Coal iron removal equipment
By designing a coal iron removal equipment that integrates conveyor belts, magnetic conveyor belts and separation rollers, the problem of poor iron removal in the existing technology has been solved, and efficient removal of iron in coal and improvement of working efficiency has been achieved.
Patent Information
- Application Number
- CN202510486192.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-06-10
AI Technical Summary
The existing coal iron removal methods cannot effectively remove iron filings from coal, and the workload is large and the effect is not good.
A coal iron removal equipment is designed, including conveyor belts, spindles, motors, coarse iron removal components, hoisting components, fine iron removal components and transmission components. The conveyor belt is driven by the motor to rotate, and the coarse iron removal assembly and the fine iron removal assembly are driven to operate, and the magnetic conveyor belt and separation roller are used to adsorb and collect iron in coal.
The complete removal of iron in coal has been achieved, the efficiency of iron removal has been improved, and the demand for manual operation has been reduced.
Smart Images

Figure CN120115291A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of coal transportation equipment, and in particular to coal iron removal equipment. Background Art
[0002] Coal is hailed as black gold and the food of industry. It has been one of the main energy sources used by the human world since the 18th century.
[0003] During the sample preparation process, people need to clean up the iron filings in the coal to avoid the influence of the iron filings on the sample preparation process. The existing cleaning method is generally to use a magnet to pass over the coal to absorb the iron filings in the coal. However, this cleaning method cannot remove the iron filings in the coal very well, the workload is large and the iron removal effect is poor.
[0004] The above contents are only used to assist in understanding the technical solution of the present invention, and do not constitute an admission that the above contents are the closest prior art. Summary of the invention
[0005] The purpose of the present invention is to solve the above-mentioned shortcomings and provide a coal iron removal device.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solution: a coal iron removal equipment, comprising a conveyor consisting of a conveyor belt, a main shaft and a motor, wherein the main shaft is arranged at both ends of the conveyor belt, and the output end of the motor drives the conveyor belt to rotate by being fixedly connected to one side of the main shaft, and further comprising:
[0007] A rough iron removal assembly includes a support frame arranged across both sides of the conveyor belt, a magnetic conveyor belt arranged at the bottom of the support frame, and a collection box arranged on one side of the conveyor belt. Large iron particles in the coal are adsorbed by the magnetic conveyor belt and transferred to the collection box.
[0008] A lifting assembly is provided at a position corresponding to the support frame at the center of the conveyor belt, and includes a fixed seat and a moving bar slidably provided on the upper end of the fixed seat, and is used to intermittently lift the conveyor belt upward;
[0009] The fine iron removal assembly includes a support seat arranged on one side of the conveyor belt, a separation roller 1 and a separation roller 2 rotatably arranged on the support seat, and a separation sheet arranged therebetween, which is used to collect fine iron particles in the coal and collect them into a collection box.
[0010] Furthermore, a rotating shaft 1 and a rotating shaft 2 are rotatably arranged at the bottom of one end of the support frame, the magnetic conveyor belt is sleeved between the rotating shaft 1 and the rotating shaft 2, and a scraper is fixedly arranged at one end of the collecting box for hanging down the large-particle iron blocks on the magnetic conveyor belt and dropping them into the collecting box.
[0011] Furthermore, it also includes a linkage assembly, including a transmission belt 1 and a transmission belt 2 arranged on one side of the conveyor belt;
[0012] One end of the transmission belt 1 is sleeved on the outer side wall of the rotating shaft 1, and the other end of the transmission belt 1 is provided with a rotating shaft 3, one end of the rotating shaft 3 is rotatably provided on the side wall of the support frame, and a bevel gear 1 is fixedly provided on one side of the rotating shaft 3;
[0013] One end of the transmission belt 2 is sleeved on one side of the main shaft, and the other end of the transmission belt 2 is sleeved with a rotating shaft 4, and a bevel gear 2 meshing with the bevel gear 1 is fixedly arranged on one side of the rotating shaft 4;
[0014] A rotating disk is fixedly provided on the other side of the rotating shaft four, and the rotating disk is rotatably installed on a fixed seat. A moving column is fixedly provided on one side of the rotating disk near the edge, and a moving frame is fixedly provided on one end of the moving bar. The upper and lower ends of the moving frame are slidably provided on the fixed seat, and a movable groove adapted to the moving column is provided at the center of the moving frame; the linkage assembly is used to enable the conveyor belt to drive the magnetic conveyor belt to rotate and the moving bar to reciprocate up and down during the rotation process.
