A high-performance common-mode suppressor for CAN FD using amorphous materials
The non-crystalline material-based common mode suppressor addresses high-frequency noise and environmental instability issues in CAN FD systems by using a layered magnetic core, spin-wave coil, and adaptive shielding, achieving enhanced noise suppression and stability.
Patent Information
- Application Number
- CN202510558972.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-04-30
AI Technical Summary
The high-frequency common-mode noise suppression capability in the existing CAN FD communication systems is insufficient. The traditional common-mode suppressor has unstable performance and short life in extreme environments, making it difficult to cope with wideband and high-frequency noise, resulting in serious signal interference, high bit error rate and insufficient stability.
Magnetic field folding resonance core, spin waveguide coil, liquid topological insulation layer, opto-magnetic coupled shield shell and time domain noise prediction unit made of amorphous materials, combined with a multi-phase magnetic core switch, forms a multi-layer suppression system to dynamically adapt to the electromagnetic environment and achieve wideband noise suppression and stability improvement.
It achieves an ultra-high rejection ratio of 45dB, significantly reduces the bit error rate, extends the service life, adapts to a wide temperature range from -40℃ to 150℃ and high humidity conditions, ensuring signal integrity and reliability.
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Figure CN120108903B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of electromagnetic compatibility technology, and particularly to a high-performance common-mode suppressor using amorphous materials for CAN FD. Background Art
[0002] According to a low-voltage high-common-mode rejection amplifier disclosed in "CN104901643A" of China, it includes a basic circuit composed of a differential pair tube and a common-mode rejection amplification circuit, and is provided with a common-mode feedback circuit composed of field effect transistors P2B, P2C, N2B, and N2C and a current summing circuit composed of field effect transistors N3, N4, P6, P5, P3A, and P3B. Among them, the field effect transistors P2B and P2C of the common-mode feedback circuit are commonly gated with the field effect transistor P2A of the common-mode rejection amplification circuit at the common-gate reference voltage VCP. The current sources P1A and P1B at the power supply end and the current sources N1A and N1B at the ground end of the common-mode rejection amplification circuit mirror the flowing current to the field effect transistor Nb through the current summing circuit, and the field effect transistor Nb and the resistor Rb are common-mode matched with the field effect transistor Na and the resistor Ra through which the reference current IREF flows, clamping the current flowing through the field effect transistor N2A in the common-mode rejection amplification circuit to be close to the reference current IREF. The amplifier of the present invention improves the common-mode rejection effect of the circuit through feedback self-biasing, and at the same time ensures that the amplifier can work at a low power supply voltage.
[0003] The above patent document and the prior art have the following technical problems when in use:
[0004] Problem 1: In the CAN FD communication system, as the transmission speed increases to 8 Mbit / s, the signal frequency range expands to 1 kHz - 10 MHz. Especially in the high-frequency band (greater than 1 MHz), the noise increases significantly. Traditional common-mode suppressors (such as devices based on ferrite cores) are usually designed for low-frequency noise (less than 1 MHz), with low magnetic permeability (about ), narrow suppression bandwidth, difficult to effectively cope with high-frequency common-mode noise, resulting in low suppression ratio, high-frequency noise residue, interference with signal integrity, high bit error rate, and insufficient stability and reliability;
[0005] Problem 2: Traditional common-mode suppressors, such as devices based on fixed ferrite cores and solid-state insulating layers, have unstable performance in extreme environments, such as a wide temperature range of -40°C to 150°C, high mechanical vibration, or high humidity. The ferrite core is prone to cracking due to thermal stress at temperatures above 100°C, with a fracture rate of about 10%. The solid-state insulating layer (such as polyimide) has a breakdown voltage of only about 500 V and low thermal conductivity (less than 1 W / m·K), resulting in performance degradation after the device temperature rises (above 100°C). At the same time, traditional metal shield cases are passive designs, difficult to cope with dynamic electromagnetic interference, have a short lifespan, and are not conducive to practical use. Summary of the Invention
[0006] Technical problems to be solved
[0007] Aiming at the deficiencies of the prior art, the present invention provides a high-performance common-mode suppressor using amorphous materials for CAN FD, which solves the following problems:
[0008] 1. Aiming at the problem that the common-mode suppressor has insufficient ability to suppress wide-band, especially high-frequency common-mode noise;
[0009] 2. Aiming at the problems that the common-mode suppressor has unstable performance and short life under extreme environments.
[0010] Technical solutions
[0011] To achieve the above objectives, the present invention is realized through the following technical solutions: A high-performance common-mode suppressor using amorphous materials for CAN FD, the common-mode suppressor includes a magnetic core, a coil, an insulating layer and a shielding shell, wherein:
[0012] The magnetic core is a magnetic field folding resonance core composed of stacked non-uniform thickness amorphous thin sheets. The thickness of each amorphous thin sheet decreases with the layer depth from 100nm to 50nm. Each amorphous thin sheet is embedded with a micro-resonator, and the size of the resonator decreases from to with the layer depth decreasing;
[0013] The coil is a spin waveguide coil, composed of multiple micron-scale helical fibers. The surface of each fiber is coated with a spin-polarized material, and the thickness of the spin-polarized material is 50nm;
[0014] The insulating layer is a liquid topological insulating layer, which is formed by mixing liquid metal with a working temperature range of 20°C to 100°C and two-dimensional topological materials, and the thickness of the insulating layer is 100μm;
[0015] The shielding shell is a photo-magnetic coupling shielding shell, which is made of a transparent polymer matrix doped with rare earth elements, internally coated with a photosensitive magnetic film, the thickness of the photosensitive magnetic film is 50nm, and is integrated with a micro-LED array;
[0016] The common-mode suppressor is used in a CAN FD communication system and can work at a transmission speed of 8Mbit / s and a rated voltage of 80V.
[0017] Preferably, the amorphous thin sheets of the magnetic field folding resonance core are made of an iron-based amorphous material, which contains 60-75% iron, 15-20% boron, 8-12% silicon, and trace cobalt 0.5-2% by mass percentage, and the rest are inevitable impurities.
[0018] Preferably, the helical fibers of the spin waveguide coil are prepared by electrospinning technology, with a fiber diameter of 1-10 μm and a helical angle of 45°-60°.
[0019] Preferably, the low-temperature liquid metal in the liquid topological insulating layer is a gallium-based alloy, containing 70% gallium, 25% indium, and 5% tin. The two-dimensional topological material is monolayer graphene, and the thickness of the graphene is 0.34 nm.
[0020] Preferably, the transparent polymer matrix of the optomagnetic coupling shielding shell is polymethyl methacrylate, doped with 5% erbium and 3% ytterbium as rare earth elements, and the photosensitive magnetic thin film is doped with zinc oxide.
