Welding fixture with overturning and positioning functions
By designing positioning, vibration and adhesion mechanisms in the welding fixture, the problem of welding slag scattering during the welding process is solved, and the continuity of the weld and welding efficiency are improved.
Patent Information
- Application Number
- CN202510538135.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-04-27
AI Technical Summary
During the welding process, flipping can easily cause welding slag to scatter into the welding seam, destroying the continuity of the weld, increasing the risk of cracks, and reducing welding efficiency.
Design a welding fixture with flip positioning function, adopting a combination of positioning mechanism, vibration mechanism and adhesion mechanism to ensure stable positioning and shaking of the fixture plate during flip process, increase the chance of welding slag falling off, and adhere to welding slag by cleaning soft glue.
Effectively avoid welding slag entering the weld seam, ensure the continuity of weld metal, reduce the risk of hollows and cracks after welding, and improve welding efficiency.
Smart Images

Figure CN120115936A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and particularly to a welding fixture with a flipping and positioning function. Background Technique
[0002] A welding device is a device system that forms a permanent connection by heating, pressurizing, or both, so that two or more metal or other material workpieces achieve atomic bonding. Its core function is to achieve the melting, diffusion, or plastic deformation of materials through energy conversion (such as arc, plasma arc, etc.), and finally form a high-quality welded joint. Welding devices are usually divided into automatic, semi-automatic arc, plasma arc welding machines, etc. When an automatic arc welding device is welding, a welding fixture with a flipping and positioning function is usually used to clamp and position the welded parts for efficient welding operations.
[0003] However, during flipping, it is easy for scattered welding slag to enter the seam to be welded, which will damage the continuity of the weld metal, easily cause cavities in the welded part after welding, increase the risk of crack generation, and reduce the welding efficiency.
[0004] Combining the above problems, we will find that the existing welding fixtures on the market are difficult to avoid the above-mentioned problems simultaneously during use, and even if they can be solved, external tools need to be used for cooperation, so that the desired effect cannot be achieved. Therefore, we propose a welding fixture with a flipping and positioning function. Summary of the Invention
[0005] The purpose of the present invention is to provide a welding fixture with a flipping and positioning function to solve the problems raised in the above background technique.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A welding fixture with a flipping and positioning function, including a flipping table body. The flipping table body includes a support frame. Inside the support frame, a rotating disk and a rotating ring are rotatably connected. Opposite sides of the rotating disk and the rotating ring are respectively fixedly connected with a first flipping frame and a second flipping frame. A fixture plate is arranged between the first flipping frame and the second flipping frame. Positioning mechanisms are arranged inside both the first flipping frame and the second flipping frame. A vibration mechanism is arranged inside the rotating ring. A slag collection box is fixedly connected to the inside of the support frame. An adhesion mechanism is arranged inside the cavity of the slag collection box.
[0007] Preferably, the positioning mechanism includes two sliding grooves formed at one end of the first flipping frame. An extension block is slidably connected to the inner cavity of the sliding groove. One end of each of the two extension blocks is fixedly connected to a positioning block. Placement grooves are formed on the opposite sides of the two positioning blocks and the second flipping frame. A locking block is slidably connected to the inner cavity of each of the four placement grooves. A friction pad is fixedly connected to the bottom of the locking block. A pressing groove is formed on one side of the locking block. A pressing plate is slidably connected to the inner cavity of the pressing groove. One end of the pressing plate is fixedly connected to a rotating column. A lifting plate is rotatably sleeved on the surface of the rotating column. A rotating rod is rotatably connected to the inner wall of the placement groove through a bearing. The surface of the rotating rod is fixedly connected to the inner wall of the lifting plate. A first inclined block is slidably connected to the inner cavity of the placement groove. The top of the first inclined block contacts the bottom of the lifting plate. An electric push rod is fixedly connected to the surface of the first flipping frame.
[0008] Preferably, a connecting rod is fixedly connected to the telescopic end of the electric push rod. Guide blocks are fixedly connected to both sides of the connecting rod. Two groups of moving holes are formed on the surface of the first flipping frame. The number of each group of moving holes is two. Every two moving holes are arranged vertically opposite to each other. The moving holes communicate with the sliding grooves. A moving block is slidably connected to the inner cavity of the moving hole. One side of the moving block is fixedly connected to the surface of the extension block. The other side of the moving block is fixedly connected to the guide block.
[0009] Preferably, a moving groove is formed on the inner wall of the placement groove. A sliding block is fixedly connected to one side of the locking block. The surface of the sliding block is slidably connected to the inner cavity of the moving groove. A first guide rod is fixedly connected to the inner cavity of the moving groove. The inner wall of the sliding block is slidably connected to the surface of the first guide rod. A first spring is movably sleeved on the surface of the first guide rod. Two ends of the first spring are respectively fixedly connected to the bottom of the sliding block and the inner bottom of the moving groove.
[0010] Preferably, a first torsion spring is movably sleeved on the surface of the rotating rod. Two ends of the first torsion spring are respectively fixedly connected to one side of the lifting plate and the inner wall of the placement groove. A guiding groove is formed on the inner wall of the placement groove. A second guide rod is fixedly connected to the inner wall of the guiding groove. A guiding plate is fixedly connected to one side of the first inclined block. The inner wall of the guiding plate is slidably connected to the surface of the second guide rod. The surface of the guiding plate is slidably connected to the inner cavity of the guiding groove.