[0015] Furthermore, it also includes a transmission assembly, including a transmission rod and a transmission belt three, the transmission rod is connected to a rotating shaft one on the magnetic conveyor belt, one end of the transmission rod is fixedly provided with a bevel gear three, one end of the separation roller two is fixedly provided with a bevel gear four meshing with the bevel gear three, and one end of the transmission belt three is sleeved on an outer side wall of one end of the separation roller two;
[0016] A rotating shaft five is arranged at the other end of the transmission belt three, a transmission gear one is fixedly arranged on the rotating shaft five, a transmission gear two matched with the transmission gear one is arranged at one end of the separation roller one, and one end of the rotating shaft five is rotatably connected to the protective frame.
[0017] Furthermore, the other ends of the separation roller one and the separation roller two are rotatably arranged on one side of the collection box, a protective frame is arranged on the upper end of the support seat, and the separation roller one and the separation roller two are arranged with magnetic bars that are staggered with each other.
[0018] Furthermore, the two sides of the separation sheet are inclined, a groove adapted to the magnetic rod is provided on the separation sheet, a rubber strip is fixedly provided on the side wall of the groove, a moving groove is provided at the center of the separation sheet, and a guide strip arranged in a slope is fixedly provided inside the moving groove;
[0019] A delivery pipe connected to the collection box is fixedly arranged at one end of the separation sheet, and the delivery pipe is communicated with the moving groove.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] By setting up a rough iron removal component, a lifting component, a linkage component, a fine iron removal component and a transmission component, while the motor drives the conveyor belt to rotate, it also drives the rough iron removal component to operate. At the same time, the lifting component will drive the conveyor belt to rise and fall, causing the coal to shake up and down, which is convenient for adsorbing iron. The transmission component drives the fine iron removal component to further remove iron, making the iron removal of the coal more meticulous, ensuring the complete removal of iron in the coal, and improving the working efficiency of coal iron removal. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The schematic diagrams in the specification that form a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:
[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0024] Figure 2 It is a schematic diagram of the structure of the support frame and the second conveyor belt in an embodiment of the present invention;
[0025] Figure 3 It is a schematic diagram of the structure of the magnetic conveyor belt and the second conveyor belt in an embodiment of the present invention;
[0026] Figure 4 It is a schematic diagram of the structure of the fourth rotating shaft and the moving frame in an embodiment of the present invention;
[0027] Figure 5 It is a schematic diagram of the structure of the magnetic conveyor belt and the collection box in an embodiment of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure of the first separating roller and the conveyor belt in an embodiment of the present invention;
[0029] Figure 7 It is a schematic diagram of the structure of the first separating roller and the transmission rod in an embodiment of the present invention Figure 1 ;
[0030] Figure 8 It is a schematic diagram of the structure of the first separating roller and the transmission rod in an embodiment of the present invention Figure 2 ;
[0031] Fig. 9 It is a schematic diagram of the structure of the separating piece and the conveying pipe in an embodiment of the present invention.
