Magnetic core measuring equipment

By providing a core measurement device including a base thickness and A-size measurement system, using laser scanning technology to generate three-dimensional images, the problems of inaccurate and low efficiency of magnetic core measurement in the prior art are solved, and accurate and contactless core measurement is achieved.

CN120101661APending Publication Date: 2025-06-06SHANDONG KAITONG ELECTRON +1
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Patent Information

Application Number
CN202510286032.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2025-03-04
Filing Date
2025-03-11
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

In the prior art, the measurement of base thickness and A-size of magnetic cores has problems of inaccuracy and low efficiency, and there is a lack of mature measuring equipment.

Method used

It provides a magnetic core measuring device, including a bottom thickness measurement system and an A-size measurement system, to generate a three-dimensional image of the magnetic core through laser scanning, analyze the three-dimensional image to obtain the maximum and minimum bottom thickness, and to obtain the maximum and minimum A-size by analyzing the top image to achieve contactless comprehensive measurement.

Benefits of technology

Accurate contactless measurement of the thickness and A-size of the magnetic core is achieved, which improves the measurement efficiency, avoids core damage, and provides complete measurement data.

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Abstract

The invention discloses magnetic core measuring equipment, and relates to the field of magnetic core production equipment, and the magnetic core measuring equipment comprises a bottom thickness measuring system and an A size measuring system, the bottom thickness measuring system comprises a bottom thickness measuring assembly and a bottom thickness measuring platform, the bottom thickness measuring assembly is arranged above the bottom thickness measuring platform, and a magnetic core is arranged on the bottom thickness measuring platform and is connected with the A size measuring system; the bottom thickness measuring assembly scans the magnetic core, generates a three-dimensional image and analyzes to obtain the maximum bottom thickness and the minimum bottom thickness of the magnetic core, the size measuring system comprises an A size measuring assembly and an A size measuring platform, the A size measuring assembly is arranged above the A size measuring platform, after the magnetic core is arranged on the A size measuring platform, the A size measuring system obtains a top surface image of the magnetic core, and the A size measuring platform obtains the top surface image of the magnetic core. And analyzing to obtain the maximum A size and the minimum A size of the magnetic core. According to the magnetic core measuring equipment provided by the invention, non-contact comprehensive measurement of the bottom thickness and the size A of the magnetic core can be realized, accurate bottom thickness and size A data can be obtained, and the magnetic core cannot be damaged.
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Description

Technical Field

[0001] The invention relates to the field of magnetic core production equipment, in particular to a magnetic core measuring device. Background Art

[0002] The magnetic core is mainly used in various power conversion equipment. It is one of the core components of the power conversion equipment. The performance of the magnetic core directly affects the efficiency of the power conversion equipment. The size of the magnetic core is one of the important parameters of the magnetic core. The specific size value of each magnetic core needs to be determined before the magnetic core leaves the factory. Among the multiple dimensions of the magnetic core, the bottom thickness and A dimension are the necessary measurement dimensions before leaving the factory. When measuring, the magnetic core is placed horizontally with the raised part facing vertically upward. Figure 1 a~ Figure 1 d shows the main view, top view, side view and overall structure diagram of a magnetic core, where the bottom thickness refers to the vertical height of the remaining part of the magnetic core after removing the protrusion. Figure 1 The value position of the bottom thickness is marked in a. The full name of the A dimension is the maximum dimension in the length direction of the core (hereinafter referred to as the A dimension). The measurement position is on the top surface of the core. Figure 1 The value position of dimension A is indicated in b.

