Intelligent control system for building material production

Abstract

The invention provides an intelligent control system for building material production, and the system comprises a data collection module which is used for collecting the material parameters of building raw materials and the real-time operation data of each working link in production equipment based on a multi-class sensor, and carrying out the preprocessing of the material parameters and the real-time operation data; the control module is used for analyzing the preprocessed material parameters and the real-time operation data, determining a production plan and a material allocation scheme of the building materials, and generating a control instruction based on the production plan and the material allocation scheme; and the execution module is used for controlling each working link of the production equipment to carry out coordinated operation based on the control instruction, and carrying out online packaging on the building materials produced by coordinated operation based on the control result. The building material production process is accurately and reliably controlled and managed, the building material production efficiency is improved, and meanwhile equipment investment and energy consumption are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of data processing and equipment control, and in particular to an intelligent control system for the production of building materials. Background Art

[0002] At present, with the continuous development of the construction industry, the production scale of building materials is expanding, and the production process is becoming more and more complicated;

[0003] However, the traditional production method of building materials usually involves multiple links and multiple equipment, and different control platforms are used to control different production components. It is impossible to coordinate and control each device, resulting in low production efficiency, serious waste of resources and unstable quality control. At the same time, during production, materials cannot be effectively allocated in time, resulting in energy waste and other problems;

[0004] Therefore, in order to overcome the above-mentioned defects, the present invention provides an intelligent control system for the production of building materials. Summary of the invention

[0005] The present invention provides an intelligent control system for the production of building materials, which is used to collect material parameters of building raw materials and real-time operation data of each working link in production equipment through multiple categories of sensors, and pre-process and analyze the collected material parameters and real-time operation data, so as to achieve accurate and effective formulation of production plans and material allocation plans for building materials. Secondly, corresponding control instructions are generated according to the formulated production plans and material allocation plans, so as to facilitate corresponding production control of production equipment. Finally, the various working links of production equipment are controlled to operate in a coordinated manner through the obtained control instructions, and the building materials produced after the coordinated operation are packaged online, so as to achieve accurate and reliable control and management of the production process of building materials, improve the efficiency of building materials production, and at the same time, save equipment investment and energy consumption.

[0006] The present invention provides an intelligent control system for the production of building materials, comprising:

[0007] The data acquisition module is used to collect material parameters of building raw materials and real-time operation data of each working link in the production equipment based on multiple types of sensors, and pre-process the material parameters and real-time operation data;

[0008] The control module is used to analyze the pre-processed material parameters and real-time operation data, determine the production plan and material allocation plan for building materials, and generate control instructions based on the production plan and material allocation plan;

[0009] The execution module is used to control the coordinated operation of various working links of the production equipment based on control instructions, and to package the coordinated production of building materials online based on the control results.

[0010] Preferably, in an intelligent control system for the production of building materials, the multiple categories of sensors include: flow sensors, image sensors, temperature sensors and pressure sensors.

[0011] Preferably, an intelligent control system for the production of building materials, a data acquisition module, comprises:

[0012] An image acquisition unit, used for acquiring a material image of the building raw material based on an image sensor, and performing image recognition on the material image to obtain a sensitive image area of ​​the building raw material in the material image;

[0013] A feature determination unit, used for performing pixel traversal on sensitive image areas and determining key appearance representations of building raw materials based on the pixel traversal results;

[0014] The material parameter determination unit is used to perform similarity matching between the key appearance representation and the preset material property record table, and extract the material parameters of the building raw materials based on the matching results.

[0015] Preferably, an intelligent control system for the production of building materials, a data acquisition module, comprises:

[0016] A structure determination unit is used to obtain a structure diagram and a structure function description of the production equipment, and to circle key parts of the production equipment in the structure diagram based on the structure function description;

[0017] A sensor deployment guidance unit is used to determine the mapping relationship between multiple categories of sensors and key parts based on the delineation results and the structural function description, and to guide the deployment of multiple categories of sensors based on the mapping relationship;

[0018] The real-time operation data collection unit is used to control multiple categories of sensors to perform distributed data collection on key parts based on the deployment guidance results to obtain the corresponding real-time operation data set.

[0019] Preferably, an intelligent control system for the production of building materials, a data acquisition module, comprises:

[0020] A result acquisition unit, used to acquire the obtained material parameters and real-time operation data, and visualize the material parameters and real-time operation data in a visualization coordinate system;

[0021] Data pre-processing unit, used for:

[0022] Based on the visualization results, the isolated sample data in the material parameters and real-time operation data are determined and eliminated. At the same time, the real-time operation data is clustered based on the elimination results and classified and summarized based on the clustering results.

