A high-strength and high-gloss daily-use ceramic and its preparation method

By using mullite, spodumene and quartz as substrates in daily ceramics, and adding yttrium-zinc compound modifiers, doped barium carbonate modifiers and boron oxide additives, the problem of difficult balance of antibacterial properties, gloss and strength of daily ceramics is solved, and the product's cold, heat and temperature resistance is improved.

CN120097718BActive Publication Date: 2025-07-18FUJIAN WILL CERAMIC CO LTD
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Patent Information

Application Number
CN202510586539.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2025-07-18
Estimated Expiration
2045-05-08

AI Technical Summary

Technical Problem

When existing daily ceramics optimize their antibacterial properties, nano-inorganic antibacterial agents are prone to agglomeration, affecting gloss and strength, resulting in difficult to balance and coordinate the antibacterial, gloss and strength of the product, and poor resistance to heat and temperature.

Method used

Mullite, spodumene and quartz are used as substrates, and yttrium-zinc polybutor is added as antibacterial functional agents. The antibacterial stability and gloss of the ceramic are optimized by combining the modified agent doped with barium carbonate and boron oxide additives.

Benefits of technology

It achieves the balance and coordination of antibacterial properties, gloss and strength of high-strength and high-gloss daily ceramics, and improves the product's cold and cold resistance and temperature resistance stability.

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Abstract

The present invention relates to the technical field of daily-use ceramics, and specifically relates to a high-strength and high-gloss daily-use ceramic and a preparation method thereof, comprising the following raw materials in parts by weight: 35-45 parts of mullite, 15-20 parts of spodumene, 10-15 parts of quartz, 8-12 parts of a modifier doped with barium carbonate, 5-8 parts of boron oxide additive, and 7-11 parts of yttrium-zinc compounding agent. The daily-use ceramic of the present invention uses mullite, spodumene, and quartz as the matrix, and uses the added yttrium-zinc compounding agent as an antibacterial functional agent. Nano zinc oxide is formulated into cobalt nitrate and yttrium nitrate solutions, and then sintered and improved. Through the compounding enhancement among yttrium, zinc, and cobalt, the antibacterial stability of the product is optimized. At the same time, the added modifier doped with barium carbonate and boron oxide additive are mutually coordinated, resulting in a balanced and coordinated improvement in the antibacterial property, glossiness, and strength of the daily-use ceramic, as well as a remarkable effect on the cold and heat resistance and temperature stability of the product.
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Description

Technical Field

[0001] The present invention relates to the technical field of daily-use ceramics, and particularly relates to a high-strength and high-gloss daily-use ceramic and a preparation method thereof. Background Art

[0002] Daily-use ceramics refer to ceramic products used in people's daily life for diet, decoration, etc., such as tableware, tea sets, coffee sets, wine sets, vases, ornaments, etc. With the increasing improvement of people's living standards, the requirements for the quality and grade of daily-use ceramic products are also getting higher.

[0003] In order to optimize the antibacterial property of existing daily-use ceramics, nano-inorganic antibacterial agents are added. However, the inorganic antibacterial agents are prone to agglomeration, which instead affects the glossiness and strength of the products, making it difficult to balance and coordinately improve the antibacterial property, glossiness and strength of the products, and the thermal stability of the products to cold and heat is poor, restricting the use efficiency of the products. Summary of the Invention

[0004] Aiming at the defects of the prior art, the purpose of the present invention is to provide a high-strength and high-gloss daily-use ceramic and a preparation method thereof to solve the problems raised in the above background art.

[0005] The present invention adopts the following technical solutions to solve the technical problems:

[0006] The present invention provides a high-strength and high-gloss daily-use ceramic, comprising the following raw materials in parts by weight:

[0007] 35-45 parts of mullite, 15-20 parts of spodumene, 10-15 parts of quartz, 8-12 parts of a modifier filled with barium carbonate, 5-8 parts of boron oxide additive, 7-11 parts of yttrium-zinc compounding agent;

[0008] The preparation method of the yttrium-zinc compounding agent is as follows:

[0009] Add 5-8 parts of nano-zinc oxide to 7-11 parts of cobalt nitrate solution by weight, then add 3-5 parts of yttrium nitrate solution, stir evenly, then filter and dry, and finally heat-sinter at 150-160 °C for 1 h to obtain the yttrium-zinc compounding agent.