[0003] The inventor knows that the bottom thickness of the magnetic core currently needs to be measured manually, and a caliper is used for manual contact measurement. Due to the limitation of processing accuracy, there must be an acceptable flatness error on the surface of the magnetic core, which makes the bottom thickness at different positions on the magnetic core different. Therefore, the original measurement data of the bottom thickness should be a vertical range, and the caliper can only measure the size of one position. Even if a multi-point measurement method is used, it is impossible to obtain comprehensive bottom thickness data, and the true bottom thickness cannot be obtained. The measurement is inaccurate and the efficiency is low. The general measurement method of A size is to use a grating ruler for mechanical measurement, which is easy to cause damage to the magnetic core. In addition, the current measurement of the bottom thickness and the measurement of the A size are carried out separately, and there is no mature bottom thickness and A size measurement equipment available for purchase and use. Summary of the invention

[0004] The purpose of the present invention is to provide a magnetic core measuring device to solve the problems existing in the above-mentioned prior art, complete the contactless comprehensive measurement of the bottom thickness and A size of the magnetic core, and obtain accurate bottom thickness and A size data.

[0005] To achieve the above object, the present invention provides the following solutions:

[0006] The present invention provides a magnetic core measuring device, comprising a bottom thickness measuring system and an A-size measuring system, wherein the bottom thickness measuring system comprises a bottom thickness measuring component and a bottom thickness measuring platform, wherein the bottom thickness measuring component is arranged above the bottom thickness measuring platform, and after the magnetic core is arranged on the bottom thickness measuring platform, the bottom thickness measuring component scans the magnetic core to generate a three-dimensional image of the magnetic core, and analyzes the three-dimensional image to obtain the maximum bottom thickness and the minimum bottom thickness of the magnetic core; the A-size measuring system comprises an A-size measuring component and an A-size measuring platform, wherein the A-size measuring component is arranged above the A-size measuring platform, and after the magnetic core is arranged on the A-size measuring platform, the A-size measuring system obtains a top surface image of the magnetic core, and obtains the maximum A-size and the minimum A-size of the magnetic core by analyzing the top surface image.

[0007] In one embodiment, the bottom thickness measurement component includes a bottom thickness measurement camera, which includes a laser transmitter and a receiver for receiving reflected laser; the laser transmitter transmits laser to scan the magnetic core, and the receiver receives the trajectory of the reflected laser to generate a three-dimensional image of the magnetic core, and the image is analyzed to obtain the maximum bottom thickness and the minimum bottom thickness.

[0008] In one embodiment, the bottom thickness measurement platform includes a synchronous belt for conveying the magnetic core to the bottom thickness measurement assembly, the bottom thickness measurement transmission is arranged on a bottom thickness measurement platform bracket, and the synchronous belt is connected to the synchronous belt drive assembly.

[0009] In one embodiment, the synchronous belt drive assembly includes a servo motor, which is fixedly connected to the bottom thickness measuring platform bracket via a servo motor bracket, and the output end of the servo motor is connected to the driving wheel shaft via a coupling, and the driving wheel for driving the synchronous belt is arranged on the driving wheel shaft, and the driven wheel for assisting the rotation of the synchronous belt is arranged on the driven wheel shaft, and the driven wheel shaft is arranged on the bottom thickness measuring platform bracket, and a synchronous belt support plate for supporting the synchronous belt is arranged between the driving wheel and the driven wheel.

[0010] In one embodiment, blocks for spacing the magnetic cores are provided on the synchronous belt; when there are no less than two blocks, the blocks are distributed at equal intervals.

[0011] In one embodiment, the bottom thickness measurement platform further includes a plate for temporarily placing the magnetic core after the bottom thickness measurement is completed, and the plate is arranged at the discharge end of the synchronous belt.

[0012] In one embodiment, the A-size measurement assembly includes an A-size measurement camera, which is connected to a linear slide for vertical movement via a mounting backplate, and the linear slide is arranged on an A-size measurement camera bracket, and a light source for enhancing the brightness of the magnetic core is arranged above the A-size measurement platform.

[0013] In one embodiment, it also includes a feed conveyor belt, which is arranged perpendicular to the bottom thickness measuring platform, and the discharge end of the feed conveyor belt is connected to the feed end of the synchronous belt; the bottom thickness measuring platform is arranged perpendicular to the A-size measuring platform, the A-size measuring platform is provided with a discharge conveyor belt, the discharge end of the passing plate is connected to the feed end of the discharge conveyor belt, and a pushing cylinder for pushing the magnetic core into the discharge conveyor belt is arranged on the side of the passing plate.

