Efficient printing and dyeing device for jean fabric

Abstract

The invention discloses an efficient denim fabric printing and dyeing device, and relates to the technical field of printing and dyeing, the efficient denim fabric printing and dyeing device comprises a fixed seat, a support frame is arranged above the fixed seat and is fixedly connected with the fixed seat, a printing and dyeing box is arranged on the inner side of the support frame, and the printing and dyeing box is fixedly connected with the support frame; by means of the annular spraying pipe on the outer side of the bearing on the inner side of the printing and dyeing box cover and the multiple spraying heads at the bottom, dye liquor can be evenly sprayed on a cloth roll, meanwhile, the dye liquor can permeate into the cloth roll more quickly and can permeate into fibers better under the action of continuous rotation and centrifugal force of the roller, and the dyeing effect is improved. The dye liquor can fully react with the fabric, so that the efficient and uniform printing and dyeing process of the jean fabric is realized.

Description

Technical Field

[0001] The invention specifically relates to the technical field of printing and dyeing, and in particular to a high-efficiency printing and dyeing device for denim fabrics. Background Art

[0002] In the textile industry, denim fabrics have always occupied an important position, and their printing and dyeing technology is directly related to product quality, production efficiency and corporate benefits. With the development of the times, the market demand for denim fabrics has increased significantly in both quantity and quality, which has prompted continuous innovation in printing and dyeing technology, while the limitations of traditional denim fabric printing and dyeing equipment have become increasingly prominent.

[0003] In order to overcome the shortcomings of traditional printing and dyeing methods, roll dyeing technology came into being. Roll dyeing technology draws on the concept of fabric winding and continuous processing. It was originally intended to achieve a more efficient continuous dyeing process. However, during the roll dyeing process, the cloth roll may shake due to the action of centrifugal force, resulting in uneven force on the cloth inside the cloth roll, which will cause local stretching or squeezing of the cloth during the roll dyeing process, resulting in different depths of dyeing.

[0004] There are still many shortcomings in the roll dyeing equipment and process. For example, the tension control of the cloth roll during the roll dyeing process is unstable, which easily leads to deformation of the fabric; the recycling efficiency of the dye solution is low, resulting in dye waste and environmental pollution. Summary of the invention

[0005] The purpose of the present invention is to provide an efficient printing and dyeing device for denim fabrics, in which the cloth roll is precisely docked and tightly connected with the first convex shaft and the second convex shaft through the central hole, so as to ensure that the cloth roll is in a stable position during the rotation of the drum, avoid printing and dyeing deviations caused by shaking or offset of the cloth roll, and ensure that the printing and dyeing pattern is accurate and complete. At the same time, the dye liquid circulation system composed of a circulating hose, a drain pipe and a water pump significantly improves the utilization rate of the dye liquid, reduces dye waste and printing and dyeing wastewater discharge, and reduces pollution to the environment; so as to solve the technical problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions: A high-efficiency printing and dyeing device for denim fabrics is characterized by comprising a fixed seat, a support frame is provided above the fixed seat and is fixedly connected to the fixed seat, a printing and dyeing box is provided inside the support frame, and the printing and dyeing box is fixedly connected to the support frame.

[0007] As a further technical solution of the present invention, a rotating shaft is provided at the bottom of the printing and dyeing box and is rotatably connected to the printing and dyeing box. One end of the rotating shaft extends into the interior of the printing and dyeing box, and a roller is fixedly connected to the end face of the rotating shaft, and a second cam is fixedly connected to the inner bottom of the roller; the other end of the rotating shaft is equipped with and installed with a pulley.

[0008] As a further technical solution of the present invention, a printing and dyeing box cover is provided on the top of the printing and dyeing box, and the printing and dyeing box cover is movably connected to the printing and dyeing box. A fixed block is fixedly connected to the inner side of the printing and dyeing box cover, and a bearing is installed in the fixed block, and a first convex shaft is installed in the bearing, and the first convex shaft is rotatably connected to the bearing.