[0021] Preferably, the common-mode suppressor further includes a time-domain noise prediction unit, which includes an ultrafast response transistor array based on carbon nanotubes and a memristor based on titanium oxide, and is used to predict the noise waveform and adjust the suppression strategy.
[0022] Preferably, the magnetic core is a multiphase magnetic core switcher, which is composed of a composite of ferrite magnetic particles and polycaprolactone phase change polymer, and the phase change points are 50 °C and 80 °C respectively.
[0023] Preferably, the processing technology of the common-mode suppressor is as follows:
[0024] Sp1: Preparation of the magnetic field folding resonance core: Deposit an amorphous thin film on the substrate by chemical vapor deposition technology to form an initial thin sheet with a thickness ranging from 100 nm to 50 nm. Use femtosecond laser-induced self-assembly technology to etch micro-resonators on the surface of the thin film, and use plasma-activated bonding technology to press multiple thin sheets into a core structure. Align the magnetic domains of each thin sheet in the core by pulsed magnetic field technology;
[0025] Sp2: Preparation of the spin waveguide coil: Use electrospinning technology to prepare micron-scale fibers as the basic material of the coil. Process the fibers into a helical structure by thermal stretching and twisting technology. Use electrochemical deposition technology to coat a spin-polarized material on the surface of the helical fibers, and the thickness of the spin-polarized material is 50 nm. Twist multiple strands of helical fibers into a spin waveguide coil by micro-textile technology;
[0026] Sp3: Preparation of the liquid topological insulating layer: Prepare a two-dimensional topological material by chemical vapor deposition technology. Mix the topological material with a liquid metal with a working temperature range of 20 °C to 100 °C evenly in an ultrasonic field, and use microfluidic technology to encapsulate the mixture outside the wire to form an insulating layer;
[0027] Sp4: Preparation of the optomagnetic coupling shielding case: A transparent polymer matrix doped with rare earth elements is prepared by the sol-gel method. A photosensitive magnetic film is deposited on the inner surface of the matrix by magnetron sputtering technology, and the thickness of the film is 50 nm. A micro LED array is installed on the matrix using a high-precision chip mounting device;
[0028] Sp5: Preparation of the time-domain noise prediction unit: A memristor element with a thickness of 20 nm is prepared by atomic layer deposition technology. An ultrafast response transistor array is prepared by chemical vapor deposition combined with photolithography technology. The memristor and the transistor array are integrated on the surface of the substrate using wet transfer technology;
[0029] Sp6: Preparation of the multiphase magnetic core switch: Magnetic microparticles are prepared by the coprecipitation method. The magnetic microparticles are mixed with a phase change polymer and polymerized to form a composite material. Phase change microcapsules are prepared by interfacial polymerization and mixed with the composite material for molding;
[0030] Sp7: Assembly and encapsulation of the common mode suppressor: An automated winding device is used to wind the spin waveguide coil around the magnetic field folding resonance core. A liquid topological insulating layer is wrapped around the coil by microfluidic technology. The optomagnetic coupling shielding case is covered on the assembled magnetic core and coil structure. The time-domain noise prediction unit is fixed on the surface of the magnetic core by wet transfer technology. The multiphase magnetic core switch is integrated with the overall structure. The entire component is finally encapsulated using an intelligent temperature-controlled epoxy injection molding compound.
[0031] Beneficial effects
[0032] The present invention provides a high-performance common mode suppressor using amorphous materials for CAN FD. It has the following beneficial effects:
[0033] 1. The present invention uses the magnetic field folding resonance core set in the common mode suppressor to utilize non-uniform thickness thin sheets and size-decreasing resonant cavities. High-density eddy currents are formed through magnetic field folding to dissipate the noise energy in the 1 kHz to 10 MHz broadband. Combining with the spin polarization effect of the spin waveguide coil, an additional 20 - 30 dB attenuation is provided for high-frequency noise. At the same time, the time-domain noise prediction unit predicts the noise waveform through the memristor and CNTFET, and dynamically adjusts the impedance to improve the suppression efficiency by about 10 - 15 dB, breaking through the bandwidth limitation of traditional common mode suppressors and achieving an ultra-high suppression ratio of 45 dB. Especially in the 8 Mbit / s high-speed transmission of the CAN FD system, through the synergistic effect of broadband dissipation and high-frequency impedance, signal integrity is ensured, the bit error rate is significantly reduced, breaking away from the single mode of traditional electromagnetic induction, and combining with the active regulation of intelligent prediction to form a multi-level suppression system, filling the gap in broadband noise suppression in high-speed communication.
[0034] 2. The multiphase magnetic core switch in the common mode suppressor adopted in the present invention passes through The composite design of the microparticles and PCL provides high magnetic permeability in the solid state below 50°C, absorbs mechanical vibrations in the colloidal state at 50 - 80°C, releases gas for heat dissipation in the gaseous state above 80°C. Combined with the high thermal conductivity and dynamic insulation characteristics of the liquid topological insulation layer, and the adaptive shielding of the optomagnetic coupling shielding shell, it achieves comprehensive adaptation to temperature, mechanical, and electromagnetic environments. In the wide temperature range from -40°C to 150°C and humidity conditions of 0 - 100%RH, the device performance remains stable, the heat is controlled below 80°C, the magnetic core fracture rate caused by mechanical stress is reduced to less than 1%, and the external interference is weakened to below, significantly extending the service life. Description of the Drawings
[0035] Figure 1 It is the structure diagram of the common - mode suppressor of the present invention;
[0036] Figure 2 It is the process step diagram of the common - mode suppressor processing of the present invention;
[0037] Figure 3 It is the line graph of the common - mode noise suppression ratio of the present invention varying with frequency;
[0038] Figure 4 It is the line graph of the common - mode noise suppression ratio of the present invention varying with temperature;
[0039] Figure 5 It is the discrete graph of the bit error rate comparison of the present invention;
[0040] Figure 6 It is the line graph of the device temperature of the present invention varying with the ambient temperature;
[0041] Figure 7 It is the discrete graph of the leakage current and electromagnetic interference suppression ratio of the present invention;
[0042] Figure 8 It is the bar graph of the comprehensive performance comparison of the present invention. Detailed Embodiments
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Specific Embodiment 1:
[0045] As Figures 1 to 8 shown, a kind of amorphous material is used for a high - performance common - mode suppressor of CAN FD. The common - mode suppressor includes a magnetic core, a coil, an insulating layer, and a shielding shell, wherein:
[0046] The magnetic core is a magnetic field folding resonance core composed of stacked amorphous thin sheets with non-uniform thickness. The thickness of each amorphous thin sheet decreases from 100 nm to 50 nm with the layer depth. Each amorphous thin sheet is embedded with a micro-resonator, and the size of the resonator decreases from to with the layer depth. The amorphous thin sheets of the magnetic field folding resonance core are made of iron-based amorphous materials, which contain 60 - 75% iron (Fe), 15 - 20% boron (B), 8 - 12% silicon (Si), and 0.5 - 2% trace cobalt (Co) by mass percentage, and the rest are inevitable impurities. Among them, the addition of iron is used to provide a high saturation magnetic induction intensity, the addition of boron is used to reduce the coercive force, the addition of silicon is used to improve the thermal stability of the material, and the trace addition of cobalt is used to enhance the magnetic permeability. Compared with traditional ferrite materials, this iron-based amorphous material has lower hysteresis loss and higher magnetic permeability, and is particularly suitable for high-frequency common-mode noise suppression scenarios. When the common-mode noise current passes through the coil, the generated magnetic lines of force are captured by the micro-resonator. Due to the decreasing size of the resonator, the magnetic lines of force are folded and compressed between different layers, forming a high-density eddy current. This eddy current converts the noise energy into heat energy through the magnetoresistance effect and dissipates it; the design of the resonator with decreasing size enables the core to have a broadband suppression ability for noises of different frequencies (1 kHz - 10 MHz), especially showing excellent performance in the high-frequency band (greater than 1 MHz). Compared with traditional ferrite: the magnetic permeability of the traditional ferrite core is relatively low (about ), and the hysteresis loss is relatively high (greater than ), while the magnetic permeability of the iron-based amorphous material is as high as , and the hysteresis loss is as low as , which is particularly suitable for high-frequency noise suppression of CAN FD.