[0032] In the figure: 1. Conveyor; 101. Conveyor belt; 102. Main shaft; 103. Motor; 2. Coarse iron removal assembly; 201. Support frame; 202. Magnetic conveyor belt; 2021. First rotating shaft; 2022. Second rotating shaft; 203. Collection box; 2031. Scraper; 3. Lifting assembly; 301. Fixed seat; 3011. Fixed pile; 302. Moving bar; 4. Linkage assembly; 401. First transmission belt; 4011. Third rotating shaft; 402. Second transmission belt; 4021. Fourth rotating shaft; 403. First bevel gear; 404. Second bevel gear; 405. Rotating disk; 4051. Moving column; 406. Moving frame; 4061. Moving slot; 5. Fine iron removal assembly; 501. Support base; 502. Protection frame; 503. First separation roller; 504. Second separation roller; 505. Separation plate; 5051. Rubber strip; 5052. Moving slot; 506. Delivery pipe; 507. Guide bar; 6. Transmission assembly; 601. Transmission rod; 602. Third bevel gear; 603. Fourth bevel gear; 604. Third transmission belt; 6041. Fifth rotating shaft; 605. First transmission gear; 606. Second transmission gear. Detailed implementation manners
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0034] It should be noted that if there are directional indications (such as up, down, left, right, front, back,...) involved in the embodiments of the present invention, the directional indications are only used to explain the relative position relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0035] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, such descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel scenarios. Taking "A and / or B" as an example, it includes scenario A, or scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, "a plurality of" means two or more. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0036] Please refer to Figure 1-9 。
[0037] The present invention provides a technical solution for a coal iron removal device: A coal iron removal device includes a conveyor 1 composed of a conveyor belt 101, a main shaft 102, and a motor 103. The main shaft 102 is arranged at both ends of the conveyor belt 101, and the output end of the motor 103 drives the conveyor belt 101 to rotate by being fixedly connected to one side of the main shaft 102. It further includes: A coarse iron removal assembly 2 composed of a support frame 201 fixedly arranged on one side of the conveyor belt 101, a magnetic conveyor belt 202 arranged at one end of the support frame 201, and a collection box 203 arranged on one side of the conveyor belt 101, which adsorbs large particle iron blocks existing in the coal through the magnetic conveyor belt 202 and collects them through the collection box 203; A lifting assembly 3 composed of a fixed seat 301 arranged at the center of the conveyor belt 101 and a moving bar 302 slidably arranged on the upper end of the fixed seat 301, which is used to intermittently lift the conveyor belt 101; A linkage assembly 4 composed of a first conveyor belt 401 and a second conveyor belt 402 arranged on one side of the conveyor belt 101, a rotating disk 405, and a moving frame 406, which enables the conveyor belt 101 to drive the rotation of the magnetic conveyor belt 202 and the reciprocating up and down movement of the moving bar 302 during rotation; A fine iron removal assembly 5 composed of a support seat 501 arranged on one side of the conveyor belt 101, a first separation roller 503 and a second separation roller 504 rotatably arranged on the support seat 501, and a separation sheet 505 arranged between them, which is used to collect fine particle iron blocks existing in the coal and collect them into the collection box 203; A transmission assembly 6 composed of a transmission rod 601 arranged at one end of a first rotating shaft 2021 and a third conveyor belt 604, which is used to drive the opposite rotation of the first separation roller 503 and the second separation roller 504 through the rotation of the magnetic conveyor belt 202.
[0038] In an embodiment, a first rotating shaft 2021 and a second rotating shaft 2022 are rotatably arranged at the bottom of one end of the support frame 201. The magnetic conveyor belt 202 is sleeved between the first rotating shaft 2021 and the second rotating shaft 2022. A scraping plate 2031 is fixedly arranged at one end of the collection box 203.
[0039] With such a design, through the continuous rotation of the magnetic conveyor belt 202, the coarse iron in the coal on the conveyor belt 101 is adsorbed and collected, and then the iron on the magnetic conveyor belt 202 is scraped off by the scraping plate 2031 and dropped into the collection box 203.
[0040] In an embodiment, two fixing piles 3011 are fixedly arranged on one side surface of the fixed seat 301. One end of the first conveyor belt 401 is sleeved on the outer side wall of the first rotating shaft 2021. The other end of the first conveyor belt 401 is provided with a third rotating shaft 4011. One end of the third rotating shaft 4011 is rotatably arranged on the side wall of the support frame 201. A first bevel gear 403 is fixedly arranged on one side surface of the third rotating shaft 4011;
[0041] One end of the second conveyor belt 402 is sleeved on one of the main shafts 102. The other end of the second conveyor belt 402 is sleeved with a fourth rotating shaft 4021. A second bevel gear 404 meshing with the first bevel gear 403 is fixedly arranged on one side surface of the fourth rotating shaft 4021;
[0042] A rotating disk 405 is fixedly arranged on the other side surface of the fourth rotating shaft 4021. A moving column 4051 is fixedly arranged near the edge of one side surface of the rotating disk 405. A moving frame 406 is fixedly arranged at one end of the moving bar 302. The upper and lower ends of the moving frame 406 are slidably arranged in the fixing pile 3011. An activity slot 4061 adapted to the moving column 4051 is arranged at the center of the moving frame 406.
