Connector with thermal inductance module
By integrating the thermal sensing module in the current connector, real-time monitoring and feedback of the internal temperature of the connector is achieved, the problem of difficult monitoring and feedback of temperature changes in the prior art is solved, and the safety and fault response capabilities of the connector are improved.
Patent Information
- Application Number
- CN202410625991.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-06-06
AI Technical Summary
Existing current connectors are difficult to monitor and feedback in real time when temperature changes, resulting in possible failures or fires and lack effective thermal sensing capabilities in applications with high thermal sensitivity requirements.
A connector with a thermal sensing module is designed, including an induction module, a control module and an information feedback module. The induction module senses the internal temperature of the connector through a temperature sensor. When the temperature exceeds the preset value, the control module controls the circuit of the information feedback module to be turned on, realizing warning and information transmission.
It effectively avoids fires caused by excessive temperatures, improves the safety of high-current connectors, and promptly responds to abnormal internal faults of the connectors, ensuring the safe operation of the equipment.
Smart Images

Figure CN120109592A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of connectors, and in particular to a connector with a thermal sensing module. Background Art
[0002] Current connectors are widely used in rail transit, urban rail transit, electric vehicles, electric bicycles and other fields. They can also be used in the construction field, such as the transmission and control of power equipment such as elevators, lighting equipment, air conditioners, etc. Similarly, large agricultural machinery and equipment in the agricultural field also need to use current connectors for power transmission and control, as well as the application of energy storage systems. With the widespread application of current connectors, the safe and stable transmission of electrical energy by connectors is of paramount importance. The real-time temperature during use is one of the intuitive representations of its usage status. Failures and abnormalities in the adapter connection coupling in the current connector will be quickly reflected in its temperature changes. If there is a problem or failure inside the current connector, the temperature of the conductive conductor will rise sharply. Excessive temperature can easily damage the equipment and cause a serious fire. Therefore, real-time monitoring of the temperature of the current connector is a necessary measure to quickly detect faults and abnormalities in the current connector.
[0003] Connectors for aviation, offshore drilling, and medical use. When the equipment is in operation, some connectors have extremely high requirements for thermal sensitivity. Even the slightest change in temperature may affect the operation of the equipment and the collection of data. Therefore, there is a demand for connectors to have thermal sensing capabilities. Connectors need to autonomously sense changes in heat sources and send warning messages or information transmission to achieve real-time monitoring of the equipment, thereby timely intervention and regulation to achieve safe operation of the equipment or statistical analysis of data collection, etc. Summary of the invention
[0004] In order to overcome the above technical defects, the present invention provides a connector with a thermal sensing module. In order to solve the above problems, the present invention is implemented according to the following technical solutions:
[0005] A connector with a thermal sensing module comprises a plug, a socket and a thermal sensing module, wherein the plug comprises a plug shell and a wiring terminal connected to the plug shell; the socket comprises a socket shell and a pin connected to the socket shell, and the thermal sensing module comprises a sensing module, a control module and an information feedback module, wherein the sensing module, the control module and the information feedback module are electrically connected; wherein the plug is adapted to be connected to the socket, the thermal sensing module is connected to the plug shell, one end of the sensing module of the thermal sensing module is in contact with the wiring terminal for sensing the internal temperature change of the high-current connector, and the other end is connected to the control module and the information feedback module.
[0006] In one embodiment, the control module includes a control component, the control component presets a temperature value, and when the sensing module senses that the internal temperature of the connector exceeds the preset temperature value, the control component controls the circuit of the information feedback module to be turned on.
[0007] In one embodiment, the sensing module includes a temperature sensor, and the temperature sensor is a thermistor, a thermistor diode temperature sensor, or a digital temperature sensor.
[0008] In one embodiment, the information feedback module includes a warning mark, and the plug housing reveals the warning mark.
[0009] In one embodiment, the information feedback module includes a signal sending device, and when the circuit of the information feedback module is turned on, the signal sending device sends a radio frequency signal to a signal receiving end.
[0010] In one embodiment, the plug housing includes a plug end and a wiring end, the plug end is used to connect to a socket, and the wiring end is used to connect to an electric wire.
[0011] In one embodiment, one end of the socket shell is a plug-in end connected to the plug, and a snap ring is provided on the plug-in end; the other end of the socket shell is a connecting end, and the pin extends from the connecting end.
