Highly efficient heat dissipating power cable

By designing alternating heat dissipation units and air blowing units, the problem of low heat dissipation efficiency of power cables under high load operation is solved, achieving effective heat dissipation and improved safety of the cables, especially in indoor environments.

CN120126857BActive Publication Date: 2026-03-24YANGZHOU ZHONGNENG CABLE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing power cables have low heat dissipation efficiency when operating under high loads, which can easily lead to overheating, accelerated aging, and even fires. The heat dissipation problem is particularly prominent in indoor environments.

Method used

A power cable comprising multiple cable bodies, protective tubes, and alternately distributed heat dissipation units has been designed. The heat dissipation unit consists of a blowing unit and a support unit. Effective heat dissipation is achieved through rotating tubes and a drive motor, and a filter unit is provided for cleaning to ensure long-term efficient heat dissipation.

Benefits of technology

It achieves effective heat dissipation of the cable, prevents overheating and aging, reduces safety hazards, and has a good heat dissipation effect, especially in indoor environments. It can also automatically clean the filter unit and maintain long-term high-efficiency operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-efficiency heat-dissipation power cable, which comprises a plurality of cable bodies, a plurality of protection tubes and a plurality of heat-dissipation units. The heat-dissipation unit comprises two air blowing units and a cylindrical supporting unit located between the two air blowing units. The supporting unit is provided with a plurality of strip-shaped insertion grooves, and at least one strip-shaped insertion groove is provided with a partition unit. The cable has the protection tubes and the heat-dissipation units, thereby realizing physical protection of the plurality of cable bodies. The base plate of the heat-dissipation unit also facilitates fixed installation of the heat-dissipation unit, thereby realizing fixed installation of the plurality of cable bodies. The arranged heat-dissipation unit can realize effective heat dissipation of the cable bodies, and the heat-dissipation unit itself can realize dust removal of the filter screen unit, so that the heat-dissipation unit can keep a high heat-dissipation effect for a long time.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cables, and more particularly to an efficient heat dissipation power cable. BACKGROUND

[0002] Power cables are widely used in various fields, including urban construction, industrial production, agricultural production, energy transmission, and emerging technology. Power cables provide stable and reliable power support for modern society, promoting economic and social progress.

[0003] In traditional power cable arrangements, multiple cables are often placed directly in protective tubes without effective separation measures, which can easily lead to mutual entanglement between cables. This not only increases the difficulty of maintenance and replacement, but also affects the heat dissipation effect of the cables. Cables generate a large amount of heat during long-term high-load operation. If the heat dissipation is poor, it may cause overheating, accelerated aging, and even fire hazards. The existing power cable heat dissipation methods usually rely on natural convection or simple fan cooling, which often have low heat dissipation efficiency and cannot meet the heat dissipation needs of high-load operation cables. Some power cables need to be installed in indoor environments, and due to space limitations and poor heat dissipation conditions, the heat dissipation problem of the cables is more prominent. SUMMARY

[0004] The present application aims to overcome the shortcomings of the prior art and provide an efficient heat dissipation power cable.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: a power cable comprising a plurality of cable bodies, a plurality of protective tubes, and a plurality of heat dissipation units, each protective tube being passed through by all cable bodies, the plurality of protective tubes and the plurality of heat dissipation units being alternately distributed, the heat dissipation unit comprising two blowing units and a cylindrical support unit between the two blowing units, the support unit having a plurality of strip-shaped slots, at least one strip-shaped slot having a separation unit inserted therein, the separation unit comprising an insertion plate inserted into the strip-shaped slot, an arc-shaped abutting plate connected to the insertion plate, and two arc-shaped limiting plates connected to the insertion plate, the limiting plates being capable of abutting the circumferential surface of the support unit.