[0047] The magnetic core is a multiphase magnetic core switcher, which is composed of a composite of ferrite ( ) magnetic particles and polycaprolactone (PCL) phase change polymer. The phase change points are 50 °C and 80 °C respectively, where:
[0048] Below 50 °C (solid state): High magnetic permeability, providing the best noise suppression;
[0049] Between 50 - 80 °C (colloidal state): Enhanced flexibility, absorbing mechanical stress and preventing the magnetic core from cracking;
[0050] Above 80 °C (gaseous state): The microcapsules rupture to release gas, dissipating heat and relieving high-temperature pressure;
[0051] The dynamic phase state switching adapts to the operating requirements of the CAN FD system in different temperature environments (-40 °C to 150 °C).
[0052] The coil is a spin waveguide coil, which is composed of multiple strands of micron-scale helical fibers. A spin-polarized material is plated on the surface of each fiber, and the thickness of the spin-polarized material is 50 nm. The spin-polarized material is a cobalt-based alloy plating (Co 80%, Ni 15%, Fe 5%), and the plating thickness is 50 nm. The helical fibers of the spin waveguide coil are prepared by electrospinning technology, and the fiber diameter is , the helical angle is 45° - 60°. When current passes through the helical fibers, electrons form a spin-polarized wave in the helical path. The spin-polarized material enhances the waveguide effect, enabling the coil to generate a significant impedance (about 10 - 50 Ω) to high-frequency noise (greater than 1 MHz) and suppressing its propagation. The helical angle of 45° - 60° optimizes the inductance distribution and reduces the influence of low-frequency drift (less than 100 kHz). Compared with traditional copper coils (impedance less than 5 Ω), the high-frequency impedance of the spin waveguide coil is increased by 5 - 10 times, which is particularly suitable for high-speed transmission of 8 Mbit / s. The helical fiber structure enhances the tensile strength (greater than 100 MPa) and ensures long-term reliability.
[0053] The insulating layer is a liquid topological insulating layer, which is composed of a mixture of liquid metal with a working temperature range of 20 °C to 100 °C and two-dimensional topological materials, and the thickness of the insulating layer is 100 μm. The low-temperature liquid metal in the liquid topological insulating layer is a gallium-based alloy, containing 70% gallium (Ga), 25% indium (In), and 5% tin (Sn), providing dynamic insulation and adaptive heat dissipation. The two-dimensional topological material is single-layer graphene, and the thickness of the graphene is 0.34 nm, which is prepared by chemical vapor deposition (CVD) to enhance the insulation performance. The liquid metal forms a dynamic boundary under the action of current, combined with the topological state of graphene, only allowing signal current to pass through and blocking noise current (leakage current less than ), and the high thermal conductivity of the liquid metal (about 25 W / m·K) quickly diffuses the heat of the coil to the surface, keeping the temperature below 80 °C. At 80 V voltage, the breakdown voltage is greater than 1500 V, far exceeding that of traditional solid insulating layers (about 500 V). The liquid characteristics adapt to the deformation of the coil, and the topological state enhances the insulation, which is superior to traditional polyimide insulating layers.
[0054] The shielding shell is a photo-magnetic coupling shielding shell, which is made of a transparent polymer matrix doped with rare earth elements, and a photosensitive magnetic thin film is coated inside. The thickness of the photosensitive magnetic thin film is 50 nm, and a micro LED array is integrated. The transparent polymer matrix of the photo-magnetic coupling shielding shell is polymethyl methacrylate (PMMA), and the doped rare earth elements are 5% erbium (Er) and 3% ytterbium (Yb), enhancing the photo-excitation effect. The photosensitive magnetic thin film is doped zinc oxide (ZnO:Fe), and dynamic shielding is achieved by using the magneto-optical effect. External electromagnetic interference triggers the LED to emit light (power 0.1 mW), and photons excite ZnO:Fe to generate an instantaneous reverse magnetic field (about ), cancel out the interfering magnetic field, and the shielding effectiveness adaptively increases with the interference intensity, up to 40 dB (about 20 dB for traditional shielding cases). Compared with the passive shielding of traditional metal shielding cases, the optomagnetic coupling realizes active regulation and adapts to high-dynamic electromagnetic environments.
[0055] The common-mode suppressor further includes a time-domain noise prediction unit, and the time-domain noise prediction unit includes an ultrafast-response transistor array based on carbon nanotubes and a memristor based on titanium oxide ( ), which is used to predict the noise waveform and adjust the suppression strategy. The memristor records the historical noise waveform (storage depth is about 1 ms), and the CNTFET analyzes the time series to predict the noise peak value in the next cycle. According to the prediction result, the magnetic core impedance is adjusted (through the feedback voltage of 0 - 5V) to optimize the suppression effect. The active prediction and regulation improve the burst noise suppression ability, and the response time is 10 times faster than that of traditional passive devices.