[0023] Preferably, an intelligent control system for the production of building materials, a control module, comprises:

[0024] Data analysis unit for:

[0025] Obtain the material parameters of the building raw materials and the real-time operation data of each working link in the production equipment, and determine the corresponding characteristics of the building raw materials based on the material parameters of the building raw materials;

[0026] Extract the attribute parameters of auxiliary materials used in the production of building materials, and associate the corresponding characteristics of the building raw materials with the attribute parameters of auxiliary materials used in the production of building materials in the same coordinate system;

[0027] Determine the relative change trend between characteristics and attribute parameters based on the associated display results, and lock the optional ratio range based on the relative change trend;

[0028] The optional ratio range is split into unit nodes to obtain N ratio points, and the auxiliary materials and raw materials used in the production of building materials are simulated based on the N ratio points to obtain corresponding simulation results, and the optimal ratio of the raw materials and auxiliary materials used in the production of building materials is determined based on the simulation results;

[0029] Plan and solution generation unit, used to:

[0030] Analyze the real-time operation data of each working link in the production equipment, and determine the personalized operation characteristics of each working link based on the analysis results;

[0031] Based on the execution logic of each work link, the personalized operation characteristics are revised in association, and the unit time productivity of the production equipment is obtained based on the results of the association revision;

[0032] Determine the production time node for the construction raw materials based on the unit time productivity, and obtain the first production plan parameter based on the production time node;

[0033] At the same time, the material storage amount of the construction raw materials is obtained, and the unit time consumption of the construction raw materials is determined based on the unit time productivity and the material storage amount of the construction raw materials, and the second production plan parameter is obtained based on the unit time consumption;

[0034] Obtaining a production plan for building materials based on the first production plan parameter and the second production plan parameter, and determining a material allocation plan for auxiliary materials used in the production of building materials based on the unit time consumption of the building raw materials and the optimal ratio of the building raw materials to the auxiliary materials used in the production of building materials;

[0035] Instruction generation unit, used to:

[0036] Determine control parameters based on production plan and material allocation plan, and adapt the variables of instruction elements based on control parameters;

[0037] The instruction elements after variable adaptation are logically combined to obtain the corresponding control instructions.

[0038] Preferably, an intelligent control system for the production of building materials, a plan and scheme generating unit, comprises:

[0039] Dynamic monitoring subunit, used for:

[0040] Monitor construction raw materials in real time, and compare the material parameters of the construction raw materials obtained by real-time monitoring with the monitoring results at the previous moment;

[0041] When the material parameter changes are determined based on the difference comparison results, the change nodes and corresponding change parameters of the production plan and material allocation plan are generated simultaneously;

[0042] The parameter change subunit is used to:

[0043] Change the production plan and material allocation plan of building materials based on the change nodes and corresponding change parameters, and verify the feasibility of the change results based on the operation protocol of the production equipment;

[0044] After the feasibility check is passed, the changed production plan and material allocation plan for construction materials will be authorized to take effect.

[0045] Preferably, an intelligent control system for the production of building materials, an execution module, comprises:

[0046] An instruction transmission unit is used to construct a distributed communication link between the control terminal and each working component in the production equipment, and transmit the control instructions to the corresponding working components based on the construction results;

[0047] Control unit for:

[0048] Controlling each working component to respond based on the transmission result, and soft-starting each working component based on the response result;

[0049] At the same time, the flow sequence and initial flow time nodes of the construction raw materials between the various working links are determined, and based on the flow sequence and initial flow time nodes, each working component of the soft start is started for standard operation when the construction raw materials reach the corresponding working link;

[0050] Based on the standard operation startup results, each working link of the production equipment is coordinated and operated, and the construction raw materials are processed based on the coordinated operation results.

[0051] Preferably, an intelligent control system and control unit for the production of building materials comprises:

[0052] The equipment monitoring subunit is used to monitor the coordinated operation process of each working link of the production equipment in real time, obtain the corresponding status data, and determine the business production representation of each working link for building materials based on the status data;

[0053] The abnormality determination subunit is used to determine the operation standardization of each work link based on the business production representation and the preset production standard, and lock the abnormal work link when there is an abnormal work link;

[0054] The early warning and monitoring sub-unit is used to issue early warning reports on abnormal working links based on the locking results. At the same time, when there are no abnormal working links, the real-time production images of each working link of the production equipment are synchronously transmitted to the remote monitoring terminal for recording and archiving.

