Aluminum veneer mes quality management system
By designing the aluminum veneer MES quality management system, the problem of cumbersome data recording process in the existing technology is solved, real-time monitoring and data management of the production process is realized, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202510194172.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-06-10
AI Technical Summary
The data recording process of the MES quality management system in the prior art in aluminum veneer is complicated and it is difficult to ensure the accuracy and timeliness of the data, resulting in opaque equipment usage and production data, affecting production efficiency and quality.
Aluminum veneer MES quality management system is designed, including basic setup module, inspection module, inspection and recording module, qualified promotion module, unqualified summary and collection module, finished product storage module, data analysis module, data reception module, data storage module, viewing module and API module. Through real-time data analysis and quality monitoring, real-time monitoring and data management of the production process can be realized.
Through real-time data analysis and quality monitoring, it is possible to quickly identify potential problems in the production process, take timely measures to adjust and improve, improve production efficiency, reduce production costs, optimize production quality, and ensure that product quality meets standards.
Smart Images
Figure CN120125091A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of mes quality management systems, and particularly relates to an aluminum veneer mes quality management system. Background Art
[0002] The aluminum veneer MES (Manufacturing Execution System) is a key tool for aluminum veneer production enterprises to optimize the production process, improve production efficiency and product quality. The quality monitoring process of products based on the records of existing technical data is cumbersome, and it is difficult to ensure its accuracy and timeliness, thus affecting the mes quality management and detection of aluminum veneers. For the data in the production detection process, effective monitoring and management have not been formed yet. This leads to the situation that on the one hand, the usage of equipment cannot be intuitively obtained, which is not conducive to managers making overall arrangements for equipment and production in a timely manner. Secondly, key data such as progress data, equipment status data, and quality data in the production process are also not transparent. These situations have all had a certain impact on the improvement of production efficiency and production quality.
[0003] To solve the above problems, it is necessary to realize the automatic detection and sharing of products to provide a basic guarantee for the informatization of production management. Summary of the Invention
[0004] The present invention provides an aluminum veneer mes quality management system, aiming to solve the problems that the quality monitoring process of products based on the records of existing technical data is cumbersome, and it is difficult to ensure its accuracy and timeliness, thus affecting the mes quality management and detection of aluminum veneers. For the data in the production detection process, effective monitoring and management have not been formed yet. This leads to the situation that on the one hand, the usage of equipment cannot be intuitively obtained, which is not conducive to managers making overall arrangements for equipment and production in a timely manner. Secondly, key data such as progress data, equipment status data, and quality data in the production process are also not transparent. These situations have all had a certain impact on the improvement of production efficiency and production quality.
[0005] The present invention is implemented as follows. The aluminum veneer mes quality management system includes: a mes system, and the mes system includes a basic setting module, an inspection module, a detection record module, a qualified promotion module, an unqualified summary and collection module, a finished product warehousing module, a data analysis module, a data receiving module, a data storage module, a viewing module, and an API module. The basic setting module, the inspection module, the detection record module, the qualified promotion module, the unqualified summary and collection module, the finished product warehousing module, the data analysis module, the data receiving module, and the data storage module are connected to a computer module, and the computer module is connected to a cloud computing processing module.
[0006] Preferably, the basic setting module includes establishing a product file, and the product file includes the size of the product, and a product corresponding code is generated through the product file;
[0007] The basic setting module also includes printing the production code, and the printing position is on the surface of the product, and the code printed on the product surface is consistent with the code recorded by the system.
[0008] The basic setting module also includes a staff information login module for logging in the name, photo and position of the staff.
[0009] Preferably, the inspection module is used to inspect whether the appearance of the product blanking is qualified; whether the bending size is detected, whether the welding interface is detected, whether the assembled parts are detected, and whether the spraying color difference is detected.
[0010] Preferably, the qualified promotion module includes storing the product in the warehouse after passing the inspection. The data analysis module analyzes and records the products stored in the warehouse. The analysis record also includes pictures of different surfaces of the product appearance and the size number of the product.
[0011] Preferably, the unqualified summary and collection module automatically summarizes the quality reasons and numbers of the unqualified products detected, and after recording, collects and places the unqualified products together. It also includes analyzing the number of qualified products and unqualified products detected, analyzing the unqualified quantity, and analyzing and counting the different quantities corresponding to the reasons for the unqualified products.
[0012] Preferably, the data receiving module is used to receive the data and upload the data to the data storage module for storage. The data receiving module also stores the quality reasons of the unqualified products. The viewing module is used for platform customers to view the stored data.
[0013] Preferably, the API module is used to dock with the basic setting module, inspection module, detection record module, qualified promotion module, unqualified summary and collection module, finished product warehousing module, data analysis module, data receiving module, and data storage module to obtain the equipment data, planned progress data or quality management data.