[0011] Preferably, the vibration mechanism includes a positioning cylinder fixedly connected to the inner side of the support frame. The positioning cylinder is located in the inner ring of the rotating ring. An arc-shaped rack is fixedly connected to the inner wall of the rotating ring. A first gear is rotatably connected to the inner side of the support frame through a rotating shaft. A first cam is fixedly connected to one side of the first gear. The teeth of the first gear mesh with the teeth of the arc-shaped rack. A displacement block is slidably connected to the inner side of the support frame. The displacement block is used in cooperation with the first cam. A first inclined groove is formed in one side of the displacement block. A roller is arranged in the inner cavity of the first inclined groove. The roller contacts the inclined surface of the first inclined groove. One side of the roller is provided with a mounting plate. The mounting plate is rotatably connected to the roller through a rotating shaft. A connecting column is fixedly connected to one side of the mounting plate. One end of the connecting column is fixedly connected to a pressing column. One end of the pressing column is fixedly connected to a contact block. The contact block is used in cooperation with the fixture plate.
[0012] Preferably, two guiding strips are fixedly connected to the surface of the connecting column. Two guiding tracks are formed in the inner wall of the positioning cylinder. The surface of the guiding strip is slidably connected to the inner cavity of the guiding track. A first tension spring is fixedly connected to the inner side of the guiding track. One end of the first tension spring is fixedly connected to one side of the guiding strip. A T-shaped groove is formed in the inner side of the support frame. A T-shaped block is slidably connected to the inner cavity of the T-shaped groove. A second tension spring is fixedly connected to the inner side of the T-shaped groove. One end of the second tension spring is fixedly connected to one side of the T-shaped block. One side of the T-shaped block is fixedly connected to one side of the displacement block.
[0013] Preferably, the adhesion mechanism includes multiple electric telescopic rods fixedly connected to the inner bottom of the slag collecting box. A receiving box is fixedly connected to the telescopic end of the multiple electric telescopic rods. A cleaning soft rubber is placed in the inner cavity of the receiving box. Three stirring rods are rotatably connected to the inner wall of the receiving box. One end of the middle stirring rod penetrates to the outside of the receiving box and is provided with two one-way bearings. The inner side of the inner ring of the one-way bearing is fixedly connected to the surface of the middle stirring rod. One end of each of the other two stirring rods penetrates to the outside of the receiving box and is fixedly connected to a second gear. A third gear is fixedly connected to the surface of the outer ring of each of the two one-way bearings. A toothed belt is commonly meshed with the surfaces of the third gear and the second gear.
[0014] Preferably, the other end of the middle stirring rod penetrates to the outside of the receiving box and is fixedly connected to a fifth gear. A movable groove is formed in the inner side of the slag collecting box. A toothed groove is formed in the inner side of the movable groove. The teeth of the fifth gear mesh with the toothed groove. Two strip-shaped holes are formed in one side of the receiving box. The two strip-shaped holes are arranged oppositely. A storage groove is formed in the inner bottom of the strip-shaped hole.
[0015] Preferably, the inner wall of the storage groove is rotatably connected to two rotating rods, the surfaces of the two rotating rods are commonly connected to a transmission belt for transmission, the surface of the transmission belt is fixedly connected to a plurality of tooth blocks, the surface of the middle stirring rod is fixedly connected to a sixth gear, the sixth gear is located in the inner cavity of the storage groove, the sixth gear is meshed with the tooth block, the surface of the transmission belt is fixedly connected to a connecting block, the tops of the two connecting blocks are commonly fixedly connected to a fixed rod, the surface of the fixed rod is rotatably connected to a pressure roller, the pressure roller is in contact with the cleaning soft rubber, and the fixed rod is slidably connected to the inner cavity of the strip hole.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention can realize the positioning of the fixture plate by setting a positioning mechanism, ensuring that during the flipping process, even if there is vibration of the vibration mechanism, it remains stable, and when flipping, the electric push rod is retracted a certain distance, reserving space for the fixture plate to swing left and right, thereby increasing the vibration amplitude, increasing the probability of shaking off the welding slag, avoiding the welding slag from entering the welding seam, and improving the welding efficiency.
[0018] 2. The present invention sets a vibration mechanism and cooperates with the positioning mechanism to realize the lateral reciprocating push of the clamp plate by rotating the rotating ring, so that during the flipping process of the clamp plate, it is shaken to increase the shaking frequency of the scattered welding slag, causing the welding slag to fall, thereby reducing the probability of welding slag entering the seam to be welded, ensuring the continuity of the weld metal, and improving the welding efficiency.
[0019] 3. The present invention provides an adhesion mechanism, which can make the clean soft glue tightly contact with the workpiece through flexibility, so that the clean soft glue can adhere to the fine welding slag adhered to the welding seam of the workpiece, and cooperate with the vibration mechanism to strengthen the treatment of welding slag, avoid welding slag entering the welding seam, thereby improving welding efficiency; through the coordinated use of the positioning mechanism, the vibration mechanism and the adhesion mechanism, it can be achieved when the welding workpiece is turned over, the welding slag on the surface of the welding fixture can be shaken off and adhered, avoiding welding slag from entering the welding seam, thereby avoiding the destruction of the continuity of the weld metal, avoiding the hollowing of the weld after welding, reducing the risk of cracks, and improving welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a three-dimensional schematic diagram of the electric push rod of the present invention;
[0022] Figure 3 It is a partially exploded three-dimensional schematic diagram of the positioning mechanism of the present invention;
[0023] Figure 4Schematic diagram of the disassembly of the pressing plate and the pressing groove of the present invention;
[0024] Figure 5 Schematic diagram of the three-dimensional structure of the positioning cylinder of the present invention;
[0025] Figure 6 For the present invention Figure 5 Enlarged schematic diagram at position A in;
[0026] Figure 7 Partial cross-sectional three-dimensional schematic diagram of the vibration mechanism of the present invention;
[0027] Figure 8 Schematic diagram of the disassembly of the roller and the first inclined groove of the present invention;
[0028] Figure 9 Schematic diagram of the three-dimensional structure of the T-shaped groove and the T-shaped block of the present invention;
[0029] Figure 10 Schematic diagram of the position of the adhesion mechanism of the present invention;
[0030] Figure 11 Cross-sectional three-dimensional schematic diagram of the storage groove of the present invention;
[0031] Figure 12 For the present invention Figure 11 Enlarged three-dimensional schematic diagram at position B in;
[0032] Figure 13 Partial three-dimensional schematic diagram of the adhesion mechanism of the present invention;
[0033] Figure 14 Schematic diagram of the disassembly of the fifth gear and the tooth groove of the present invention;
[0034] Figure 15 Connection schematic diagram of the jacking plate and the pressing plate of the present invention.
