Distribution box with multi-level heat dissipation structure
By adopting a multi-level heat dissipation structure and intelligent control system in the distribution box, the heat dissipation mode is automatically adjusted according to the environmental status, the problem of low heat dissipation efficiency of traditional distribution boxes in high temperature environments is solved, and more efficient heat dissipation and longer equipment life are achieved.
Patent Information
- Application Number
- CN202510390519.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2045-03-31
AI Technical Summary
Traditional outdoor distribution boxes have low heat dissipation efficiency in high temperature environments, and disordered air ducts and uneven heat distribution lead to high risk of equipment aging and failure.
A distribution box with a multi-level heat dissipation structure includes a housing, partition assembly, a movable structure and a controller. By adjusting the angle of the fins and the flow direction of the air duct, the heat dissipation mode is automatically adjusted according to the environmental state (such as wind direction, wind speed, temperature, etc.), ensuring the best heat dissipation effect under different environmental conditions.
It improves heat dissipation efficiency, reduces the need for manual intervention, adapts to complex environmental conditions, extends the service life of the equipment, and reduces unnecessary energy consumption while ensuring heat dissipation effect.
Smart Images

Figure CN120109684A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of distribution box design, and in particular to a distribution box with a multi-level heat dissipation structure. Background Art
[0002] The distribution box is an indispensable device in the power system, which is used to accommodate and protect distribution equipment, such as circuit breakers, contactors, relays, transformers, control modules, etc. These devices generate a lot of heat during operation, especially under high load conditions. The heat accumulation will cause the temperature of the equipment to rise, which will affect its performance and life. In the western region, outdoor distribution boxes often face extreme environmental conditions, such as high temperature, strong wind, sand and dust, which puts higher requirements on the heat dissipation performance of the distribution box.
[0003] Traditional outdoor distribution boxes usually use natural air cooling or forced air cooling to dissipate heat. Natural air cooling relies on air convection, has low heat dissipation efficiency, and is difficult to cope with high heat loads. Forced air cooling uses fans to enhance air flow. Although it improves heat dissipation efficiency, the performance of the fan will be affected in high temperature environments, and strong winds may cause air duct disorder, which in turn reduces the heat dissipation effect. In addition, the high wind speed environment in the western region may cause uneven heat distribution inside the distribution box, frequent local overheating, and further aggravate the aging and failure risks of the equipment. In view of this, the present invention is proposed. Summary of the invention
[0004] In view of the above technical problems, the purpose of this application is to provide a distribution box with a multi-level heat dissipation structure.
[0005] In order to solve the above technical problems, the present invention provides a distribution box with a multi-level heat dissipation structure, comprising: a shell, an interior of which is a accommodating cavity, comprising a first air inlet and a second air inlet which are opposite to each other in the horizontal direction and have a height difference; a partition assembly, comprising a first separation partition and a second separation partition, wherein the first separation partition divides the accommodating cavity into a first air inlet cavity, a second air inlet cavity and a main cavity in the horizontal direction, and the second separation partition is arranged in the main cavity and divides the main cavity body into a first component area and a second component area; a movable structure, which can be rotatably connected to the first air inlet and the second air inlet, comprises a hinge mechanism and fins connected to the hinge mechanism; a controller, which is configured to: according to the current environmental state, control the hinge mechanism of the first air inlet and the second air inlet to change the angle of the fins at the corresponding surface relative to the first air inlet and the second air inlet, and / or the first air inlet cavity, the first component area, and the air duct flow direction in the first air inlet cavity and the first component area; wherein the environmental state includes wind direction state, particle data, wind speed data and external temperature.
[0006] In an embodiment of the present invention, a first air outlet is provided at the top of the shell, and a second air outlet is provided at the second separation partition; the first air outlet can connect the second component area with the outside world, and the second air outlet can connect the first component area with the outside world, a first closable fan is provided at the first air outlet, and a second closable fan is provided at the second air outlet; the controller is also connected to the first closable fan and the second closable fan, and is also configured to: determine the first mode according to the environmental state, the first mode is that the current wind speed data is lower than a preset wind speed threshold, and the particle data is lower than a preset particle threshold; in the first mode, the first closable fan is controlled to connect to the first air outlet, and the second closable fan is controlled to connect to the second air outlet; the fins are controlled to be at a first angle relative to the first air inlet and the second air inlet; the first closable fan is controlled to start, so that the first air inlet, the first air inlet cavity, the first component area and the second air outlet constitute a first air duct, and the second air inlet, the second air inlet cavity, the second component area and the first air outlet constitute a second air duct.
[0007] In an embodiment of the present invention, a third closable fan is arranged between the first air inlet cavity and the first component area, and a fourth closable fan is arranged between the second air inlet cavity and the second component area; the controller is also configured to: determine the second mode according to the environmental state, the second mode is that the current wind speed data is greater than the preset wind speed threshold, and the particle data is lower than the preset particle threshold, and the wind direction is from the first air inlet to the second air inlet; in the second mode, control the fourth closable fan to connect the second air inlet cavity and the second component area; control the fin to be a first angle relative to the first air inlet and a second angle relative to the second air inlet; control the first closable fan, the second closable fan and the fourth closable fan to start, so that the first air inlet, the first air inlet cavity, the first component area and the second air outlet constitute a first air duct, and at the same time the second air inlet, the second air inlet cavity and the second component area constitute a first circulation air duct.
