Dirt removing device of graphite heat exchanger

By using a lifting column made of water-absorbing and expanded polymer-mineral composite in the dirt removal device of the graphite heat exchanger, the problem of graphite heat exchanger being susceptible to secondary contamination during the cleaning process is solved, and efficient dirt removal and sustainable use of the device are achieved.

CN120101574AInactive Publication Date: 2025-06-06SHENGSONG (YINCHUAN) NEW ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510526952.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2025-06-06
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the cleaning process of the existing graphite heat exchanger dirt removal device, the graphite heat exchanger needs to be immersed in water for cleaning, and needs to be taken out of the water after cleaning, resulting in the cleaning of the sewage that can easily cause secondary pollution to the graphite heat exchanger and affect the dirt removal effect.

Method used

A dirt removal device for graphite heat exchanger is designed, and a lifting column is made of water-absorbing and expanding polymer-mineral composite material. It can be restored after water absorption and expansion and dehydration to form a sustainable operation. After cleaning, the device lifts the dirt removal device through the lifting column to prevent the graphite heat exchanger from contacting the sewage and avoid secondary pollution.

Benefits of technology

It effectively avoids contact with sewage after cleaning, prevents secondary pollution, improves the dirt removal effect, and ensures the long-term use efficiency of the device through sustainable operation design.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120101574A_ABST
    Figure CN120101574A_ABST
Patent Text Reader

Abstract

The invention discloses a graphite heat exchanger dirt removing device which specifically comprises a base, a lifting column installed in the middle of the top of a circular plate body and made of a water absorption expansion polymer-mineral composite material, and a dirt removing device body installed on the top of the lifting column and made of a water absorption expansion polymer-mineral composite material. The dirt removing device comprises a protection plate, a heat dissipation air hole ring plate and a cleaning device, the heat dissipation air hole ring plate is installed on the sides, close to each other, of the disc plates and located on the outer side of the turbine motor, and the cleaning device is installed on the side, away from the double-disc plate, of the heat dissipation air hole ring plate. The invention relates to the technical field of graphite heat exchangers. The lifting column can be recovered after water absorption, expansion and dehydration, sustainable operation is formed, meanwhile, the lifting column absorbs water and expands to lift the dirt removing device, the graphite heat exchanger is prevented from making contact with sewage after cleaning is completed, and secondary pollution of the graphite heat exchanger is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of graphite heat exchangers, in particular to a dirt removing device for a graphite heat exchanger. Background Art

[0002] Heat exchangers often use air to exchange heat and need to be exposed to the air to work. They are widely used in civil and industrial fields, such as air conditioning condensers, vehicle cooling systems, computer cooling systems, etc. The sand, dirt, dust, and floating objects in the air will enter the gaps between the heat exchangers and accumulate in the fins of the heat exchangers, reducing the heat exchange capacity, wasting energy and shortening the life of the system. Taking the air-cooled cooling system in the vehicle cooling system that is directly exposed to the outdoors as an example, the dirt that enters from the grille during driving can easily adhere to the radiator, especially in spring and autumn. Some poplar catkins, willow catkins, leaves and other debris float in the air and adhere to the radiator, which will increase fuel consumption and be accompanied by symptoms such as the air conditioner not cooling and the water temperature being high.

[0003] In the existing graphite heat exchanger dirt removal device, the graphite heat exchanger is generally immersed in water for cleaning during use. After the graphite heat exchanger is cleaned, the personnel need to take it out of the water. The sewage after cleaning is likely to cause secondary pollution to the graphite heat exchanger, affecting the dirt removal effect. Summary of the invention

[0004] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides a dirt removing device for a graphite heat exchanger, which solves the problem that the graphite heat exchanger of the prior art is generally immersed in water for cleaning during use, and personnel need to take the graphite heat exchanger out of the water after cleaning, and the wastewater after cleaning can easily cause secondary pollution to the graphite heat exchanger, affecting the dirt removal effect.