[0009] As a further technical solution of the present invention, a spray pipe is provided on the outer side of the bearing, and the spray pipe is in a circular ring shape and is fixedly connected to the printing and dyeing box cover, and a plurality of spray heads are provided at the bottom of the spray pipe.

[0010] As a further technical solution of the present invention, a hole is opened at the spray pipe on the printing and dyeing box cover, and a circulation hose is arranged in the hole, and one end of the circulation hose is connected to the spray pipe nut.

[0011] As a further technical solution of the present invention, a cloth roll is arranged inside the drum, and an adaptive channel is reserved at the center position of the cloth roll, which is precisely docked and tightly connected with the first convex shaft and the second convex shaft; a liquid guide plate is provided at the bottom of the drum, which is rotatably connected to the rotating shaft, and the bottom of the liquid guide plate is fixedly connected to the bottom plate of the printing and dyeing box.

[0012] As a further technical solution of the present invention, a hole is opened at the bottom of the printing and dyeing box, and a drain pipe is fixedly connected in the hole. A water pump is provided at the other end of the drain pipe and is fixedly connected to the water inlet of the water pump. The water pump is fixedly connected to the fixing seat, and the drain outlet of the water pump is fixedly connected to the other end of the circulating hose.

[0013] As a further technical solution of the present invention, there are three support frames, which are arranged in a triangular shape. A rectangular groove is opened in the support frame, and a fixing column is provided in the groove. A buffer spring is installed on the fixing column, and a connecting plate is installed on the fixing column. The other end of the connecting plate is fixedly connected to the outer wall of the printing and dyeing box.

[0014] As a further technical solution of the present invention, a private service motor is provided on one side of the printing and dyeing box, a pulley is installed at one end of the output shaft of the private service motor, and is connected to the pulley installed at the other end of the rotating shaft through a belt.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention has a circular spray pipe on the outer side of the bearing on the inner side of the printing and dyeing box cover and multiple spray heads at the bottom, which can evenly spray the dye liquid on the cloth roll. At the same time, with the continuous rotation of the drum, the centrifugal force enables the dye liquid to penetrate into the cloth roll more quickly and better into the fiber. The dye liquid can react with the fabric more fully, thereby improving the printing and dyeing output per unit time. The present invention can ensure that the cloth roll maintains a stable position during the printing and dyeing process by accurately docking and tightly connecting the hole reserved at the center of the cloth roll with the first convex shaft and the second convex shaft, and the centrifugal force can act evenly on each fiber layer inside the cloth roll, so that the cloth roll can be evenly stressed as a whole, avoiding local deformation of the cloth roll or damage to the cloth roll caused by uneven centrifugal force transmission or excessive local stress; The present invention provides a dye liquor circulation system composed of a drain pipe, a water pump and a circulation hose. The dye liquor after printing and dyeing is transported to the spray pipe through the circulation hose for reuse, thereby improving the utilization rate of the dye liquor, reducing the waste of dyes, and reducing the production cost. Meanwhile, the recycling of the dye liquor can reduce the amount of wastewater discharged in the printing and dyeing process and alleviate the pollution pressure on the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0017] Figure 2 The present invention Figure 1 main view.

[0018] Figure 3 The present invention Figure 1 Schematic diagram of the partial internal three-dimensional structure.

[0019] Figure 4 The present invention Figure 2 AA section view.

[0020] Figure 5 The present invention Figure 4 Enlarged schematic diagram of the structure at B.

[0021] Figure 6 The present invention Figure 4 Enlarged schematic diagram of the structure at location C.

[0022] In the figure: 1-fixed seat, 2-support frame, 3-printing and dyeing box, 4-private service motor, 5-rotating shaft, 6-water pump, 7-circulation hose, 8-printing and dyeing box cover, 9-spray pipe, 10-bearing, 11-first cam shaft, 12-spray head, 13-drain pipe.