[0008] In an embodiment of the present invention, the controller is further configured to: determine the third mode according to the environmental state, the third mode is that the current wind speed data is greater than a preset wind speed threshold, and the particle data is lower than a preset particle threshold, and the wind direction is from the second air inlet to the first air inlet;
[0009] In the third mode, the third closable fan is controlled to connect the first air inlet cavity and the first component area; the fin is controlled to be at a second angle relative to the first air inlet and at a first angle relative to the second air inlet; the first closable fan and the third closable fan are controlled to start, so that the second air inlet, the second air inlet cavity, the second component area and the first air outlet constitute a second air duct, and the first air inlet, the first air inlet cavity and the first component area constitute a second circulation air duct.
[0010] In an embodiment of the present invention, the controller is further configured to: determine the fourth mode according to the environmental state, the condition of the fourth mode is that it only needs to meet the condition that the particulate matter data is greater than a preset particulate matter threshold; in the fourth mode, control the first closable fan to close the first air outlet, the second closable fan to close the second air outlet, the third closable fan connects the first air inlet cavity and the first component area, and the fourth closable fan connects the second air inlet cavity and the second component area; control the fins to be at a third angle relative to the first air inlet and the second air inlet; control the third closable fan and the fourth closable fan to start, so that the second air inlet hole, the second air inlet cavity, and the second component area constitute a first circulation air duct, and the first air inlet cavity and the first component area constitute a second circulation air duct.
[0011] In an embodiment of the present invention, the controller is further configured to: determine the fifth mode according to the environmental state, the fifth mode being that the external temperature is less than a preset temperature threshold and the particulate matter data is less than a preset particulate matter threshold; in the fifth mode, control the first closable fan to connect to the first air outlet, the second closable fan to connect to the second air outlet, control the third closable fan to connect to the first air inlet cavity and the first component area, control the fourth closable fan to connect to the second air inlet cavity and the second component area; control the fins to be at a second angle relative to the first air inlet and the second air inlet; control the first closable fan, the second closable fan, the third closable fan and the fourth closable fan to stop.
[0012] In an embodiment of the present invention, a surface of the fin facing away from the first air inlet hole and the second air inlet hole is a reflective surface.
[0013] In an embodiment of the present invention, the inner wall of the shell is further provided with a mounting rail, and the placement racks are all slidably connected to the mounting rail so as to be able to change positions within a preset stroke.
[0014] In an embodiment of the present invention, the first air outlet is provided with a fan slide rail, the first closable fan is slidably connected to the fan slide rail, and includes a first fan part and first baffle parts on both sides; when the first closable fan moves to a preset first position, the first fan part is connected to the first air outlet; when the first closable fan moves to a preset second position, the first baffle part closes the first air outlet.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] Based on the above application, the angle of the fins and the direction of the air duct are automatically adjusted according to the environmental conditions (such as wind direction, wind speed, temperature, etc.) to ensure that the best heat dissipation effect can be achieved under different environmental conditions.
[0017] This intelligent adjustment not only improves the heat dissipation efficiency, but also reduces the need for manual intervention; due to the presence of movable structures and controllers, the distribution box can adapt to various complex environmental conditions. For example, when the wind direction changes, the controller can automatically adjust the fin angle to ensure effective air intake at the air inlet and effectively protect the operation of the internal control components; in high temperature environments, the controller can optimize the air duct flow direction, enhance heat dissipation, reduce the interference of the external environment on internal components, and extend the life of the equipment, especially in outdoor environments, where equipment often faces harsh conditions such as high temperature, high humidity, and wind and sand; at the same time, through the intelligent control of the heat dissipation system, the distribution box can reduce unnecessary energy consumption while ensuring the heat dissipation effect; and the partition design of the partition assembly makes the internal structure of the distribution box more modular, which is convenient for maintenance and transformation and upgrading; the independent heat dissipation design of different component areas also helps to solve the heat dissipation problems of different components in a targeted manner.