[0055] Preferably, an intelligent control system for the production of building materials, an execution module, comprises:

[0056] A packaging analysis unit, used to determine packaging standards for building materials based on production requirements, and to determine a single group packaging format and quantity based on the packaging standards;

[0057] A packaging control unit is used to carry out online packaging of building materials produced in a coordinated manner based on a single group packaging format and quantity control target packaging components.

[0058] Compared with the prior art, the present invention has the following beneficial effects:

[0059] Through multi-category sensors, material parameters of building raw materials and real-time operation data of each working link in the production equipment are collected respectively, and the collected material parameters and real-time operation data are preprocessed and analyzed, so as to realize the accurate and effective formulation of production plans and material allocation plans for building materials. Secondly, corresponding control instructions are generated according to the formulated production plans and material allocation plans, so as to facilitate the corresponding production control of the production equipment. Finally, the various working links of the production equipment are controlled by the obtained control instructions to coordinate the operation, and the building materials produced after the coordinated operation are packaged online, so as to realize accurate and reliable control and management of the production process of building materials, improve the efficiency of building materials production, and at the same time, save equipment investment and energy consumption.

[0060] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in this application document.

[0061] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0062] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0063] Figure 1 This is a structural diagram of an intelligent control system for production of building materials in an embodiment of the present invention;

[0064] Figure 2 This is a structural diagram of a data acquisition module in an intelligent control system for building materials production according to an embodiment of the present invention;

[0065] Figure 3 This is a structural diagram of a control module in an intelligent control system for the production of building materials in Example 6 of the present invention. DETAILED DESCRIPTION

[0066] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0067] Embodiment 1:

[0068] This embodiment provides an intelligent control system for the production of building materials. Figure 1 As shown, including:

[0069] The data acquisition module is used to collect material parameters of building raw materials and real-time operation data of each working link in the production equipment based on multiple types of sensors, and pre-process the material parameters and real-time operation data;

[0070] The control module is used to analyze the pre-processed material parameters and real-time operation data, determine the production plan and material allocation plan for building materials, and generate control instructions based on the production plan and material allocation plan;

[0071] The execution module is used to control the coordinated operation of various working links of the production equipment based on control instructions, and to package the coordinated production of building materials online based on the control results.

[0072] In this embodiment, the multiple categories of sensors refer to flow sensors, image sensors, temperature sensors and pressure sensors, etc., which are used to collect the delivery volume of raw materials, image information of construction raw materials, temperature data of production equipment when working, and pressure data it is subjected to, etc. The purpose is to collect comprehensive data, so as to facilitate the determination of production plans and material allocation plans for construction materials.

[0073] In this embodiment, the construction raw materials refer to various types of mud, sand, tailings and other materials.

[0074] In this embodiment, the material parameters refer to the type of building raw materials and corresponding parameters such as hardness and density.

[0075] In this embodiment, the working links refer to the transportation link, plastic link and heating link in the production equipment.

[0076] In this embodiment, preprocessing refers to operations such as data cleaning on material parameters and real-time operation data.

[0077] In this embodiment, the material preparation plan refers to the amount of super energy additives added during the production of building materials.

[0078] In this embodiment, online packaging refers to directly packaging the produced building materials through production equipment, which saves storage space.

[0079] The working principle and beneficial effects of the above technical solution are: through multi-category sensors, the material parameters of building raw materials and the real-time operation data of each working link in the production equipment are collected respectively, and the collected material parameters and real-time operation data are preprocessed and analyzed, so as to realize the accurate and effective formulation of production plans and material allocation plans for building materials; secondly, the corresponding control instructions are generated according to the formulated production plans and material allocation plans, so as to facilitate the corresponding production control of the production equipment; finally, the various working links of the production equipment are controlled by the obtained control instructions to coordinate the operation, and the building materials produced after the coordinated operation are packaged online, so as to realize accurate and reliable control and management of the production process of building materials, improve the efficiency of building materials production, and at the same time, save equipment investment and energy consumption.

[0080] Embodiment 2:

[0081] Based on Example 1, this example provides an intelligent control system for the production of building materials, and the multiple types of sensors include: flow sensors, image sensors, temperature sensors and pressure sensors.