[0056] The common-mode suppressor is used in the CAN FD communication system and can operate at a transmission speed of 8 Mbit / s and a rated voltage of 80V. At a transmission speed of 8 Mbit / s, the suppression ratio reaches 45 dB, far exceeding the traditional 30 dB. At a rated voltage of 80V, the insulation withstand voltage is greater than 1500V, and the leakage current is less than , the operating temperature is -40°C to 150°C, and the humidity is 0 - 100%RH. In actual operation, first, the common-mode noise generates a magnetic field through the coil. The magnetic field folding resonance core captures and dissipates energy. The spin waveguide coil enhances the high-frequency impedance. The liquid topological insulation layer blocks the current. The magnetic coupling shielding case cancels out external interference. The time-domain noise prediction unit optimizes the suppression strategy. The multi-phase magnetic core switch adjusts the performance. The efficient dissipation of the magnetic field folding resonance core, the high-frequency impedance of the spin waveguide coil, the dynamic insulation of the liquid topological insulation layer, the active shielding of the optomagnetic coupling shielding case, the intelligent regulation of the time-domain noise prediction unit, and the environmental adaptability of the multi-phase magnetic core. When the common-mode noise enters, the magnetic field folding resonance core dissipates 60 - 70% of the energy, the spin waveguide coil attenuates the high-frequency noise by 20 - 30 dB, the liquid topological insulation layer blocks the current and dissipates heat, the optomagnetic coupling shielding case cancels out external interference to 40 dB, the time-domain noise prediction unit optimizes the suppression ratio to 45 dB, the multi-phase magnetic core switch adapts to temperature changes, and the overall package ensures that the withstand voltage is greater than 1500V and the leakage current is less than , supports the distortion-free transmission of 8 Mbit / s signals, and together constitutes a common-mode suppressor with excellent performance, meeting the high requirements of the CAN FD system. Specific Embodiment 2:
[0058] As Figures 1 to 8 shown, based on the content in the above specific embodiments, the following content is further disclosed:
[0059] Preferably, the processing technology of the common-mode suppressor is as follows:
[0060] Sp1: Preparation of the magnetic field folding resonance core: An amorphous thin film is deposited on a silicon substrate by chemical vapor deposition at a rate of 5 - 10 nm / s and a temperature of 300 - 400 °C to form an initial thin sheet with a thickness decreasing from 100 nm at the top layer to 50 nm at the bottom layer. The femtosecond laser-induced self-assembly technology with a wavelength of 800 nm, a pulse width of 100 fs, and an energy density is used to etch micro-resonant cavities with sizes decreasing from to on the surface of the thin film. Oxygen plasma with a power of 100 W and a pressure of 0.1 Pa is used to activate the surface of the thin sheet, and multiple thin sheets are pressed into the core structure under a pressure of 10 MPa. Finally, the magnetic domains of each layer of the thin sheet are aligned by processing in a 1 T, 10 Hz multi-axis rotating magnetic field for 30 min. The magnetic field folding resonance core prepared in this process plays a key role in operation. Its function is to capture and dissipate the common-mode noise energy. When the common-mode current in the CAN FD signal line passes through the coil, according to Ampere's law ( ), an alternating magnetic field is generated. The core uses an iron-based amorphous material (Fe 60 - 75% provides a high saturation magnetic induction intensity of about 1.5 - 2 T, B 15 - 20% reduces the coercive force to less than 5 A / m, Si 8 - 12% improves the thermal stability to 400 °C, Co 0.5 - 2% enhances the magnetic permeability to greater than ). The high magnetic permeability makes the magnetic field lines concentrate on the magnetic core. The decreasing design of the resonant cavity size compresses and "folds" the magnetic field to form a high-density magnetic flux (about 1.5 T). According to Faraday's law of electromagnetic induction ( ), the rapidly changing magnetic flux induces eddy currents, and the eddy currents convert the noise energy into heat energy through Joule heat ( ). Compared with traditional ferrites (magnetic permeability about , and magnetic hysteresis loss greater than ), the magnetic hysteresis loss of the iron-based amorphous material is as low as . The broadband design (1 kHz - 10 MHz) of the resonant cavity ensures special suppression of high-frequency noise (greater than 1 MHz). This core dissipates about 60 - 70% of the noise energy, providing a low-noise basis for subsequent components;
[0061] Sp2: Preparation of the spin waveguide coil: Electrospinning technology is used to prepare micro-scale fibers with a diameter of 1 - 10 μm as the basic material of the coil at a voltage of 25 kV, a solution concentration of 12 wt%, and a collection distance of 18 cm. The fibers are processed into a helical structure through a thermal stretching and twisting technology with a stretching rate of 10 cm / min at 200 °C and a twisting angle of 50°. Using The electrochemical deposition technique with a current density and a deposition time of 10 min is used to coat a 50-nm-thick cobalt-based alloy (Co 80%, Ni 15%, Fe 5%) spin-polarized material on the surface of spiral fibers. Finally, 10 spiral fibers are twisted into a spin waveguide coil through micro-textile technology at a rotation speed of 800 rpm and a twist density of 12 twists / cm. The coil prepared in this process enhances the high-frequency impedance and maintains signal stability during operation. Its function is to suppress high-frequency common-mode noise. When common-mode current passes through the coil, electrons move along a spiral path. The spin-polarized property of the cobalt-based alloy (spin magnetic moment about atoms) causes the electrons to form a polarized wave. According to the spin-orbit coupling principle of quantum mechanics, the waveguide effect enhances the coil inductance (L≈μN²A / l, about 10 - 50 μH), thereby increasing the high-frequency impedance and significantly attenuating high-frequency noise (greater than 1 MHz, about 20 - 30 dB). The spiral angle of 45° - 60° optimizes the inductance distribution, reduces low-frequency drift (less than 100 kHz), and ensures the integrity of 8 Mbit / s differential signals. Compared with traditional copper coils (impedance less than 5 Ω), the high-frequency impedance is increased by 5 - 10 times. The spiral fiber structure also provides a tensile strength greater than 100 MPa, ensuring long-term reliability;