[0006] Further, the blowing unit comprises an arc panel, an upper convex edge connected with the arc panel, a lower convex edge connected with the arc panel, a base plate connected with the lower convex edge, a partition connected with the arc panel, a box connected with the arc panel, and two limiting cylinders connected with the arc panel, the arc panel is provided with two perforations, each limiting cylinder is provided with a rotating pipe penetrating the perforation, one end of the rotating pipe is provided with a notch, the other end of the rotating pipe is connected with an end plate through a plurality of connecting rods, the box is provided with two driving motors, the two driving motors and the two end plates are in one-to-one correspondence, and each driving motor is used to drive the corresponding end plate to rotate, the box is fixedly provided with a mounting cylinder, an end of the mounting cylinder is provided with a filter screen unit, and the mounting cylinder is provided with a fan unit; the upper convex edges of the two blowing units are fixedly connected, and the lower convex edges of the two blowing units are fixedly connected; the support unit comprises two through insertion holes and a connecting channel in the support unit and communicating the two through insertion holes, all the strip-shaped insertion grooves communicate with the connecting channel, one end of each through insertion hole is inserted by one of the rotating pipes of one of the blowing units, and the other end of each through insertion hole is inserted by one of the rotating pipes of the other blowing unit; the arc panel is provided with a semicircular groove at two ends, the protection pipe is provided with a circular ring-shaped protrusion capable of being embedded in the semicircular groove at two ends, the protection pipe is a circular ring column, and the protection pipe is provided with a plurality of air outlets.

[0007] Further, the end of each rotating pipe abuts against the end of one of the rotating pipes of the other blowing unit.

[0008] Further, the abutting plate can abut against the arc panel.

[0009] Therefore, the partition unit forms better support.

[0010] Further, the plurality of air outlets of the protection pipe are divided into a plurality of circles, and the air outlets of each circle are annularly and equidistantly distributed.

[0011] Further, the number of strip-shaped insertion grooves of the support unit is 4-16.

[0012] Further, the plurality of air outlets of the protection pipe are more densely distributed at the middle position than at the two end positions.

[0013] Therefore, the air outlet of the heat dissipation airflow is more reasonable, and the cable body at the middle position of the protection pipe can also be effectively cooled.

[0014] Further, the heat dissipation unit can be in a heat dissipation state and a cleaning state, in the heat dissipation state, the notches of the four rotating tubes of the heat dissipation unit all face the connecting channel so that each rotating tube is in communication with the connecting channel, and the fan units of the two blowing units are both used to blow air into the rotating tubes; in the cleaning state, the notches of the four rotating tubes of the heat dissipation unit all face away from the connecting channel, the fan unit of one of the two blowing units is used to blow air into the rotating tubes, and the fan unit of the other blowing unit is used to suck air into the rotating tubes.

[0015] Further, in the cleaning state, the driving end plate is rotated by 180 degrees relative to the heat dissipation state.

[0016] Further, the cable body comprises, from outside to inside, an outer sheath, an armored layer and a flame-retardant tape wrapping layer, the flame-retardant tape wrapping layer has a plurality of cable cores inside, and the cable core comprises, from outside to inside, a flame-retardant layer, an insulation layer and a conductor.

[0017] Further, the armored layer is a steel tape armored layer, the flame-retardant tape wrapping layer is a mica tape wrapping layer, the flame-retardant layer is a low-smoke halogen-free flame-retardant layer, and the insulation layer is a polyethylene insulation layer.

[0018] Further, the blowing unit further comprises a temperature sensor installed at the arc-shaped plate.

[0019] Further, the base plate is provided with a mounting through hole or a mounting through slot.

[0020] Thus, the heat dissipation unit is conveniently fixed and installed.

[0021] Further, the rotating tube is cylindrical, the connecting channel has a circular cross section, and the through insertion hole has a circular cross section.

[0022] Further, a reinforcing rib is connected between the arc-shaped plate and the base plate.

[0023] Further, the upper convex edges of the two blowing units are fixedly connected by bolts and nuts, and the lower convex edges of the two blowing units are fixedly connected by bolts and nuts.

[0024] Further, the cable body has four, and each heat dissipation unit has two of the partition units.