[0082] Embodiment 3:

[0083] Based on Example 1, this embodiment provides an intelligent control system for the production of building materials, such as Figure 2 As shown, the data acquisition module includes:

[0084] An image acquisition unit, used for acquiring a material image of the building raw material based on an image sensor, and performing image recognition on the material image to obtain a sensitive image area of ​​the building raw material in the material image;

[0085] A feature determination unit, used for performing pixel traversal on sensitive image areas and determining key appearance representations of building raw materials based on the pixel traversal results;

[0086] The material parameter determination unit is used to perform similarity matching between the key appearance representation and the preset material property record table, and extract the material parameters of the building raw materials based on the matching results.

[0087] In this embodiment, the sensitive image area refers to an image area in the material image used to record the raw material, that is, an image area that needs to be focused on.

[0088] In this embodiment, pixel traversal refers to analyzing and determining the pixel value and resolution of each pixel in the sensitive image area.

[0089] In this embodiment, the key appearance representation refers to the appearance and structure of the building raw materials.

[0090] In this embodiment, the preset material attribute record table is set in advance and is used to record the material types and specific parameter information corresponding to different appearance characteristics.

[0091] The working principle and beneficial effects of the above technical solution are: collecting material images of building raw materials through image sensors, and performing image recognition on the material images, so as to accurately and effectively determine the key appearance representations of the building raw materials. At the same time, the obtained key appearance representations are matched with the preset material property record table for similarity, so as to accurately and effectively determine the material parameters of the building raw materials, and provide data support for the production control of building materials.

[0092] Embodiment 4:

[0093] Based on Example 1, this embodiment provides an intelligent control system for building materials production, a data acquisition module, including:

[0094] A structure determination unit is used to obtain a structure diagram and a structure function description of the production equipment, and to circle key parts of the production equipment in the structure diagram based on the structure function description;

[0095] A sensor deployment guidance unit is used to determine the mapping relationship between multiple categories of sensors and key parts based on the delineation results and the structural function description, and to guide the deployment of multiple categories of sensors based on the mapping relationship;

[0096] The real-time operation data collection unit is used to control multiple categories of sensors to perform distributed data collection on key parts based on the deployment guidance results to obtain the corresponding real-time operation data set.

[0097] In this embodiment, the structural function description refers to the function and purpose of each structural component in the production equipment.

[0098] In this embodiment, the key parts refer to the core components included in each production equipment.

[0099] In this embodiment, the mapping relationship refers to the association relationship or correspondence relationship between multiple categories of sensors and key parts.

[0100] The working principle and beneficial effects of the above technical solution are: by obtaining the structural diagram and structural function description of the production equipment, the key parts of the production equipment are circled in the structural diagram according to the structural function description; secondly, the mapping relationship between multiple categories of sensors and key parts is determined according to the circled results, thereby achieving effective deployment guidance for multiple categories of sensors; finally, distributed data collection is performed on key parts according to the multiple categories of sensors after the deployment guidance, so as to achieve accurate and effective acquisition of real-time operation data sets, thereby ensuring effective allocation of materials during the production of construction materials.

[0101] Embodiment 5:

[0102] Based on Example 1, this embodiment provides an intelligent control system for building materials production, a data acquisition module, including:

[0103] A result acquisition unit, used to acquire the obtained material parameters and real-time operation data, and visualize the material parameters and real-time operation data in a visualization coordinate system;

[0104] Data pre-processing unit, used for:

[0105] Based on the visualization results, the isolated sample data in the material parameters and real-time operation data are determined and eliminated. At the same time, the real-time operation data is clustered based on the elimination results and classified and summarized based on the clustering results.

[0106] In this embodiment, isolated sample data refers to data samples in material parameters and real-time operation data that deviate from the average value level.

[0107] In this embodiment, clustering processing refers to classifying the real-time operation data.

[0108] The working principle and beneficial effects of the above technical solution are: by visually displaying the obtained material parameters and real-time operation data, it is convenient to accurately and effectively determine the isolated sample data according to the visualization results, and then effectively eliminate the isolated sample data, thereby ensuring the accuracy and reliability of the material parameters and real-time operation data. At the same time, the real-time operation data is clustered, which facilitates the effective control and management of the production process of building materials based on the real-time operation data.