[0035] In the figure: 1. Inversion table body; 11. Support frame; 12. Rotating disk; 13. Rotating ring; 14. First inversion frame; 15. Second inversion frame; 16. Clamping plate; 2. Positioning mechanism; 201. Sliding groove; 202. Extension block; 203. Positioning block; 204. Placing groove; 205. Locking block; 206. Friction pad; 207. Pressing groove; 208. Pressing plate; 209. Lifting plate; 210. Rotating rod; 211. First inclined block; 212. Electric push rod; 213. Connecting rod; 214. Guide block; 215. Moving hole; 216. Moving block; 217. Moving groove; 218. Sliding block; 219. First guide rod; 220. First spring; 221. First torsion spring; 222. Guide groove; 223. Second guide rod; 224. Guide plate; 225. Rotating column; 3. Vibration mechanism; 301. Positioning cylinder; 302. Arc-shaped rack; 303. First gear; 304. First cam; 305. Displacement block; 306. First inclined slot; 307. Roller; 308. Mounting plate; 309. Connecting column; 310. Extrusion column; 311. Contact block; 312. Guide strip; 313. Guide track groove; 314. First tension spring; 315. T-shaped groove; 316. T-shaped block; 317. Second tension spring; 4. Adhesion mechanism; 401. Multiple electric telescopic rods; 402. Accommodating box; 403. Cleaning soft rubber; 404. Stirring rod; 405. One-way bearing; 406. Second gear; 407. Third gear; 408. Tooth belt; 409. Fifth gear; 410. Activity groove; 411. Tooth groove; 412. Strip-shaped hole; 413. Storage groove; 414. Rotating rod; 415. Transmission belt; 416. Tooth block; 417. Sixth gear; 418. Connecting block; 419. Fixed rod; 420. Pressing roller; 5. Slag collection box. Detailed implementation manner
[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0037] Embodiment 1: Please refer to Figures 1 - 15The present invention provides a technical solution: a welding fixture with a flipping and positioning function, comprising a flipping table body 1, the flipping table body 1 comprising a supporting frame 11, the inner side of the supporting frame 11 is rotatably connected with a rotating disk 12 and a rotating ring 13, the rotating disk 12 is rotationally driven by a motor inside the flipping table body 1, and the rotating ring 13 is driven to rotate by the rotating disk 12, the first flip frame 14, the clamping plate 16 and the second flip frame 15, the first flip frame 14 and the second flip frame 15 are respectively fixedly connected on opposite sides of the rotating disk 12 and the rotating ring 13, a clamping plate 16 is arranged between the first flip frame 14 and the second flip frame 15, a positioning mechanism 2 is arranged inside the first flip frame 14 and the second flip frame 15, a vibration mechanism 3 is arranged inside the rotating ring 13, a slag collecting box 5 is fixedly connected to the inner side of the supporting frame 11, the slag collecting box 5 can realize the collection of shaken-off welding slag, and the inner cavity of the slag collecting box 5 is provided with an adhesion mechanism 4.
[0038] As a further limitation of the positioning mechanism 2 of the present invention, the positioning mechanism 2 includes two sliding grooves 201 opened at one end of the first flip frame 14, the inner cavity of the sliding groove 201 is slidably connected with an extension block 202, one end of the two extension blocks 202 are fixedly connected with a positioning block 203, the two positioning blocks 203 and the opposite side of the second flip frame 15 are provided with a placement groove 204, the inner cavity of the four placement grooves 204 are slidably connected with a locking block 205, the bottom of the locking block 205 is fixedly connected with a friction pad 206, a pressing groove 207 is opened on one side of the locking block 205, the inner cavity of the pressing groove 207 is slidably connected with a pressing plate 208, one end of the pressing plate 208 is fixedly connected with a rotating column 225, and the surface of the rotating column 225 rotates The movable sleeve is provided with a lifting plate 209, and the inner wall of the placement groove 204 is rotatably connected to a rotating rod 210 through a bearing, the surface of the rotating rod 210 is fixedly connected to the inner wall of the lifting plate 209, and the inner cavity of the placement groove 204 is slidably connected to a first inclined block 211, the top of the first inclined block 211 contacts the bottom of the lifting plate 209, and the surface of the first flip frame 14 is fixedly connected to an electric push rod 212; by setting the positioning mechanism 2, the positioning of the fixture plate 16 can be achieved to ensure that during the flipping process, even if there is vibration of the vibration mechanism 3, it is still stable, and when flipping, the electric push rod 212 is retracted for a distance, reserving space for the fixture plate 16 to shake left and right, thereby increasing the vibration amplitude and improving the chance of shaking off the welding slag.