[0023] 21 -fixed shaft, 22 -buffer spring, 23 -connecting plate, 31 -roller, 32 -liquid guide plate, 33 -second convex shaft, 34 -cloth roll. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-6 In the embodiment of the present invention, a fixed seat 1 is included, a support frame 2 is provided above the fixed seat 1 and is fixedly connected to the fixed seat 1, a printing and dyeing box 3 is provided on the inner side of the support frame 2, and the printing and dyeing box 3 is fixedly connected to the support frame 2.

[0026] By adopting the above technical solution, the fixed seat 1 serves as the basic support of the entire device, providing a stable bearing platform for the printing and dyeing box 3 and other components, and the support frame 2 above the fixed seat 1 is firmly fixedly connected to the fixed seat 1, ensuring the stability of the entire device; Furthermore, it can withstand various forces generated during the printing and dyeing process, such as the rotational inertia force of the rotating parts in the printing and dyeing box 3, the gravity and impact force of the liquid, etc. When the printing and dyeing box 3 is performing printing and dyeing operations, a large force may be generated due to the movement of the liquid and the cloth, and the stable connection between the fixed seat 1 and the support frame 2 can prevent the entire device from shaking or tipping over, thereby ensuring the safety and stability of the production process.

[0027] In this embodiment, a rotating shaft 5 is provided at the bottom of the printing and dyeing box 3 and is rotatably connected to the printing and dyeing box 3. One end of the rotating shaft 5 extends into the interior of the printing and dyeing box 3, and a roller 31 is fixedly connected to the end face of the rotating shaft 5, and a second convex shaft 33 is fixedly connected to the inner bottom of the roller 31; the other end of the rotating shaft 5 is equipped with and installed with a pulley.

[0028] By adopting the above technical solution, the rotating shaft 5 at the bottom of the printing and dyeing box 3 is rotatably connected to the printing and dyeing box 3, and the end surface of one end of the rotating shaft 5 is fixedly connected with the roller 31, so that the rotational movement of the rotating shaft 5 can be directly transmitted to the roller 31. When the private service electric 4 drives the rotating shaft 5 to rotate through the pulley, the roller 31 rotates accordingly, so that the cloth roll 34 continues to rotate in the roller 31, so that the cloth roll 34 is evenly treated with the dye liquid, ensuring the effective transmission of power and ensuring that the roller 31 can stably drive the cloth roll 34 to perform efficient printing and dyeing operations; Furthermore, the second convex shaft 33 fixedly connected to the inner bottom of the drum 31 cooperates with the structure of the cloth roll 34, which helps to stably install the cloth roll 34 in the drum 31. When the drum 31 rotates, the center position of the cloth roll 34 is fixed under the support of the second convex shaft 33, preventing the cloth roll 34 from shifting or shaking during rotation, thereby ensuring the stability of the cloth roll 34 during the printing and dyeing process.

[0029] In this embodiment, a printing and dyeing box cover 8 is provided on the top of the printing and dyeing box 3, and the printing and dyeing box cover 8 is movably connected to the printing and dyeing box 3. A fixed block is fixedly connected to the inner side of the printing and dyeing box cover 8, and a bearing 10 is installed in the fixed block. A first convex shaft 11 is installed in the bearing 10, and the first convex shaft 11 is rotatably connected to the bearing 10.

[0030] By adopting the above technical solution, the first convex shaft 11 is rotatably connected with the bearing 10, and the second convex shaft 33 and other components at the bottom of the printing and dyeing box are combined to provide accurate installation and positioning for the cloth roll. The cloth roll 34 can be accurately installed by cooperating with the first convex shaft 11 and the second convex shaft 33. During the printing and dyeing process, the center position of the cloth roll 34 is fixed without deviation or shaking. Furthermore, the printing and dyeing box cover 8 is movably connected to the printing and dyeing box 3, which facilitates the operator to operate the inside of the printing and dyeing box 3, such as putting the cloth roll 34 into or taking it out of the printing and dyeing box 3, checking and adjusting the internal components of the printing and dyeing equipment, and cleaning and maintaining the printing and dyeing box 3.