[0010] Preferably, the mass fraction of the cobalt nitrate solution is 4-6%; the mass fraction of the yttrium nitrate solution is 2-5%.

[0011] Preferably, the preparation method of the modifier filled with barium carbonate is as follows:

[0012] S01: Mix and sinter talc, magnesium oxide and cerium oxide in a weight ratio of 3:2:1 for 1 h, the sintering temperature is 210-230 °C, and after sintering, a sintered body is obtained;

[0013] Add 3 to 5 parts of the sintered body and 1 to 2 parts of polyvinyl alcohol by weight to 5 to 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A;

[0014] S02: preheating barium carbonate at 65-70° C. for 1 hour to obtain preheated barium carbonate; adding 4-6 parts of the preheated barium carbonate and 1-2 parts of nano-silica sol to 5-8 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution;

[0015] S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of (3-5):7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent;

[0016] S04: Mix the barium carbonate-doped and modified strontium titanate liquid in a weight ratio of 5:3 and perform ball milling at a ball milling speed of 1000-1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.

[0017] Preferably, the mass fraction of the lanthanum nitrate solution is 2-4%; the mass fraction of the sodium hexametaphosphate solution is 1-3%.

[0018] Preferably, the ultrasonic power of the ultrasonic treatment in S03 is 350-400W, and the ultrasonic treatment is performed for 1 hour.

[0019] Preferably, the preparation method of the modified strontium titanate solution is:

[0020] The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:(5-7):(2-3) to obtain a modified sodium silicate agent;

[0021] 4 to 6 parts of strontium titanate and 3 to 5 parts of zirconium oxide are added to 5 to 8 parts of modified sodium silicate agent by weight and stirred sufficiently to obtain modified strontium titanate liquid.

[0022] Preferably, the mass fraction of the sodium silicate solution is 5-8%.

[0023] Preferably, the preparation method of the boron oxide additive is:

[0024] S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350-400W, and obtaining irradiated boron oxide after the irradiation is completed;

[0025] S12: adding 3 to 5 parts of calcium sulfate whiskers, 1 to 2 parts of silane coupling agent KH550 and 2 to 4 parts of nepheline to 7 to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution;

[0026] Mix 4 - 7 parts by weight of irradiated boron oxide and 6 - 10 parts of addition treatment liquid evenly by stirring, then carry out suction filtration and drying to obtain the boron oxide additive.

[0027] Preferably, the mass fraction of the sodium lignosulfonate solution is 3 - 6%.

[0028] The present invention also provides a preparation method of high-strength and high-gloss daily-use ceramics, which includes the following steps: Weigh the raw materials of high-strength and high-gloss daily-use ceramics according to parts by weight, wet ball-mill the raw materials sufficiently, then form them in a mold, and finally sinter them at a sintering temperature of 1250 - 1270 °C for 10 h to obtain the daily-use ceramics.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] 1. The daily-use ceramics of the present invention use mullite, spodumene, and quartz as the matrix, and use the added yttrium-zinc compounding agent as an antibacterial functional agent. Nano-zinc oxide is formulated into cobalt nitrate and yttrium nitrate solutions, and then sintered and improved. Through the compounding enhancement among yttrium, zinc, and cobalt, the antibacterial stability of the product is optimized. At the same time, the added modifier filled with barium carbonate and the boron oxide additive are mutually coordinated, so that the antibacterial property, gloss property, and strength property of the obtained daily-use ceramics are balanced and coordinatedly improved, and the effects of the product's resistance to heat and cold and temperature stability are remarkable;

[0031] 2. The modifier filled with barium carbonate is made by mixing and ball-milling the barium carbonate filler and the modified strontium titanate solution. The barium carbonate filler is improved by ultrasonic mixing of sintering solution A and barium carbonate solution B. The sintered body, polyvinyl alcohol, and lanthanum nitrate solution in the sintering solution A are formulated and optimized. The lanthanum nitrate solution, as a rare earth solution, can enhance the coordination effect of the sintered body in the system, while polyvinyl alcohol cooperates with the lanthanum nitrate solution to enhance the penetration and interfacial property between the raw materials, so as to better mix and improve the sintering solution A and barium carbonate solution B;