[0005] (II) Technical solution To achieve the above objectives, the present invention is implemented through the following technical solutions: a fouling removal device for a graphite heat exchanger, specifically comprising: The base has a circular plate body, and a lifting column installed in the middle of the top of the circular plate body, and the lifting column is made of a water-swellable polymer-mineral composite material, and a dirt removal device installed on the top of the lifting column, and a water storage ring plate installed on the top of the circular plate body and located outside the lifting column, the lifting column is made of a water-swellable polymer-mineral composite material, and can be restored after swelling and dehydration after absorbing water, forming a sustainable operation, and at the same time, the lifting column absorbs water and expands to lift the dirt removal device, so that the graphite heat exchanger is prevented from contacting with sewage after cleaning, and the graphite heat exchanger is prevented from secondary pollution. The dirt removal device includes: A protective plate, the protective plate has a double disc plate, and a turbine motor installed at the middle position of one side of the double disc plates, and a water flow leaf plate installed at the output end of the turbine motor, and a heat dissipation air hole ring plate installed on the side of the disc plates close to each other and located on the outside of the turbine motor, and a cleaning device installed on the side of the heat dissipation air hole ring plate away from the double disc plates; the heat dissipation air hole ring plate is set to connect the air flow inside and outside the component to avoid heat generated by the internal workpiece causing overheating of the component and maintain the processing effect of the equipment. At the same time, the water flow leaf plate is set to promote the flow of water, thereby increasing the flow rate of the water flow, forming water flow scouring, and increasing the dirt removal effect.

[0006] The cleaning device comprises: The mounting plate has a circular plate body and the circular plate bodies are provided with two, and a fixing device is installed at the middle position of one side of the circular plate body close to each other, and an arc head guide plate is installed on the top of the circular plate body and located on both sides of the fixing device, and an opening and closing arc plate is installed at both ends of the arc head guide plate, and a through mounting hole is provided in the circular plate body between the arc head guide plate and the fixing device, and a flexible sealing ring plate is installed on one side of the circular plate body close to each other and located on the outside of the arc head guide plate; the water flow is guided by the arrangement of the arc head guide plate and the opening and closing arc plate, the flow path of the water flow is limited, and the water flow is prevented from flowing in all directions and affecting the flushing force of the graphite heat exchanger. At the same time, the arrangement of the opening and closing arc plate facilitates the opening and closing of the component itself, which is beneficial to the taking and delivery of the graphite heat exchanger.

[0007] The fixing device comprises: A directional cylinder, which has a cylindrical body, and mounting planes arranged at the top and bottom of the cylindrical body, and a clamping device installed on the inner surface of the cylindrical body, and the clamping device is provided with three and evenly distributed sonic vibrators installed on the inner surface of the cylindrical body and located between the clamping devices; the sonic vibrators are arranged to vibrate and impact the water flow and the graphite heat exchanger, thereby promoting the removal of dirt on the surface of the graphite heat exchanger. At the same time, the barrel design of the directional cylinder limits the flow channel of the water flow, thereby preventing the dirt from being scattered everywhere and concentrating the flow to facilitate collection and treatment.

[0008] The clamping device comprises: The elastic ring has a torus body, a contact collar installed on the outer surface of the torus body, a directional rod installed on the outer surface of the torus body and located between the contact collars, and a directional sleeve installed on one end of the directional rod away from the torus body. The graphite heat exchanger is contacted by the contact collar, and the annular design of the contact collar fits the surface of the graphite heat exchanger more effectively, and graphite heat exchangers of different shapes can be clamped. At the same time, the elastic ring uses elastic force to squeeze and fix the graphite heat exchanger. The elastic design avoids damage and deformation to the graphite heat exchanger, and is convenient for maintaining the consistency of the shape of the graphite heat exchanger.

[0009] Preferably, the bottom of the protective plate is connected to the lifting column, and the end of the water flow vane away from the turbine motor passes through the cleaning device and extends to the inner cavity of the cleaning device.

