotating rod 13, a power motor 14, a second bevel gear 16 and a step-by-step driving part. One end of the power rotating rod 13 is rotatably arranged on the power box 6, and the other end is provided with a one-way driving part, which is connected to the first exhaust pipe 4. The power motor 14 is installed on one side of the power box 6. The output end of the power motor 14 passes through the power box 6 and is provided with a first bevel gear 15. The second bevel gear 16 is arranged on the power rotating rod 13 and meshes with the first bevel gear 15. The step-by-step driving part is arranged on the second exhaust pipe 7, and the step-by-step driving part is connected to the second bevel gear 16, and is used to drive the step-by-step driving ring 10 to rotate.

[0032] Among them, the one-way driving part includes a first driving shaft 17, a ratchet plate 19, a first gear 21 and a second gear 22. One end of the first driving shaft 17 is rotatably set in the power box 6, and the other end is provided with a one-way ratchet 18. The ratchet plate 19 is set at one end of the power rotating rod 13. A plurality of one-way ratchets 20 are set on the ratchet plate 19, and the one-way ratchet 20 is meshed with the one-way ratchet 18. The first gear 21 is set on the first driving shaft 17, and the second gear 22 is sleeved on the first exhaust pipe 4, and the second gear 22 is meshed with the first gear 21.

[0033] Among them, the stepping drive part includes a second drive shaft 23, a third bevel gear 24 and a drive rod 25. The second drive shaft 23 passes through and is rotatably set on the second exhaust pipe 7. The third bevel gear 24 is set at one end of the second drive shaft 23 and meshes with the second bevel gear 16. The drive rod 25 is set at the other end of the second drive shaft 23. The drive rod 25 is located between two adjacent drive plates 11. By rotating the drive rod 25, several drive plates 11 are moved alternately.

[0034] Specifically, the power motor 14 is started, and the rotation of the output end of the power motor 14 can drive the first bevel gear 15 to rotate, and the rotation of the first bevel gear 15 can drive the second bevel gear 16 to rotate, and the rotation of the second bevel gear 16 can drive the power rotating rod 13 to rotate, and the rotation of the power rotating rod 13 can drive the ratchet disk to rotate, and the rotation of the ratchet disk can drive the one-way pawl 20 to move, and by adjusting the rotation direction of the output end of the power motor 14, the one-way pawl 20 can be engaged or disengaged with the one-way ratchet 18.

[0035] As mentioned above, the bottom of the suction cylinder 2 is connected to a material delivery pipe 29 , and a material delivery valve 30 is installed on the material delivery pipe 29 .

[0036] When the material is conventionally fed, the rotation direction of the output end of the power motor 14 is adjusted so that the one-way pawl 20 is moved on one side of the one-way ratchet 18, so that the one-way ratchet 18 is in a stationary state, and the third bevel gear 24 and the driving rod 25 are driven to rotate by the rotation of the power rotating rod 13 and the second bevel gear 16, and the driving plate 11 is moved by the driving rod 25 to rotate the stepping driving ring 10, and the quantitative discharge rotating rod 8 and the spiral feeding blade 9 are driven to rotate by the positioning rod 12 through the rotation of the stepping driving ring 10, and the material collected at the bottom of the suction barrel 2 is moved into the feeding pipe 29 through the rotation of the spiral feeding blade 9, so that the material can be fed, and the material conveying speed can be accurately regulated by adjusting the rotation speed of the output end of the power motor 14, and the material can be discharged through the feeding pipe 29 by opening the feeding valve 30.