[0018] Other features and advantages of the embodiments of the present invention will be described in the following specific implementation examples. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 A cross-sectional view of a distribution box with a multi-level heat dissipation structure provided by the present application in a first mode;
[0021] Figure 2 A cross-sectional view of a distribution box with a multi-level heat dissipation structure provided by the present application in a second mode;
[0022] Figure 3A cross-sectional view of a distribution box with a multi-level heat dissipation structure provided by the present application in a third mode;
[0023] Figure 4 A cross-sectional view of a distribution box with a multi-level heat dissipation structure provided by the present application in a fourth mode;
[0024] Figure 5 Schematic diagram of the structure of the fins of the distribution box of the multi-level heat dissipation structure provided by the present application at the first angle, the second angle and the third angle (from left to right);
[0025] Figure 6 The distribution box of the multi-level heat dissipation structure provided in the present application is a node schematic diagram (from top to bottom) showing how the first closable fan can open and close the first air outlet. DETAILED DESCRIPTION
[0026] The terms "second direction", "first direction", "third direction", "inside", "outside" and the like that appear below to indicate orientation or positional relationships, unless otherwise specified, are to be understood as being based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0027] In addition, if there is a feature defined as "first" or "second", it is only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Features defined as "first" or "second" may explicitly or implicitly include at least one of the defined features. If there is a description of "plurality", the general meaning is to include at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0028] In this application, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed" and so on should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection, it can be a direct connection, or it can be an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0029] In the description of this specification, if the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, unless they are contradictory.
[0030] Reference Figures 1 to 5 The present application first provides a distribution box 100 with a multi-level heat dissipation structure, the distribution box 100 includes a shell 10, a partition assembly 20, a movable structure 30 and a controller 40; the partition assembly 20 is arranged inside the shell 10, the movable structure 30 can be movably connected to the outer wall of the shell 10, and the controller 40 is arranged inside.
[0031] The housing 10 includes a first air inlet 11 and a second air inlet 12 which are opposite to each other in the horizontal direction and have a height difference, wherein the first air inlet 11 and the second air inlet 12 are respectively provided with a plurality of first air inlet ports 11a and second air inlet ports 12a, and the interior of the housing 10 is a receiving chamber A;
[0032] The partition assembly 20 includes a first separation partition 21 and a second separation partition 22. The first separation partition 21 divides the accommodating chamber A into a first air inlet chamber a1, a second air inlet chamber a2 and a main chamber a3 in the horizontal direction. The first air inlet chamber a1 and the second air inlet chamber a2 have a height difference.
[0033] The second separation partition 22 is disposed in the main chamber a3 and divides the main chamber a3 into a first element area a31 and a second element area a32;
[0034] The movable structure 30 is rotatably connected to the first air inlet 11 and the second air inlet 12, and includes a hinge mechanism 31 and a fin 32 connected to the hinge mechanism 31;
[0035] The controller 40 is configured to:
[0036] According to the current environmental conditions, the hinge mechanism 31 of the first air inlet 11 and the second air inlet 12 is controlled to change the angle u of the fin 32 at the corresponding surface relative to the first air inlet 11a and the second air inlet 12a, and / or the air flow direction in the first air inlet cavity a1, the first component area a31, and the first air inlet cavity a2 and the first component area;
[0037] The environmental status includes wind direction status, particle data, wind speed data and external temperature.
[0038] It can be understood that the housing 10 is the external structure of the distribution box, and a receiving cavity A is formed inside;
[0039] On the opposite and front surfaces, or the left and right opposite surfaces of the shell 10, there are two horizontally opposite air inlet holes with a height difference: a first air inlet hole 11 and a second air inlet hole 12. The two air inlet holes are respectively provided with a plurality of first air inlet ports 11a and a second air inlet port 12a, allowing external air flow to enter the interior of the shell from different heights of the opposite surfaces, thereby facilitating diversion and achieving thermal isolation.
[0040] The partition assembly 20 includes a first separation partition 21 and a second separation partition 22; the first separation partition 21 divides the accommodating chamber A into three parts in the horizontal direction: the first air inlet chamber a1, the second air inlet chamber a2 and the main chamber a3. The first air inlet chamber a1 and the second air inlet chamber a2 have a height difference in height, which helps to form an air flow gradient and achieve thermal separation. The second separation partition 22 further divides the main chamber a3 into a first element area a31 and a second element area a32.
[0041] The movable structure 30 includes a hinge mechanism 31 and fins 32, which can be rotatably connected to the first air inlet 11 and the second air inlet 12; the angle u of the fin 32 can be adjusted by the hinge mechanism 31, thereby changing the air volume of the air inlet and maintaining the first air inlet 11a and the second air inlet 12a to adapt to different environmental conditions.
[0042] The controller 40 intelligently controls the movable structure 30 and the air duct flow direction according to the current environmental conditions (such as wind direction, wind speed, particle data and external temperature).
[0043] Specifically, the controller 40 can adjust the angle u of the fin 32 to optimize the wind direction and air volume of the air inlet, and to achieve protection in different modes; at the same time, it controls the flow direction of the air duct in the first air inlet cavity a1, the first element area a31 and the second air inlet cavity a2, the second element area a32, specifically the circulating air duct and the one-way air duct.
[0044] Through the multi-level heat dissipation structure, the distribution box 100 can effectively discharge the internal heat to prevent the equipment from overheating. At the same time, the chambers can achieve thermal isolation, avoid heat interference between internal components, and improve the heat dissipation effect.