[0039] The telescopic end of the electric push rod 212 is fixedly connected to a connecting rod 213. Both sides of the connecting rod 213 are fixedly connected with guide blocks 214. Two groups of moving holes 215 are formed on the surface of the first flipping frame 14. The number of each group of moving holes 215 is two, and every two moving holes 215 are arranged vertically opposite to each other. The moving holes 215 communicate with the sliding groove 201. A moving block 216 is slidably connected to the inner cavity of the moving hole 215. One side of the moving block 216 is fixedly connected to the surface of the extension block 202, and the other side of the moving block 216 is fixedly connected to the guide block 214. By setting the cooperation of the connecting rod 213, the guide block 214, the moving hole 215 and the moving block 216, with the extension of the electric push rod 212, the connecting rod 213 is driven to move. The movement of the connecting rod 213 drives the guide block 214 to move. The movement of the guide block 214 drives the two moving blocks 216 to slide in the inner cavity of the moving hole 215. The movement of the moving block 216 drives the extension block 202 to move in the inner cavity of the sliding groove 201, thus ensuring the stability of the electric push rod 212 when pushing the extension block 202.
[0040] A moving groove 217 is formed on the inner wall of the placement groove 204. One side of the locking block 205 is fixedly connected to a sliding block 218. The surface of the sliding block 218 is slidably connected to the inner cavity of the moving groove 217. A first guide rod 219 is fixedly connected to the inner cavity of the moving groove 217. The inner wall of the sliding block 218 is slidably connected to the surface of the first guide rod 219. A first spring 220 is movably sleeved on the surface of the first guide rod 219. Both ends of the first spring 220 are fixedly connected to the bottom of the sliding block 218 and the inner bottom of the moving groove 217 respectively. Through the setting of the moving groove 217 and the sliding block 218, the stability of the locking block 205 during vertical movement can be achieved. By setting the first guide rod 219 and the first spring 220, the guiding of the sliding block 218 can be realized, ensuring the stability of the sliding block 218 during movement. The reaction force of the first spring 220 can realize the reset of the sliding block 218 after vertical movement, thus realizing the reset of the locking block 205.
[0041] A first torsion spring 221 is movably sleeved on the surface of the rotating rod 210. Both ends of the first torsion spring 221 are fixedly connected to one side of the jacking plate 209 and the inner wall of the placement groove 204 respectively. A guiding groove 222 is formed on the inner wall of the placement groove 204. A second guide rod 223 is fixedly connected to the inner wall of the guiding groove 222. One side of the first inclined block 211 is fixedly connected to a guiding plate 224. The inner wall of the guiding plate 224 is slidably connected to the surface of the second guide rod 223. The surface of the guiding plate 224 is slidably connected to the inner cavity of the guiding groove 222. The setting of the first torsion spring 221 can realize the reset of the rotation angle of the rotating rod 210. Through the setting of the guiding groove 222, the second guide rod 223 and the guiding plate 224, the movement of the first inclined block 211 can be guided, ensuring the stability of the first inclined block 211 during movement, thus ensuring the stable operation of the positioning mechanism 2.
[0042] The specific implementation of this embodiment is as follows: The flipping table body 1 cooperates with an automatic arc welding device for welding operations. The rotating disk 12 inside the flipping table body 1 is rotationally driven by a motor inside the flipping table body 1. The rotating ring 13 is driven to rotate by the rotating disk 12, the first flipping frame 14, the fixture plate 16, and the second flipping frame 15. The workpiece is clamped by the fixture plate 16, so as to realize the flipping and positioning of the workpiece during welding. The user places the four corners of the fixture plate 16 in the placement grooves 204, and starts the electric push rod 212 through the controller of the flipping table body 1, so that the electric push rod 212 extends. The extension of the electric push rod 212 drives the connecting rod 213 to move. The movement of the connecting rod 213 drives the guide block 214 to move. The movement of the guide block 214 drives the two moving blocks 216 to slide in the inner cavity of the movement holes 215. The movement of the moving blocks 216 drives the extension block 202 to move in the inner cavity of the sliding groove 201. The movement of the extension block 202 pushes the fixture plate 16 to move towards the second flipping frame 15. When it moves a certain distance, both sides of the fixture plate 16 squeeze the first inclined blocks 211 in the four placement grooves 204. After the first inclined blocks 211 receive the squeezing force, they generate an upward displacement. The movement of the first inclined blocks 211 is stably guided through the guide plate 224, the second guide rod 223, and the guide groove 222. The upward movement of the first inclined blocks 211 pushes the jacking plate 209 to flip upward. The rotation of the jacking plate 209 drives the rotating rod 210 to rotate. The rotation of the rotating rod 210 realizes the deformation of the first torsion spring 221. One end of the jacking plate 209 flips upward. Through the cooperation of the rotating rod 210, the jacking plate 209 rotates through the rotating column 225, driving the pressing plate 208 to move downward. When the pressing plate 208 moves downward, it applies a downward pressure to the inner bottom of the pressing groove 207. At the same time, the pressing plate 208 slides in the inner cavity of the pressing groove 207, thereby pushing the locking block 205 to move downward. The downward movement of the locking block 205 is stably guided through the first guide rod 219, the sliding block 218, and the movement groove 217. When the locking block 205 moves downward, it compresses the first spring 220. When the locking block 205 loses the downward pressure, the reaction force of the first spring 220 can realize the reset of the locking block 205 until one side of the fixture plate 16 is in close contact with the inner wall of the placement groove 204. At this time, the locking block 205 and the friction pad 206 are pressed to the position in contact with the fixture plate 16, that is, the friction pad 206 is in close contact with the top of the fixture plate 16, realizing the fastening and pressing of the fixture plate 16 and the positioning of the fixture plate 16.