[0025] When the number of cable bodies is other numbers, a matching number of partition units can be selected.

[0026] Further, the plug-in board is provided with a plurality of first rectangular through holes, and the partition board is provided with a plurality of second rectangular through holes.

[0027] Thus, the first rectangular through holes and the second rectangular through holes facilitate the circulation of heat dissipation air flow.

[0028] Further, the plurality of strip-shaped slots are equidistantly distributed in a ring shape.

[0029] Advantages:

[0030] 1. The cable of the present application has a protection tube and a heat dissipation unit, thereby realizing physical protection of the plurality of cable bodies, and the substrate of the heat dissipation unit also facilitates fixed installation of the heat dissipation unit, thereby realizing fixed installation of the plurality of cable bodies.

[0031] 2. The cable of the present application, the heat dissipation unit can realize effective heat dissipation of the cable body, and the heat dissipation unit itself can realize dust removal of the filter screen unit, so that the heat dissipation unit can maintain a high heat dissipation effect for a long time. BRIEF DESCRIPTION OF DRAWINGS

[0032] Figure 1 It is a schematic diagram of the cable of the present application;

[0033] Figure 2 It is an enlarged view of area A;

[0034] Figure 3 It is an enlarged view of area B;

[0035] Figure 4 It is a split schematic diagram of the cable components of the present application;

[0036] Figure 5 It is an enlarged view of area C;

[0037] Figure 6 It is an enlarged view of area D;

[0038] Figure 7 It is an enlarged view of area E;

[0039] For the sake of clarity, Figure 1 、 4 In FIG. 4, the top end of the box body of one of the heat dissipation units is hidden.

[0040] Explanation of reference signs: cable body 1; outer sheath 1.1; armored layer 1.2; flame-retardant tape wrapping layer 1.3; flame-retardant layer 1.4; insulation layer 1.5; conductor 1.6; protection tube 2; cambered plate 3.1; semicircular groove 3.1.1; upper convex edge 3.2; lower convex edge 3.3; substrate 3.4; partition plate 3.5; second rectangular through hole 3.5.1; box body 3.6; limiting cylinder 3.7; rotating tube 3.8; notch 3.8.1; connecting rod 3.9; end plate 3.10; support unit 4; strip-shaped slot 4.1; through insertion hole 4.2; connecting channel 4.3; insertion plate 5.1; first rectangular through hole 5.1.1; abutment plate 5.2; limiting plate 5.3; drive motor 6; mounting cylinder 7; filter screen unit 7.1. DETAILED DESCRIPTION

[0041] Embodiments of the present application are described below in the following detailed description and in conjunction with the figures. Like or similar elements are denoted by like or similar reference numbers throughout the detailed description, figures or claims. The embodiments described below are illustrative examples meant to explain the present application and should not be construed as limiting the present application.