[0010] Preferably, the side of the mounting plates away from each other is connected to the heat dissipation pore ring plate, and the inner surface of the through mounting hole is connected to the water flow leaf plate, and the side of the opening and closing arc plates away from each other is connected to the mounting plate.

[0011] Preferably, the outer surface of the directional rod is connected to the contact ring, and the end of the directional sleeve away from the directional rod is connected to the directional sleeve.

[0012] A method for using a fouling removal device for a graphite heat exchanger comprises the following steps: Step 1: Install the graphite heat exchanger into the inner cavity of the elastic ring, use the contact ring to contact various parts of the graphite heat exchanger, and fix the graphite heat exchanger through the elasticity of the elastic ring; Step 2: Lift the flexible sealing ring plate so that the flexible sealing ring plate seals the space between the mounting plates, and continuously inject clean water during the sealing process until the closed space is filled; Step 3: Start the sonic vibrator in the fixture to vibrate the clean water and graphite heat exchanger to vibrate and remove the dirt; Step 4: Start the turbine motor to rotate the water flow blade, drive the water flow to circulate, and export the dirt cleaned by the graphite heat exchanger; Step 5: The water flow is guided by setting the arc head guide plate and the opening and closing arc plate, the flow path of the clean water is regulated, and the loss of the kinetic energy of the water flow itself is reduced; Step 6: After cleaning, open the flexible sealing ring plate to pour the clean water between the mounting plates, absorb water through the lifting column and stretch it, raise the dirt removal device, and facilitate the removal of the graphite heat exchanger; Step 6: After the entire equipment is dry, reset all components.

[0013] (III) Beneficial effects The present invention provides a dirt removal device for a graphite heat exchanger. It has the following beneficial effects: (1) The dirt removal device of the graphite heat exchanger is made of a water-swellable polymer-mineral composite material through a lifting column. It can recover after swelling and dehydration after absorbing water, forming a sustainable operation. At the same time, the lifting column absorbs water and expands to lift the dirt removal device, so that the graphite heat exchanger is prevented from contacting with sewage after cleaning, thereby avoiding secondary pollution of the graphite heat exchanger.

[0014] (ii) The dirt removal device of the graphite heat exchanger connects the air flow inside and outside the component through the setting of the heat dissipation hole ring plate, thereby preventing the internal workpiece from generating heat and causing overheating of the component, thereby maintaining the processing effect of the equipment. At the same time, the setting of the water flow leaf plate promotes the flow of water, thereby increasing the flow rate of the water flow, forming water flow scouring, and increasing the dirt removal effect.

[0015] (III) The dirt removal device of the graphite heat exchanger guides the water flow through the arrangement of the arc head guide plate and the opening and closing arc plate, limits the flow path of the water flow, and prevents the water flow from flowing in all directions and affecting the flushing force of the graphite heat exchanger. At the same time, the arrangement of the opening and closing arc plate facilitates the opening and closing of the component itself, which is beneficial to the removal and delivery of the graphite heat exchanger.

[0016] (IV) The dirt removal device of the graphite heat exchanger uses an acoustic vibrator to vibrate and impact the water flow and the graphite heat exchanger, thereby promoting the removal of dirt on the surface of the graphite heat exchanger. At the same time, the cylindrical design of the directional cylinder limits the flow channel of the water flow, thereby preventing the dirt from being scattered everywhere and concentrating the flow to facilitate collection and treatment.