[0014] In one embodiment, the feed end of the discharge conveyor belt is provided with an A-size measurement system trigger mechanism for measuring the upper part of the magnetic core. When the A-size measurement system trigger mechanism measures the measured magnetic core, the A-size measurement system is started to measure the magnetic core and send out the measured magnetic core.

[0015] In one embodiment, it also includes an equipment frame, and the bottom thickness measurement system and the A-size measurement system are arranged on the equipment frame; the equipment frame is also provided with an alarm light for indicating a fault, a touch screen and a control switch for inputting operation instructions, and a display for outputting information.

[0016] Compared with the prior art, the present invention has achieved the following technical effects:

[0017] The present invention provides a magnetic core measuring device, comprising a bottom thickness measuring system and an A-size measuring system. The bottom thickness measuring component scans the magnetic core to generate a three-dimensional image, and the maximum bottom thickness and the minimum bottom thickness on the magnetic core are obtained by analyzing the three-dimensional image. The A-size measuring component can obtain the top surface image of the magnetic core, and the maximum A-size and the minimum A-size of the magnetic core are obtained by analyzing the top surface image, thereby realizing contactless and comprehensive measurement of the bottom thickness and A-size of the magnetic core, obtaining accurate bottom thickness and A-size data without causing damage to the magnetic core.

[0018] Compared with the prior art, the present invention also achieves the following technical effects:

[0019] 1. The bottom thickness measurement component of the present invention adopts laser scanning, and the laser beam has high precision and small loss. The receiver can stably and reliably receive the reflected laser, and the upper surface of the bottom thickness measurement platform is used as the zero reference plane to obtain the three-dimensional image of the magnetic core. The obtained three-dimensional image is highly consistent with the actual object, and the reliability of the bottom thickness data obtained by analysis is guaranteed.

[0020] 2. In the present invention, a synchronous belt is arranged on the bottom thickness measuring platform, which can automatically transport the magnetic core without manual picking and placing, thus saving manpower; a synchronous belt support plate is arranged under the synchronous belt, so that even if the synchronous belt is loose, it will not sink and deform, thus ensuring the reliability of the bottom thickness measuring platform as a zero reference surface.

[0021] 3. In the present invention, a plurality of blocks are arranged on the synchronous belt, and the magnetic cores can be arranged at intervals to ensure that only one magnetic core is measured each time, thereby avoiding the problem of measuring multiple magnetic cores at the same time.

[0022] 4. In the present invention, the passing plate for temporarily placing the magnetic core that has completed the bottom thickness measurement is arranged at the discharge end of the synchronous belt. When the magnetic core that has completed the bottom thickness measurement cannot directly enter the next link but the bottom thickness measurement still needs to be continued, the passing plate provides an area for placing the magnetic core, and the synchronous belt can continue to work to replace the measured magnetic core. The magnetic core that has detached from the synchronous belt will not enter the next link, thereby ensuring the continuity of the bottom thickness measurement.

[0023] 5. In the present invention, the A-size measuring camera is arranged on a linear slide, and the focus position can be changed by directly adjusting the position of the A-size measuring camera, which is convenient and reliable and can adapt to magnetic cores of different shapes and sizes; the light source can improve the imaging effect in dark light conditions.