[0042] The application provides a high-efficiency heat-dissipation power cable, which is shown in the figure and comprises a plurality of cable bodies 1, a plurality of protection tubes 2 and a plurality of heat-dissipation units, each protection tube 2 is penetrated by all the cable bodies 1, the protection tubes 2 and the heat-dissipation units are alternately distributed, the heat-dissipation unit comprises two blowing units and a cylindrical supporting unit 4 located between the two blowing units, the supporting unit 4 is provided with a plurality of strip-shaped insertion grooves 4.1, at least one strip-shaped insertion groove 4.1 is provided with a separation unit, the separation unit comprises an insertion plate 5.1 inserted into the strip-shaped insertion groove 4.1, an arc-shaped abutting plate 5.2 connected with the insertion plate 5.1 and two arc-shaped limiting plates 5.3 connected with the insertion plate 5.1, and the limiting plates 5.3 can abut against the circumferential surface of the supporting unit 4.The blowing unit comprises an arc panel 3.1, an upper convex edge 3.2 connected with the arc panel 3.1, a lower convex edge 3.3 connected with the arc panel 3.1, a base plate 3.4 connected with the lower convex edge 3.3, a partition plate 3.5 connected with the arc panel 3.1, a box body 3.6 connected with the arc panel 3.1, and two limiting cylinders 3.7 connected with the arc panel 3.1, the arc panel 3.1 is provided with two perforations, a rotating pipe 3.8 passing through the perforations is arranged in each limiting cylinder 3.7, one end of the rotating pipe 3.8 is provided with a notch 3.8.1, the other end of the rotating pipe 3.8 is connected with an end plate 3.10 through a plurality of connecting rods 3.9, two driving motors 6 are arranged in the box body 3.6, the two driving motors 6 and the two end plates 3.10 are in one-to-one correspondence, each driving motor 6 is used for driving the corresponding end plate 3.10 to rotate, the box body 3.6 is fixedly provided with a mounting cylinder 7, an end of the mounting cylinder 7 is provided with a filter screen unit 7.1, and a fan unit is arranged in the mounting cylinder 7; the upper convex edges 3.2 of the two blowing units are fixedly connected, and the lower convex edges 3.3 of the two blowing units are fixedly connected; the support unit 4 comprises two through insertion holes 4.2 and a connecting channel 4.3 in the support unit 4 and communicating the two through insertion holes 4.2, all the strip-shaped insertion grooves 4.1 communicate with the connecting channel 4.3, one end of each through insertion hole 4.2 is inserted by one of the rotating pipes 3.8 of one of the blowing units, and the other end is inserted by one of the rotating pipes 3.8 of the other blowing unit; both ends of the arc panel 3.1 are provided with semicircular grooves 3.1.1, both ends of the protection pipe 2 are provided with circular ring-shaped protrusions capable of being embedded in the semicircular grooves 3.1.1, the protection pipe 2 is a circular ring column, and the protection pipe 2 is provided with a plurality of air outlet holes; the heat dissipation unit can be in a heat dissipation state and a cleaning state, in the heat dissipation state, the notches 3.8.1 of the four rotating pipes 3.8 of the heat dissipation unit all face the connecting channel 4.3, so that each rotating pipe 3.8 communicates with the connecting channel 4.3, and the fan units of the two blowing units are used for blowing air into the rotating pipes 3.8; in the cleaning state, the notches 3.8.1 of the four rotating pipes 3.8 of the heat dissipation unit all face away from the connecting channel 4.3, the fan unit of one of the two blowing units is used for blowing air into the rotating pipe 3.8, and the fan unit of the other blowing unit is used for sucking air into the rotating pipe 3.8.

[0043] The cable body 1 comprises, from outside to inside, an outer sheath 1.1, an armored layer 1.2 and a flame-retardant tape wrapping layer 1.3, the flame-retardant tape wrapping layer 1.3 has a plurality of cable cores inside, the cable cores comprise, from outside to inside, a flame-retardant layer 1.4, an insulating layer 1.5 and a conductor 1.6. The blowing unit further comprises a temperature sensor mounted at the arc surface plate 3.1. The rotating pipe 3.8 is cylindrical, the connecting channel 4.3 is circular in cross section, and the through insertion hole 4.2 is circular in cross section. The arc surface plate 3.1 and the base plate 3.4 are connected with reinforcing ribs. The upper convex edges 3.2 of the two blowing units are fixedly connected by bolts and nuts, and the lower convex edges 3.3 of the two blowing units are fixedly connected by bolts and nuts. The cable body 1 has four, and each heat dissipation unit has two separation units. The plugboard 5.1 has a plurality of first rectangular through holes 5.1.1, and the partition plate 3.5 has a plurality of second rectangular through holes 3.5.1. A plurality of strip-shaped insertion grooves 4.1 are annularly and equidistantly distributed.

[0044] Working principle: the cable of the present application, a plurality of cable bodies are installed in the protection pipe, and the plurality of cable bodies are separated by the separation units and the partition plates at the positions of the heat dissipation units, so that the plurality of cable bodies cannot be wound together, and the strip-shaped insertion grooves have a plurality of, according to the number of cable bodies, the number of separation units and the positions of strip-shaped insertion grooves used can be selected, so as to separate the plurality of cable bodies.