[0014] Preferably, the mes system also includes an integrated detection module, which is used to integrate the factory video for remote monitoring to judge the reasons for the unqualified products and subsequent solutions.
[0015] Preferably, the inspection module also includes a camera device. The camera device is connected to the computer module. The camera device includes a camera installed on the detection equipment and an inspection record card punch installed on the inspection personnel. The inspection module also includes a detection equipment, and a detector is installed on the detection equipment, and the lower end of the detector is arranged on the conveyor belt.
[0016] Preferably, the MES system further includes an inbound inventory statistics module, which can provide real-time product inventory details data, classify them according to information such as number, specification, date, etc., and automatically generate a finished product in-out inventory report.
[0017] Compared with the prior art, the embodiments of the present application mainly have the following beneficial effects:
[0018] Through real-time data analysis and quality monitoring, potential problems in the production process can be quickly identified, and measures can be taken in a timely manner for adjustment and improvement, so as to improve production efficiency, reduce production costs, optimize production quality, enhance production flexibility and improve decision-making accuracy, ensure that the product quality meets the standards, collect and analyze quality data in the production process, identify potential quality problems, and take corrective measures in a timely manner. For the real-time monitoring of the entire production process, quality inspection personnel can obtain production data and quality information at any time and make quick judgments. Through the traceability of data, enterprises can quickly locate problems, carry out effective improvement and correction, ensure the stable and reliable product quality, and effectively improve the production efficiency and overall operation level of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic structural diagram of the aluminum single plate MES quality management system of the present invention; DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order.
[0021] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.
[0022] An embodiment of the present invention provides an aluminum single panel MES quality management system. As shown in the figure, it includes: an MES system, which includes a basic setting module, an inspection module, a detection record module, a qualified promotion module, an unqualified summary and collection module, a finished product warehousing module, a data analysis module, a data receiving module, a data storage module, a viewing module, and an API module. The basic setting module, the inspection module, the detection record module, the qualified promotion module, the unqualified summary and collection module, the finished product warehousing module, the data analysis module, the data receiving module, the data storage module, and the viewing module are connected to a computer module, and the computer module is connected to a cloud computing processing module.
[0023] The process of quality monitoring of products based on the records of prior art data is cumbersome, and it is difficult to ensure its accuracy and timeliness, thus affecting the MES quality management of aluminum single panels. For the detection, effective monitoring and management of the data during the production and detection process have not been formed yet. As a result, on the one hand, the usage situation of equipment cannot be intuitively obtained, which is not conducive to managers making overall arrangements for equipment and production in a timely manner. Secondly, key data such as progress data, equipment status data, and quality data during the production process are also not transparent, and these situations have all had a certain impact on the improvement of production efficiency and production quality.
[0024] Through real-time data analysis and quality monitoring, potential problems in the production process can be quickly identified, and measures can be taken in a timely manner for adjustment and improvement, so as to improve production efficiency, reduce production costs, optimize production quality, enhance production flexibility, and improve decision-making accuracy, ensure that product quality meets standards, collect and analyze quality data during the production process, identify potential quality problems, and take corrective measures in a timely manner. Through real-time monitoring of the entire production process, quality inspection personnel can obtain production data and quality information at any time and make quick judgments. Through the traceability of data, enterprises can quickly locate problems, conduct effective improvement and correction, ensure the stable and reliable quality of products, and effectively improve the production efficiency and overall operation level of enterprises.
[0025] The basic setting module includes establishing a product file, and the product file includes the dimensions of the product, and generates a corresponding product code through the product file;
[0026] The basic setting module also includes printing the production code, and the printing position is on the product surface, and the code printed on the product surface is consistent with the code recorded in the system.
[0027] The basic setting module also includes a staff information login module, which is used to log in the name, photo, and position of the staff.
[0028] The inspection module is used to inspect whether the appearance of the product during blanking is qualified; whether the bending dimensions are detected, whether the welding interfaces are detected, whether the assembled parts are detected, and whether the spraying color difference is detected.
[0029] The qualified promotion module includes product warehousing after passing the inspection. The data analysis module analyzes and records the warehoused products. The analysis record also includes pictures of different surfaces of the product appearance and the size number of the product.
[0030] The unqualified summary and collection module includes automatically summarizing the quality reasons and numbers of the products that fail the inspection. After recording, the unqualified products are collected and placed together. It also includes analyzing the number of qualified inspections and unqualified inspections, analyzing the unqualified quantity, and analyzing and statistically calculating the different quantities corresponding to the reasons for the unqualified products.
[0031] The data receiving module is used to receive data and upload the data to the data storage module for storage. The data receiving module also includes storing the quality reasons for unqualified products. The viewing module is used for platform customers to view the stored data.