[0037] After the material is loaded, when the material adheres to the inner wall of the suction barrel 2, by adjusting the rotation direction of the output end of the power motor 14, the one-way pawl 20 can drive the one-way ratchet 18 to rotate, and the one-way ratchet 18 drives the first driving shaft 17 to rotate, and the rotation of the first driving shaft 17 drives the first gear 21 to rotate, and the rotation of the first gear 21 drives the second gear 22 to rotate, and the rotation of the second gear 22 drives the first exhaust pipe 4 to rotate, and the rotation of the first exhaust pipe 4 drives the spiral guide vane 5 to rotate, so that the material attached to the inner wall of the suction barrel 2 is scraped off in the direction of the spiral feeding vane 9, and when the spiral feeding vane 9 is driven to rotate by the rotation of the conveying end of the power motor 14, the material at the bottom of the suction barrel 2 can be moved in the direction of the spiral guide vane 5, so that the residual material is concentrated between the spiral feeding vane 9 and the spiral guide vane 5. This design greatly facilitates the cleaning of the inside of the suction barrel 2, reduces the workload and difficulty of manual cleaning, improves the maintenance efficiency of the equipment, and ensures that the equipment is always in good working condition. As mentioned above, a suction pump 27 is arranged on the suction frame 1, and the air inlet end of the suction pump 27 is connected to the suction pipe 28, and the suction pipe 28 is sealed and detachably connected to the second exhaust pipe 7. By starting the suction pump 27, the gas in the suction cylinder 2 can be discharged from the exhaust end of the suction pump 27 through the first exhaust pipe 4, the second exhaust pipe 7 and the suction pipe, so that a negative pressure is formed in the suction cylinder 2.

[0038] It is additionally explained that a filter screen 31 is disposed in the second exhaust pipe 7 , and the filter screen 31 is located above the step-by-step driving ring 10 . A scraper 32 is disposed on the step-by-step driving ring 10 , and the scraper 32 contacts the bottom of the filter screen 31 .

[0039] Specifically, by setting the filter 31, not only can the impurities passing through the second exhaust pipe 7 be effectively blocked and filtered, preventing the impurities from entering the subsequent suction pump 27 and affecting the production quality, but also the scraper 32 arranged on the stepping drive ring 10 is in contact with the bottom of the filter 31. During the rotation of the stepping drive ring 10, the scraper 32 can timely scrape off the impurities accumulated on the filter 31, thereby ensuring the filtering effect of the filter 31, extending its service life, reducing the need to frequently replace the filter due to impurities clogging the filter 31, and reducing the equipment maintenance cost.

[0040] Embodiment 2: Embodiment 2 of the present application, based on Embodiment 1, proposes a material suction method of a fully automatic material suction machine for preparing a plastic inspection well, and the specific method is as follows: Suction: Start the suction pump 27 to form negative pressure in the suction barrel 2. The material moves toward the bottom of the suction barrel 2 along a spiral track through the feed pipe 26 under the action of negative pressure and the spiral guide vane 5. Under the action of centrifugation, the material gathers at the bottom of the suction barrel 2. Discharging, start the power motor 14, and adjust the rotation direction of the output end of the power motor 14 so that the power rotating rod 13 drives the ratchet disc to rotate, and the one-way pawl 20 is moved on one side of the one-way ratchet 18, so that the one-way ratchet 18 is in a stationary state, and the driving rod 25 is driven to rotate by the rotation of the power rotating rod 13, and the driving plate 11 is moved by the driving rod 25 to rotate, so that the step-by-step driving ring 10 is rotated, and the quantitative discharging rotating rod 8 and the spiral feeding blade 9 are driven to rotate by the rotation of the step-by-step driving ring 10, and the materials collected at the bottom of the suction barrel 2 are moved into the feeding pipe 29 by the rotation of the spiral feeding blade 9, so that the materials are fed; Cleaning inside the barrel. After the material is loaded, when too much material adheres to or is adsorbed on the inner wall of the suction barrel 2, start the power motor 14. By adjusting the rotation direction of the output end of the power motor 14, the one-way pawl 20 drives the one-way ratchet 18 to rotate. The rotation of the one-way ratchet 18 drives the first drive shaft 17 to rotate. The first drive shaft 17 drives the first gear 21, the second gear 22 and the first exhaust pipe 4 to rotate. The rotation of the first exhaust pipe 4 can drive the spiral guide vane 5 to rotate. The rotation of the spiral guide vane 5 can scrape the material attached to the inner wall of the suction barrel 2 toward the direction of the spiral feed vane 9. At this time, the rotation of the spiral feed vane 9 can move the material at the bottom of the suction barrel 2 toward the direction of the spiral guide vane 5 to eliminate the problem of the spiral feed vane 9 being stuck.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure rather than to limit it. Although the present disclosure has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present disclosure may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present disclosure, which should be included in the scope of the claims of the present disclosure.