[0045] More specifically, the controller 40 can automatically adjust the angle of the fins 32 and the direction of the air duct flow according to the environmental conditions (such as wind direction, wind speed, temperature, etc.) to ensure that the best heat dissipation effect can be achieved under different environmental conditions. This intelligent adjustment not only improves the heat dissipation efficiency, but also reduces the need for manual intervention; due to the presence of the movable structure 30 and the controller 40, the distribution box 100 can adapt to various complex environmental conditions. For example, when the wind direction changes, the controller can automatically adjust the angle of the fins to ensure effective air intake at the air inlet and effectively protect the operation of the internal control components; in a high temperature environment, the controller can optimize the direction of the air duct flow, enhance heat dissipation, reduce the interference of the external environment on the internal components, and extend the life of the equipment, especially in outdoor environments, where the equipment is often faced with high temperature, high humidity, wind and sand and other harsh conditions; at the same time, through the intelligent control of the heat dissipation system, the distribution box 100 can reduce unnecessary energy consumption while ensuring the heat dissipation effect.
[0046] Moreover, the partition design of the partition assembly 20 makes the internal structure of the distribution box more modular, which is convenient for maintenance and transformation and upgrading; the independent heat dissipation design of different component areas also helps to solve the heat dissipation problems of different components in a targeted manner.
[0047] In a specific embodiment, the shell 10 is provided with a first air outlet 13 at the top, and the second air outlet 14 is provided at the second separation partition 21; the first air outlet 13 can connect the second element area a32 with the outside, and the second air outlet 14 can connect the first element area a31 with the outside, and the first air outlet 13 is provided with a first closable fan (not shown in the figure), and the second air outlet 14 is provided with a second closable fan (not shown in the figure);
[0048] The controller is also connected to the first closable fan and the second closable fan, and is further configured to:
[0049] Step S11, determining a first mode according to the environmental state, the first mode being that the current wind speed data is lower than a preset wind speed threshold, and the particle data is lower than a preset particle threshold;
[0050] Step S12: in the first mode, controlling the first closable fan to be connected to the first air outlet 13 and the second closable fan to be connected to the second air outlet 14;
[0051] Step S13, controlling the fin 32 to be at a first angle relative to the first air inlet 11a and the second air inlet 12a;
[0052] Step S14, control the first closable fan to start, so that the first air inlet hole 11a, the first air inlet cavity a1, the first component area a31 and the second air outlet 14 constitute a first air duct, and the second air inlet hole 12a, the second air inlet cavity a2, the second component area a32 and the first air outlet 13 constitute a second air duct.
[0053] Wherein, the first air duct and the second air duct are both unidirectional air ducts.
[0054] The first air outlet 13 is located at the top of the shell 10, connecting the second element area a32 and the outside world, and is used to discharge the hot air in the second element area; the second air outlet 14 is located at the second separation partition 21, connecting the first element area a31 and the outside world, and is used to discharge the hot air in the first element area; the first closable fan and the second closable fan are respectively arranged at the first air outlet 13 and the second air outlet 14, and are used to control the opening and closing of the air duct to ensure the unidirectional flow of the air duct.
[0055] The controller 40 determines whether to enter the first mode according to the environmental status (wind speed data and particle data).
[0056] The condition of the first mode is that the current wind speed is lower than the preset wind speed threshold and the particle concentration is lower than the preset particle threshold. In this mode, the natural convection effect is weak and the external environment is relatively clean, which is suitable for one-way heat dissipation assisted by a fan.
[0057] Step S12: In the first mode, the controller 40 controls the first closable fan and the second closable fan to connect to the first air outlet 13 and the second air outlet 14 respectively, ensuring that both air ducts are in an open state;
[0058] Step S13: The controller 40 adjusts the angle of the fin 32 so that it is at a first angle relative to the first air inlet 11a and the second air inlet 12a; the first angle is optimized according to the current environmental conditions, specifically, it is tilted downward by q1 degrees relative to the vertical angle, which can guide rainwater and block sand and dust, while ensuring that the air volume is moderate and the wind direction is stable;
[0059] Step S14: The controller 40 starts the first closable fan to form two one-way air ducts:
[0060] First air duct: air enters from the first air inlet hole 11a, passes through the first air inlet cavity a1, flows into the first component area a31, and finally is discharged through the second air outlet 14;
[0061] Second air duct: air enters from the second air inlet hole 12 a, passes through the second air inlet cavity a2, flows into the second component area a32, and is finally discharged through the first air outlet 13.
[0062] It can be understood that the controller 40 automatically selects the operating mode according to the environmental conditions to ensure efficient heat dissipation under different conditions. For example, when the wind speed is low and there are fewer particles, the fan is started to assist in heat dissipation to avoid a decrease in heat dissipation efficiency due to insufficient natural convection. The first air duct and the second air duct are both one-way air ducts from top to top, which conform to the gas flow characteristics of hot air, avoid heat accumulation, ensure that hot air can be discharged quickly and effectively, and at the same time, cold air can smoothly enter to form stable heat dissipation. Through the independent design of the first air duct and the second air duct, the heat dissipation of the first component area a31 and the second component area a32 can be optimized separately. This zoned heat dissipation method is particularly suitable for situations where the internal components generate uneven heat, ensuring that the heat dissipation needs of each area can be met, while avoiding heat pollution.