[0032] The API module is used to interface with the basic setting module, the inspection module, the inspection record module, the qualified promotion module, the unqualified summary and collection module, the finished product warehousing module, the data analysis module, the data receiving module, and the data storage module to obtain equipment data, planned progress data, or quality management data.
[0033] The mes system also includes an integrated detection module. The integrated detection module is used to integrate the factory video for remote monitoring to judge the reasons for product unqualifiedness and subsequent solutions.
[0034] The inspection module also includes a camera device. The camera device is connected to the computer module. The camera device includes a camera installed on the inspection equipment and an inspection record card punch installed on the inspector. The inspection module also includes inspection equipment. A detector is installed on the inspection equipment, and the lower end of the detector is arranged on the conveyor belt.
[0035] The mes system also includes a warehousing inventory statistics module. The warehousing inventory statistics module can provide real-time product inventory detail data, can be classified according to information such as number, specification, and date, and automatically generates a finished product in-out inventory report.
[0036] It should be noted that for the foregoing embodiments, for the sake of simple description, they are all expressed as a series of action combinations. However, those skilled in the art should know that the present invention is not limited by the described action sequence, because according to the present invention, certain steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.
[0037] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the above division of units may have other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the displayed or discussed coupling or communication connection between each other can be through some interfaces. The indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0038] The units described above as separate components may or may not be physically separated. The components displayed as units may or may not be physical units, that is, they may be located in one place or distributed to multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add, delete or make other adjustments to the features in the embodiments of the present invention according to the situation, so as to obtain different technical solutions that essentially do not deviate from the concept of the present invention. These technical solutions also belong to the scope of protection of the present invention.
Claims
1. Aluminum veneer MES quality management system, characterized by: include: MES system, the MES system includes a basic setting module, an inspection module, a detection record module, a qualified promotion module, an unqualified summary collection module, a finished product warehousing module, a data analysis module, a data receiving module, a data storage module, a viewing module and an API module, the basic setting module, the inspection module, the detection record module, the qualified promotion module, the unqualified summary collection module, the finished product warehousing module, the data analysis module, the data receiving module, the data storage module, and the viewing module are connected to a computer module, and the computer module is connected to a cloud computing processing module.
2. The aluminum veneer MES quality management system according to claim 1, characterized in that: The basic setting module includes establishing a product file, the product file includes the size of the product, and generating a corresponding product code through the product file; The basic setting module also includes printing the production code, the printing position is the product surface, and the code printed on the product surface is consistent with the system record code. The basic setting module also includes a staff information login module for logging in staff names, photos and positions.
3. The aluminum veneer MES quality management system according to claim 2, characterized in that: The inspection module is used to inspect whether the appearance of the product is qualified; whether the bending size is detected, whether the welding interface is detected, whether the assembly accessories are detected, and whether the spray color difference is detected.
4. The aluminum veneer MES quality management system according to claim 2, characterized in that: The qualified promotion module includes the storage of products after they are qualified in the inspection, and the data analysis module analyzes and records the products stored in the warehouse. The analysis records also include pictures of different sides of the product appearance and the size number of the product.
5. The aluminum veneer MES quality management system according to claim 1, characterized in that: The unqualified summary and collection module includes automatically summarizing the quality reasons and numbers of unqualified products, and collecting and placing the unqualified products in the same place after recording. It also includes analyzing the number of qualified products and the number of unqualified products, analyzing the number of unqualified products, and analyzing and counting the different quantities corresponding to the reasons for the unqualified products.
6. The aluminum veneer MES quality management system according to claim 2, characterized in that: The data receiving module is used to receive the data and upload the data to the data storage module for storage. The data receiving module also stores the reasons for the quality of the unqualified products. The viewing module is used to allow platform customers to view the stored data.
7. The aluminum veneer MES quality management system according to claim 1, characterized in that: The API module is used to connect with the basic setting module, inspection module, detection record module, qualified promotion module, unqualified summary collection module, finished product warehousing module, data analysis module, data receiving module, and data storage module to obtain the equipment data, plan progress data or quality management data.
8. The aluminum veneer MES quality management system according to claim 1, characterized in that: The MES system also includes an integrated detection module, which is used to integrate factory videos for remote monitoring, to determine the reasons for product failure and subsequent solutions.
9. The aluminum veneer MES quality management system according to claim 1, characterized in that: The inspection module also includes a camera device, which is connected to the computer module. The camera device includes a camera installed on the detection equipment and an inspection record puncher installed on the inspection personnel. The inspection module also includes a detection equipment, which is equipped with a detector, and the lower end of the detector is arranged on the conveyor belt.
10. The aluminum veneer MES quality management system according to claim 1, characterized in that: The MES system also includes an incoming inventory statistics module, which can provide real-time product inventory details data, and can classify according to information such as number, specification, date, etc., and automatically generate finished product in-and-out inventory reports.