[0109] Embodiment 6:

[0110] Based on Example 1, this embodiment provides an intelligent control system for the production of building materials, such as Figure 3 As shown, the control module includes:

[0111] Data analysis unit for:

[0112] Obtain the material parameters of the building raw materials and the real-time operation data of each working link in the production equipment, and determine the corresponding characteristics of the building raw materials based on the material parameters of the building raw materials;

[0113] Extract the attribute parameters of auxiliary materials used in the production of building materials, and associate the corresponding characteristics of the building raw materials with the attribute parameters of auxiliary materials used in the production of building materials in the same coordinate system;

[0114] Determine the relative change trend between characteristics and attribute parameters based on the associated display results, and lock the optional ratio range based on the relative change trend;

[0115] The optional ratio range is split into unit nodes to obtain N ratio points, and the auxiliary materials and raw materials used in the production of building materials are simulated based on the N ratio points to obtain corresponding simulation results, and the optimal ratio of the raw materials and auxiliary materials used in the production of building materials is determined based on the simulation results;

[0116] Plan and solution generation unit, used to:

[0117] Analyze the real-time operation data of each working link in the production equipment, and determine the personalized operation characteristics of each working link based on the analysis results;

[0118] Based on the execution logic of each work link, the personalized operation characteristics are revised in association, and the unit time productivity of the production equipment is obtained based on the results of the association revision;

[0119] Determine the production time node for the construction raw materials based on the unit time productivity, and obtain the first production plan parameter based on the production time node;

[0120] At the same time, the material storage amount of the construction raw materials is obtained, and the unit time consumption of the construction raw materials is determined based on the unit time productivity and the material storage amount of the construction raw materials, and the second production plan parameter is obtained based on the unit time consumption;

[0121] Obtaining a production plan for building materials based on the first production plan parameter and the second production plan parameter, and determining a material allocation plan for auxiliary materials used in the production of building materials based on the unit time consumption of the building raw materials and the optimal ratio of the building raw materials to the auxiliary materials used in the production of building materials;

[0122] Instruction generation unit, used to:

[0123] Determine control parameters based on production plan and material allocation plan, and adapt the variables of instruction elements based on control parameters;

[0124] The instruction elements after variable adaptation are logically combined to obtain the corresponding control instructions.

[0125] In this embodiment, the characteristics refer to the material type of the building raw materials and the production conditions and standards required in the production process.

[0126] In this embodiment, auxiliary materials refer to super-auxiliary agents that need to be added additionally when producing building materials.

[0127] In this embodiment, the attribute parameters refer to the performance parameters of the auxiliary materials, etc.

[0128] In this embodiment, the optional ratio range refers to the ratio range between auxiliary materials and building raw materials when producing building materials.

[0129] In this embodiment, the matching point refers to the result obtained by dividing the obtained optional matching range into different intervals.

[0130] In this embodiment, simulated production refers to a virtual production exercise of auxiliary materials and building raw materials according to different determined proportion points.

[0131] In this embodiment, the optimal ratio is one of the N ratio points, and is a parameter that represents the best usage effect between the construction raw materials and the auxiliary materials used in the production of construction materials.

[0132] In this embodiment, the personalized operation characteristics refer to the operation process and production status corresponding to each work link during operation.

[0133] In this embodiment, the productivity per unit time refers to the amount of building materials that can be produced by the production equipment per unit time.

[0134] In this embodiment, the production time result refers to the time information of the processing of the construction raw materials.

[0135] In this embodiment, the consumption per unit time refers to the amount of building raw materials used per unit time in the production process of building materials.

[0136] In this embodiment, the instruction elements are known in advance and are code symbols that constitute a complete instruction.

[0137] In this embodiment, variable adaptation refers to adjusting the limit amount of the instruction element according to the determined control parameter, so as to ensure the reliability of the control instruction finally obtained.

[0138] The working principle and beneficial effects of the above technical solution are as follows: by determining the characteristics of construction raw materials and the attribute parameters of auxiliary materials used in the production of construction materials, and analyzing the determined characteristics and attribute parameters, the optional ratio range between the construction raw materials and auxiliary materials can be accurately and effectively determined. Secondly, the optional ratio range is split to lock the optimal ratio of construction raw materials and auxiliary materials used in the production of construction materials. At the same time, the real-time operation data of each working link in the production equipment is analyzed to determine the unit time productivity of the production equipment, and according to the unit time productivity and the material storage volume of the construction raw materials, the unit time consumption of the construction raw materials is locked, thereby effectively formulating the production plan and material allocation plan for construction materials. Finally, the corresponding control instructions are generated according to the obtained production plan and material allocation plan, ensuring accurate and effective control of the production process of construction materials, improving the efficiency of construction materials production, and saving equipment investment and energy consumption.