[0032] 3. The talc, magnesium oxide, and cerium oxide in the sintered body are harmoniously optimized and improved. Talc is combined with magnesium oxide and cerium oxide to enhance the performance stability of the system. At the same time, the barium carbonate in the barium carbonate solution B is preheated, and then combined with nano-silica sol and sodium hexametaphosphate solution. Through the co-ordination of the raw materials, the barium carbonate filler prepared enhances the performance coordination and performance stability in the system;

[0033] 4. The modified strontium titanate solution is improved by stirring and mixing strontium titanate, zirconia, and modified sodium silicate agent. In the modified sodium silicate agent, sodium carboxymethylcellulose, sodium silicate solution, and bentonite are mutually optimized and coordinated. The lamellar bentonite is combined with raw materials such as sodium silicate solution, and then strontium titanate and zirconia are mixed to further strengthen and fill the system structure, so that the performance of the product is further improved;

[0034] 5. The boron oxide additive is prepared by proton-irradiating boron oxide to stimulate its active efficacy, and then adding a treatment liquid for improvement and optimization. The calcium sulfate whiskers in the treatment liquid are used as the matrix, and the nepheline structure is carried by the whisker structure. Then, silane coupling agent KH550 and sodium lignosulfonate solution are mixed. Through the co-blending and co-adjusting of raw materials, the prepared boron oxide additive has a better synergistic effect with the modifier filled with barium carbonate, and the performance of the product is further improved. Detailed implementation mode

[0035] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

[0036] A high-strength and high-gloss household ceramics in this embodiment includes the following raw materials in parts by weight:

[0037] 35 - 45 parts of mullite, 15 - 20 parts of spodumene, 10 - 15 parts of quartz, 8 - 12 parts of modifier filled with barium carbonate, 5 - 8 parts of boron oxide additive, 7 - 11 parts of yttrium-zinc compounding agent;

[0038] The preparation method of the yttrium-zinc compounding agent is as follows:

[0039] Add 5 - 8 parts of nano zinc oxide to 7 - 11 parts of cobalt nitrate solution by weight, then add 3 - 5 parts of yttrium nitrate solution, stir evenly, then filter and dry, and finally sinter at 150 - 160 °C for 1 h to obtain the yttrium-zinc compounding agent.

[0040] The mass fraction of the cobalt nitrate solution in this embodiment is 4 - 6%; the mass fraction of the yttrium nitrate solution is 2 - 5%.

[0041] The preparation method of the modifier filled with barium carbonate in this embodiment is as follows:

[0042] S01: Blend and sinter talc, magnesium oxide and cerium oxide in a weight ratio of 3:2:1 for 1 h, and the sintering temperature is 210 - 230 °C. After sintering, a sintered body is obtained;

[0043] Add 3 - 5 parts of the sintered body and 1 - 2 parts of polyvinyl alcohol to 5 - 8 parts of lanthanum nitrate solution by weight and stir evenly to obtain sintered solution A;

[0044] S02: Preheat barium carbonate at 65 - 70 °C for 1 h to obtain preheated barium carbonate; add 4 - 6 parts of preheated barium carbonate and 1 - 2 parts of nano silica sol to 5 - 8 parts of sodium hexametaphosphate solution by weight and stir evenly to obtain barium carbonate solution B;

[0045] S03: subjecting the sintering liquid A and the barium carbonate liquid B to ultrasonic treatment in a weight ratio of (3-5):7, filtering and drying after the ultrasonic treatment to obtain a barium carbonate-doped agent;

[0046] S04: Mix the barium carbonate-doped and modified strontium titanate liquid in a weight ratio of 5:3 and perform ball milling at a ball milling speed of 1000-1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.

[0047] The mass fraction of the lanthanum nitrate solution in this embodiment is 2-4%; the mass fraction of the sodium hexametaphosphate solution is 1-3%.

[0048] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 350-400W, and the ultrasonic treatment is performed for 1 hour.

[0049] The preparation method of the modified strontium titanate solution of this embodiment is:

[0050] The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:(5-7):(2-3) to obtain a modified sodium silicate agent;

[0051] 4 to 6 parts of strontium titanate and 3 to 5 parts of zirconium oxide are added to 5 to 8 parts of modified sodium silicate agent by weight and stirred sufficiently to obtain modified strontium titanate liquid.

