Green ceramic chip chamfering machine

By designing a motor-driven synchronous belt and linear guide, the problems of dust residue and inconvenient operation in the prior art are solved, and an efficient and convenient chamfering processing process is achieved.

CN120116336APending Publication Date: 2025-06-10SHENZHEN SHIJI GUANGHUA TECH CO LTD
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Patent Information

Application Number
CN202510497050.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2025-06-10

AI Technical Summary

Technical Problem

The existing ceramic chamfering machines are prone to debris and dust residues when used, which are inconvenient to operate and large equipment, making them cumbersome to carry.

Method used

A raw ceramic chamfering machine is designed, using a motor-driven synchronous belt and linear guide rail, and the blade is installed for chamfering processing to avoid dust generation, and the chamfer size is convenient for manual adjustment by adjusting the micro-head, and the equipment structure is small.

Benefits of technology

It achieves no dust generated during chamfer processing, good product applicability, more convenient chamfering, simple operation, and small equipment for easy handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The raw ceramic chip chamfering machine comprises a shell and a bottom plate, the bottom of the shell is connected with the bottom plate, the top of the bottom plate is provided with a tensioning force plate, the tensioning force plate is provided with a motor, the side face of the motor is provided with a synchronous belt, the other side of the tensioning force plate is provided with a photoelectric switch, and a guide rail plate is arranged in the photoelectric switch; a linear guide rail is arranged outside the guide rail plate, a cutter table is arranged at the bottom of the linear guide rail, and a blade is installed at the top of the cutter table. According to the raw ceramic chip chamfering machine, the motor is installed in the equipment body, the synchronous wheel and the synchronous belt are driven outside the motor, the equipment is started by stepping on the pedal switch, and the blade at the top of the cutter table completes chamfering along with the linear guide rail, so that no dust is generated in the production process, the product applicability is good when the raw ceramic chip chamfering machine is used, and chamfering is more convenient.
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Description

Technical Field

[0001] The present invention belongs to the technical field of precision ceramic processing, and particularly relates to a green ceramic chip chamfering machine. Background Art

[0002] A green ceramic chip chamfering machine is a device dedicated to chamfering the edges of green ceramic chips. It achieves high-precision processing through a mechanical structure, and is particularly suitable for chamfering the edges of the top surface of green ceramic chips. It is optimized specifically for the characteristics of green ceramic chips in the manufacturing process of electronic components or industrial ceramics with relatively high requirements for edge treatment of green ceramic chips.

[0003] The existing green ceramic chip chamfering machines on the market have the following problems in application:

[0004] 1. When using traditional green ceramic chip chamfering machines, chamfering of green ceramic chips is usually carried out by manual mechanical processing. However, it is easy to generate debris and dust remaining on the product, and subsequent internal cleaning by staff is required, which is time-consuming and laborious. Therefore, chamfering is inconvenient during use.

[0005] 2. When most green ceramic chip chamfering machines are applied, the chamfering equipment is usually large in volume, and auxiliary moving tools are needed for position transfer during handling. The process of chamfering ceramic chips is relatively cumbersome, so the operation is inconvenient during application. Summary of the Invention

[0006] The purpose of the present invention is to provide a green ceramic chip chamfering machine to solve the technical problems raised in the background art.

[0007] To achieve the above purpose, the specific technical solution of the present invention is as follows: A green ceramic chip chamfering machine includes a housing and a bottom plate. The bottom of the housing is connected to the bottom plate. A tension plate is provided on the top of the bottom plate. A motor is provided on the tension plate. A synchronous belt is provided on the side of the motor. A photoelectric switch is provided on the other side of the tension plate. A guide rail plate is provided inside the photoelectric switch. A linear guide rail is provided outside the guide rail plate. A tool rest is provided at the bottom of the linear guide rail. Blades are installed on the top of the tool rest. The number of blades is three groups. A waste box is provided on the side of the tool rest. A guide post support is provided outside the waste box.