[0063] A third closable fan 15 is provided between the first air inlet cavity a1 and the first component area a31, and a fourth closable fan 16 is provided between the second air inlet cavity a2 and the second component area a32;
[0064] The controller is also configured to:
[0065] Step S21, determining the second mode according to the environmental state, the second mode is that the current wind speed data is greater than a preset wind speed threshold, and the particle data is lower than a preset particle threshold, and the wind direction is from the first air inlet 11a to the second air inlet 12a;
[0066] Step S22, in the second mode, controlling the fourth closable fan 16 to connect the second air inlet cavity a2 and the second element area a32;
[0067] Step S23, controlling the fin 32 to be at a first angle relative to the first air inlet 11a and at a second angle relative to the second air inlet 12a;
[0068] Step S24, control the first closable fan, the second closable fan and the fourth closable fan to start, so that the first air inlet hole 11a, the first air inlet cavity a1, the first component area a31 and the second air outlet 14 constitute a first air duct, the second air inlet hole 12a, the second air inlet cavity a2, the second component area a32 and the first air outlet 13 constitute a second air duct, and at the same time, the second air inlet hole 12a, the second air inlet cavity a2 and the second component area a32 simultaneously constitute a first circulation air duct.
[0069] The current wind speed is greater than the preset wind speed threshold, indicating that the external wind is strong and natural wind can be used to enhance heat dissipation; the particulate matter data is lower than the preset particulate matter threshold, indicating that the external air is relatively clean and suitable for directly introducing external air for heat dissipation; the wind direction is from the first air inlet 11a to the second air inlet 12a, and the wind direction is consistent with the layout direction of the first air inlet 11a. At this time, the air inlet and wind direction of the second air inlet 12a are likely to cause air duct turbulence.
[0070] The controller 40 determines to enter the second mode, and controls the fourth closable fan 16 to connect the second air inlet chamber a2 and the second component area a32. The function of the fourth closable fan 16 is to form two-way convection on the relatively upwind side, thereby enhancing the air flow between the second air inlet chamber a2 and the second component area a32, avoiding convection turbulence between the air duct and the external environment, and ensuring the stability of heat dissipation through internal circulation design.
[0071] The fin 32 is adjusted to a first angle relative to the first air inlet 11a to optimize the air intake; the fin 32 is adjusted to a second angle relative to the second air inlet 12a, and the second angle u value is smaller than the first angle; air can enter the second air inlet cavity a2 at a larger flow rate to increase the air intake and ensure smooth air flow.
[0072] Similarly, in the first air duct, air enters from the first air inlet hole 11 a , passes through the first air inlet cavity a1 , flows into the first component area a31 , and is finally discharged through the second air outlet 14 .
[0073] Second air duct: air enters from the second air inlet hole 12 a, passes through the second air inlet cavity a2, flows into the second component area a32, and is finally discharged through the first air outlet 13.
[0074] First circulation air duct: air enters from the second air inlet hole 12a, passes through the second air inlet cavity a2, flows into the second element area a32, and then flows back to the second air inlet cavity a2 through the fourth closable fan 16, forming an internal circulation.
[0075] Similarly, the first air duct and the second air duct respectively dissipate heat for the first component area a31 and the second component area a32 to ensure that the heat dissipation requirements of different areas are met; and the second mode takes the influence of wind direction into consideration by adjusting the angle of the fins 32 and the layout of the air duct to ensure that the air flow direction is consistent with the wind direction, avoiding air duct conflict or backflow, and at the same time ensuring the heat dissipation performance of the second component area a32 under headwind.
[0076] The controller 40 is also configured to:
[0077] Step S31, determining the third mode according to the environmental state, the third mode being that the current wind speed data is greater than a preset wind speed threshold, and the particle data is lower than a preset particle threshold, and the wind direction is from the second air inlet to the first air inlet;
[0078] Step S32, in the third mode, controlling the third closable fan to connect the first air inlet cavity and the first component area;
[0079] Step S33, controlling the fin to have a second angle relative to the first air inlet and a first angle relative to the second air inlet;
[0080] Step S34, control the first closable fan and the third closable fan to start, so that the second air inlet hole, the second air inlet cavity, the second component area and the first air outlet constitute a second air duct, and the first air inlet hole, the first air inlet cavity, the first component area constitute a second circulation air duct.
[0081] Similar to the above, the current wind speed is greater than the preset wind speed threshold, indicating that the external wind is strong and natural wind can be used to enhance heat dissipation; the particulate matter data is lower than the preset particulate matter threshold, indicating that the external air is relatively clean and the wind direction is from the second air inlet 12a to the first air inlet 11a; when the wind speed is high, the third mode makes full use of natural wind force, and by adjusting the angle of the fin 32, ensures that the air volume at the air inlet matches the wind direction, adapts to changes in wind direction, and maximizes the heat dissipation effect of natural wind. The second air duct and the second circulation air duct respectively dissipate heat for the second component area a32 and the first component area a31 to ensure that the heat dissipation needs of different areas are met. The design of the second circulation air duct further enhances the heat dissipation effect of the first component area a31 to avoid heat accumulation.