[0052] The mass fraction of the sodium silicate solution in this embodiment is 5-8%.

[0053] The preparation method of the boron oxide additive of this embodiment is:

[0054] S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350-400W, and obtaining irradiated boron oxide after the irradiation is completed;

[0055] S12: adding 3 to 5 parts of calcium sulfate whiskers, 1 to 2 parts of silane coupling agent KH550 and 2 to 4 parts of nepheline to 7 to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution;

[0056] 4 to 7 parts of irradiated boron oxide and 6 to 10 parts of additive treatment liquid are mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.

[0057] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 3-6%.

[0058] A preparation method of a high-strength and high-gloss household ceramics in this embodiment includes the following steps: Weigh the raw materials of the high-strength and high-gloss household ceramics according to parts by weight, wet ball-mill the raw materials sufficiently, then form them in a mold, and finally sinter them. The sintering temperature is 1250 - 1270 °C, and sinter for 10 h to obtain the household ceramics.

[0059] Example 1: A high-strength and high-gloss household ceramics, including the following raw materials by parts by weight:

[0060] 35 parts of mullite, 15 parts of spodumene, 10 parts of quartz, 8 parts of a modifier doped with barium carbonate, 5 parts of boron oxide additive, 7 parts of yttrium-zinc compounding agent;

[0061] The preparation method of the yttrium-zinc compounding agent is as follows:

[0062] Add 5 parts of nano-zinc oxide to 7 parts of cobalt nitrate solution by parts by weight, then add 3 parts of yttrium nitrate solution, stir evenly, then filter and dry, and finally heat-sinter at 150 °C for 1 h to obtain the yttrium-zinc compounding agent.

[0063] The mass fraction of the cobalt nitrate solution in this embodiment is 4%; the mass fraction of the yttrium nitrate solution is 2%.

[0064] The preparation method of the modifier doped with barium carbonate in this embodiment is as follows:

[0065] S01: Blend and sinter talc, magnesia and cerium oxide at a weight ratio of 3:2:1 for 1 h, the sintering temperature is 210 °C, after sintering, obtain a sintered body;

[0066] Add 3 parts of the sintered body and 1 part of polyvinyl alcohol to 5 parts of lanthanum nitrate solution by parts by weight and stir evenly to obtain sintered solution A;

[0067] S02: Preheat barium carbonate at 65 °C for 1 h to obtain preheated barium carbonate; add 4 parts of the preheated barium carbonate and 1 part of nano-silica sol to 5 parts of sodium hexametaphosphate solution by parts by weight and stir evenly to obtain barium carbonate solution B;

[0068] S03: Ultrasonically treat sintered solution A and barium carbonate solution B at a weight ratio of 3:7, after ultrasonic treatment, filter and dry to obtain a barium carbonate-doped agent;

[0069] S04: Mix and ball-mill the barium carbonate-doped agent and the modified strontium titanate solution at a weight ratio of 5:3, the ball-milling speed is 1000 r / min, ball-mill for 2 h, after ball-milling, filter and dry to obtain the modifier doped with barium carbonate.

[0070] The mass fraction of the lanthanum nitrate solution in this embodiment is 2%; the mass fraction of the sodium hexametaphosphate solution is 1%.

[0071] In S03 of this embodiment, the ultrasonic treatment was performed with an ultrasonic power of 350 W and for 1 h.

[0072] The preparation method of the modified strontium titanate solution of this embodiment is:

[0073] The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:5:2 to obtain a modified sodium silicate agent;

[0074] 4 parts of strontium titanate and 3 parts of zirconium oxide were added to 5 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.

[0075] The mass fraction of the sodium silicate solution in this embodiment is 5%.

[0076] The preparation method of the boron oxide additive of this embodiment is:

[0077] S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 350 W, and obtaining irradiated boron oxide after the irradiation is completed;

[0078] S12: adding 3 parts of calcium sulfate whiskers, 1 part of silane coupling agent KH550 and 2 parts of nepheline to 7 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution;

[0079] 4 parts of irradiated boron oxide and 6 parts of added treatment liquid were mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.

[0080] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 3%.

[0081] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, molding them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1250° C., and the sintering is performed for 10 hours.