[0012] In one embodiment, the socket shell has a locking piece, and only the middle part of the locking piece is connected to the socket shell. The locking piece has a first end and a second end, and the first end and the second end are not connected to the plug shell; the inner side of the first end of the locking piece has a latching tooth.
[0013] In one embodiment, both sides of the socket housing have locking members.
[0014] In one embodiment, the high current connector plug has a locked state and an unlocked state when plugged into the socket;
[0015] In the locked state, the locking teeth of the locking member conflict with the snap ring of the plug end, so that the socket and the plug cannot be separated;
[0016] In the unlocked state, the latching teeth of the locking member are separated from the snap ring of the plug end, so that the socket and the plug can be separated.
[0017] Compared with the prior art, the connector with a thermal sensing module of the present invention has the following beneficial effects:
[0018] A connector with a thermal sensing module comprises a plug, a socket and a thermal sensing module, wherein the plug comprises a plug shell and a wiring terminal connected to the plug shell; the socket comprises a socket shell and a pin connected to the socket shell, and the thermal sensing module comprises a sensing module, a control module and an information feedback module, wherein the sensing module, the control module and the information feedback module are electrically connected; wherein the plug is adapted to be connected to the socket, the thermal sensing module is connected to the plug shell, one end of the sensing module of the thermal sensing module is in contact with the wiring terminal for sensing the internal temperature change of the high-current connector, and the other end is connected to the control module and the information feedback module.
[0019] The present invention provides a connector with a thermal sensing module, which senses the internal temperature of the connector through the sensing module of the thermal sensing module. When the temperature exceeds a preset value, the control module controls the information feedback module circuit to be turned on, and the information feedback module will give a reminder, which can effectively prevent the connector from causing a fire due to excessive temperature, improve the safety of high-current connectors, and can also respond in time through the thermal sensing module when a fault abnormality occurs inside the connector; at the same time, the connector can also be locked by a locking piece to prevent the plug and socket from being separated during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:
[0021] Figure 1 It is a schematic diagram of the connector thermal sensing module of the present invention;
[0022] Figure 2 is a structural diagram of the connector of the present invention;
[0023] Figure 3 is an exploded view of the connector of the present invention;
[0024] Figure 4 is a cross-sectional view of the connector of the present invention;
[0025] In the figure:
[0026] 10-plug; 11-plug housing; 111-plug end; 112-connection terminal; 113-locking member; 1131-first end;
[0027] 1132-second end; 1133-grip; 12-connection terminal;
[0028] 20-socket; 21-socket housing; 211-plug end; 212-connection end; 213-clamp ring; 22-pin;
[0029] 30-thermal sensing module; 31-sensing module; 311-temperature sensor; 32-control module; 33-information feedback module;
[0030] 331-Warning sign. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0032] It should be understood that the orientations or positional relationships indicated by terms such as “one end”, “middle”, “the other end”, “top”, “one side”, “inside”, “front”, “two ends”, etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0033] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0034] The directional words such as "upper" and "lower" involved in this article are all relative to the viewing angle of the drawings and are only for the convenience of description and should not be understood as limitations on the technical solution. The "first" and "second" used are only used to distinguish names and do not represent specific quantities and order.
[0035] like Figure 1 to Figure 4 As shown, a preferred embodiment of a connector with a thermal sensing module according to the present invention.
[0036] New energy storage connectors are generally connected to new energy battery management systems (BMS). The real-time temperature of new energy storage connectors during use is one of the intuitive representations of their usage status. Failures and abnormalities in the adapter connection couplings within the energy storage connector will be quickly reflected in its temperature changes. If problems or failures occur inside the energy storage connector, the conductive conductor will heat up, and excessive temperature can easily cause a fire. Therefore, real-time monitoring of the temperature of new energy storage connectors is a necessary measure to quickly detect failures and abnormalities in new energy storage connectors.
[0037] To solve the above problems, the present invention provides a connector with a thermal sensing module, including a plug 10, a socket 20 and a thermal sensing module 30, the plug 10 includes a plug shell 11 and a terminal 12 connected to the plug shell 11; the socket 20 includes a socket shell 21 and a pin 22 connected to the socket shell 21, the thermal sensing module 30 includes a sensing module 31, a control module 32 and an information feedback module 33, and the sensing module 31, the control module 32 and the information feedback module 33 are electrically connected; wherein, the plug 10 is adaptively connected to the socket 20, the thermal sensing module 30 is connected to the plug shell 11, one end of the sensing module 31 of the thermal sensing module 30 is in contact with the terminal 12 for sensing the internal temperature change of the high current connector, and the other end is connected to the control module 32 and the information feedback module 33.