[0082] The controller 40 is also configured to:
[0083] Step S41, determining the fourth mode according to the environmental state, the fourth mode only needs to satisfy the condition that the particle data is greater than a preset particle threshold;
[0084] Step S42, in the fourth mode, the first closable fan is controlled to close the first air outlet 13, the second closable fan is controlled to close the second air outlet 14, the third closable fan is connected to the first air inlet cavity a1 and the first component area a31, and the fourth closable fan is connected to the second air inlet cavity a2 and the second component area a32;
[0085] Step S43, controlling the fin 32 to be at a third angle relative to the first air inlet 11a and the second air inlet 12a;
[0086] Step S44, control the third closable fan and the fourth closable fan to start, so that the second air inlet hole 12a, the second air inlet cavity a2, and the second element area a32 constitute a first circulation air duct, and the first air inlet hole a1, the first air inlet cavity a1, and the first element area a31 constitute a second circulation air duct.
[0087] The particle data is greater than the preset particle threshold, indicating that the external air contains more particulate matter and is not suitable for unidirectional introduction of external air for heat dissipation. The fourth mode only needs to satisfy that the particle data is greater than the preset threshold, and there is no need to consider wind speed and wind direction; the controller 40 determines to enter the fourth mode and closes the air vents directly connected to the outside to prevent external pollutants from entering. Specifically, the first closable fan is controlled to close the first air outlet 13, and the second closable fan is controlled to close the second air outlet 14.
[0088] The third closable fan is controlled to connect the first air inlet chamber a1 and the first component area a31; the fourth closable fan is connected to the second air inlet chamber a2 and the second component area a32, and the fins 32 are adjusted to a third angle relative to the first air inlet 11a and the second air inlet 12a (the u value of the third angle is greater than the first angle) to reduce the entry of external air while ensuring the smoothness of the internal air flow; the air circulates between the second air inlet hole 12a, the second air inlet chamber a2, and the second component area a32, and at the same time, the air circulates between the first air inlet hole 11a, the first air inlet chamber a1, and the first component area a31.
[0089] When the external air quality is poor, the fourth mode prevents external particles from entering the distribution box and protects the internal components from pollution by closing the air outlets (the first air outlet 13 and the second air outlet 14) that are directly connected to the outside; an internal circulation air duct is formed by starting the third closable fan and the fourth closable fan to ensure that heat can be effectively discharged from the inside; the fins 32 are adjusted to a third angle, which reduces the entry of external air and ensures the smoothness of the internal air flow, thereby avoiding a decrease in heat dissipation efficiency due to the external environment. At the same time, since the first circulation air duct and the second circulation air duct are designed with an air flow from bottom to top, after entering the air duct, the particles will move upward with the airflow, while the heavier particles will gradually settle due to gravity, reducing the possibility of entering the component area.
[0090] The controller is also configured to:
[0091] Step S51, determining a fifth mode according to the environmental state, wherein the fifth mode is that the external temperature is less than a preset temperature threshold and the particulate matter data is less than a preset particulate matter threshold;
[0092] Step S52, in the fifth mode, controlling the first closable fan to connect to the first air outlet, the second closable fan to connect to the second air outlet, controlling the third closable fan to connect to the first air inlet cavity and the first component area, and controlling the fourth closable fan to connect to the second air inlet cavity and the second component area;
[0093] Step S53, controlling the fin to have a second angle relative to the first air inlet and the second air inlet;
[0094] Step S54, control the first closable fan, the second closable fan, the third closable fan and the fourth closable fan to stop.
[0095] If the external temperature is lower than the preset temperature threshold, it indicates that the external environment temperature is low and the natural heat dissipation effect is better; if the particle matter data is lower than the preset particle matter threshold, it indicates that the external air quality is good and it is suitable to directly introduce external air for heat dissipation.
[0096] The first closable fan is connected to the first air outlet 13, the second closable fan is connected to the second air outlet 14, the third closable fan is connected to the first air inlet chamber a1 and the first component area a31, and the fourth closable fan is connected to the second air inlet chamber a2 and the second component area a32; the fins 32 are adjusted to a second angle relative to the first air inlet 11a and the second air inlet 12a to optimize the air intake volume; the first closable fan, the second closable fan, the third closable fan and the fourth closable fan are all controlled to stop.
[0097] When the outside temperature is low and the air quality is good, the fifth mode stops all fans to reduce energy consumption and achieve energy-saving operation. By adjusting the angle of the fins 32 and the connecting air ducts, the fifth mode makes full use of natural wind and the natural rising characteristics of hot air to achieve efficient natural heat dissipation. When environmental conditions are suitable, the fifth mode simplifies the operation mode of the equipment and reduces maintenance costs. By reducing the operating time of the fan, the fifth mode can extend the service life of the fan and reduce the maintenance cost of the equipment.