Claims

1. A fully automatic suction machine for preparing plastic inspection wells, characterized in that: include: Suction rack (1); A suction cylinder (2) is arranged on the suction frame (1); a cylinder cover (3) is provided on the suction cylinder (2) in a sealed and detachable manner; a first exhaust pipe (4) is provided through the cylinder cover (3) and is rotatably provided; A spiral guide vane (5) is arranged on the first exhaust pipe (4) and is in contact with the inner wall of the suction cylinder (2); A power box (6) is arranged on the cylinder cover (3), a second exhaust pipe (7) is provided through the power box (6), one end of the second exhaust pipe (7) is sealed and rotatably connected to one end of the first exhaust pipe (4); A quantitative discharging rotating rod (8) is arranged in the second exhaust pipe (7) through a step-by-step discharging assembly (001), one end of the quantitative discharging rotating rod (8) passes through the first exhaust pipe (4) to the bottom of the suction barrel (2), and a spiral material conveying blade (9) is arranged on the quantitative discharging rotating rod (8), and the spiral material conveying blade (9) is in contact with the inner wall of the suction barrel (2); A material conveying power assembly (002) is arranged on the power box (6), and the material conveying power assembly (002) is connected to the step-by-step discharge assembly (001) and the first exhaust pipe (4), and is used to drive the spiral guide vane (5) and the spiral material conveying vane (9) to rotate, so as to control the discharge of the material in the suction barrel (2) and clean the inner wall of the suction barrel (2).

2. The fully automatic suction machine for preparing a plastic inspection well according to claim 1, characterized in that: The step-by-step discharge assembly (001) comprises: A step-by-step driving ring (10) is rotatably arranged on the inner wall of the second exhaust pipe (7), a plurality of driving plates (11) are arranged at equal angles on the bottom of the step-by-step driving ring (10), and the quantitative discharging rotating rod (8) is arranged on the central axis of the step-by-step driving ring (10) via a plurality of positioning rods (12).

3. The fully automatic suction machine for preparing a plastic inspection well according to claim 2, characterized in that: The material conveying power assembly (002) comprises: A power rotating rod (13), one end of which is rotatably mounted on the power box (6), and the other end of which is provided with a one-way driving portion, the one-way driving portion being connected to the first exhaust pipe (4); A power motor (14) is mounted on one side of the power box (6); an output end of the power motor (14) penetrates into the power box (6) and is provided with a first bevel gear (15); a second bevel gear (16) disposed on the power rotating rod (13) and meshing with the first bevel gear (15); A step-by-step driving unit is disposed through the second exhaust pipe (7), the step-by-step driving unit is connected to the second bevel gear (16), and is used to drive the step-by-step driving ring (10) to rotate.

4. A fully automatic suction machine for preparing a plastic inspection well according to claim 3, characterized in that: The one-way driving unit comprises: A first drive shaft (17), one end of which is rotatably disposed in the power box (6) and the other end of which is provided with a one-way ratchet (18); A ratchet plate (19) is arranged at one end of the power rotating rod (13), and a plurality of one-way ratchets (20) are arranged on the ratchet plate (19), and the one-way ratchets (20) are meshed with the one-way ratchet wheel (18); A first gear (21) is arranged on the first drive shaft (17); The second gear (22) is sleeved on the first exhaust pipe (4), and the second gear (22) is meshed with the first gear (21).