[0024] 6. In the present invention, the feed conveyor belt is perpendicular to the bottom thickness measuring platform, and the bottom thickness measuring platform is perpendicular to the A-size measuring platform. The feed conveyor belt, the bottom thickness measuring platform and the A-size measuring platform form a Z-shaped structure, which saves layout space while ensuring normal operation. The loading, transportation and unloading of the magnetic core are fully automatic. The bottom thickness measurement and A-size measurement can be completed during the transportation process, and the work process is coherent and compact. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0026] Figure 1 A schematic diagram of the structure of a magnetic core known to the inventor;

[0027] Figure 2 It is a schematic diagram of the arrangement of a bottom thickness measurement system and an A-size measurement system in an embodiment of the present invention;

[0028] Figure 3 This is a schematic structural diagram of a bottom thickness measurement assembly in an embodiment of the present invention;

[0029] Figure 4This is a schematic diagram of the external structure of a bottom thickness measurement platform in an embodiment of the present invention;

[0030] Figure 5 This is a schematic diagram of the internal structure of a bottom thickness measurement platform in an embodiment of the present invention;

[0031] Figure 6 This is a schematic diagram of the structure of an A-dimension measuring assembly in an embodiment of the present invention;

[0032] Figure 7 This is a schematic diagram of the structure of a trigger mechanism of an A-dimension measurement system in an embodiment of the present invention;

[0033] Figure 8 It is a structural schematic diagram of a device framework in an embodiment of the present invention.

[0034] Among them, 1. Equipment frame; 2. Alarm light; 3. Touch screen; 4. Control switch; 5. Display; 6. Feed conveyor belt; 7. Bottom thickness measurement platform; 8. Bottom thickness measurement system; 9. Push cylinder; 10. A dimension measurement system; 11. Discharge conveyor belt; 12. A dimension measurement system trigger mechanism; 13. Servo motor; 14. Limit plate 1; 15. Pass plate; 16. Limit plate 2; 17. Driving wheel shaft; 18. Driven wheel shaft; 19. Synchronous belt; 20. Block; 21. Magnetic core; 22. , servo motor bracket; 23, coupling; 24, driving wheel; 25, driven wheel; 26, synchronous belt support plate; 27, bottom thickness measurement platform bracket; 28, bottom thickness measurement camera bracket; 29, bottom thickness measurement camera; 30, A-size measurement camera bracket; 31, linear slide; 32, mounting back plate; 33, A-size measurement camera; 34, lens; 35, light source; 36, X-axis slide; 37, Y-axis slide mounting plate; 38, Y-axis slide; 39, photoelectric switch mounting bracket; 40, photoelectric switch. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. People familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] It should be noted that the structures, proportions, sizes, etc. drawn in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the present invention. In the description of the present invention, it should be understood that the orientation or position relationship indicated by the terms "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. Therefore, the features defined as "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0037] It should also be noted that in the embodiments of the present application, the same figure mark is used to represent the same component or the same part.

[0038] The purpose of the present invention is to provide a magnetic core measuring device to solve the problems existing in the prior art, including completing a bottom thickness measuring system and an A-size measuring system, wherein the bottom thickness measuring component scans the magnetic core to generate a three-dimensional image, and the maximum bottom thickness and the minimum bottom thickness on the magnetic core are obtained by analyzing the three-dimensional image, and the A-size measuring component can obtain the top surface image of the magnetic core, and the maximum A-size and the minimum A-size of the magnetic core are obtained by analyzing the top surface image, thereby realizing contactless and comprehensive measurement of the bottom thickness and A-size of the magnetic core, obtaining accurate bottom thickness and A-size data without causing damage to the magnetic core.