[0043] In this design, when the motor 103 starts to drive the main shaft 102 to rotate, the conveyor belt 101 starts to transport coal. At this time, the main shaft 102 will drive the transmission belt 2 402 to rotate, and then drive the rotating shaft 4 4021 to rotate. The rotation of the rotating shaft 4021 will drive the bevel gear 2 404 to rotate. The rotation of the bevel gear 2 404 drives the bevel gear 1 403 to rotate, thereby driving the rotating shaft 3 4011 and the transmission belt 1 401 to rotate, and then driving the rotating shaft 1 2021 and the magnetic conveyor belt 202 to rotate, and the magnetic conveyor belt 202 absorbs the iron block. At the same time, the rotating shaft 4021 will drive the rotating disk 405 to rotate. The rotation of the rotating disk 405 will cause the moving column 4051 thereon to start rotating. When the moving column 4051 starts rotating, it will drive the moving frame 406 to move up and down, and then drive the moving bar 302 to move up and down. When the moving bar 302 moves upward, it will contact the conveyor belt 101 and make the center of the conveyor belt 101 begin to fluctuate up and down, thereby causing the coal on it to shake. The two sides of the conveyor belt 101 are arranged with slopes to prevent the coal from shaking out of the conveyor 1.
[0044] In one embodiment, the other ends of the separation roller 1 503 and the separation roller 2 504 are rotatably arranged on one side of the collection box 203, a protection frame 502 is arranged on the upper end of the support seat 501, and magnetic bars staggered with each other are arranged on the separation roller 1 503 and the separation roller 2 504. The two sides of the separation sheet 505 are arranged at an angle, and a groove matching the magnetic bar is provided on the separation sheet 505. A rubber strip 5051 is fixedly provided on the side wall of the groove. A moving groove 5052 is provided at the center of the separation sheet 505, and a guide strip 507 arranged in a slope is fixedly provided inside the moving groove 5052.
[0045] A delivery pipe 506 connected to the collection box 203 is fixedly provided at one end of the separation sheet 505, and the delivery pipe 506 is connected to the moving groove 5052;
[0046] A bevel gear 3 602 is fixedly provided at one end of the transmission rod 601, a bevel gear 4 603 meshing with the bevel gear 3 602 is fixedly provided at one end of the separation roller 2 504, and one end of the transmission belt 3 604 is sleeved on the outer side wall of one end of the separation roller 2 504;
[0047] The other end of the transmission belt three 604 is provided with a rotating shaft five 6041, on which a transmission gear one 605 is fixedly provided. One end of the separation roller one 503 is provided with a transmission gear two 606 matched with the transmission gear one 605. One end of the rotating shaft five 6041 is rotatably connected to the protective frame 502.
[0048] With such a design, when the rotating shaft one 2021 rotates, it will drive the transmission rod 601 to rotate. The rotation of the transmission rod 601 will drive the separation roller two 504 to rotate through the meshing of the third bevel gear 602 and the fourth bevel gear 603. Thus, it will drive the rotating shaft five 6041 to rotate through the third transmission belt 604. The rotation of the rotating shaft five 6041 causes the first transmission gear 605 to drive the second transmission gear 606 to rotate, so that the separation roller one 503 and the separation roller two 504 rotate towards each other. When the separation roller one 503 and the separation roller two 504 start to rotate, they will continuously insert into the coal conveyed above the conveyor belt 101. The magnetic rods on them will adsorb the smaller iron substances in the coal. When they rotate to the position of the upper separation piece 505, the separation piece 505 will comb the iron substances on the magnetic rods through the rubber strip 5051. After the iron substances are combed off, they will slide into the moving groove 5052 at the center of the separation piece 505 due to their own gravity, and thus enter the collection box 203 through the guiding strip 507 and the conveying pipe 506.
[0049] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention.
Claims
1. A coal iron removal device, comprising a conveyor (1) consisting of a conveyor belt (101), a main shaft (102) and a motor (103), wherein the main shaft (102) is arranged at both ends of the conveyor belt (101), and the output end of the motor (103) is fixedly connected to a side of the main shaft (102) to drive the conveyor belt (101) to rotate, characterized in that: Also included are: The coarse iron removal assembly (2) comprises a support frame (201) arranged across both sides of the conveyor belt (101), a magnetic conveyor belt (202) arranged at the bottom of the support frame (201), and a collection box (203) arranged on one side of the conveyor belt (101), wherein large iron particles in the coal are adsorbed by the magnetic conveyor belt (202) and transferred to the collection box (203); A lifting assembly (3) is arranged at a position of the center of the conveyor belt (101) corresponding to the support frame (201), and includes a fixed seat (301) and a moving bar (302) slidably arranged on the upper end of the fixed seat (301), and is used to intermittently push the conveyor belt (101) upward; The fine iron removal assembly (5) comprises a support base (501) arranged on one side of the conveyor belt (101), a separation roller 1 (503) and a separation roller 2 (504) rotatably arranged on the support base (501), and a separation sheet (505) arranged therebetween, and is used to collect fine iron particles present in the coal and collect them into a collection box (203).