[0008] Preferably, a guide rail pad is provided on the side of the guide post support. A guide rail body is provided on the side of the guide rail pad. A reference fixing block is provided on the side of the guide rail body. A fixing clamp seat is provided outside the guide post support. An adjusting micrometer head is installed outside the fixing clamp seat.

[0009] Preferably, a screen is provided outside the housing. A reference bar is provided on the side of the housing. The bottom of the reference bar is connected to a reference plate.

[0010] Preferably, a pressing strip is installed on the top of the reference plate, a front vertical plate is provided at the bottom of the reference plate, and a fixed clamp seat is arranged inside the front vertical plate.

[0011] Preferably, a synchronous pulley fixing seat is arranged inside the tensioning vertical plate, and reinforcing ribs are arranged on the side surface of the tensioning vertical plate, and the reinforcing ribs are symmetrically distributed.

[0012] Preferably, a reference connecting block is arranged on the side surface of the guide post support, and a front vertical plate is arranged on the side surface of the reference connecting block.

[0013] The green ceramic chip chamfering machine of the present invention has the following advantages:

[0014] 1. For this green ceramic chip chamfering machine, by installing a motor inside the equipment body and driving a synchronous pulley and a synchronous belt outside the motor, and installing a blade inside the linear guide rail, it is convenient to plane and chamfer the green ceramic chip. The staff places the green ceramic chip at the position of the pressing strip, steps on the foot switch to start the equipment, and the blade on the top of the tool rest completes the chamfering along with the linear guide rail. In this way, there is no dust during the production process. Therefore, the product has good applicability during use, and the chamfering is more convenient.

[0015] 2. For this green ceramic chip chamfering machine, by installing a reference fixing block inside the housing and installing a reference connecting block outside the reference fixing block, and installing an adjusting micrometer head inside the fixed clamp seat, it is convenient for the staff to operate. The staff adjusts the chamfer size through the micrometer head. The staff places the green ceramic chip on the reference plate with the chamfered edge down and the side where the chamfered edge is located against the reference strip tightly, and the end face of the product against the left limit strip, and then steps on the foot switch. In this way, the chamfering machine has a small structure and is simple to operate during application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is the overall structure schematic diagram of the present invention;

[0018] Figure 2 It is the motor structure schematic diagram of the present invention;

[0019] Figure 3 It is the linear guide rail structure schematic diagram of the present invention;

[0020] Figure 4 It is the adjusting micrometer head structure schematic diagram of the present invention.

[0021] Description of the reference numerals in the figure: 1. housing; 2. screen; 3. reference bar; 4. reference plate; 5. pressing strip; 6. front vertical plate; 7. motor; 8. photoelectric switch; 9. synchronous belt; 10. linear guide; 11. tool rest; 12. blade; 13. waste box; 14. guide post support; 15. tension plate; 16. synchronous pulley fixing seat; 17. reinforcing rib; 18. bottom plate; 19. guide rail plate; 20. guide rail spacer; 21. guide rail body; 22. reference fixing block; 23. reference connecting block; 24. fixing clamp seat; 25. adjusting micrometer head. Detailed implementation manners

[0022] In the following text, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0023] In the description of the embodiments of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "length", "vertical", "horizontal", "top", "bottom", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present invention.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present invention, "a plurality" means two or more unless otherwise specifically defined.

[0025] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "mounted", "connected", "coupled", "fixed", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0026] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the embodiments of the present invention. In addition, the embodiments of the present invention may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0027] To better understand the purpose, structure and function of the present invention, the following further describes in detail a green ceramic chip chamfering machine of the present invention with reference to the accompanying drawings.