[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0040] like Figure 2As shown, the present invention provides a magnetic core measuring device, including a bottom thickness measuring system 8 and an A-size measuring system 10. The bottom thickness measuring system 8 includes a bottom thickness measuring component and a bottom thickness measuring platform 7. The bottom thickness measuring component is arranged above the bottom thickness measuring platform 7. After the magnetic core 21 is arranged on the bottom thickness measuring platform 7, the bottom thickness measuring component scans the magnetic core 21 to generate a three-dimensional image of the magnetic core 21, and analyzes the three-dimensional image to obtain the maximum bottom thickness and the minimum bottom thickness of the magnetic core 21. The A-size measuring system 10 includes an A-size measuring component and an A-size measuring platform. The A-size measuring component is arranged above the A-size measuring platform. After the magnetic core 21 is arranged on the A-size measuring platform, the A-size measuring system 10 obtains the top surface image of the magnetic core 21, and obtains the maximum A-size and the minimum A-size of the magnetic core 21 by analyzing the top surface image. The value position of the A-size of the bottom thickness of the magnetic core 21 has been marked. Figure 1 In the present invention, due to the allowable design tolerance and manufacturing errors caused by various reasons, the measured values ​​of the bottom thickness and the A size will be different due to different measuring positions. Therefore, the bottom thickness and the A size should be a numerical range with a maximum value and a minimum value. The present invention adopts a visual measurement method to perform non-contact measurement on the magnetic core 21. The bottom thickness extreme value and the A size extreme value of the measured magnetic core 21 are obtained by processing and analyzing the obtained three-dimensional morphology and two-dimensional images, thereby obtaining the numerical range of the bottom thickness and the A size. In the process of measuring the bottom thickness, the zero reference plane of the scan is the upper surface of the bottom thickness measurement platform 7, and the accurate parameters of the bottom thickness can be directly obtained. In the process of measuring the A size, the straight line where the A size is located is parallel to the long side of the magnetic core. For the magnetic core 21 with an arc-shaped short side edge, the A size refers to the maximum size obtained by measurement.

[0041] In one embodiment, the bottom thickness measurement system 8 has a zero reference plane measurement function. When the zero reference plane is uneven, collapsed or other abnormal conditions occur, the bottom thickness measurement system 8 will issue a prompt to remind the operator to perform a zero adjustment operation.

[0042] In one embodiment, the A-size measurement system 10 has an image deformation recognition function. When the A-size measurement platform is uneven, the magnetic core 21 placed thereon and its posture will change, resulting in inconsistency between the captured image and the image that meets the measurement standard. The image deformation recognition function can identify the wrong image, and the A-size measurement system 10 will issue a prompt to remind the operator to eliminate the problem.

[0043] like Figure 3As described above, in one embodiment, the bottom thickness measurement assembly includes a bottom thickness measurement camera 29, which includes a laser transmitter and a receiver for receiving reflected laser light. The laser transmitter transmits laser light to scan the magnetic core 21, and the receiver receives the trajectory of the reflected laser light to generate a three-dimensional image of the magnetic core 21. The three-dimensional image is analyzed to obtain the maximum bottom thickness and the minimum bottom thickness. When the laser light scans positions at different heights, the time at which the receiver receives the reflected laser light is also different. The position where the laser light passes can be calculated by comparing the height of the zero reference plane through the speed and movement time of the laser light to obtain the bottom thickness value.

[0044] In one embodiment, the bottom thickness measurement camera 29 may also be an electromagnetic wave profile scanning device, such as an infrared three-dimensional imager, a millimeter wave three-dimensional imager, and the like.

[0045] In one embodiment, the bottom thickness measurement camera 29 may also be an ultrasonic topography scanner.

[0046] In one embodiment, the bottom thickness measurement camera 29 is disposed on the bottom thickness measurement camera bracket 28 .

[0047] like Figure 4 and Figure 5 As shown, in one embodiment, the bottom thickness measurement platform 7 includes a synchronous belt 19 for conveying the magnetic core 21 to the bottom thickness measurement assembly, the bottom thickness measurement conveyor is arranged on the bottom thickness measurement platform bracket 27, and the synchronous belt 19 is connected to the synchronous belt driving assembly. The synchronous belt 19 can drive the magnetic core 21 to move, so as to realize the automatic and continuous bottom thickness measurement. During the measurement process, the magnetic core 21 moves through the bottom thickness measurement assembly.