[0017] (V) The dirt removing device of the graphite heat exchanger contacts the graphite heat exchanger through a contact ring. The annular design of the contact ring fits the surface of the graphite heat exchanger more effectively and can clamp graphite heat exchangers of different shapes. At the same time, the elastic ring uses elastic force to squeeze and fix the graphite heat exchanger. The elastic design avoids damage and deformation to the graphite heat exchanger, which is convenient for maintaining the consistency of the shape of the graphite heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a structural schematic diagram of the dirt removal device of the present invention; Figure 3 It is a structural schematic diagram of the cleaning device of the present invention; Figure 4 It is a schematic diagram of the structure of the fixing device of the present invention; Figure 5 It is a schematic structural diagram of the clamping device of the present invention; In the figure: 1 base, 2 lifting column, 3 dirt removing device, 31 protective plate, 32 turbine motor, 33 water flow leaf plate, 34 heat dissipation air hole ring plate, 35 cleaning device, 351 mounting plate, 352 fixing device, A1 directional cylinder, A2 mounting plane, A3 clamping device, B1 elastic ring, B2 contact ring, B3 directional rod, B4 directional sleeve, A4 sonic vibrator, 353 arc head guide plate, 354 opening and closing arc plate, 355 through-mounting hole, 356 flexible sealing ring plate, 4 water storage ring plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Embodiment 1: See also Figure 1-5 The present invention provides a technical solution: a fouling removal device for a graphite heat exchanger, specifically comprising: The base 1 has a circular plate body, and a lifting column 2 installed in the middle of the top of the circular plate body, and the lifting column 2 is made of a water-swellable polymer-mineral composite material, and a dirt removal device 3 installed on the top of the lifting column 2, and a water storage ring plate 4 installed on the top of the circular plate body and located outside the lifting column 2. The lifting column 2 is made of a water-swellable polymer-mineral composite material, and can be restored after swelling and dehydration after absorbing water, forming a sustainable operation. At the same time, the lifting column 2 absorbs water and expands to lift the dirt removal device 3, so that the graphite heat exchanger is prevented from contacting with sewage after cleaning, and the graphite heat exchanger is prevented from secondary pollution. The dirt removal device 3 includes: The protective plate 31 has a double disc plate, and a turbine motor 32 installed at the middle position on one side of the double disc plates, and a water flow leaf plate 33 installed at the output end of the turbine motor 32, and a heat dissipation air hole ring plate 34 installed on the side of the disc plates close to each other and located on the outside of the turbine motor 32, and a cleaning device 35 installed on the side of the heat dissipation air hole ring plate 34 away from the double disc plates; the heat dissipation air hole ring plate 34 is arranged to connect the air flow inside and outside the component to avoid the heat generated by the internal workpiece causing overheating of the component and maintain the processing effect of the equipment. At the same time, the water flow leaf plate 33 is arranged to promote the flow of water, thereby increasing the flow rate of the water flow, forming water flow flushing, and increasing the dirt removal effect.

[0021] The cleaning device 35 comprises: The mounting plate 351 has a circular plate body and two circular plate bodies are provided, and a fixing device 352 is installed in the middle position of one side of the circular plate body close to each other, and an arc head guide plate 353 is installed on the top of the circular plate body and located on both sides of the fixing device 352, and an opening and closing arc plate 354 is installed at both ends of the arc head guide plate 353, and a through mounting hole 355 is opened in the circular plate body and located between the arc head guide plate 353 and the fixing device 352, and a flexible sealing ring plate 356 is installed on one side of the circular plate body close to each other and located on the outside of the arc head guide plate 353; the water flow is guided by the arrangement of the arc head guide plate 353 and the opening and closing arc plate 354, and the flow path of the water flow is limited to prevent the water flow from flowing in all directions and affecting the flushing force of the graphite heat exchanger. At the same time, the arrangement of the opening and closing arc plate 354 facilitates the opening and closing of the component itself, which is beneficial to the removal and delivery of the graphite heat exchanger.

[0022] The fixing device 352 comprises: The directional cylinder A1 has a cylindrical body, and a mounting plane A2 arranged at the top and bottom of the cylindrical body, and a clamping device A3 installed on the inner surface of the cylindrical body, and the clamping device A3 is provided with three and evenly distributed sonic vibrators A4 installed on the inner surface of the cylindrical body and located between the clamping devices A3; the sonic vibrators A4 are arranged to vibrate and impact the water flow and the graphite heat exchanger to promote the removal of dirt on the surface of the graphite heat exchanger, and at the same time, the cylindrical design of the directional cylinder A1 limits the flow channel of the water flow to avoid the dirt from being scattered everywhere, and to make it flow in a concentrated manner for easy collection and treatment.