[0062] Sp3: Preparation of liquid topological insulating layer: A single-layer graphene is prepared as a two-dimensional topological material through chemical vapor deposition technology at 1000 °C and conditions. Graphene is mixed with a low-temperature liquid metal (gallium-based alloy, Ga 70%, In 25%, Sn 5%, melting point 29 °C) in a 40-kHz, 100-W ultrasonic field for 30 min until homogeneous. The mixture is encapsulated outside the wire using a two-channel microfluidic chip at a flow rate of 0.1 ml / min to form a 100-μm-thick insulating layer. The liquid topological insulating layer prepared in this process blocks noise current and manages heat during operation. Its function is to protect the signal and dissipate heat. When common-mode current attempts to pass through the insulating layer, the topological state of graphene (surface state conductive, bulk state insulating) only allows signal current to propagate in a specific direction. The dynamic flow of the liquid metal forms an adaptive barrier. According to Ohm's law (I = V / R), a high resistivity (greater than ) blocks the noise current (leakage current less than 0.5 μA). At the same time, the high thermal conductivity of the liquid metal (25 W / m·K) quickly dissipates the heat (about 0.1 - 0.5 W) generated by the coil and the magnetic core to the surface, keeping the temperature less than 80 °C. At 80 V voltage, the insulation withstand voltage reaches 1500 V, which is better than that of traditional solid insulating layers (about 500 V). The liquid property adapts to the deformation of the coil, and the topological effect enhances the shielding performance;
[0063] Sp4: Preparation of the optomagnetic coupling shielding case: PMMA monomer is mixed with erbium nitrate and ytterbium nitrate by the sol-gel method and heat-treated at 400 °C for 2 h to prepare a transparent polymer matrix doped with rare earth elements (Er 5%, Yb 3%). First, a 10-nm Cr seed layer is deposited by magnetron sputtering technology, and then a 50-nm ZnO:Fe photosensitive magnetic thin film is deposited at a power of 200 W and an Ar pressure of 0.5 Pa. A micro-LED array with a size of 0.5 × 0.5 mm and a wavelength of 450 nm is installed using a high-precision chip mounter and connected by gold wire bonding. The optomagnetic coupling shielding case prepared in this process actively cancels external electromagnetic interference during operation. Its function is to shield external noise. When external electromagnetic interference (such as 10 kHz - 10 MHz radio frequency noise) acts on the shielding case, it triggers the LED to emit light (power 0.1 mW). The photons excite the electron transition in ZnO:Fe (energy level difference is about 2.7 eV). According to the magneto-optical effect (Kerr effect), the thin film generates an instantaneous reverse magnetic field (about ), which cancels the interference magnetic field. The transparency of PMMA supports light transmission, and erbium and ytterbium enhance the light excitation efficiency. When the interference intensity increases, the light intensity is regulated by current feedback, and the shielding effectiveness is dynamically increased to 40 dB (about 20 dB for traditional shielding cases), protecting the internal signal from external influences;
[0064] Sp5: A 20-nm-thick is alternately deposited by atomic layer deposition technology at 300 °C, and The memristor element is prepared. A carbon nanotube ultrafast response transistor array with a gate length of 50 nm is prepared by chemical vapor deposition at 900 °C with CH4 / H2 = 1:1 and combined with photolithography technology. The memristor and the transistor array are integrated on the surface of the magnetic core using a wet transfer printing technology with PVA glue dried at 80 °C. The time-domain noise prediction unit prepared in this process predicts noise and optimizes the suppression strategy during operation. Its function is to intelligently regulate noise suppression. The memristor records the historical noise waveform (storage depth 1 ms) through resistance state changes (high resistance , low resistance ). The CNTFET analyzes the time series (based on the Fourier transform algorithm) at a response speed of GHz level (switching time less than 1 ns), predicts the next cycle noise peak (error less than 5%), and the prediction result adjusts the magnetic core bias current through the feedback voltage (0 - 5 V), making the coil impedance dynamically match the noise frequency and improving the suppression efficiency by about 10 - 15 dB. Compared with traditional passive devices, the response time is 10 times faster, significantly improving the suppression effect of burst noise;
[0065] Sp6: Preparation of the multiphase magnetic core switch: By the coprecipitation method with and in a ratio of (1:2), pH = 10, and dried at 80 °C to prepare 4 magnetic particles, 20 wt% of the particles are mixed with PCL and polymerized at 80 °C for 2 h to form a composite material. The urea-formaldehyde prepolymer is used to prepare icosane phase change microcapsules by interfacial polymerization and mixed with the composite material for molding. The multiphase magnetic core switch prepared by this process adjusts its performance according to temperature during operation. Its function is to adapt to environmental changes. When the temperature is less than 50 °C, the solid state provides high magnetic permeability (greater than ), optimizing noise suppression. When the temperature is between 50 - 80 °C, the colloidal state (latent heat of 130 J / g) enhances flexibility, absorbs mechanical vibration (damping coefficient of about 0.3), and prevents magnetic core stress fracture. When the temperature is greater than 80 °C, the microcapsules rupture to release gas (pressure of about 0.1 MPa), and heat stress is relieved through convective heat dissipation (heat flux density of about ). The high magnetization intensity of
[0066] (480 kA / m) ensures the magnetic properties in each phase state and adapts to the wide temperature operation of the CANFD system from -40 °C to 150 °C; Sp7: Assembly and encapsulation of the common-mode suppressor: Use an automated winding device with a rotation speed of 200 rpm and a tension of 0.1 N to wind the spin waveguide coil around the magnetic field folding resonance core (number of turns 50 - 80). Wrap the liquid topological insulation layer outside the coil through microfluidic technology at 120 °C and 0.5 MPa. Manually assemble the optomagnetic coupling shielding shell and connect the LED array through gold wire bonding. Fix the time-domain noise prediction unit on the magnetic core surface with UV glue for 30 s. Integrate the multiphase magnetic core switch with the overall structure at 100 °C and 1 MPa. Finally, use an intelligent temperature-controlled epoxy injection molding material containing 5% phase change microcapsules for injection molding at 120 °C and cooling and molding at 2 °C / min. This process completes the assembly and encapsulation of the common-mode suppressor. Its function is to integrate each component to achieve collaborative suppression. When common-mode noise enters, the magnetic field folding resonance core dissipates 60 - 70% of the energy, the spin waveguide coil attenuates high-frequency noise by 20 - 30 dB, the liquid topological insulation layer blocks the current and dissipates heat, the optomagnetic coupling shielding shell cancels external interference up to 40 dB, the time-domain noise prediction unit optimizes the suppression ratio to 45 dB, the multiphase magnetic core switch adapts to temperature changes, and the overall encapsulation ensures a breakdown voltage greater than 1500 V and a leakage current less than for distortion-free transmission of 8 Mbit / s signals. Specific Embodiment Three:
[0068] As Figures 1 to 8 shown, based on the content in the above specific embodiments, the following content is further disclosed:
[0069] To further verify the distinguishing features between this application and existing common mode suppressors, a comparative experiment was designed for verification to demonstrate the superiority of the common mode suppressor of this application in terms of common mode noise suppression ability, environmental adaptability, and electrical performance. Specifically, the differences in suppression ratio, bit error rate, withstand voltage, temperature adaptation range, and lifespan between it and existing commonly used common mode suppressors were compared. The specific experimental content is as follows:
[0070] The experimental objects are as follows:
[0071] The common mode suppressor of this application: Manufactured based on the technical solution, including a magnetic field folding resonance core (ferrite-based amorphous material, resonant cavity to ), a spin waveguide coil (helical fiber coated with cobalt-based alloy), a liquid topological insulation layer (gallium-based alloy + graphene), a photomagnetic coupling shielding shell ( ), a time-domain noise prediction unit ( memristor), and a multi-phase magnetic core switcher ( );
[0072] Existing commonly used common mode suppressor: A ferrite core common mode suppressor widely used in the market was selected (such as the TDK ZCAT series), with the core material being ferrite (magnetic permeability approximately ), the winding being ordinary copper wire, the insulation layer being polyimide, the shielding shell being a metal shell, and without intelligent regulation function;
[0073] The experimental conditions are as follows:
[0074] Test environment: Simulating a CAN FD communication system, with a transmission speed of 8 Mbit / s and a rated voltage of 80 V;
[0075] Noise source: Using a signal generator (Keysight 33500B) to generate a 1 kHz - 10 MHz broadband common mode noise with an amplitude of 10 V;
[0076] Temperature range: -40°C to 150°C, controlled using a thermostatic and humidistatic chamber (Espec SH - 241);
[0077] Vibration conditions: Acceleration of 5g, frequency of 10 - 500 Hz, using a vibration test bench (LDS V850);
[0078] Electromagnetic interference: Simulating radar interference, with a frequency of 100 kHz - 10 MHz and a field strength of 10 V / m, using an electromagnetic interference generator (R&S SMB100A);
[0079] Test equipment: oscilloscope (Tektronix DPO7104C, bandwidth 1 GHz), bit error rate tester (Anritsu MP1800A), withstand voltage tester (Chroma 19032), thermal imager (FLIR E95);
[0080] The experimental methods and steps include the following:
[0081] Experiment 1: Common-mode noise suppression ability test:
[0082] Steps: Connect the common-mode suppressor of this application and the existing suppressor to the CAN FD signal line respectively and connect them to the test circuit; Inject 1 kHz, 100 kHz, 1 MHz, 5 MHz, and 10 MHz common-mode noise with an amplitude of 10 V through a signal generator; Use an oscilloscope to measure the residual noise voltage at the output end and calculate the suppression ratio (dB) = 20×log 10 ( / ); Use a bit error rate tester to record the data transmission bit error rate within 1 hour;
[0083] Conditions: normal temperature 25°C, humidity 50%RH, no external interference;
[0084] Experiment 2: Environmental adaptability test:
[0085] Steps: Place two groups of suppressors in a thermostatic and humidistatic chamber, operate them at -40°C, 25°C, 80°C, 120°C, and 150°C for 1 hour respectively, and inject 1 MHz common-mode noise (10 V); Use a thermal imager to record the surface temperature of the device and an oscilloscope to measure the suppression ratio; Operate for 100 hours under the conditions of 120°C and 5 g vibration, and check the magnetic core fracture rate;
[0086] Conditions: humidity 50%RH, vibration frequency 10 - 500 Hz;
[0087] Experiment 3: Electrical performance and life test:
[0088] Steps: Use a withstand voltage tester to apply a voltage of 500 V - 2000 V, and record the breakdown voltage and leakage current; Continuously operate under the conditions of 80°C, 80 V, and 1 MHz noise, and record the time when the suppression ratio drops to 90% of the initial value as the life index; Apply 10 V / m electromagnetic interference and measure the change in the suppression ratio;
[0089] Conditions: normal temperature 25°C, humidity 50%RH;
[0090] The data acquisition content is as follows:
[0091] Common-mode noise suppression ability: Record the suppression ratio and bit error rate at each frequency;
[0092] Environmental adaptability: Record the inhibition ratio, device temperature, and fracture rate after vibration at each temperature;
[0093] Electrical performance and lifespan: Record the withstand voltage, leakage current, lifespan, and electromagnetic interference inhibition ratio.
[0094] The experimental results are shown in Tables 1, 2, and 3 below:
[0095]
[0096]
[0097]
[0098] The analysis of the experimental results is as follows:
[0099] Common-mode noise suppression ability:
[0100] The suppressor of the present application: The inhibition ratio is stable at 43.5 - 46.1 dB in the range of 1 kHz - 10 MHz, with an average of 45 dB, and the bit error rate is as low as , thanks to the broadband dissipation of the magnetic field folding resonance core (60 - 70% energy), the high-frequency impedance of the spin waveguide coil (20 - 30 dB attenuation), and the intelligent optimization of the time-domain noise prediction unit (10 - 15 dB improvement);
[0101] Existing suppressors: The inhibition ratio decreases significantly with the increase of frequency (32.5 dB @ 1 kHz to 18.3 dB @ 10 MHz), with an average of about 25 dB, and the bit error rate , reflecting the narrow frequency band of the ferrite core (less than 1 MHz) and the lack of high-frequency suppression ability;
[0102] Conclusion: The suppressor of the present application solves the problem of insufficient high-frequency noise suppression, with a performance improvement of about 50% - 150%, especially having obvious advantages in the frequency band greater than 1 MHz.
[0103] The environmental adaptability is as follows:
[0104] The suppressor of the present application: The inhibition ratio remains at 43.9 - 45.8 dB from -40°C to 150°C, the device temperature is less than 80°C, and the vibration fracture rate is 0.8%, thanks to the multi-phase magnetic core switch (solid, colloidal, gaseous switch) and the thermal management of the liquid topological insulating layer (25 W / m·K);
[0105] Existing suppressors: The inhibition ratio decreases significantly with the increase of temperature (29.1 dB @ -40°C to 15.2 dB @ 150°C), the device temperature is as high as 115°C, and the fracture rate is 11.2%, because the ferrite core and the solid insulating layer cannot adapt to extreme conditions;
[0106] Conclusion: The suppressor of this application solves the problem of unstable environment, with the stability of the suppression ratio increased by about 50% and the lifespan extended by 4 times.
[0107] Electrical performance and lifespan:
[0108] The suppressor of this application: The withstand voltage is greater than 1500V, the leakage current is 0.4 μA, the lifespan is 20500 hours, and the interference suppression ratio is 40.1 dB, attributed to the high withstand voltage of the liquid topological insulation layer, the adaptive shielding of the optomagnetic coupling shielding case, and the collaborative optimization of multiple components;
[0109] Existing suppressor: The withstand voltage is 520V, the leakage current is, the lifespan is 4800 hours, and the interference suppression ratio is 19.7 dB, limited by the solid insulation layer and the passive shielding design;
[0110] Conclusion: The suppressor of this application solves the problems of low withstand voltage and short lifespan, with the electrical performance improved by about 3 times and the anti-interference ability increased by 100%.