[0031] In this embodiment, a spray pipe 9 is provided on the outer side of the bearing 10 , and the spray pipe 9 is in a ring shape and is fixedly connected to the printing and dyeing box cover 8 . A plurality of spray heads 12 are provided at the bottom of the spray pipe 9 .

[0032] By adopting the above technical solution, the spray pipe 9 is annular and fixedly connected to the printing and dyeing box cover 8, ensuring that the dye liquid can evenly cover the cloth roll 34 below from multiple directions. Due to its annular shape, the dye liquid can be evenly distributed above the cloth roll, ensuring that the amount of dye liquid received by each part of the denim fabric during the printing and dyeing process is basically the same, laying a foundation for improving the printing and dyeing quality; Furthermore, the multiple spray heads 12 opened at the bottom of the spray pipe 9 further enhance the uniform distribution effect of the dye liquid. The multiple spray heads 12 work simultaneously, and can spray the dye liquid onto the cloth roll 34 in a shorter time, thereby accelerating the contact speed between the dye liquid and the cloth roll 34, and allowing the dye liquid to penetrate into the fabric fiber faster, thereby shortening the time required for printing and dyeing and improving production efficiency.

[0033] In this embodiment, a hole is opened on the spray pipe 9 on the printing and dyeing box cover 8, and a circulation hose 7 is arranged in the hole. One end of the circulation hose 7 is connected to the spray pipe 9 nut.

[0034] By adopting the above technical solution, the circulation hose 7 realizes the circulation of dye liquid, ensures the stable supply of dye liquid, and reduces the printing and dyeing quality problems caused by the interruption or instability of dye liquid supply. During the printing and dyeing process, the stable supply of dye liquid helps to maintain the consistency of printing and dyeing, avoids the color unevenness, color spots and the like caused by the fluctuation of the dye liquid amount, and ensures the printing and dyeing quality of the denim fabric.

[0035] In this embodiment, a cloth roll 34 is arranged inside the drum 31, and an adaptive channel is reserved at the center position of the cloth roll 34, which is precisely docked and tightly connected with the first convex shaft 11 and the second convex shaft 33; a liquid guide plate 32 is provided at the bottom of the drum 31, and the liquid guide plate 32 is rotatably connected to the rotating shaft 5, and the bottom of the liquid guide plate 32 is fixedly connected to the bottom plate of the printing and dyeing box 3.

[0036] By adopting the above technical solution, the cloth roll 34 is precisely docked and tightly connected with the first convex shaft 11 and the second convex shaft 33, ensuring the stable installation of the cloth roll 34 in the drum 31. During the rotation of the drum 31, good concentricity and position stability can be maintained. During the printing and dyeing process, the cloth roll 34 is prevented from deviating or shaking during rotation, thereby preventing problems such as uneven dyeing and pattern deformation caused by unstable position.

[0037] In this embodiment, a hole is opened at the bottom of the printing and dyeing box 3, and a drain pipe 13 is fixedly connected in the hole. A water pump 6 is provided at the other end of the drain pipe 13, and is fixedly connected to the water inlet of the water pump 6. The water pump 6 is fixedly connected to the fixed seat 1, and the drain outlet of the water pump 6 is fixedly connected to the other end of the circulation hose 7.

[0038] By adopting the above technical solution, the hole opened at the bottom of the printing and dyeing box 3 and the drainage pipe 13 fixedly connected thereto, together with the water pump 6 and the circulation hose 7, form a complete dye liquid circulation system, so that the dye liquid can be recycled, thereby improving the utilization efficiency of the dye liquid. During the printing and dyeing process, part of the dye liquid that is not fully absorbed by the cloth roll 34 will settle at the bottom of the printing and dyeing box 3. Through the circulation system, the dye liquid can be sent back to the printing and dyeing process, thereby avoiding the waste of dye liquid and reducing production costs.