[0082] Example 2: A high-strength and high-gloss daily-use ceramic comprising the following raw materials in parts by weight:

[0083] 45 parts of mullite, 20 parts of spodumene, 15 parts of quartz, 12 parts of a modifier doped with barium carbonate, 8 parts of a boron oxide additive, and 11 parts of a yttrium-zinc compounding agent;

[0084] The preparation method of yttrium-zinc compounding agent is:

[0085] Add 8 parts of nano zinc oxide to 11 parts of cobalt nitrate solution by weight, then add 5 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 160° C. for 1 hour to obtain yttrium-zinc compounding agent.

[0086] The mass fraction of the cobalt nitrate solution in this embodiment is 6%; the mass fraction of the yttrium nitrate solution is 5%.

[0087] The preparation method of the modifier doped with barium carbonate in this embodiment is:

[0088] S01: calcined talc, magnesium oxide and cerium oxide are mixed in a weight ratio of 3:2:1 and sintered for 1 hour at a sintering temperature of 230° C., and a sintered body is obtained after the sintering is completed;

[0089] Add 5 parts of the sintered body and 2 parts of polyvinyl alcohol by weight into 8 parts of lanthanum nitrate solution and stir evenly to obtain sintering liquid A;

[0090] S02: preheating barium carbonate at 70° C. for 1 hour to obtain preheated barium carbonate; adding 6 parts of preheated barium carbonate and 2 parts of nano-silica sol to 8 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution;

[0091] S03: Sintering liquid A and liquid barium carbonate B are subjected to ultrasonic treatment in a weight ratio of 5:7. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a barium carbonate-doped agent;

[0092] S04: Mix the barium carbonate-doped agent and the modified strontium titanate liquid in a weight ratio of 5:3, and perform ball milling at a ball milling speed of 1500 r / min for 2 hours. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.

[0093] The mass fraction of the lanthanum nitrate solution in this embodiment is 4%; the mass fraction of the sodium hexametaphosphate solution is 3%.

[0094] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 400W, and the ultrasonic treatment is performed for 1 hour.

[0095] The preparation method of the modified strontium titanate solution of this embodiment is:

[0096] The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:7:3 to obtain a modified sodium silicate agent;

[0097] 6 parts of strontium titanate and 5 parts of zirconium oxide were added to 8 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.

[0098] The mass fraction of the sodium silicate solution in this embodiment is 8%.

[0099] The preparation method of the boron oxide additive of this embodiment is:

[0100] S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 400 W, and obtaining irradiated boron oxide after the irradiation is completed;

[0101] S12: adding 5 parts of calcium sulfate whiskers, 2 parts of silane coupling agent KH550 and 4 parts of nepheline to 11 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution;

[0102] 7 parts of irradiated boron oxide and 10 parts of added treatment liquid were mixed and stirred evenly by weight, and then filtered and dried to obtain a boron oxide additive.

[0103] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 6%.

[0104] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, forming them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1270° C., and the sintering is performed for 10 hours.

[0105] Example 3: A high-strength and high-gloss daily-use ceramic comprising the following raw materials in parts by weight:

[0106] 40 parts of mullite, 17.5 parts of spodumene, 12.5 parts of quartz, 10 parts of a modifier doped with barium carbonate, 6.5 parts of a boron oxide additive, and 9 parts of a yttrium-zinc compounding agent;

[0107] The preparation method of yttrium-zinc compounding agent is:

[0108] Add 6.5 parts of nano zinc oxide to 9 parts of cobalt nitrate solution by weight, then add 4 parts of yttrium nitrate solution, stir evenly, filter and dry, and finally sinter at 155° C. for 1 hour to obtain yttrium-zinc compounding agent.

[0109] The mass fraction of the cobalt nitrate solution in this embodiment is 5%; the mass fraction of the yttrium nitrate solution is 3.5%.