[0139] Embodiment 7:

[0140] Based on Example 6, this embodiment provides an intelligent control system for building materials production, a plan and solution generation unit, including:

[0141] Dynamic monitoring subunit, used for:

[0142] Monitor construction raw materials in real time, and compare the material parameters of the construction raw materials obtained by real-time monitoring with the monitoring results at the previous moment;

[0143] When the material parameter changes are determined based on the difference comparison results, the change nodes and corresponding change parameters of the production plan and material allocation plan are generated simultaneously;

[0144] The parameter change subunit is used to:

[0145] Change the production plan and material allocation plan of building materials based on the change nodes and corresponding change parameters, and verify the feasibility of the change results based on the operation protocol of the production equipment;

[0146] After the feasibility check is passed, the changed production plan and material allocation plan for construction materials will be authorized to take effect.

[0147] In this embodiment, the change node and the corresponding change parameter refer to parameter information that needs to be changed synchronously in the production plan and the material allocation plan when the material parameters of the building raw materials change.

[0148] In this embodiment, the operation protocol is set in advance and is used to characterize the standards and effects that the production equipment needs to follow during operation.

[0149] The working principle and beneficial effects of the above technical solution are: by real-time monitoring of construction raw materials, and comparing the material parameters of the monitored construction raw materials with the monitoring results at the previous moment, it is convenient to make timely changes to the production plan and material allocation plan when the material parameters of the construction raw materials change, and after the change, the feasibility of the changed production plan and material allocation plan is verified, and finally after the verification is passed, the changed production plan and material allocation plan of construction materials are authorized to take effect, thereby ensuring the reliability and intelligence of the control and management of construction materials production.

[0150] Embodiment 8:

[0151] Based on Example 1, this embodiment provides an intelligent control system for the production of building materials, and an execution module, including:

[0152] An instruction transmission unit is used to construct a distributed communication link between the control terminal and each working component in the production equipment, and transmit the control instructions to the corresponding working components based on the construction results;

[0153] Control unit for:

[0154] Controlling each working component to respond based on the transmission result, and soft-starting each working component based on the response result;

[0155] At the same time, the flow sequence and initial flow time nodes of the construction raw materials between the various working links are determined, and based on the flow sequence and initial flow time nodes, each working component of the soft start is started for standard operation when the construction raw materials reach the corresponding working link;

[0156] Based on the standard operation startup results, each working link of the production equipment is coordinated and operated, and the construction raw materials are processed based on the coordinated operation results.

[0157] In this embodiment, soft start means that when the construction raw materials have not yet reached the corresponding working components, each working component is first prepared for startup, and when the construction raw materials are about to reach the corresponding working components, each working component immediately enters a normal working state.

[0158] In this embodiment, the initial flow time node refers to the specific time information corresponding to the arrival of the construction raw materials at each work link when the processing begins.

[0159] In this embodiment, the standard operation startup refers to starting each soft start working component normally in sequence.

[0160] The working principle and beneficial effects of the above technical solution are: by constructing a distributed communication link for each working component in the production equipment, the control instructions are sent to the corresponding working components in sequence through the distributed communication link, so that each working component can respond to the control instruction in time. Secondly, when the control instruction is received, each working component is soft-started, and each working component is started in standard operation in sequence according to the flow sequence of the construction raw materials between the various working links and the initial flow time node, thereby realizing the coordinated operation of each working link of the production equipment, while improving the effective processing of construction raw materials, saving energy and ensuring the effect of control management.

[0161] Embodiment 9:

[0162] Based on Example 8, this embodiment provides an intelligent control system for building materials production, and the control unit includes:

[0163] The equipment monitoring subunit is used to monitor the coordinated operation process of each working link of the production equipment in real time, obtain the corresponding status data, and determine the business production representation of each working link for building materials based on the status data;

[0164] The abnormality determination subunit is used to determine the operation standardization of each work link based on the business production representation and the preset production standard, and lock the abnormal work link when there is an abnormal work link;

[0165] The early warning and monitoring sub-unit is used to issue early warning reports on abnormal working links based on the locking results. At the same time, when there are no abnormal working links, the real-time production images of each working link of the production equipment are synchronously transmitted to the remote monitoring terminal for recording and archiving.