[0038] The connector with a thermal sensing module provided by the present invention senses the internal temperature of the connector through the sensing module 31 of the thermal sensing module 30. When the temperature exceeds the preset value, the control module 32 controls the circuit of the information feedback module 33 to be turned on, and the information feedback module 33 will give a reminder, which can effectively prevent the connector from causing a fire due to excessive temperature, improve the safety of high-current connectors, and can also respond in time through the thermal sensing module 30 when a fault abnormality occurs inside the connector.
[0039] In one embodiment, the control module 32 includes a control component, which includes a control chip and its circuit. The control component presets a temperature value. When the sensing module 31 senses that the temperature inside the connector exceeds the preset temperature value, the control component controls the circuit of the information feedback module 33 to be turned on. The sensing module 31 includes a temperature sensor 311, which is a thermistor, a thermistor diode temperature sensor, or a digital temperature sensor.
[0040] In one embodiment, the information feedback module 33 includes a warning mark 331, and the plug housing 11 shows the warning mark 331. Figure 1 A thermistor is a sensor resistor whose resistance value changes with temperature. When the temperature inside the connector changes, the resistance value of the thermistor changes, causing the circuit current to change. The control component then controls the circuit conduction of the information feedback module 33, and the warning mark 331 lights up, reminding the staff that the connector may be faulty and that they should be checked in time. Warning marks include, but are not limited to, LED lights, buzzers, or color-changing indicator marks, and various warning marks can also be used in combination. For example, the combination of a color-changing indicator mark and a buzzer allows staff to quickly notice abnormalities in the connector.
[0041] In one embodiment, the information feedback module 33 includes a signal sending device, through which information is transmitted. When the circuit of the information feedback module 33 is turned on, the signal sending device sends a radio frequency signal to the signal receiving end. The signal receiving end also includes a data background and a terminal user end. The information feedback module 33 can also provide data feedback to the device and software. The signal receiving end can also be a mobile app or APP.
[0042] In one embodiment, the information feedback module 33 includes an information feedback device, such as a display screen, which can directly display the internal temperature of the connector. If there is any abnormality, it can be directly displayed on the display screen.
[0043] In one embodiment, the plug housing 11 includes a plug end 111 and a wiring end 112, wherein the plug end 111 is used to connect to the socket 20, and the wiring end 112 is used to connect to the wire. One end of the socket housing 21 is a plug end 211 connected to the plug 10, and a snap ring 213 is provided on the plug end 211; the other end of the socket housing 21 is a connection end 212, and the pin 22 extends from the connection end 212. The socket housing 21 has a locking member 113, and only the middle part of the locking member 113 is connected to the socket housing 21. The locking member 113 has a first end 1131 and a second end 1132, and neither the first end 1131 nor the second end 1132 is connected to the plug housing 11; the inner side of the first end 1131 of the locking member 113 has a snap tooth 1133.
[0044] The socket shell 21 has locking members 113 on both sides, which can enhance the locking degree of the plug 10 and the socket 20, so that the plug 10 and the socket 20 are not easy to separate. When the high-current connector plug 10 is plugged into the socket 20, it has a locked state and an unlocked state; in the locked state, the locking teeth 1133 of the locking member 113 conflict with the snap ring 213 of the plug end 211, so that the socket 20 and the plug 10 cannot be separated; in the unlocked state, the locking teeth 1133 of the locking member 113 separate from the snap ring 213 of the plug end 211, so that the socket 20 and the plug 10 can be separated. When the second ends 1132 of the two locking members 113 of the plug shell 11 are pressed at the same time, the first end 1131 of the locking member 113 will be tilted, so that the locking teeth 1133 and the snap ring 213 no longer conflict, and the plug 10 and the socket 20 can be separated.
[0045] A connector with a thermal sensing module, comprising a plug 10, a socket 20 and a thermal sensing module 30, wherein the plug 10 comprises a plug shell 11 and a terminal block 12 connected to the plug shell 11; the socket 20 comprises a socket shell 21 and a pin 22 connected to the socket shell 21, and the thermal sensing module 30 comprises a sensing module 31, a control module 32 and an information feedback module 33, wherein the sensing module 31, the control module 32 and the information feedback module 33 are electrically connected; wherein the plug 10 is adaptably connected to the socket 20, the thermal sensing module 30 is connected to the plug shell 11, one end of the sensing module 31 of the thermal sensing module 30 is in contact with the terminal block 12 for sensing the internal temperature change of the high current connector, and the other end is connected to the control module 32 and the information feedback module 33.