[0110] The preparation method of the modifier doped with barium carbonate in this embodiment is:

[0111] S01: calcined talc, magnesium oxide and cerium oxide are mixed and sintered in a weight ratio of 3:2:1 for 1 hour at a sintering temperature of 220° C., and the sintering is completed to obtain a sintered body;

[0112] 4 parts of the sintered body and 1.5 parts of polyvinyl alcohol were added to 6.5 parts of lanthanum nitrate solution by weight and stirred evenly to obtain sintering liquid A;

[0113] S02: preheating barium carbonate at 67.5°C for 1 hour to obtain preheated barium carbonate; adding 5 parts of preheated barium carbonate and 1.5 parts of nano-silica sol to 6.5 parts of sodium hexametaphosphate solution by weight and stirring evenly to obtain barium carbonate B solution;

[0114] S03: Sintering liquid A and liquid barium carbonate B are subjected to ultrasonic treatment in a weight ratio of 4:7. After the ultrasonic treatment is completed, the mixture is filtered and dried to obtain a barium carbonate-doped agent;

[0115] S04: Mix the barium carbonate-doped agent and the modified strontium titanate liquid in a weight ratio of 5:3, and perform ball milling at a ball milling speed of 1250 r / min for 2 h. After the ball milling is completed, filter and dry to obtain a modifier doped with barium carbonate.

[0116] The mass fraction of the lanthanum nitrate solution in this embodiment is 3%; the mass fraction of the sodium hexametaphosphate solution is 2%.

[0117] The ultrasonic power of the ultrasonic treatment in S03 of this embodiment is 375W, and the ultrasonic treatment is performed for 1 hour.

[0118] The preparation method of the modified strontium titanate solution of this embodiment is:

[0119] The sodium carboxymethyl cellulose, sodium silicate solution and bentonite are uniformly mixed in a weight ratio of 1:6:2.5 to obtain a modified sodium silicate agent;

[0120] 5 parts of strontium titanate and 4 parts of zirconium oxide were added to 6.5 parts of modified sodium silicate agent by weight and stirred thoroughly to obtain modified strontium titanate solution.

[0121] The mass fraction of the sodium silicate solution in this embodiment is 6.5%.

[0122] The preparation method of the boron oxide additive of this embodiment is:

[0123] S11: placing the boron oxide in a proton irradiation box for 1 hour, with an irradiation power of 375 W, and obtaining irradiated boron oxide after the irradiation is completed;

[0124] S12: adding 4 parts of calcium sulfate whiskers, 1.5 parts of silane coupling agent KH550 and 3 parts of nepheline to 9 parts of sodium lignin sulfonate solution by weight and stirring evenly to obtain an added treatment solution;

[0125] 5.5 parts of irradiated boron oxide and 8 parts of added treatment liquid were mixed and stirred uniformly by weight, and then filtered and dried to obtain a boron oxide additive.

[0126] The mass fraction of the sodium lignin sulfonate solution in this embodiment is 4.5%.

[0127] The method for preparing high-strength and high-gloss daily-use ceramics of the present embodiment comprises the following steps: weighing the raw materials of high-strength and high-gloss daily-use ceramics according to weight, fully wet-milling the raw materials, molding them in a mold, and finally sintering to obtain the daily-use ceramics, the sintering temperature is 1260° C., and the sintering is performed for 10 hours.

[0128] Comparative Example 1:

[0129] It is different from Example 3 in that the modifier filled with barium carbonate is not added.

[0130] Comparative Example 2:

[0131] It is different from Example 3 in that the barium carbonate filling agent is not added in the preparation of the modifier filled with barium carbonate.

[0132] Comparative Example 3:

[0133] It is different from Example 3 in that sintering liquid A is not added in the preparation of the barium carbonate filling agent.

[0134] Comparative Example 4:

[0135] It is different from Example 3 in that the sintered body is not added to sintering liquid A.

[0136] Comparative Example 5:

[0137] It is different from Example 3 in that talc and magnesium oxide are not added to the sintered body.

[0138] Comparative Example 6:

[0139] It is different from Example 3 in that barium carbonate liquid B is not added in the preparation of the barium carbonate filling agent.

[0140] Comparative Example 7:

[0141] It is different from Example 3 in that preheated barium carbonate is not added to barium carbonate liquid B.

[0142] Comparative Example 8:

[0143] It is different from Example 3 in that the modified strontium titanate liquid is not added in the preparation of the modifier filled with barium carbonate.

[0144] Comparative Example 9:

[0145] It is different from Example 3 in that strontium titanate and zirconia are not added to the modified strontium titanate liquid.

[0146] Comparative Example 10:

[0147] It is different from Example 3 in that bentonite is not added to the modified sodium silicate agent and the sodium silicate solution is replaced with water.