[0039] In this embodiment, there are three support frames 2, which are arranged in a triangular shape. A rectangular groove is opened in the support frame 2, and a fixing column 21 is provided in the groove. A buffer spring 22 is installed on the fixing column 21, and a connecting plate 23 is installed on the fixing column 21. The other end of the connecting plate 23 is fixedly connected to the outer wall of the printing and dyeing box 3.

[0040] By adopting the above technical solution, the triangular support frame 2 structure can provide a stable support. When the drum 31 in the printing and dyeing box 3 rotates or the dye liquid flows, vibration and lateral force may be generated. The triangular support frame 2 can effectively resist these forces to prevent the equipment from tilting or displacement. Furthermore, the buffer spring 22 installed on the fixed column 21 plays a buffering and shock-absorbing role during the operation of the printing and dyeing equipment. During the printing and dyeing operation, the rotation of the drum 31, the rotation of the cloth roll 34, the flow of the dye liquid, etc., will generate certain impact forces and vibrations. These forces will have adverse effects on the structure and components of the equipment. The buffer spring 22 can absorb and alleviate these impacts and vibrations, reduce the vibration amplitude of the equipment, and make the printing and dyeing equipment run more smoothly.

[0041] In this embodiment, a private service motor 4 is provided on one side of the printing and dyeing box 3, and a pulley is installed at one end of the output shaft of the private service motor 4, and is connected to the pulley installed at the other end of the rotating shaft 5 through a belt.

[0042] By adopting the above technical scheme, the transmission connection between the private service motor 4 and the pulley and belt provides accurate and stable power transmission for the denim fabric printing and dyeing device, realizes continuous printing and dyeing operation, improves the degree of automation of the equipment, and also brings many conveniences to the scalability, flexibility and maintenance of the equipment, which helps to improve the overall performance and production efficiency of the printing and dyeing equipment.

[0043] The working principle of the present invention is as follows: first, the denim fabric to be printed and dyed is made into a cloth roll 34, and the cloth roll 34 is precisely docked and tightly connected with the first convex shaft 11 and the second convex shaft 33 through the hole reserved at the center position of the cloth roll 34, so that it is installed inside the drum 31, ensuring that the cloth roll 34 can run stably in the subsequent printing and dyeing process, and avoiding the displacement or shaking of the cloth roll 34 to affect the printing and dyeing quality; The private service motor 4 is started. A pulley is installed at one end of the output shaft of the private service motor 4. The pulley is connected to the pulley installed at the other end of the rotating shaft 5 through a belt. When the private service motor 4 rotates, the power is transmitted to the rotating shaft 5 through the transmission system of the pulley and the belt, driving the rotating shaft 5 to rotate. Since the rotating shaft 5 is rotatably connected to the printing and dyeing box 3, and the roller 31 is fixedly connected to the end surface of the rotating shaft 5, the rotation of the rotating shaft 5 will cause the roller 31 to rotate accordingly. While the roller 31 rotates, the annular spray pipe 9 on the outer side of the bearing 10 on the inner side of the printing and dyeing box cover 8 starts to work. The dye enters the spray pipe 9 through the circulating hose 7, and is evenly sprayed on the cloth roll 34 from the multiple spray heads 12 opened at the bottom of the spray pipe 9. The spray head 12 ensures that the dye can be evenly dispersed on the surface of the cloth roll 34, avoiding local concentration or uneven distribution of the dye, thereby achieving uniform dye spraying; As the drum 31 rotates, the cloth roll 34 rotates with it. During this process, since the cloth roll 34 is tightly connected to the first convex shaft 11 and the second convex shaft 33, the cloth roll 34 can stably rotate in the drum 31, so that the dye can better penetrate into various parts of the cloth roll 34 under the action of centrifugal force. The existence of centrifugal force makes the dye more evenly distributed inside the cloth roll 34, which promotes full contact between the dye and the fabric fibers, and also improves the penetration speed and efficiency of the dye, which helps to shorten the printing and dyeing time.