[0111] Through comparative experiments, the common-mode suppressor of this application is significantly superior to existing devices in terms of suppression ratio (45 dB vs. 25 dB), bit error rate ( , withstand voltage (greater than 1500V vs. 520V), temperature adaptability (-40 °C to 150 °C vs. less than 100 °C), and lifespan (20500 hours vs. 4800 hours). Its ultra-wideband suppression ability and adaptive stability solve the key technical bottlenecks of traditional suppressors, verifying the creativity and breakthrough of the technical solution. Specific Embodiment 4:
[0113] As Figures 1 to 8 shown, based on the content in the above specific embodiments, the following content is further disclosed:
[0114] When this application is actually used, the following application scenario content is further disclosed:
[0115] Case 1: Common-mode noise suppression in the in-vehicle network system of new energy vehicles:
[0116] Background and technical requirements: In new energy vehicles (such as electric SUVs or commercial electric buses), the in-vehicle network realizes data communication between the motor control, battery management system (BMS), and in-vehicle entertainment system based on the CAN FD protocol, with a transmission speed of 8 Mbit / s and a working voltage range of 12V - 80V; due to the high-frequency switching (frequency 1 kHz - 10 MHz) of the motor driver and the electromagnetic interference of the high-voltage battery pack, there is significant common-mode noise in the system, resulting in a bit error rate of up to , seriously affecting the safety and stability of the vehicle; the suppression ratio of traditional common-mode suppressors (such as ferrite core devices) is only about 30 dB, making it difficult to cope with high-frequency noise (greater than 1 MHz), and it is prone to failure in a high-temperature engine compartment (greater than 100 °C);
[0117] Application scenario: Integrate this common-mode suppressor into the CAN FD bus node of an electric vehicle (such as the signal line between the motor controller and the BMS). Each vehicle requires about 10-15 suppressors, which are installed at key positions on the signal line close to the interference source (such as the inverter);
[0118] Function of the technical solution: Ultra-wideband noise suppression: The magnetic field folding resonance core utilizes iron-based amorphous materials (permeability greater than ), and a decreasing resonant cavity ( to ), suppresses noise from 1 kHz to 10 MHz through magnetic field folding and eddy current dissipation, and dissipates 60-70% of the energy; the spin waveguide coil (impedance of 10-50 Ω @ 1 MHz) additionally attenuates high-frequency noise by 20-30 dB; the time-domain noise prediction unit predicts the transient noise caused by motor switching and dynamically adjusts the impedance to improve the suppression efficiency to 45 dB; the measured bit error rate decreases from to , ensuring the reliability of data transmission;
[0119] Environmental adaptability: The multi-phase magnetic core switch provides high permeability at temperatures below 50 °C, absorbs vibration at 50-80 °C (damping coefficient 0.3), dissipates heat at temperatures above 80 °C (heat flux density 10 W / m²), and cooperates with the liquid topological insulation layer (thermal conductivity 25 W / m·K) to control the temperature below 80 °C, adapting to the environment of -40 °C to 150 °C in the engine compartment, and extending the device life from 5000 hours to 20000 hours;
[0120] Actual effect: In the actual vehicle test of an electric SUV, after installing this suppressor, the signal interference caused by motor noise is reduced by 90%, and the communication stability between the BMS and the controller is improved to 99.9%, significantly reducing the vehicle failure rate caused by noise.
[0121] Case 2: High-speed control network in an industrial automation production line:
[0122] Background and Technical Requirements: In an intelligent factory, an automated production line (such as a robotic assembly line or a CNC machining center) uses the CAN FD protocol to achieve high-speed communication (8 Mbit / s) between sensors, actuators, and control units, with a rated voltage of 24V - 80V. Frequent load switching (such as the start and stop of servo motors) and power fluctuations in the production line generate broadband common-mode noise (10 kHz - 5 MHz). Traditional suppressors have a narrow frequency band (<1 MHz) and a low suppression ratio (about 30 dB), and cannot effectively suppress high-frequency noise, resulting in control instruction delays (greater than 10 ms) or misoperations. At the same time, the temperature fluctuations (0°C - 120°C) and high vibrations (acceleration 5g) in the factory environment make the magnetic cores of traditional devices prone to breakage (breakage rate about 10%), and the service life is insufficient.
[0123] Application Scenario: Install this common-mode suppressor at the key nodes of the CAN FD bus on the production line (such as between the PLC and the servo motor driver). Each production line requires about 20 - 30 suppressors, which are placed at the position of the signal line close to the motor driver and the power module.
[0124] Function of the Technical Solution: Ultra-wideband Noise Suppression: The magnetic field folding resonance core dissipates the noise energy of 10 kHz - 5 MHz. The spin waveguide coil provides impedance enhancement for high-frequency noise (greater than 1 MHz). The time-domain noise prediction unit predicts the load switching noise through a memristor (storage depth 1 ms) and a CNTFET (response time <1 ns). The overall suppression ratio reaches 45 dB, the instruction delay is reduced from 10 ms to <1 ms, and the misoperation rate is reduced from 5% to <0.5%.
[0125] Environmental Adaptability: The multiphase state magnetic core switch dissipates heat in a gaseous state at high temperatures (greater than 80°C), absorbs vibrations with a colloidal state (damping coefficient 0.3), the liquid topological insulation layer (with a breakdown voltage greater than 1500V) keeps the temperature <80°C, and the optical magnetic coupling shielding shell resists external electromagnetic interference (shielding effectiveness 40 dB). The magnetic core breakage rate is reduced to <1%, adapting to the 0°C - 120°C and high-vibration environment, and the service life is increased to 20,000 hours.
[0126] Actual Effect: After being applied to an automotive parts assembly line, the production line downtime rate is reduced from 5 times per month to 1 time, the production efficiency is increased by 15%, and the signal transmission reliability reaches 99.95%, significantly improving the automation control accuracy.
[0127] Case 3: High-reliability Data Communication in Aerospace Equipment:
[0128] Background and Technical Requirements: In the aerospace field (such as for UAVs or satellite ground control stations), the CAN FD protocol is used for sensor data acquisition and command transmission, with a transmission speed of 8 Mbit / s and a working voltage range of 12V - 80V. During device operation, it faces complex electromagnetic interference (such as radar signals with frequencies from 100 kHz to 10 MHz) and extreme temperatures (-40°C to 150°C). Traditional common-mode suppressors have low shielding effectiveness (about 20 dB), insufficient suppression of high-frequency noise, a signal retransmission rate as high as 5%, and performance degradation at high or low temperatures, with a voltage withstand of only about 500V, making it difficult to meet the high reliability requirements of aerospace.
[0129] Application Scenario: Integrate this common-mode suppressor into the CAN FD data bus of UAVs (such as between the flight control system and the sensor module). Each device requires approximately 5 - 10 suppressors, which are installed at key points on the signal line close to the radar antenna and the power module.
[0130] Function of the Technical Solution: Ultra-wideband Noise Suppression: The magnetic field folding resonance core suppresses 100 kHz - 10 MHz noise through high magnetic permeability (greater than ), and eddy current dissipation. The spin waveguide coil enhances the high-frequency impedance (10 - 50 Ω). The time-domain noise prediction unit predicts the radar interference waveform, with a suppression ratio of up to 45 dB, and the signal retransmission rate is reduced from 5% to <1%, ensuring data real-time performance.
[0131] Environmental Adaptability: The multi-phase magnetic core switcher switches phases (solid state, colloidal state, gaseous state) within the range of -40°C to 150°C. The liquid topological insulation layer provides a voltage withstand of 1500V and a thermal conductivity of 25 W / m·K. The magneto-optical coupling shielding shell cancels out radar interference through the magneto-optical effect (shielding effectiveness of 40 dB). The device remains stable in extreme environments and has a service life of 20,000 hours.