[0148] Comparative Example 11:

[0149] It is different from Example 3 in that the boron oxide additive is not added.

[0150] Comparative Example 12:

[0151] It is different from Example 3 in that irradiated boron oxide is not added to the boron oxide additive.

[0152] Comparative Example 13:

[0153] Different from Example 3, no additive treatment liquid was added to the boron oxide additive.

[0154] Comparative Example 14:

[0155] Different from Example 3, calcium sulfate whiskers and nepheline were not added to the additive treatment liquid.

[0156] Comparative Example 15:

[0157] Different from Example 3, the yttrium-zinc compounding agent was replaced with nano-zinc oxide.

[0158] The products of Examples 1-3 and Comparative Examples 1-15 were respectively tested for antibacterial property, glossiness and strength under conventional conditions and thermal shock conditions. The thermal shock conditions were to place the products at 115°C for 12 h first, and then at -5°C for 12 h. The above was one cycle, and the cycle was repeated 10 times. The performance measurement results are shown in Table 1.

[0159] Table 1 Performance test results of the products of Examples 1-3 and Comparative Examples 1-15:

[0160]

[0161] It can be obtained from Examples 1-3 and Comparative Examples 1-15 that the products of Example 3 of the present invention can achieve coordinated improvement in the antibacterial rate of Escherichia coli, flexural strength and glossiness in 24 h under conventional conditions, and still have excellent performance stability under thermal shock and temperature resistance conditions;

[0162] It can be seen from Comparative Examples 1-10, Comparative Example 11 and Example 3 that when a modifier filled with barium carbonate or a boron oxide additive of the present invention is not added, the performance of the products shows a trend of varying degrees of deterioration, especially under thermal shock and temperature resistance conditions, the product performance deteriorates more significantly;

[0163] When the barium carbonate filling agent is not added in the preparation of the barium carbonate filling modifier, the sintering A liquid is not added in the preparation of the barium carbonate filling agent, the sintering body is not added to the sintering A liquid, the pyrophyllite and magnesium oxide are not added to the sintering body, the barium carbonate B liquid is not added in the preparation of the barium carbonate filling agent, and the preheated barium carbonate is not added to the barium carbonate B liquid, the performance of the products shows a trend of varying degrees of deterioration; the performance effect of the products is the most significant when the barium carbonate B liquid and the sintering A liquid obtained by the specific method of the present invention are used to prepare the barium carbonate filling agent;

[0164] The preparation of the barium carbonate B liquid and the sintering A liquid of the present invention is unique. By adopting the technical scheme of the present invention, the performance effect of the products is the most excellent;

[0165] In the preparation of the modifier doped with barium carbonate, the unmodified strontium titanate solution is not added. In the modified strontium titanate solution, strontium titanate and zirconia are not added. In the modified sodium silicate agent, bentonite is not added and water is used instead of the sodium silicate solution. The performance of the product also shows a trend of varying degrees of deterioration.

[0166] The performance effect of the modified strontium titanate solution obtained by the specific method of the present invention is the most significant. In addition, the performance effect of the modifier doped with barium carbonate prepared by using the modified strontium titanate solution of the present invention and doped with barium carbonate agent is the most significant. Replacing with other methods is not as obvious as the effect of the present invention.

[0167] It can be seen from Comparative Examples 12-15 and Example 3 that irradiated boron oxide is not added to the boron oxide additive, the additive treatment solution is not added to the boron oxide additive, and calcium sulfate whiskers and nepheline are not added to the additive treatment solution. The performance of the product shows a trend of varying degrees of deterioration. The performance effect of the boron oxide additive obtained by the specific method of the present invention is the most significant. In addition, the additive treatment solution of the present invention has uniqueness. Adopting the technical solution of the present invention, the performance effect is the most significant.

[0168] In addition, when the yttrium-zinc compound modifier is replaced with nano-zinc oxide, the antibacterial performance of the product shows a trend of deterioration under both conventional conditions and heat and cold resistance conditions.

[0169] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention.