[0048] like Figure 4 and Figure 5 As shown, in one embodiment, the synchronous belt 19 driving assembly includes a servo motor 13, the servo motor 13 is fixedly connected to the bottom thickness measuring platform bracket 27 through the servo motor bracket 22, the output end of the servo motor 13 is connected to the driving wheel shaft 17 through the coupling 23, the driving wheel 24 for driving the synchronous belt 19 is arranged on the driving wheel shaft 17, the driven wheel 25 for assisting the rotation of the synchronous belt 19 is arranged on the driven wheel shaft 18, the driven wheel shaft 18 is arranged on the bottom thickness measuring platform bracket 27, and a synchronous belt support plate 26 for supporting the synchronous belt 19 is arranged between the driving wheel 24 and the driven wheel 25.

[0049] like Figure 5 As shown, in one embodiment, a block 20 for spacing the magnetic core 21 is provided on the synchronous belt 19. When there are not less than two blocks 20, the blocks 20 are evenly spaced. The blocks 20 can divide the synchronous belt 19 into multiple sections with equal spacing. One (or other number) of magnetic cores 21 can be placed in each section. When measuring, the measurement is performed according to the section, ensuring that only one (or a certain number) of magnetic cores 21 are measured each time, so that the measurement result is more accurate.

[0050] like Figure 4 As shown, in one embodiment, the bottom thickness measurement platform 7 further includes a plate 15 for temporarily placing the magnetic core 21 that has completed the bottom thickness measurement, and the plate 15 is arranged at the discharge end of the synchronous belt 19. When the magnetic core 21 that has completed the bottom thickness measurement is inconvenient to directly enter the next link but the bottom thickness measurement needs to be continued, the plate 15 provides an area for placing the magnetic core 21, and the synchronous belt 19 can continue to work to replace the magnetic core 21 to be measured, and the magnetic core 21 that is separated from the synchronous belt 19 will not enter the next link, thereby ensuring the continuity of the bottom thickness measurement.

[0051] like Figure 6 As shown, in one embodiment, the A-dimension measuring assembly includes an A-dimension measuring camera 33, which is connected to a linear slide 31 for realizing vertical movement through a mounting back plate 32, and the linear slide 31 is arranged on an A-dimension measuring camera bracket 30, and a light source 35 for improving the brightness of the magnetic core 21 is arranged above the A-dimension measuring platform. The A-dimension measuring camera 33 is arranged on the linear slide 31, and the focus position can be changed by directly adjusting the position of the A-dimension measuring camera 33, which is convenient and reliable, and can adapt to magnetic cores 21 of different shapes and sizes, and the light source 35 can improve the imaging effect under dark light conditions.

[0052] like Figure 6 As shown, in one embodiment, the A-dimension measurement camera 33 is provided with a replaceable lens 34 .

[0053] like Figure 2 As shown, in one embodiment, the present invention further comprises a feed conveyor belt 6, which is arranged perpendicularly to the bottom thickness measuring platform 7, and the discharge end of the feed conveyor belt 6 is connected to the feed end of the synchronous belt 19, the bottom thickness measuring platform 7 is arranged perpendicularly to the A-size measuring platform, the A-size measuring platform is provided with a discharge conveyor belt 11, the discharge end of the passing plate 15 is connected to the feed end of the discharge conveyor belt 11, and a push cylinder 9 for pushing the magnetic core 21 into the discharge conveyor belt 11 is arranged on the side of the passing plate 15. The feed conveyor belt 6, the bottom thickness measuring platform 7 and the A-size measuring platform form a Z-shaped structure, which saves layout space while ensuring normal operation, and the loading, transportation and discharge of the magnetic core 21 are fully automatic, and the bottom thickness measurement and A-size measurement can be completed during the transportation process, and the work process is coherent and compact.

[0054] like Figure 4As shown, in one embodiment, the synchronous belt 19 is provided with relative stoppers 14 and 16 on both sides close to the piece-passing plate 15. The function of the stoppers 14 and 16 is to ensure that the magnetic core 21 is not skewed, so that the magnetic core 21 dropped on the piece-passing plate 15 can maintain a posture that is convenient for the push cylinder 9 to push out. The stoppers 14 and 16 also have a posture adjustment function. For a skewed magnetic core 21, the stoppers 14 and 16 can adjust the magnetic core 21 to a posture that is convenient for the push cylinder 9 to push out.