[0098] Furthermore, at least one placement rack 23 is disposed in the first element area a31 and the second element area a32; the placement rack 23 is a heat exchange copper plate and is hollowed out.
[0099] The placement rack 23 is used to fix and support the electronic components in the first component area a31 and the second component area a32 to ensure their stable operation; the hollowing allows air to freely pass through the placement rack 23, forming a more uniform airflow distribution and avoiding heat accumulation; at the same time, the contact area between the copper plate and the airflow is increased, thereby improving the heat dissipation efficiency; the weight of the copper plate is reduced, thereby reducing the load on the overall equipment; the placement rack 23 can quickly conduct the heat generated by the components to the surrounding air to avoid local overheating.
[0100] The side of the fin 32 facing away from the first air inlet hole 11a and the second air inlet hole 12a is a reflective surface; the reflective surface is usually made of a material with high reflectivity (such as mirror stainless steel, aluminum-plated or silver-plated material), which can effectively reflect heat from solar radiation and other external heat sources; the design of the reflective surface enables the fin 32 to reduce the absorption of external heat in an outdoor environment and lower the temperature of the fin itself.
[0101] The inner wall of the housing 10 is also provided with a mounting rail 24 , and the placement racks 23 are all slidably connected to the mounting rail 24 so as to be able to change their positions within a preset stroke.
[0102] Through the sliding connection design, the placement rack 23 can be flexibly adjusted according to the size, heat generation or installation requirements of the component to optimize the internal space utilization. For example, components with higher heat generation can be placed near the air duct outlet to enhance the heat dissipation effect. The sliding design of the placement rack 23 makes the installation, removal and maintenance of the components more convenient. Maintenance personnel can easily pull out the placement rack 23 to replace or repair the components. When upgrading the equipment, the position of the placement rack 23 can be adjusted according to the size and heat dissipation requirements of the new components.
[0103] Continue reading Figure 6 The first air outlet 13 is provided with a fan slide rail 25, the first closable fan 31 is slidably connected to the fan slide rail 25, and includes a first fan part 311 and first baffle parts 312 on both sides; when the first closable fan 31 moves to a preset first position, the first fan part 311 is connected to the first air outlet 13; when the first closable fan 31 moves to a preset second position, the first baffle part 312 closes the first air outlet 13, and the remaining second closable fans, third closable fans and fourth closable fans are the same as above, and the present application does not list them one by one.
[0104] In simple terms, the design of the slide rail enables the first closable fan 31 to slide along the slide rail, which is convenient for adjusting the position. The first fan part 311 is used to connect to the first air outlet 13, enhance air flow, and improve the heat dissipation effect. The first baffle part 312 is located on both sides of the first fan part 311, and is used to close the first air outlet 13, play a blocking role and prevent external air from entering. When the first closable fan 31 moves to the first position, the first fan part 311 is connected to the first air outlet 13 to enhance air flow. When the first closable fan 31 moves to the second position, the first baffle part 312 closes the first air outlet 13 to prevent external air from entering. Through the sliding connection design, the first closable fan 31 can adjust its position according to actual needs and flexibly control the opening and closing of the air duct.
[0105] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. The present invention is provided with a parameter entry, and the parameters can be changed at will for analysis, optimization and verification. Those skilled in the art can change, modify, replace and modify the above embodiments within the scope of the present invention.
[0106] The various technical features described above can be combined arbitrarily. Although all possible combinations of these technical features are not described, any combination of these technical features should be considered to be covered by this specification as long as there is no contradiction in such combination.
[0107] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still adjust the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these adjustments or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A distribution box with a multi-level heat dissipation structure, characterized in that: include: The housing has a receiving cavity inside, including a first air inlet hole and a second air inlet hole which are opposite to each other in the horizontal direction and have a height difference; The partition assembly includes a first separation partition and a second separation partition, wherein the first separation partition divides the accommodating chamber into a first air inlet chamber, a second air inlet chamber and a main chamber in a horizontal direction, and the second separation partition is arranged in the main chamber and divides the main chamber body into a first element area and a second element area; A movable structure, rotatably connected to the first air inlet and the second air inlet, comprising a hinge mechanism and fins connected to the hinge mechanism; The controller is configured as: According to the current environmental conditions, the hinge mechanism of the first air inlet and the second air inlet is controlled to change the angle of the fins at the corresponding surfaces relative to the first air inlet and the second air inlet, and / or The first air inlet cavity, the first component area, and the air flow direction in the first air inlet cavity and the first component area; The environmental status includes wind direction status, particle data, wind speed data and external temperature.