[0170] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-strength and high-gloss household ceramics, characterized in that, It includes the following raw materials in parts by weight: 35 - 45 parts of mullite, 15 - 20 parts of spodumene, 10 - 15 parts of quartz, 8 - 12 parts of a modifier filled with barium carbonate, 5 - 8 parts of boron oxide additive, 7 - 11 parts of yttrium - zinc compounding agent; The preparation method of the yttrium - zinc compounding agent is as follows: Add 5 - 8 parts of nano - zinc oxide by weight to 7 - 11 parts of cobalt nitrate solution, then add 3 - 5 parts of yttrium nitrate solution, stir evenly, then filter by suction and dry, and finally sinter thermally at 150 - 160 °C for 1 h to obtain the yttrium - zinc compounding agent; The preparation method of the modifier filled with barium carbonate is as follows: S01: Blend and sinter talc, magnesium oxide and cerium oxide in a weight ratio of 3:2:1 for 1 h, the sintering temperature is 210 - 230 °C, and after sintering, a sintered body is obtained; Add 3 - 5 parts of the sintered body and 1 - 2 parts of polyvinyl alcohol by weight to 5 - 8 parts of lanthanum nitrate solution and stir evenly to obtain sintered solution A; S02: Preheat barium carbonate at 65 - 70 °C for 1 h to obtain pre - heated barium carbonate; Add 4 - 6 parts of pre - heated barium carbonate and 1 - 2 parts of nano - silica sol by weight to 5 - 8 parts of sodium hexametaphosphate solution and stir evenly to obtain barium carbonate solution B; Ultrasonically treat sintered solution A and barium carbonate solution B in a weight ratio of (3 - 5):7, after ultrasonic treatment, filter by suction and dry to obtain the barium carbonate - filled agent; Mix the barium carbonate - filled agent and the modified strontium titanate solution in a weight ratio of 5:3, perform ball - milling treatment, the ball - milling speed is 1000 - 1500 r / min, ball - mill for 2 h, after ball - milling, filter by suction and dry to obtain the modifier filled with barium carbonate; The preparation method of the modified strontium titanate solution is as follows: Blend sodium carboxymethyl cellulose, sodium silicate solution and bentonite evenly in a weight ratio of 1:(5 - 7):(2 - 3) to obtain a modified sodium silicate agent; Add 4 - 6 parts of strontium titanate and 3 - 5 parts of zirconia by weight to 5 - 8 parts of the modified sodium silicate agent and stir well to obtain the modified strontium titanate solution; The preparation method of the boron oxide additive is as follows: S11: Place boron oxide in a proton irradiation chamber and irradiate for 1 h, the irradiation power is 350 - 400 W, after irradiation, irradiated boron oxide is obtained; S12: Add 3 - 5 parts of calcium sulfate whiskers, 1 - 2 parts of silane coupling agent KH550 and 2 - 4 parts of nepheline by weight to 7 - 11 parts of sodium lignosulfonate solution and stir evenly to obtain an additive treatment solution; Add 4 - 7 parts of irradiated boron oxide and 6 - 10 parts of the additive treatment solution by weight, blend and stir evenly, then filter by suction and dry to obtain the boron oxide additive.

2. A high-strength and high-gloss household ceramics according to claim 1, characterized in that, The mass fraction of the cobalt nitrate solution is 4 - 6%; the mass fraction of the yttrium nitrate solution is 2 - 5%.

3. A high-strength and high-gloss household ceramic according to claim 1, characterized in that, The mass fraction of the lanthanum nitrate solution is 2 - 4%; the mass fraction of the sodium hexametaphosphate solution is 1 - 3%.

4. A high-strength and high-gloss daily-use ceramic according to claim 1, wherein In S03, the ultrasonic power of the ultrasonic treatment is 350 - 400 W and the ultrasonic treatment is for 1 h.

5. A high-strength and high-gloss household ceramics according to claim 1, characterized in that, The mass fraction of the sodium silicate solution is 5 - 8%.

6. A high-strength and high-gloss household ceramic according to claim 1, characterized in that, The mass fraction of the sodium lignosulfonate solution is 3 - 6%.

7. A preparation method of high-strength and high-gloss daily-use ceramics for preparing the high-strength and high-gloss daily-use ceramics according to any one of claims 1 to 6, characterized in that, It includes the following steps: Weigh the raw materials for high-strength and high-gloss daily-use ceramics according to parts by weight, wet ball-mill the raw materials sufficiently, then form them in a mold, and finally sinter them at a sintering temperature of 1250 - 1270 °C for 10 h to obtain the daily-use ceramics.

Citation Information

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