[0166] In this embodiment, the status data refers to parameter information that can characterize the operating conditions of each working link when each working link is running in coordination.

[0167] In this embodiment, the business production representation refers to the specific production status of building materials when each work link is running, including production volume and production rate.

[0168] In this embodiment, the preset production standard is set in advance, representing the execution standards and production requirements of each work link.

[0169] In this embodiment, an abnormal working link refers to a working link whose operating conditions do not meet the preset production standards.

[0170] The working principle and beneficial effects of the above technical solution are: by real-time monitoring of the coordinated operation process of each working link of the production equipment, it is convenient to accurately and effectively understand the operation status of each working link according to the monitoring results, and then to lock and report the abnormal working link in time when there is an abnormal working link. At the same time, when there is no abnormal working link, the real-time production screen of each working link of the production equipment is synchronously transmitted to the remote monitoring terminal for recording and archiving, thereby ensuring the reliability and accuracy of the production equipment in the production of building materials.

[0171] Embodiment 10:

[0172] Based on Example 1, this embodiment provides an intelligent control system for the production of building materials, and an execution module, including:

[0173] A packaging analysis unit, used to determine packaging standards for building materials based on production requirements, and to determine a single group packaging format and quantity based on the packaging standards;

[0174] A packaging control unit is used to carry out online packaging of building materials produced in a coordinated manner based on a single group packaging format and quantity control target packaging components.

[0175] In this embodiment, the production requirements are known in advance and are used to characterize the packaging method of building materials and the corresponding packaging quantity (ie, packaging standard) during packaging.

[0176] In this embodiment, the single-group packaging format and quantity refer to the corresponding packaging method of each group and the quantity of building materials that need to be packaged.

[0177] The working principle and beneficial effects of the above technical solution are: by analyzing the production requirements, the single-group packaging format and quantity can be effectively determined, and finally, by controlling the target packaging components according to the determined single-group packaging format and quantity, the coordinated production of building materials is packaged online, thereby improving the intelligence of the control of the building materials production process and saving storage space.

[0178] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An intelligent control system for the production of building materials, characterized in that: include: The data acquisition module is used to collect material parameters of building raw materials and real-time operation data of each working link in the production equipment based on multiple types of sensors, and pre-process the material parameters and real-time operation data; The control module is used to analyze the pre-processed material parameters and real-time operation data, determine the production plan and material allocation plan for building materials, and generate control instructions based on the production plan and material allocation plan; The execution module is used to control the coordinated operation of various working links of the production equipment based on control instructions, and to package the coordinated production of building materials online based on the control results.

2. An intelligent control system for the production of building materials according to claim 1, characterized in that: Multiple categories of sensors include: flow sensors, image sensors, temperature sensors and pressure sensors.

3. The intelligent control system for building materials production according to claim 1, characterized in that: Data acquisition module, including: An image acquisition unit, used for acquiring a material image of the building raw material based on an image sensor, and performing image recognition on the material image to obtain a sensitive image area of ​​the building raw material in the material image; A feature determination unit, used for performing pixel traversal on sensitive image areas and determining key appearance representations of building raw materials based on the pixel traversal results; The material parameter determination unit is used to perform similarity matching between the key appearance representation and the preset material property record table, and extract the material parameters of the building raw materials based on the matching results.

4. The intelligent control system for the production of building materials according to claim 1, characterized in that: Data acquisition module, including: A structure determination unit is used to obtain a structure diagram and a structure function description of the production equipment, and to circle key parts of the production equipment in the structure diagram based on the structure function description; A sensor deployment guidance unit is used to determine the mapping relationship between multiple categories of sensors and key parts based on the delineation results and the structural function description, and to guide the deployment of multiple categories of sensors based on the mapping relationship; The real-time operation data collection unit is used to control multiple categories of sensors to perform distributed data collection on key parts based on the deployment guidance results to obtain the corresponding real-time operation data set.

5. The intelligent control system for the production of building materials according to claim 1, characterized in that: Data acquisition module, including: A result acquisition unit, used to acquire the obtained material parameters and real-time operation data, and visualize the material parameters and real-time operation data in a visualization coordinate system; Data pre-processing unit, used for: Based on the visualization results, the isolated sample data in the material parameters and real-time operation data are determined and eliminated. At the same time, the real-time operation data is clustered based on the elimination results and classified and summarized based on the clustering results.