[0046] The connector with a thermal sensing module described in the present invention can also be locked by a locking member 113 to prevent the plug 10 and the socket 20 from being separated during use.
[0047] The working principle of the connector with a thermal sensing module described in the present invention is:
[0048] A connector with a thermal sensing module comprises a plug, a socket and a thermal sensing module, wherein the plug comprises a plug shell and a wiring terminal connected to the plug shell; the socket comprises a socket shell and a pin connected to the socket shell, and the thermal sensing module comprises a sensing module, a control module and an information feedback module, wherein the sensing module, the control module and the information feedback module are electrically connected; wherein the plug is adapted to be connected to the socket, the thermal sensing module is connected to the plug shell, one end of the sensing module of the thermal sensing module is in contact with the wiring terminal for sensing the internal temperature change of the high-current connector, and the other end is connected to the control module and the information feedback module.
[0049] For other structures of the connector with a thermal sensing module described in this embodiment, refer to the prior art.
[0050] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Therefore, any modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.
Claims
1. A connector with a thermal sensing module, characterized in that: include: A plug (10), the plug (10) comprising a plug housing (11) and a connection terminal (12) connected inside the plug housing (11); A socket (20), the socket (20) comprising a socket housing (21) and a pin (22) connected to the socket housing (21); A thermal sensing module (30), the thermal sensing module (30) comprising a sensing module (31), a control module (32) and an information feedback module (33), the sensing module (31), the control module (32) and the information feedback module (33) being electrically connected; The plug (10) is adaptably connected to the socket (20), the thermal sensing module (30) is connected to the plug housing (11), one end of the sensing module (31) of the thermal sensing module (30) is in contact with the wiring terminal (12) for sensing the internal temperature change of the high-current connector, and the other end is connected to the control module (32) and the information feedback module (33).
2. A connector with a thermal sensing module according to claim 1, characterized in that: The control module (32) comprises a control component, the control component presets a temperature value, and when the sensing module (31) senses that the temperature inside the connector exceeds the preset temperature value, the control component controls the circuit of the information feedback module (33) to be turned on.
3. The connector with a thermal sensing module according to claim 2, characterized in that: The sensing module (31) comprises a temperature sensor, which is a thermistor, a thermistor diode temperature sensor or a digital temperature sensor.
4. The connector with a thermal sensing module according to claim 3, characterized in that: The information feedback module (33) comprises a warning mark (331), and the plug housing (11) reveals the warning mark (331).
5. The connector with a thermal sensing module according to claim 3, characterized in that: The information feedback module (33) comprises a signal sending device, and when the circuit of the information feedback module (33) is turned on, the signal sending device sends a radio frequency signal to a signal receiving end.
6. The connector with a thermal sensing module according to claim 1, characterized in that: The plug housing (11) comprises a plug end (111) and a wiring end (112); the plug end (111) is used to be connected to a socket (20), and the wiring end (112) is used to be connected to an electric wire.
7. The connector with a thermal sensing module according to claim 6, characterized in that: One end of the socket housing (21) is a plug end (211) connected to the plug (10), and a snap ring (213) is provided on the plug end (211); the other end of the socket housing (21) is a connecting end (212), and the plug pin (22) extends from the connecting end (212).
8. The connector with a thermal sensing module according to claim 7, characterized in that: The socket housing (21) has a locking piece (113), and only the middle part of the locking piece (113) is connected to the socket housing (21). The locking piece (113) has a first end (1131) and a second end (1132), and neither the first end (1131) nor the second end (1132) is connected to the plug housing (11); the first end (1131) of the locking piece (113) has a latching tooth (1133) on the inner side.
9. The connector with a thermal sensing module according to claim 8, characterized in that: Both sides of the socket housing (21) are provided with locking pieces (113).
10. The connector with a thermal sensing module according to claim 9, characterized in that: When the high-current connector plug (10) is plugged into the socket (20), it has a locked state and an unlocked state; In the locked state, the locking teeth (1133) of the locking member (113) abut against the locking ring (213) of the plug end (211), so that the socket (20) and the plug (10) cannot be separated; In the unlocked state, the latching teeth (1133) of the locking member (113) are separated from the latching ring (213) of the plug end (211), so that the socket (20) and the plug (10) can be separated.