[0043] Embodiment 2: Please refer to Figures 1 - 15 , the present invention provides a technical solution: a welding fixture with a flipping and positioning function. The present invention makes corresponding improvements to the technical problems mentioned in the background art.
[0044] As a further limitation of the vibration mechanism 3 of the present invention, the vibration mechanism 3 includes a positioning cylinder 301 fixedly connected to the inner side of the support frame 11. The positioning cylinder 301 is located in the inner ring of the rotating ring 13. An arc-shaped rack 302 is fixedly connected to the inner wall of the rotating ring 13. A first gear 303 is rotatably connected to the inner side of the support frame 11 through a rotating shaft. A first cam 304 is fixedly connected to one side of the first gear 303. The teeth of the first gear 303 are engaged with the teeth of the arc-shaped rack 302. A displacement block 305 is slidably connected to the inner side of the support frame 11. The displacement block 305 is used in cooperation with the first cam 304. A first inclined groove 306 is formed on one side of the displacement block 305. A roller 307 is arranged in the inner cavity of the first inclined groove 306. The roller 307 is in contact with the inclined surface of the first inclined groove 306. One side of the roller 307 is provided with a mounting plate 308. The mounting plate 308 is rotatably connected to the roller 307 through a rotating shaft. A connecting column 309 is fixedly connected to one side of the mounting plate 308. One end of the connecting column 309 is fixedly connected to a pressing column 310. One end of the pressing column 310 is fixedly connected to a contact block 311. The contact block 311 is used in cooperation with the jig plate 16. By setting the vibration mechanism 3 and cooperating with the positioning mechanism 2, the lateral reciprocating pushing of the jig plate 16 can be realized through the rotation of the rotating ring 13, so that during the flipping process of the jig plate 16, shaking is carried out, the shaking frequency of the scattered welding slag is increased, the welding slag falls off, thereby reducing the probability of the welding slag entering the weld to be welded, ensuring the continuity of the weld metal, and improving the welding efficiency.
[0045] Two guiding strips 312 are fixedly connected to the surface of the connecting column 309. Two guiding tracks 313 are formed on the inner wall of the positioning cylinder 301. The surface of the guiding strip 312 is slidably connected to the inner cavity of the guiding track 313. A first tension spring 314 is fixedly connected to the inner side of the guiding track 313. One end of the first tension spring 314 is fixedly connected to one side of the guiding strip 312. A T-shaped groove 315 is formed on the inner side of the support frame 11. A T-shaped block 316 is slidably connected to the inner cavity of the T-shaped groove 315. A second tension spring 317 is fixedly connected to the inner side of the T-shaped groove 315. One end of the second tension spring 317 is fixedly connected to one side of the T-shaped block 316. One side of the T-shaped block 316 is fixedly connected to one side of the displacement block 305. By setting the cooperation of the guiding strip 312, the guiding track 313 and the first tension spring 314, the guiding of the connecting column 309 during displacement is realized, ensuring the stability of the connecting column 309 during displacement. Through the reaction force of the first tension spring 314, the reset of the connecting column 309 can be realized. The setting of the T-shaped groove 315 and the T-shaped block 316 can realize the stable guiding of the displacement block 305. The reaction force of the second tension spring 317 can realize the reset of the displacement block 305.
[0046] The specific implementation of this embodiment is as follows: When a rotation operation is required, the controller of the turntable body 1 controls the electric push rod 212 to retract a set distance. By the retraction of the electric push rod 212, the pushing force on the fixture plate 16 is reduced, thereby reducing the pushing force on the first inclined block 211. Due to the reaction force of the first spring 220, the first inclined block 211 moves downward. The distance that the electric push rod 212 retracts should ensure that the fixture plate 16 is always in contact with the first inclined block 211, ensuring the stability of the fixture plate 16. As the first flipping frame 14 rotates, it drives the fixture plate 16, the second flipping frame 15, and the rotating ring 13 to rotate. The rotation of the rotating ring 13 drives the arc-shaped rack 302 to rotate. The rotation of the arc-shaped rack 302 drives the first gear 303 to rotate. The rotation of the first gear 303 drives the first cam 304 to rotate. The protruding end of the first cam 304 squeezes the displacement block 305, causing the displacement block 305 to undergo a vertical displacement. When the displacement block 305 is displaced, it is guided by the T-shaped block 316 and the T-shaped groove 315, and at this time, the second tension spring 317 is stretched. When the displacement block 305 undergoes a vertical displacement, through the cooperation of the first inclined groove 306 and the roller 307, the mounting plate 308 and the connecting column 309 generate a lateral displacement. The lateral displacement of the connecting column 309 causes the extrusion column 310 to undergo a lateral displacement. The lateral displacement of the extrusion column 310 drives the contact box to push the fixture plate 16. Through the repeated squeezing of the displacement block 305 by the first cam 304, and the simultaneous cooperation of the reaction forces of the first spring 220 and the first torsion spring 221, multiple shakes of the fixture plate 16 are realized, thereby increasing the probability of slag shaking off. After the turntable body 1 performs a 180-degree flipping operation on the fixture plate 16, by starting the electric push rod 212, the electric push rod 212 is extended to re-clamp and position the fixture plate 16, facilitating the continuation of the welding operation.