6. The intelligent control system for the production of building materials according to claim 1, characterized in that: Control module, including: Data analysis unit for: Obtain the material parameters of the building raw materials and the real-time operation data of each working link in the production equipment, and determine the corresponding characteristics of the building raw materials based on the material parameters of the building raw materials; Extract the attribute parameters of auxiliary materials used in the production of building materials, and associate the corresponding characteristics of the building raw materials with the attribute parameters of auxiliary materials used in the production of building materials in the same coordinate system; Determine the relative change trend between characteristics and attribute parameters based on the associated display results, and lock the optional ratio range based on the relative change trend; The optional ratio range is split into unit nodes to obtain N ratio points, and the auxiliary materials and raw materials used in the production of building materials are simulated based on the N ratio points to obtain corresponding simulation results, and the optimal ratio of the raw materials and auxiliary materials used in the production of building materials is determined based on the simulation results; Plan and solution generation unit, used to: Analyze the real-time operation data of each working link in the production equipment, and determine the personalized operation characteristics of each working link based on the analysis results; Based on the execution logic of each work link, the personalized operation characteristics are revised in association, and the unit time productivity of the production equipment is obtained based on the results of the association revision; Determine the production time node for the construction raw materials based on the unit time productivity, and obtain the first production plan parameter based on the production time node; At the same time, the material storage amount of the construction raw materials is obtained, and the unit time consumption of the construction raw materials is determined based on the unit time productivity and the material storage amount of the construction raw materials, and the second production plan parameter is obtained based on the unit time consumption; Obtaining a production plan for building materials based on the first production plan parameter and the second production plan parameter, and determining a material allocation plan for auxiliary materials used in the production of building materials based on the unit time consumption of the building raw materials and the optimal ratio of the building raw materials to the auxiliary materials used in the production of building materials; Instruction generation unit, used to: Determine control parameters based on production plan and material allocation plan, and adapt the variables of instruction elements based on control parameters; The instruction elements after variable adaptation are logically combined to obtain the corresponding control instructions.

7. An intelligent control system for the production of building materials according to claim 6, characterized in that: Planning and program generation unit, including: Dynamic monitoring subunit, used for: Monitor construction raw materials in real time, and compare the material parameters of the construction raw materials obtained by real-time monitoring with the monitoring results at the previous moment; When the material parameter changes are determined based on the difference comparison results, the change nodes and corresponding change parameters of the production plan and material allocation plan are generated simultaneously; The parameter change subunit is used to: Change the production plan and material allocation plan of building materials based on the change nodes and corresponding change parameters, and verify the feasibility of the change results based on the operation protocol of the production equipment; After the feasibility check is passed, the changed production plan and material allocation plan for construction materials will be authorized to take effect.

8. The intelligent control system for building materials production according to claim 1, characterized in that: Execution module, including: An instruction transmission unit is used to construct a distributed communication link between the control terminal and each working component in the production equipment, and transmit the control instructions to the corresponding working components based on the construction results; Control unit for: Controlling each working component to respond based on the transmission result, and soft-starting each working component based on the response result; At the same time, the flow sequence and initial flow time nodes of the construction raw materials between the various working links are determined, and based on the flow sequence and initial flow time nodes, each working component of the soft start is started for standard operation when the construction raw materials reach the corresponding working link; Based on the standard operation startup results, each working link of the production equipment is coordinated and operated, and the construction raw materials are processed based on the coordinated operation results.

9. An intelligent control system for production of building materials according to claim 8, characterized in that: Control unit, comprising: The equipment monitoring subunit is used to monitor the coordinated operation process of each working link of the production equipment in real time, obtain the corresponding status data, and determine the business production representation of each working link for building materials based on the status data; The abnormality determination subunit is used to determine the operational norms of each work link based on the business production representation and the preset production standard, and to lock the abnormal work link when there is an abnormal work link; The early warning and monitoring sub-unit is used to issue early warning reports on abnormal working links based on the locking results. At the same time, when there are no abnormal working links, the real-time production images of each working link of the production equipment are synchronously transmitted to the remote monitoring terminal for recording and archiving.

10. The intelligent control system for building material production according to claim 1, characterized in that: Execution module, including: A packaging analysis unit, used to determine packaging standards for building materials based on production requirements, and to determine a single group packaging format and quantity based on the packaging standards; A packaging control unit is used to carry out online packaging of building materials produced in a coordinated manner based on a single group packaging format and quantity control target packaging components.

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