[0023] The clamping device A3 comprises: The elastic ring B1 has a torus body, a contact collar B2 installed on the outer surface of the torus body, a directional rod B3 installed on the outer surface of the torus body and located between the contact collar B2, and a directional sleeve B4 installed on the end of the directional rod B3 away from the torus body. The graphite heat exchanger is contacted through the contact collar B2. The annular design of the contact collar B2 more effectively fits the surface of the graphite heat exchanger and can clamp graphite heat exchangers of different shapes. At the same time, the elastic ring B1 uses elastic force to squeeze and fix the graphite heat exchanger. The elastic design avoids damage and deformation to the graphite heat exchanger, which is convenient for maintaining the consistency of the shape of the graphite heat exchanger.

[0024] The bottom of the protection plate 31 is connected to the lifting column 2 , and one end of the water flow vane 33 away from the turbine motor 32 penetrates the cleaning device 35 and extends to the inner cavity of the cleaning device 35 .

[0025] The side of the mounting plate 351 away from each other is connected to the heat dissipation air hole ring plate 34 , and the inner surface of the penetrating mounting hole 355 is connected to the water flow vane plate 33 , and the side of the opening and closing arc plate 354 away from each other is connected to the mounting plate 351 .

[0026] The outer surface of the directional rod B3 is connected to the contact ring B2, and the end of the directional sleeve B4 away from the directional rod B3 is connected to the directional cylinder A1.

[0027] Embodiment 2: See also Figure 1-5 Based on the first embodiment, the present invention provides a technical solution: a method for using a fouling removal device for a graphite heat exchanger, comprising the following steps: Step 1: Install the graphite heat exchanger into the inner cavity of the elastic ring B1, use the contact ring B2 to contact various parts of the graphite heat exchanger, and fix the graphite heat exchanger through the elasticity of the elastic ring B1; Step 2: Lift the flexible sealing ring plate 356 so that the flexible sealing ring plate 356 seals the space between the mounting plates 351, and continuously inject clean water during the sealing process until the closed space is filled; Step 3: Start the sonic vibrator A4 in the fixture 352 to vibrate the clean water and the graphite heat exchanger to vibrate and remove the dirt; Step 4: Start the turbine motor 32 to rotate the water flow leaf plate 33, drive the water flow to circulate, and discharge the dirt cleaned by the graphite heat exchanger; Step 5: The water flow is guided by the arrangement of the arc head guide plate 353 and the opening and closing arc plate 354, so as to regularize the flow path of the clean water and reduce the loss of the kinetic energy of the water flow itself; Step 6: After cleaning, open the flexible sealing ring plate 356 to pour the clean water between the mounting plates 351, and the lifting column 2 absorbs water and stretches to lift the dirt removal device 3, so as to facilitate the removal of the graphite heat exchanger; Step 6: After the entire equipment is dry, reset all components.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fouling removal device for a graphite heat exchanger, comprising: A base (1) comprising a circular plate body, and a lifting column (2) mounted at the middle position of the top of the circular plate body, wherein the lifting column (2) is made of a water-swellable polymer-mineral composite material, and a dirt removal device (3) mounted on the top of the lifting column (2), and a water retaining ring plate (4) mounted on the top of the circular plate body and located outside the lifting column (2), characterized in that the dirt removal device (3) comprises: A protection plate (31), the protection plate (31) comprising a double disc plate, a turbine motor (32) mounted at a middle position on one side of the double disc plates, a water flow leaf plate (33) mounted at an output end of the turbine motor (32), a heat dissipation air hole ring plate (34) mounted on one side of the double disc plates and located outside the turbine motor (32), and a cleaning device (35) mounted on a side of the heat dissipation air hole ring plate (34) away from the double disc plates; The cleaning device (35) comprises: A mounting plate (351), the mounting plate (351) comprising a circular plate body, wherein two circular plate bodies are provided, a fixing device (352) installed at a middle position on one side of the circular plate body close to each other, an arc head guide plate (353) installed at the top of the circular plate body and located on both sides of the fixing device (352), an opening and closing arc plate (354) installed at both ends of the arc head guide plate (353), a through mounting hole (355) provided in the circular plate body between the arc head guide plate (353) and the fixing device (352), and a flexible sealing ring plate (356) installed on one side of the circular plate body close to each other and located on the outside of the arc head guide plate (353); The fixing device (352) comprises: An oriented cylinder (A1), the oriented cylinder (A1) having a cylindrical body, and mounting planes (A2) arranged at the top and bottom of the cylindrical body, and a clamping device (A3) mounted on the inner surface of the cylindrical body, wherein the clamping device (A3) is provided with three evenly distributed ones, and an acoustic vibrator (A4) mounted on the inner surface of the cylindrical body and located between the clamping devices (A3); The clamping device (A3) comprises: An elastic ring (B1) comprises a circular ring body, a contact collar (B2) mounted on the outer surface of the circular ring body, an orientation rod (B3) mounted on the outer surface of the circular ring body and located between the contact collar (B2), and an orientation sleeve (B4) mounted on the orientation rod (B3) at one end away from the circular ring body.