[0047] Embodiment 3: Please refer to Figures 1 - 15 , the present invention provides a technical solution: A welding fixture with a flipping and positioning function. The present invention makes corresponding improvements to the technical problems mentioned in the background art.
[0048] As a further limitation of the adhesion mechanism 4 of the present invention, the adhesion mechanism 4 includes a multi-stage electric telescopic rod 401 fixedly connected to the inner bottom of the slag collection box 5. The telescopic end of the multi-stage electric telescopic rod 401 is fixedly connected with a receiving box 402. A cleaning soft rubber 403 is placed in the inner cavity of the receiving box 402. Three stirring rods 404 are rotatably connected to the inner wall of the receiving box 402. One end of the middle stirring rod 404 penetrates to the outside of the receiving box 402 and is provided with two one-way bearings 405. The inner side of the inner ring of the one-way bearing 405 is fixedly connected to the surface of the middle stirring rod 404. One end of each of the other two stirring rods 404 penetrates to the outside of the receiving box 402 and is fixedly connected with a second gear 406. The surfaces of the outer rings of the two one-way bearings 405 are both fixedly connected with a third gear 407. A toothed belt 408 is commonly engaged with the surfaces of the third gear 407 and the second gear 406; by providing the adhesion mechanism 4, the cleaning soft rubber 403 can be in flexible and close contact with the workpiece, so that the cleaning soft rubber 403 adheres to the fine welding slag adhered to the welding seam of the workpiece. Cooperating with the vibration mechanism 3, the treatment of the welding slag is strengthened, and the welding slag is prevented from entering the welding seam, thereby improving the welding efficiency.
[0049] The other end of the middle stirring rod 404 penetrates to the outside of the receiving box 402 and is fixedly connected with a fifth gear 409. An activity groove 410 is opened on the inner side of the slag collection box 5, and a tooth groove 411 is opened on the inner side of the activity groove 410. The teeth of the fifth gear 409 are engaged with the tooth groove 411. A strip-shaped hole 412 is opened on one side of the receiving box 402. The number of the strip-shaped holes 412 is two, and the two strip-shaped holes 412 are arranged oppositely. A storage groove 413 is opened at the inner bottom of the strip-shaped hole 412; by providing the fifth gear 409, the activity groove 410 and the teeth, the vertical movement of the stirring rod 404 can drive the fifth gear 409 to move vertically. When the fifth gear 409 moves vertically, cooperating with the teeth in the activity groove 410, rotation can be realized, thereby driving the middle stirring rod 404 to rotate. The arrangement of the strip-shaped hole 412 and the storage groove 413 provides sufficient lateral movement space for the leveling of the cleaning soft rubber 403.
[0050] Two rotating rods 414 are rotatably connected to the inner wall of the storage groove 413. A transmission belt 415 is commonly driven and connected to the surfaces of the two rotating rods 414. A number of tooth blocks 416 are fixedly connected to the surface of the transmission belt 415. A sixth gear 417 is fixedly connected to the surface of the middle stirring rod 404. The sixth gear 417 is located in the inner cavity of the storage groove 413. The sixth gear 417 meshes with the tooth blocks 416. A connecting block 418 is fixedly connected to the surface of the transmission belt 415. A fixed rod 419 is commonly fixedly connected to the tops of the two connecting blocks 418. A pressure roller 420 is rotatably connected to the surface of the fixed rod 419. The pressure roller 420 contacts the cleaning soft rubber 403. The fixed rod 419 is slidably connected to the inner cavity of the strip-shaped hole 412; by setting the cooperation of the rotating rod 414, the transmission belt 415, the tooth block 416, the sixth gear 417, the connecting block 418, the fixed rod 419 and the pressure roller 420, the rotation of the transmission belt 415 is supported by the rotating rod 414. The transmission belt 415 is made of a metal material. When the sixth gear 417 rotates, the transmission belt 415 is driven to rotate through the tooth blocks 416. The rotation of the transmission belt 415 drives the connecting block 418 to move. The movement of the connecting block 418 drives the fixed rod 419 and the pressure roller 420 to move. When the pressure roller 420 moves, it rolls and flattens the top surface of the cleaning soft rubber 403.