[0132] Practical Effect: In the flight test of a medium-sized UAV, after installing this suppressor, the sensor data transmission interruption rate decreased from 3% to 0.1%, and the reliability of the flight control system under strong electromagnetic interference and high and low temperature conditions was improved to 99.98%, significantly increasing the mission success rate.
[0133] The above case demonstrates the application value of this technical solution in the fields of new energy vehicles, industrial automation, and aerospace. Its ultra-wideband noise suppression ability solves the problem of insufficient high-frequency noise suppression by traditional devices, significantly reducing the bit error rate, retransmission rate, and command delay. The stability of adapting to environmental changes solves the defects of performance degradation and short lifespan under extreme conditions, with the adaptability improved to -40°C to 150°C and the lifespan extended by 4 times. These effects directly improve the signal quality and reliability of the CAN FD system, fully reflecting the creativity and breakthrough of the technical solution, and are applicable to a wide range of scenarios of high-speed communication and harsh environments.
[0134] It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a reference structure" does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.
[0135] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-performance common-mode suppressor for CAN FD using amorphous materials, characterized in that: The common-mode suppressor includes a magnetic core, a coil, an insulating layer, and a shielding case, where: The magnetic core is a magnetic field folding resonance core composed of stacked amorphous thin sheets with non-uniform thicknesses. The thickness of each amorphous thin sheet decreases with the layer depth from 100 nm to 50 nm. Each amorphous thin sheet is embedded with a micro-resonator cavity, and the size of the resonator cavity decreases with the layer depth from 10 μm to 1 μm. The coil is a spin waveguide coil, composed of multiple strands of micron-scale helical fibers. Each fiber surface is coated with a spin-polarized material, and the thickness of the spin-polarized material is 50 nm. The insulating layer is a liquid topological insulating layer, composed of a mixture of a liquid metal with a working temperature range of 20 °C to 100 °C and a two-dimensional topological material. The thickness of the insulating layer is 100 μm. The shielding case is a photo-magnetic coupling shielding case, made of a transparent polymer matrix doped with rare earth elements, internally coated with a photosensitive magnetic thin film. The thickness of the photosensitive magnetic thin film is 50 nm, and a micro-LED array is integrated.
2. The high-performance common-mode suppressor for CAN FD using the amorphous material according to claim 1, wherein: The amorphous thin sheets of the magnetic field folding resonance core are made of an iron-based amorphous material, containing 60 - 75% iron, 15 - 20% boron, 8 - 12% silicon, and 0.5 - 2% trace cobalt by mass percentage, with the rest being inevitable impurities.
3. The high-performance common-mode suppressor for CAN FD using the amorphous material according to claim 1, characterized in that: The helical fibers of the spin waveguide coil are prepared by electrospinning technology, with a fiber diameter of 1 - 10 μm and a helical angle of 45° - 60°.
4. The high-performance common-mode suppressor for CAN FD using the amorphous material according to claim 1, characterized in that: The low-temperature liquid metal in the liquid topological insulating layer is a gallium-based alloy, containing 70% gallium, 25% indium, and 5% tin. The two-dimensional topological material is single-layer graphene, and the thickness of the graphene is 0.34 nm.
5. An amorphous material for a high-performance common-mode suppressor for CAN FD according to claim 1, characterized in that: The transparent polymer matrix of the photo-magnetic coupling shielding case is polymethyl methacrylate, the doped rare earth elements are 5% erbium and 3% ytterbium, and the photosensitive magnetic thin film is doped zinc oxide.
6. The high-performance common-mode suppressor using an amorphous material for CAN FD according to claim 1, wherein: The common-mode suppressor further includes a time-domain noise prediction unit, which includes an ultrafast response transistor array based on carbon nanotubes and a memristor based on titanium oxide, for predicting the noise waveform and adjusting the suppression strategy.
7. An amorphous material for a high-performance common-mode suppressor for CAN FD according to claim 1, characterized in that: The magnetic core is a multi-phase state magnetic core switcher, composed of a composite of ferrite magnetic particles and polycaprolactone phase change polymer, with phase change points of 50 °C and 80 °C respectively.
8. An amorphous material for a high-performance common-mode suppressor for CAN FD according to claim 1, characterized in that: The processing technology of the common-mode suppressor is as follows: Sp1: Preparation of the magnetic field folding resonance core: Deposit an amorphous thin film on a substrate through vapor deposition technology to form an initial thin sheet with a thickness from 100 nm to 50 nm. Use femtosecond laser-induced self-assembly technology to etch micro-resonator cavities on the film surface. Use plasma-activated bonding technology to press multiple thin sheets into a core structure. Align the magnetic domains of each layer of thin sheet in the core through pulsed magnetic field technology. Sp2: Preparation of the spin waveguide coil: Use electrospinning technology to prepare micron-scale fibers as the basic material of the coil. Process the fibers into a helical structure through thermal stretching and twisting technology. Use electrochemical deposition technology to coat a spin-polarized material on the surface of the helical fibers, and the thickness of the spin-polarized material is 50 nm. Twist multiple strands of helical fibers into a spin waveguide coil through micro-textile technology. Sp3: Preparation of liquid topological insulating layer: Prepare two-dimensional topological materials through chemical vapor deposition technology. Mix the topological materials with liquid metal whose working temperature range is from 20°C to 100°C evenly in an ultrasonic field, and use microfluidic technology to encapsulate the mixture outside the wire to form an insulating layer; Sp4: Preparation of optomagnetic coupling shielding shell: Prepare a transparent polymer matrix doped with rare earth elements by sol-gel method, deposit a photosensitive magnetic film on the inner surface of the matrix by magnetron sputtering technology, and the thickness of the film is 50 nm. Install a micro LED array on the matrix using high-precision chip mounting equipment; Sp5: Preparation of time-domain noise prediction unit: Prepare a memristor element with a thickness of 20 nm through atomic layer deposition technology, prepare an ultrafast response transistor array by combining chemical vapor deposition and lithography technology, and use wet transfer technology to integrate the memristor and the transistor array on the substrate surface; Sp6: Preparation of multiphase magnetic core switcher: Prepare magnetic microparticles by coprecipitation method, mix the magnetic microparticles with a phase change polymer and polymerize to form a composite material, prepare phase change microcapsules by interfacial polymerization method, and mix and mold with the composite material; Sp7: Assembly and encapsulation of common mode suppressor: Use an automated wire winding device to wind the spin waveguide coil around the magnetic field folding resonance core, wrap the liquid topological insulating layer outside the coil through microfluidic technology, cover the optomagnetic coupling shielding shell on the assembled magnetic core and coil structure, fix the time-domain noise prediction unit on the magnetic core surface through wet transfer technology, integrate the multiphase magnetic core switcher with the overall structure, and finally encapsulate the entire component with intelligent temperature-controlled epoxy injection plastic.
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