2. The distribution box according to claim 1, characterized in that: include: The top of the shell is provided with a first air outlet, and the second separation partition is provided with a second air outlet; the first air outlet can connect the second component area with the outside, and the second air outlet can connect the first component area with the outside, the first air outlet is provided with a first closable fan, and the second air outlet is provided with a second closable fan; The controller is also connected to the first closable fan and the second closable fan, and is further configured to: Determining a first mode according to the environmental state, the first mode being that the current wind speed data is lower than a preset wind speed threshold, and the particle data is lower than a preset particle threshold; In the first mode, the first closable fan is controlled to be connected to the first air outlet, and the second closable fan is controlled to be connected to the second air outlet; Controlling the fin to have a first angle relative to the first air inlet and the second air inlet; The first closable fan is controlled to start, so that the first air inlet hole, the first air inlet cavity, the first component area and the second air outlet constitute a first air duct, and the second air inlet hole, the second air inlet cavity, the second component area and the first air outlet constitute a second air duct.
3. The distribution box according to claim 2, characterized in that: include: A third closable fan is provided between the first air inlet cavity and the first component area, and a fourth closable fan is provided between the second air inlet cavity and the second component area; The controller is also configured to: Determining the second mode according to the environmental state, the second mode is that the current wind speed data is greater than a preset wind speed threshold, and the particle data is lower than a preset particle threshold, and the wind direction is from the first air inlet to the second air inlet; In the second mode, the fourth closable fan is controlled to connect the second air inlet cavity and the second element area; Controlling the fin to have a first angle relative to the first air inlet and a second angle relative to the second air inlet; The first closable fan, the second closable fan and the fourth closable fan are controlled to start, so that the first air inlet hole, the first air inlet cavity, the first component area and the second air outlet constitute a first air duct, and the second air inlet hole, the second air inlet cavity and the second component area constitute a first circulation air duct.
4. The distribution box according to claim 3, characterized in that: include: The controller is also configured to: Determining the third mode according to the environmental state, the third mode is that the current wind speed data is greater than a preset wind speed threshold, and the particle data is lower than a preset particle threshold, and the wind direction is from the second air inlet to the first air inlet; In the third mode, the third closable fan is controlled to connect the first air inlet cavity and the first element area; Controlling the fin to have a second angle relative to the first air inlet and a first angle relative to the second air inlet; The first closable fan and the third closable fan are controlled to start, so that the second air inlet hole, the second air inlet cavity, the second component area and the first air outlet constitute a second air duct, and the first air inlet hole, the first air inlet cavity and the first component area constitute a second circulation air duct.
5. The distribution box according to claim 3, characterized in that: include: The controller is also configured to: Determining the fourth mode according to the environmental state, the fourth mode is only required to satisfy the condition that the particle data is greater than a preset particle threshold; In the fourth mode, the first closable fan is controlled to close the first air outlet, the second closable fan is controlled to close the second air outlet, the third closable fan is connected to the first air inlet cavity and the first component area, and the fourth closable fan is connected to the second air inlet cavity and the second component area; Controlling the fin to have a third angle relative to the first air inlet and the second air inlet; The third closable fan and the fourth closable fan are controlled to start, so that the second air inlet hole, the second air inlet cavity and the second component area constitute a first circulation air duct, and the first air inlet cavity and the first component area constitute a second circulation air duct.
6. The distribution box according to claim 3, characterized in that: The controller is also configured to: Determining a fifth mode according to the environmental state, the fifth mode being that the external temperature is less than a preset temperature threshold and the particulate matter data is less than a preset particulate matter threshold; In the fifth mode, the first closable fan is controlled to connect to the first air outlet, the second closable fan is controlled to connect to the second air outlet, the third closable fan is controlled to connect to the first air inlet cavity and the first component area, and the fourth closable fan is controlled to connect to the second air inlet cavity and the second component area; Controlling the fin to have a second angle relative to the first air inlet and the second air inlet; The first closable fan, the second closable fan, the third closable fan and the fourth closable fan are all controlled to stop.
7. The distribution box according to claim 3, characterized in that: At least one placement rack is arranged in the first component area and the second component area; the placement rack is a heat exchange copper plate and is hollowed out.
8. The distribution box according to claim 3, characterized in that: A side of the fin facing away from the first air inlet hole and the second air inlet hole is a reflective surface.
9. The distribution box according to claim 7, characterized in that: The inner wall of the shell is also provided with a mounting rail, and the placement racks are all slidably connected to the mounting rail so as to be able to change positions within a preset stroke.
10. The distribution box according to claim 3, characterized in that: include: The first air outlet is provided with a fan slide rail, the first closable fan is slidably connected to the fan slide rail, and includes a first fan portion and first baffle portions on both sides; When the first closable fan moves to a preset first position, the first fan part is connected to the first air outlet; When the first closable fan moves to a preset second position, the first baffle portion closes the first air outlet.
Citation Information
Patent Citations
Module cabinet
CN111465289A
Industrial and commercial energy storage cabinet temperature, humidity and dust control method and control device
CN119690172A
Heat dissipation type switch cabinet
CN215645749U
Electric cabinet heat dissipation structure and air conditioner
CN222108283U
Electrical cabinet
CN222355789U