[0051] The specific implementation of this embodiment is as follows: When the workpiece clamped by the fixture plate 16 is flipped by 180 degrees, the flipping operation of the flipping table body 1 is stopped, and the multiple electric telescopic rods 401 are started. The telescopic ends of the multiple electric telescopic rods 401 extend, driving the accommodating box 402 to move upward. When the accommodating box 402 moves upward, it drives the stirring rod 404 to move upward. The upward movement of the middle stirring rod 404 drives the fifth gear 409 to move upward. When the fifth gear 409 moves upward, it cooperates with the tooth groove 411 in the moving groove 410 to enable its own rotation, thereby driving the middle stirring rod 404 to rotate. Through the setting of the one-way bearing 405, when the accommodating box 402 moves upward, the rotation of the middle stirring rod 404 cannot drive the third gear 407 to rotate. The rotation of the middle stirring rod 404 drives the sixth gear 417 to rotate. The rotation of the sixth gear 417 cooperates with the tooth block 416 to make the transmission belt 415 rotate. The rotation of the transmission belt 415 drives the connecting block 418 to move. The movement of the connecting block 418 drives the fixed rod 419 and the pressing roller 420 to move. When the pressing roller 420 moves, it rolls and flattens the top surface of the cleaning soft rubber 403 until the workpiece is embedded in the cleaning soft rubber 403, realizing the flexible and close contact between the cleaning soft rubber 403 and the workpiece, so that the cleaning soft rubber 403 adheres to the welding slag at the welding seam of the workpiece. When the accommodating box 402 does not generate an upward displacement, the pressing roller 420 is located at one end of the strip hole 412. When the accommodating box 402 drives the fifth gear 409 to rise to the maximum height, the pressing roller 420 just moves to the other end of the strip hole 412, completing the primary flattening of the cleaning soft rubber 403. When the accommodating box 402 moves downward following the multiple electric telescopic rods 401, the fifth gear 409 rotates in the reverse direction in cooperation with the teeth, causing the pressing roller 420 to move toward the other end of the strip hole 412, and performing a secondary flattening operation on the top surface of the cleaning soft rubber 403, so that the adhered welding slag is pressed into the cleaning soft mud, avoiding affecting the next use. Due to the setting of the one-way bearing 405, when the fifth gear 409 rotates in the reverse direction, it drives the stirring rod 404 to rotate in the reverse direction. At this time, the one-way bearing 405 rotates following the stirring rod 404. The rotation of the one-way bearing 405 drives the third gear 407 to rotate. The rotation of the third gear 407 drives the second gear 406 to rotate through the toothed belt 408, thereby driving the other two stirring rods 404 to rotate. Through the simultaneous rotation of the three stirring rods 404, the cleaning soft rubber 403 adhered with welding slag is stirred, facilitating the next use, improving the adhesion effect on the welding slag, further ensuring that the welding slag is difficult to enter the welding seam, and improving the welding efficiency.
[0052] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.
[0053] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding fixture with a flipping and positioning function, comprising a flipping table body (1), the flipping table body (1) comprising a support frame (11), the inner side of the support frame (11) is rotatably connected to a rotating disk (12) and a rotating ring (13), the opposite sides of the rotating disk (12) and the rotating ring (13) are respectively fixedly connected to a first flipping frame (14) and a second flipping frame (15), a fixture plate (16) is arranged between the first flipping frame (14) and the second flipping frame (15), characterized in that: The first turning frame (14) and the second turning frame (15) are both provided with positioning mechanisms (2), the rotating ring (13) is provided with a vibration mechanism (3), the inner side of the supporting frame (11) is fixedly connected with a slag collecting box (5), and the inner cavity of the slag collecting box (5) is provided with an adhesion mechanism (4).
2. A welding fixture with flip positioning function according to claim 1, characterized in that: The positioning mechanism (2) comprises two sliding grooves (201) provided at one end of the first flip frame (14); an inner cavity of the sliding groove (201) is slidably connected to an extension block (202); one end of each of the two extension blocks (202) is fixedly connected to a positioning block (203); a placement groove (204) is provided on the opposite side of the two positioning blocks (203) and the second flip frame (15); the inner cavities of the four placement grooves (204) are slidably connected to a locking block (205); a friction pad (206) is fixedly connected to the bottom of the locking block (205); a pressing groove (207) is provided on one side of the locking block (205); and the pressing groove (207) is provided on the inner cavity of the locking block (205). The inner cavity of (207) is slidably connected to a pressing plate (208), one end of the pressing plate (208) is fixedly connected to a rotating column (225), and the surface of the rotating column (225) is rotatably sleeved with a lifting plate (209). The inner wall of the placement groove (204) is rotatably connected to a rotating rod (210) through a bearing, and the surface of the rotating rod (210) is fixedly connected to the inner wall of the lifting plate (209). The inner cavity of the placement groove (204) is slidably connected to a first inclined block (211), and the top of the first inclined block (211) is in contact with the bottom of the lifting plate (209). The surface of the first flip frame (14) is fixedly connected to an electric push rod (212).
3. A welding fixture with flip positioning function according to claim 2, characterized in that: The telescopic end of the electric push rod (212) is fixedly connected to a connecting rod (213), and both sides of the connecting rod (213) are fixedly connected to guide blocks (214). Two groups of movable holes (215) are opened on the surface of the first flip frame (14), and the number of movable holes (215) in each group is two. Every two movable holes (215) are arranged opposite to each other in an upper and lower direction. The movable holes (215) are connected to the sliding groove (201), and the inner cavity of the movable hole (215) is slidably connected to a movable block (216), one side of the movable block (216) is fixedly connected to the surface of the extension block (202), and the other side of the movable block (216) is fixedly connected to the guide block (214).
4. The welding fixture with flip positioning function according to claim 3 is characterized in that: The inner wall of the placement groove (204) is provided with a movable groove (217), one side of the locking block (205) is fixedly connected with a sliding block (218), the surface of the sliding block (218) is slidably connected to the inner cavity of the movable groove (217), the inner cavity of the movable groove (217) is fixedly connected with a first guide rod (219), the inner wall of the sliding block (218) is slidably connected to the surface of the first guide rod (219), the surface of the first guide rod (219) is movably sleeved with a first spring (220), and the two ends of the first spring (220) are respectively fixedly connected to the bottom of the sliding block (218) and the inner bottom of the movable groove (217).
5. The welding fixture with flip positioning function according to claim 2, characterized in that: A first torsion spring (221) is movably sleeved on the surface of the rotating rod (210), and two ends of the first torsion spring (221) are respectively fixedly connected to one side of the lifting plate (209) and the inner wall of the placement groove (204), and a guide groove (222) is provided on the inner wall of the placement groove (204), and a second guide rod (223) is fixedly connected to the inner wall of the guide groove (222), and a guide plate (224) is fixedly connected to one side of the first inclined block (211), and the inner wall of the guide plate (224) is slidably connected to the surface of the second guide rod (223), and the surface of the guide plate (224) is slidably connected to the inner cavity of the guide groove (222).