5. The fully automatic suction machine for preparing a plastic inspection well according to claim 3, characterized in that: The stepping drive unit comprises: A second drive shaft (23) passing through and rotatably disposed on the second exhaust pipe (7); a third bevel gear (24), arranged at one end of the second drive shaft (23) and meshing with the second bevel gear (16); A driving rod (25) is arranged at the other end of the second driving shaft (23). The driving rod (25) is located between two adjacent driving plates (11). The driving rod (25) is rotated to move a plurality of driving plates (11) alternately.

6. The fully automatic suction machine for preparing a plastic inspection well according to claim 1, characterized in that: A feed pipe (26) is provided in communication with one side of the suction barrel (2), and one end of the feed pipe (26) close to the suction barrel (2) extends in the spiral direction of the spiral guide vane (5).

7. The fully automatic suction machine for preparing a plastic inspection well according to claim 1, characterized in that: The suction rack (1) is provided with a suction pump (27), the air inlet end of the suction pump (27) is connected to a suction pipe (28), and the suction pipe (28) is sealed and detachably connected to the second exhaust pipe (7).

8. The fully automatic suction machine for preparing a plastic inspection well according to claim 1, characterized in that: The bottom of the suction cylinder (2) is connected to a material delivery pipe (29), and a material delivery valve (30) is installed on the material delivery pipe (29).

9. The fully automatic suction machine for preparing a plastic inspection well according to claim 2, characterized in that: A filter screen (31) is arranged in the second exhaust pipe (7), and the filter screen (31) is located above the step-by-step drive ring (10). A scraper (32) is arranged on the step-by-step drive ring (10), and the scraper (32) is in contact with the bottom of the filter screen (31).

10. A material suction method of a fully automatic material suction machine for preparing a plastic inspection well, using the fully automatic material suction machine for preparing a plastic inspection well as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, suction, start the suction pump (27), so that negative pressure is formed in the suction barrel (2), and the material moves along a spiral trajectory toward the bottom of the suction barrel (2) through the feed pipe (26) under the action of the negative pressure and the spiral guide vane (5), and the material is gathered at the bottom of the suction barrel (2) under the action of centrifugation; S2, discharging, starting the power motor (14), adjusting the rotation direction of the output end of the power motor (14), so that the power rotating rod (13) drives the ratchet disc to rotate, the one-way pawl (20) is moved on one side of the one-way ratchet (18), so that the one-way ratchet (18) is in a stationary state, and the driving rod (25) is driven to rotate by the rotation of the power rotating rod (13), and the driving plate (11) is moved by the driving rod (25), so that the step-type driving ring (10) is rotated, and the quantitative discharging rotating rod (8) and the spiral feeding blade (9) are driven to rotate by the rotation of the step-type driving ring (10), and the material collected at the bottom of the suction barrel (2) is moved into the feeding pipe (29) by the rotation of the spiral feeding blade (9), so that the material is fed; S3, cleaning inside the barrel. After the material is loaded, when too much material adheres to or is adsorbed on the inner wall of the suction barrel (2), the power motor (14) is started, and the rotation direction of the output end of the power motor (14) is adjusted so that the one-way pawl (20) drives the one-way ratchet (18) to rotate. The rotation of the one-way ratchet (18) drives the first drive shaft (17) to rotate. The first drive shaft (17) drives the first gear (21), the second gear (22) and the first exhaust pipe (4) to rotate. The rotation of the first exhaust pipe (4) can drive the spiral guide vane (5) to rotate. The rotation of the spiral guide vane (5) can scrape the material attached to the inner wall of the suction barrel (2) toward the spiral feed vane (9). At this time, the rotation of the spiral feed vane (9) can move the material at the bottom of the suction barrel (2) toward the spiral guide vane (5) to eliminate the problem of the spiral feed vane (9) being stuck.