[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0045] In addition, it should be understood that although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Technicians with this skill should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A highly efficient printing and dyeing device for denim fabrics, characterized by: It comprises a fixed seat (1), a support frame (2) is provided above the fixed seat (1) and is fixedly connected to the fixed seat (1), a printing and dyeing box (3) is provided inside the support frame (2), and the printing and dyeing box (3) is fixedly connected to the support frame (2).

2. The device for high-efficiency printing and dyeing of denim fabrics according to claim 1 is characterized in that: A rotating shaft (5) is provided at the bottom of the printing and dyeing box (3) and is rotatably connected to the printing and dyeing box (3); one end of the rotating shaft (5) extends into the interior of the printing and dyeing box (3), and a roller (31) is fixedly connected to the end surface of the rotating shaft (5); a second convex shaft (33) is fixedly connected to the inner bottom of the roller (31); and a pulley is provided at the other end of the rotating shaft (5).

3. The high-efficiency printing and dyeing device for denim fabrics according to claim 1 is characterized in that: A printing and dyeing box cover (8) is provided on the top of the printing and dyeing box (3), and the printing and dyeing box cover (8) is movably connected to the printing and dyeing box (3). A fixing block is fixedly connected to the inner side of the printing and dyeing box cover (8), and a bearing (10) is installed in the fixing block. A first convex shaft (11) is installed in the bearing (10), and the first convex shaft (11) is rotatably connected to the bearing (10).

4. The high-efficiency printing and dyeing device for denim fabrics according to claim 3 is characterized in that: A spray pipe (9) is provided on the outside of the bearing (10), and the spray pipe (9) is in a circular ring shape and is fixedly connected to the printing and dyeing box cover (8). A plurality of spray heads (12) are provided at the bottom of the spray pipe (9).

5. The high-efficiency printing and dyeing device for denim fabrics according to claim 3 is characterized in that: A hole is provided on the spray pipe (9) on the printing and dyeing box cover (8), and a circulation hose (7) is provided in the hole. One end of the circulation hose (7) is connected to a nut of the spray pipe (9).

6. The high-efficiency printing and dyeing device for denim fabrics according to claim 2 is characterized in that: A cloth roll (34) is arranged inside the drum (31), and a matching hole is reserved at the center of the cloth roll (34), and the hole is precisely docked with and tightly connected to the first convex shaft (11) and the second convex shaft (33); a liquid guide plate (32) is arranged at the bottom of the drum (31), and the liquid guide plate (32) is rotatably connected to the rotating shaft (5), and the bottom of the liquid guide plate (32) is fixedly connected to the bottom plate of the printing and dyeing box (3).

7. The high-efficiency printing and dyeing device for denim fabrics according to claim 1 is characterized in that: The bottom of the printing and dyeing box (3) is provided with a hole, and a drain pipe (13) is fixedly connected in the hole. The other end of the drain pipe (13) is provided with a water pump (6) and is fixedly connected to the water inlet of the water pump (6). The water pump (6) is fixedly connected to the fixing seat (1), and the drain outlet of the water pump (6) is fixedly connected to the other end of the circulation hose (7).

8. The high-efficiency printing and dyeing device for denim fabrics according to claim 1 is characterized in that: The support frames (2) are provided with three and are arranged in a triangular shape. A rectangular groove is provided in the support frame (2), and a fixing column (21) is provided in the groove. A buffer spring (22) is mounted on the fixing column (21). A connecting plate (23) is mounted on the fixing column (21), and the other end of the connecting plate (23) is fixedly connected to the outer wall of the printing and dyeing box (3).

9. The high-efficiency printing and dyeing device for denim fabrics according to claim 1 is characterized in that: A private service motor (4) is provided on one side of the printing and dyeing box (3); a pulley is mounted on one end of the output shaft of the private service motor (4) and is connected to a pulley mounted on the other end of the rotating shaft (5) through a belt.

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