[0028] As Figures 1-4 shown, a green ceramic chip chamfering machine of the present invention includes a housing 1 and a bottom plate 18. The bottom of the housing 1 is connected to the bottom plate 18. A tension plate 15 is provided on the top of the bottom plate 18. A motor 7 is provided on the tension plate 15. A synchronous belt 9 is provided on the side of the motor 7. A photoelectric switch 8 is provided on the other side of the tension plate 15. A guide rail plate 19 is provided inside the photoelectric switch 8. A linear guide rail 10 is provided outside the guide rail plate 19. A tool rest 11 is provided at the bottom of the linear guide rail 10. A blade 12 is installed on the top of the tool rest 11. The number of blades 12 is three. A waste box 13 is provided on the side of the tool rest 11. Since the waste box 13 is installed, it is convenient to recycle the waste after grinding. A guide post support 14 is provided outside the waste box 13. By installing a motor 7 inside the equipment body and driving a synchronous pulley and a synchronous belt 9 outside the motor 7, and installing a blade 12 inside the linear guide rail 10, the staff places the green ceramic chip at the position of the pressure bar 5, steps on the foot switch to start the equipment, and the blade 12 on the top of the tool rest 11 completes the chamfering along with the linear guide rail 10. In this way, there is no dust during the production process, so the product has good applicability during use.

[0029] A guide rail spacer 20 is provided on the side of the guide post support 14. A guide rail body 21 is provided on the side of the guide rail spacer 20. A reference fixing block 22 is provided on the side of the guide rail body 21. A fixed clamp seat 24 is provided outside the guide post support 14. An adjusting micrometer head 25 is installed outside the fixed clamp seat 24. By installing a reference fixing block 22 inside the housing 1 and installing a reference connecting block 23 outside the reference fixing block 22, and installing an adjusting micrometer head 25 inside the fixed clamp seat 24, the staff adjusts the chamfer size through the micrometer head. The staff places the green ceramic chip on the reference plate 4, with its chamfered edge down and the side where the chamfered edge is located against the reference bar, and the product end face against the left limit bar, and then steps on the foot switch. The operation is also simple during application.

[0030] A screen 2 is provided outside the housing 1. A reference stop bar 3 is provided on the side of the housing 1. The bottom of the reference stop bar 3 is connected to the reference plate 4. Since it is provided, it is convenient to observe the basic situation inside the housing 1.

[0031] A pressing strip 5 is installed on the top of the reference plate 4, and a front vertical plate 6 is provided at the bottom of the reference plate 4. A fixed clamp seat 24 is arranged inside the front vertical plate 6. Due to the provision of the pressing strip 5, it is convenient to press and fix the magnetizable sheet.

[0032] A synchronous pulley fixing seat 16 is arranged inside the tensioning force plate 15, and reinforcing ribs 17 are provided on the side surface of the tensioning force plate 15. The reinforcing ribs 17 are symmetrically distributed. Due to the provision of the synchronous pulley fixing seat 16, it is convenient to install and fix the motor 7 on the outside of the tensioning force plate 15 by means of fasteners.

[0033] A reference connection block 23 is provided on the side surface of the guide post support 14, and a front vertical plate 6 is provided on the side surface of the reference connection block 23. Due to the provision of the reference connection block 23, it is convenient to connect the guide post support 14 and the front vertical plate 6.