[0055] like Figure 2 As shown, in one embodiment, the feed end of the discharge conveyor belt 11 is provided with an A-size measuring system trigger mechanism 12 for measuring the upper part of the magnetic core 21. When the A-size measuring system trigger mechanism 12 measures the measured magnetic core 21, the A-size measuring system 10 is started to measure the magnetic core 21 and send out the measured magnetic core 21.

[0056] like Figure 7 As shown, in one embodiment, the trigger mechanism 12 of the A dimension measurement system includes an X-axis slide 36, a Y-axis slide mounting plate 37, a Y-axis slide 38, a photoelectric switch mounting bracket 39 and a photoelectric switch 40. The X-axis slide 36 is fixedly arranged, the Y-axis slide mounting plate 37 is fixed on the X-axis slide 36, the Y-axis slide 38 is fixed on the Y-axis slide mounting plate 37, the photoelectric switch mounting bracket 39 is fixed on the Y-axis slide 38, the discharge conveyor belt 11 passes through the photoelectric switch mounting bracket 39, and the photoelectric switch 40 is installed on both sides of the photoelectric switch mounting bracket 39. When the magnetic core 21 passes through the sensing area of ​​the photoelectric switch 40, the A dimension measurement component receives a signal and takes a photo.

[0057] The photoelectric switch 40 relies on the X-axis slide table 36 and the Y-axis slide table 38 to adjust the position in the X-axis and Y-axis directions.

[0058] like Figure 8 As shown, the present invention also includes an equipment frame 1, a bottom thickness measuring system 8 and an A-size measuring system 10 are arranged on the equipment frame 1, and the equipment frame 1 is also provided with an alarm light 2 for indicating a fault, a touch screen 3 and a control switch 4 for inputting operation instructions, and a display 5 for outputting information.

[0059] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0060] If the present invention discloses or involves components or structures that are fixedly connected to each other, then, unless otherwise stated, the fixed connection can be understood as: a detachable fixed connection (for example, connection using bolts or screws), and can also be understood as: a non-detachable fixed connection (for example, riveting, welding). Of course, the mutual fixed connection can also be replaced by an integrated structure (for example, manufactured by one-piece molding using a casting process) (except when it is obviously impossible to use an one-piece molding process).

[0061] In addition, unless otherwise stated, the terms used to indicate positional relationships or shapes in any of the technical solutions disclosed in the present invention include states or shapes that are approximate, similar, or close to them.

[0062] Any component provided by the present invention may be assembled from a plurality of separate components, or may be a separate component manufactured by an integral forming process.

[0063] Adaptive changes made according to actual needs are all within the protection scope of the present invention.

[0064] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numerals in the claims should not be regarded as limiting the claims involved.

[0065] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A magnetic core measuring device, characterized in that: The invention comprises a bottom thickness measurement system (8) and an A-size measurement system (10), wherein the bottom thickness measurement system (8) comprises a bottom thickness measurement component and a bottom thickness measurement platform (7), wherein the bottom thickness measurement component is arranged above the bottom thickness measurement platform (7), and after a magnetic core (21) is arranged on the bottom thickness measurement platform (7), the bottom thickness measurement component scans the magnetic core (21) to generate a three-dimensional image of the magnetic core (21), and analyzes the three-dimensional image to obtain the maximum bottom thickness and the minimum bottom thickness of the magnetic core (21); The A-size measurement system (10) comprises an A-size measurement component and an A-size measurement platform. The A-size measurement component is arranged above the A-size measurement platform. After the magnetic core (21) is arranged on the A-size measurement platform, the A-size measurement system (10) obtains a top surface image of the magnetic core (21), and obtains a maximum A-size and a minimum A-size of the magnetic core (21) by analyzing the top surface image.