2. A coal iron removal equipment according to claim 1, characterized in that: A rotating shaft 1 (2021) and a rotating shaft 2 (2022) are rotatably arranged at the bottom of one end of the support frame (201); the magnetic conveyor belt (202) is sleeved between the rotating shaft 1 (2021) and the rotating shaft 2 (2022); and a scraper (2031) is fixedly arranged at one end of the collection box (203) for hanging down the large iron particles on the magnetic conveyor belt (202) and dropping them into the collection box (203).
3. A coal iron removal equipment according to claim 2, characterized in that: It also includes a linkage assembly (4), including a transmission belt 1 (401) and a transmission belt 2 (402) arranged on one side of the conveyor belt (101); One end of the transmission belt 1 (401) is sleeved on the outer side wall of the rotating shaft 1 (2021), and the other end of the transmission belt 1 (401) is provided with a rotating shaft 3 (4011), one end of the rotating shaft 3 (4011) is rotatably provided on the side wall of the support frame (201), and a bevel gear 1 (403) is fixedly provided on one side of the rotating shaft 3 (4011); One end of the transmission belt 2 (402) is sleeved on a main shaft (102) on one side, and the other end of the transmission belt 2 (402) is sleeved on a rotating shaft 4 (4021), and a bevel gear 2 (404) meshing with a bevel gear 1 (403) is fixedly arranged on one side of the rotating shaft 4 (4021); A rotating disk (405) is fixedly arranged on the other side of the rotating shaft (4021), and the rotating disk (405) is rotatably mounted on the fixed seat (301). A moving column (4051) is fixedly arranged on one side of the rotating disk (405) near the edge. A moving frame (406) is fixedly arranged on one end of the moving bar (302). The upper and lower ends of the moving frame (406) are slidably arranged on the fixed seat (301), and a movable groove (4061) adapted to the moving column (4051) is arranged at the center of the moving frame (406); the linkage assembly is used to enable the conveyor belt (101) to drive the magnetic conveyor belt (202) to rotate and the moving bar (302) to reciprocate up and down during the rotation process.
4. A coal iron removal equipment according to claim 2, characterized in that: It also includes a transmission assembly, including a transmission rod (601) and a transmission belt three (604), the transmission rod (601) is connected to a rotating shaft one (2021) on the magnetic conveyor belt (202), one end of the transmission rod (601) is fixedly provided with a bevel gear three (602), one end of the separation roller two (504) is fixedly provided with a bevel gear four (603) meshing with the bevel gear three (602), and one end of the transmission belt three (604) is sleeved on an outer side wall of one end of the separation roller two (504); The other end of the transmission belt three (604) is provided with a rotating shaft five (6041), and a transmission gear one (605) is fixedly provided on the rotating shaft five (6041). One end of the separation roller one (503) is provided with a transmission gear two (606) adapted to the transmission gear one (605), and one end of the rotating shaft five (6041) is rotatably connected to the protective frame (502).
5. The coal iron removal equipment according to claim 1, characterized in that: The other ends of the separation roller one (503) and the separation roller two (504) are rotatably arranged on one side of the collection box (203), a protection frame (502) is arranged at the upper end of the support seat (501), and magnetic bars that are staggered with each other are arranged on the separation roller one (503) and the separation roller two (504).
6. A coal iron removal equipment according to claim 5, characterized in that: The two sides of the separation sheet (505) are arranged at an inclination, the separation sheet (505) is provided with a groove adapted to the magnetic rod, a rubber strip (5051) is fixedly arranged on the side wall of the groove, a moving groove (5052) is arranged at the center of the separation sheet (505), and a guide strip (507) arranged in a slope is fixedly arranged inside the moving groove (5052); A delivery pipe (506) connected to the collection box (203) is fixedly provided at one end of the separation sheet (505), and the delivery pipe (506) is in communication with the moving groove (5052).