[0034] The working principle of this green ceramic chip chamfering machine: When applying this equipment, first, the position of the equipment body needs to be moved. After moving to a suitable position, it can be placed on the ground. A screen 2 is provided on the side surface of the housing 1. A reference stop bar 3 and a front mud board are installed on the side surface of the housing 1. The reference plate 4 is connected to the top of the reference stop bar 3, and a pressing strip 5 is installed on the top of the reference plate 4. However, for the convenience of the operator, a reference fixing block 22 is installed inside the housing 1, and a reference connection block 23 is installed outside the reference fixing block 22. An adjusting micrometer head 25 is installed inside the fixed clamp seat 24. The operator adjusts the chamfer size through the micrometer head. The operator places the green ceramic chip on the reference plate 4 with the chamfered edge down and the side where the chamfered edge is located against the reference bar, and the product end face against the left limit bar, and then steps on the foot switch. In this way, the chamfering machine is small and compact, and the operation is simple during application. Secondly, in order to prevent dust from remaining on the product, a motor 7 is installed inside the equipment body. An optical switch 8 is provided on one side of the motor 7, and a synchronous pulley and a synchronous belt 9 are driven outside the motor 7. A blade 12 is installed inside the linear guide rail 10, and a waste box 13 and a guide post support 14 are installed at the bottom of the blade 12. A synchronous pulley fixing seat 16 is arranged inside the tensioning force plate 15, which is convenient to fix the synchronous pulley on the outside of the tensioning force plate 15. The bottom of the reinforcing rib 17 is connected to the bottom plate 18. The operator first places the product to be chamfered on the reference plate 4, then presses the product tightly against the leftmost reference plate 4, magnetizes the pressing strip 5 on the reference stop bar 3, and fixes the product with the pressing strip 5. Then step on the foot switch and wait for the equipment to complete chamfering. The blade 12 on the top of the tool rest 11 completes chamfering along with the linear guide rail 10. In this way, the dust generated during the process will be directly recycled by the waste box 13, avoiding subsequent secondary recycling by the operator. Therefore, the product has good applicability during use and chamfering is more convenient. Finally, after the green ceramic chip chamfering is completed, the operator takes out the polished green ceramic chip and installs a new magnetizable sheet on the top of the reference body.

[0035] It will be understood that the present invention is described by way of some embodiments, and those skilled in the art will know that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. Additionally, under the teaching of the present invention, these features and embodiments can be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the present invention.

Claims

1. A green ceramic chip chamfering machine, comprising a housing (1) and a bottom plate (18), wherein the bottom of the housing (1) is connected to the bottom plate (18), characterized in that: A tensioning plate (15) is provided on the top of the bottom plate (18), a motor (7) is provided on the tensioning plate (15), a synchronous belt (9) is provided on the side of the motor (7), a photoelectric switch (8) is provided on the other side of the tensioning plate (15), a guide plate (19) is provided inside the photoelectric switch (8), a linear guide (10) is provided outside the guide plate (19), a tool platform (11) is provided at the bottom of the linear guide (10), a blade (12) is installed on the top of the tool platform (11), and the number of blades (12) is provided in three groups, a waste box (13) is provided on the side of the tool platform (11), and a guide column support (14) is provided on the outside of the waste box (13).

2. The green ceramic chip chamfering machine according to claim 1, characterized in that: A guide rail pad (20) is provided on the side of the guide column support (14), a guide rail body (21) is provided on the side of the guide rail pad (20), a reference fixing block (22) is provided on the side of the guide rail body (21), a fixing clamp seat (24) is provided on the outside of the guide column support (14), and an adjusting micrometer head (25) is installed on the outside of the fixing clamp seat (24).

3. The green ceramic chip chamfering machine according to claim 2, characterized in that: A screen (2) is provided on the outside of the shell (1), a reference bar (3) is provided on the side of the shell (1), and the bottom of the reference bar (3) is connected to a reference plate (4).

4. The green ceramic chip chamfering machine according to claim 3, characterized in that: A pressure strip (5) is installed on the top of the reference plate (4), a front vertical plate (6) is provided at the bottom of the reference plate (4), and a fixing clamp seat (24) is provided inside the front vertical plate (6).

5. The green ceramic chip chamfering machine according to claim 1, characterized in that: A synchronous wheel fixing seat (16) is arranged inside the tensioning force plate (15), and reinforcing ribs (17) are arranged on the side of the tensioning force plate (15), wherein the reinforcing ribs (17) are symmetrically distributed.

6. The green ceramic chip chamfering machine according to claim 2, characterized in that: A reference connection block (23) is provided on the side of the guide column support (14), and a front vertical plate (6) is provided on the side of the reference connection block (23).