6. The welding fixture with flip positioning function according to claim 1, characterized in that: The vibration mechanism (3) comprises a positioning cylinder (301) fixedly connected to the inner side of the support frame (11), the positioning cylinder (301) being located in the inner ring of the rotating ring (13), the inner wall of the rotating ring (13) being fixedly connected with an arc-shaped rack (302), the inner side of the support frame (11) being rotatably connected with a first gear (303) via a rotating shaft, one side of the first gear (303) being fixedly connected with a first cam (304), the teeth of the first gear (303) being meshed with the teeth of the arc-shaped rack (302), the inner side of the support frame (11) being slidably connected with a displacement block (305), the displacement block (305) being used in conjunction with the first cam (304), the positioning cylinder (301) being located in the inner ring of the rotating ring (13), the inner wall of the rotating ring (13) being fixedly connected with an arc-shaped rack (302), the inner side of the support frame (11) being rotatably connected with a first gear (303) via a rotating shaft, the first cam (304) being fixedly connected with a first cam (304), the teeth of the first gear (303) being meshed with the teeth of the arc-shaped rack (302), the displacement block (305) being used in conjunction with the first cam (304), the positioning cylinder (301) being fixedly connected with the inner side of the support frame (1 ... A first inclined groove (306) is provided on one side of the shift block (305), and a roller (307) is provided in the inner cavity of the first inclined groove (306), and the roller (307) contacts the inclined surface of the first inclined groove (306). A mounting plate (308) is provided on one side of the roller (307), and the mounting plate (308) and the roller (307) are rotatably connected via a rotating shaft. A connecting column (309) is fixedly connected to one side of the mounting plate (308), and an extrusion column (310) is fixedly connected to one end of the connecting column (309), and a contact block (311) is fixedly connected to one end of the extrusion column (310), and the contact block (311) is used in conjunction with the clamp plate (16).
7. The welding fixture with flipping and positioning function according to claim 6, characterized in that: Two guide bars (312) are fixedly connected to the surface of the connecting column (309), and two guide grooves (313) are provided on the inner wall of the positioning cylinder (301). The surface of the guide bar (312) is slidably connected to the inner cavity of the guide groove (313), and a first tension spring (314) is fixedly connected to the inner side of the guide groove (313), and one end of the first tension spring (314) is fixedly connected to one side of the guide bar (312). A T-shaped groove (315) is provided on the inner side of the support frame (11), and a T-shaped block (316) is slidably connected to the inner cavity of the T-shaped groove (315). A second tension spring (317) is fixedly connected to the inner side of the T-shaped groove (315), and one end of the second tension spring (317) is fixedly connected to one side of the T-shaped block (316), and one side of the T-shaped block (316) is fixedly connected to one side of the displacement block (305).
8. The welding fixture with flip positioning function according to claim 1, characterized in that: The adhesion mechanism (4) comprises a multiple electric telescopic rod (401) fixedly connected to the inner bottom of the slag collecting box (5); the telescopic end of the multiple electric telescopic rod (401) is fixedly connected to a receiving box (402); a cleaning soft glue (403) is placed in the inner cavity of the receiving box (402); three stirring rods (404) are rotatably connected to the inner wall of the receiving box (402); one end of the stirring rod (404) passes through the outer side of the receiving box (402) and is provided with two one-way The one-way bearing (405) has an inner side of an inner ring of the one-way bearing (405) fixedly connected to the surface of the middle stirring rod (404), one end of the other two stirring rods (404) penetrates the outside of the accommodating box (402) and is fixedly connected to a second gear (406), and the surfaces of the outer rings of the two one-way bearings (405) are fixedly connected to a third gear (407), and the third gear (407) and the surface of the second gear (406) are meshed and connected to a toothed belt (408).
9. The welding fixture with flipping and positioning function according to claim 8, characterized in that: The other end of the stirring rod (404) in the middle passes through the outside of the containing box (402) and is fixedly connected to the fifth gear (409); a movable groove (410) is provided on the inner side of the slag collecting box (5); a tooth groove (411) is provided on the inner side of the movable groove (410); the teeth of the fifth gear (409) are meshed with the tooth groove (411); a strip hole (412) is provided on one side of the containing box (402); the number of the strip holes (412) is two, and the two strip holes (412) are arranged opposite to each other; a storage groove (413) is provided on the inner bottom of the strip hole (412).
10. The welding fixture with flipping and positioning function according to claim 9, characterized in that: The inner wall of the storage groove (413) is rotatably connected to two rotating rods (414), and the surfaces of the two rotating rods (414) are commonly connected to a transmission belt (415), and the surface of the transmission belt (415) is fixedly connected to a plurality of tooth blocks (416). The surface of the stirring rod (404) in the middle is fixedly connected to a sixth gear (417), and the sixth gear (417) is located in the inner cavity of the storage groove (413). The sixth gear (417) is meshed with the tooth block (416). The surface of the transmission belt (415) is fixedly connected to a connecting block (418), and the tops of the two connecting blocks (418) are commonly fixedly connected to a fixed rod (419), and the surface of the fixed rod (419) is rotatably connected to a pressure roller (420), and the pressure roller (420) contacts the cleaning soft glue (403), and the fixed rod (419) is slidably connected to the inner cavity of the strip hole (412).
Citation Information
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