2. A fouling removal device for a graphite heat exchanger according to claim 1, characterized in that: The bottom of the protective plate (31) is connected to the lifting column (2), and one end of the water flow leaf plate (33) away from the turbine motor (32) passes through the cleaning device (35) and extends to the inner cavity of the cleaning device (35).

3. The fouling removal device for a graphite heat exchanger according to claim 1, characterized in that: The side of the mounting plate (351) that is away from each other is connected to the heat dissipation vent ring plate (34), and the inner surface of the through mounting hole (355) is connected to the water flow leaf plate (33), and the side of the opening and closing arc plate (354) that is away from each other is connected to the mounting plate (351).

4. The fouling removal device for a graphite heat exchanger according to claim 1, characterized in that: The outer surface of the directional rod (B3) is connected to the contact ring (B2), and one end of the directional sleeve (B4) away from the directional rod (B3) is connected to the directional sleeve (A1).

5. A method for using a fouling removal device for a graphite heat exchanger, characterized in that: The following steps are included: Step 1: Install the graphite heat exchanger into the inner cavity of the elastic ring (B1), use the contact ring (B2) to contact various parts of the graphite heat exchanger, and fix the graphite heat exchanger through the elasticity of the elastic ring (B1); Step 2: Lift the flexible sealing ring plate (356) so that the flexible sealing ring plate (356) seals the space between the mounting plates (351), and continuously inject clean water during the sealing process until the closed space is filled; Step 3: Start the sonic vibrator (A4) in the fixing device (352) to vibrate the clean water and the graphite heat exchanger to vibrate and remove the dirt; Step 4: Start the turbine motor (32) to rotate the water flow leaf plate (33), drive the water flow to circulate, and discharge the dirt cleaned from the graphite heat exchanger; Step 5: The water flow is guided by setting the arc head guide plate (353) and the opening and closing arc plate (354), so as to regularize the flow path of the clean water and reduce the loss of the kinetic energy of the water flow itself; Step 6: After cleaning, open the flexible sealing ring plate (356) to allow the clean water between the mounting plates (351) to pour out, and the lifting column (2) absorbs water and stretches to lift the dirt removal device (3), so as to facilitate the removal of the graphite heat exchanger; Step 6: After the entire equipment is dry, reset all components.

Citation Information

Cited By

  • Efficient online cleaning device for heat exchanger

    CN120926816A