2. The magnetic core (21) measuring device according to claim 1, characterized in that: The bottom thickness measurement component comprises a bottom thickness measurement camera (29), and the bottom thickness measurement camera (29) comprises a laser transmitter and a receiver for receiving reflected laser light; The laser transmitter emits laser light to scan the magnetic core (21), the receiver receives the trajectory of the reflected laser light to generate a three-dimensional image of the magnetic core (21), and the three-dimensional image is analyzed to obtain the maximum bottom thickness and the minimum bottom thickness.

3. The magnetic core measuring device according to claim 1, characterized in that: The bottom thickness measurement platform (7) comprises a synchronous belt (19) for conveying the magnetic core (21) to the bottom thickness measurement component, the bottom thickness measurement transmission is arranged on a bottom thickness measurement platform bracket (27), and the synchronous belt (19) is connected to a synchronous belt drive component.

4. The magnetic core measuring device according to claim 3, characterized in that: The synchronous belt (19) driving assembly comprises a servo motor (13), the servo motor (13) is fixedly connected to the bottom thickness measuring platform bracket (27) via a servo motor bracket (22), the output end of the servo motor (13) is connected to the driving wheel shaft (17) via a coupling (23), a driving wheel (24) for driving the synchronous belt (19) is arranged on the driving wheel shaft (17), a driven wheel (25) for assisting the rotation of the synchronous belt (19) is arranged on the driven wheel shaft (18), the driven wheel shaft (18) is arranged on the bottom thickness measuring platform bracket (27), and a synchronous belt support plate (26) for supporting the synchronous belt (19) is arranged between the driving wheel (24) and the driven wheel (25).

5. The magnetic core measuring device according to claim 3, characterized in that: The synchronous belt (19) is provided with a stopper (20) for spacing the magnetic core (21); When the number of the blocks (20) is not less than 2, the blocks (20) are distributed at equal intervals.

6. The magnetic core measuring device according to claim 3, characterized in that: The bottom thickness measurement platform (7) further comprises a plate (15) for temporarily placing the magnetic core (21) that has completed the bottom thickness measurement, and the plate (15) is arranged at the discharge end of the synchronous belt (19).

7. The magnetic core measuring device according to claim 1, characterized in that: The A-size measurement assembly comprises an A-size measurement camera (33), the A-size measurement camera (33) being connected to a linear slide (31) for realizing vertical movement via a mounting back plate (32), the linear slide (31) being arranged on an A-size measurement camera bracket (30), and a light source (35) for improving the brightness of the magnetic core (21) being arranged above the A-size measurement platform.

8. The magnetic core measuring device according to claim 6, characterized in that: It also includes a feed conveyor belt (6), the feed conveyor belt (6) is arranged perpendicular to the bottom thickness measuring platform (7), and the discharge end of the feed conveyor belt (6) is connected to the feed end of the synchronous belt (19); The bottom thickness measuring platform (7) is arranged perpendicular to the A-size measuring platform, the A-size measuring platform is provided with a discharge conveyor belt (11), the discharge end of the piece-passing plate (15) is connected to the feed end of the discharge conveyor belt (11), and a piece-pushing cylinder (9) for pushing the magnetic core (21) into the discharge conveyor belt (11) is arranged on the side of the piece-passing plate (15).

9. The magnetic core measuring device according to claim 8, characterized in that: The feed end of the discharge conveyor belt (11) is provided with an A-size measuring system trigger mechanism (12) for measuring the upper part of the magnetic core (21); when the A-size measuring system trigger mechanism (12) measures the measured magnetic core (21), the A-size measuring system (10) is started to measure the magnetic core (21) and the measured magnetic core (21) is sent out.

10. The magnetic core measuring device according to any one of claims 1 to 9, characterized in that: It also comprises an equipment frame (1), wherein the bottom thickness measurement system (8) and the A-size measurement system (10) are arranged on the equipment frame (1); The equipment frame (1) is also provided with an alarm light (2) for indicating a fault, a touch screen (3) and a control switch (4) for inputting operation instructions, and a display (5) for outputting information.