[0045] When dissipating heat, the fan units are used to blow air to the rotating pipe, the heat dissipation airflow enters from both ends of the connecting channel and is sprayed from the unused strip-shaped insertion grooves, passes through the surface of the cable body, and is blown out from the air outlet hole of the protection pipe, so as to realize heat dissipation of the cable body, and the plurality of heat dissipation units are equidistantly distributed, so that the length of the entire cable body can be cooled, and the heat dissipation unit has a base plate, so that the power cable can also be conveniently fixed and installed, especially convenient for indoor power cable installation.

[0046] After being used for a period of time, the surface of the filter screen unit will be contaminated by dust, lint and other sundries, at this time, the cleaning state can be used, in the cleaning state, the rotating pipe is driven to rotate by the driving motor, so that the gap faces away from the connecting channel, and the fan unit of one of the blowing units (for the sake of convenience, referred to as blowing unit A) of the heat dissipation unit blows air out of the box body, the air blows out of the filter screen unit of the blowing unit A, and the fan unit of the other blowing unit (for the sake of convenience, referred to as blowing unit B) blows air to the rotating pipe, at this time, the airflow passing through the rotating pipe will not enter the connecting channel, but will enter the rotating pipe of the blowing unit A, and then enter the box body of the blowing unit A, so as to blow out of the filter screen unit of the blowing unit A, so that the fan units of the two blowing units are actually used to blow air to the filter screen unit of the blowing unit A, the airflow is strong, so as to realize cleaning of the filter screen unit of the blowing unit A according to the principle of reverse blowing and dust removal. After the filter screen unit of the blowing unit A is cleaned, the filter screen unit of the blowing unit B is cleaned, so that after the filter screen units of the two blowing units are cleaned, better heat dissipation can be achieved during subsequent heat dissipation.

[0047] Although the present application is illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes and modifications can be made to the application without departing from the scope of the claims of the application.

Claims

1. A high-efficiency heat dissipation power cable, characterized in that, It includes multiple cable bodies, multiple protective tubes, and multiple heat dissipation units. Each protective tube is passed through by all the cable bodies. The multiple protective tubes and multiple heat dissipation units are distributed alternately. Each heat dissipation unit includes two air blowing units and a cylindrical support unit located between the two air blowing units. The support unit has multiple strip slots. At least one strip slot has a partition unit inserted into it. The partition unit includes an insert plate inserted into the strip slot, an arc-shaped abutment plate connected to the insert plate, and two arc-shaped limiting plates connected to the insert plate. The limiting plates can abut against the circumferential surface of the support unit. The blowing unit includes an arc panel, an upper convex edge connected to the arc panel, a lower convex edge connected to the arc panel, a base plate connected to the lower convex edge, a partition plate connected to the arc panel, a box body connected to the arc panel, and two limiting cylinders connected to the arc panel. The arc panel has two through holes, and each limiting cylinder has a rotating tube passing through the through hole. One end of the rotating tube has a notch, and the other end is connected to an end plate via multiple connecting rods. Two drive motors are installed inside the box body, corresponding one-to-one with the two end plates. Each drive motor drives the corresponding end plate to rotate. A mounting cylinder is fixed to the box body, and the end of the mounting cylinder has a filter unit. A fan unit is installed inside the mounting cylinder. The upper convex edges of the two blowing units are fixedly connected, and the lower convex edges of the two blowing units are fixedly connected. The support unit includes two through-holes and a connecting channel located within the support unit and connecting the two through-holes. All the strip slots are... The device is connected to the connecting channel. One end of each through-hole is inserted into one of the rotating tubes of one of the blowing units, and the other end is inserted into one of the rotating tubes of another blowing unit. The arc panel has semi-circular grooves at both ends, and the protective tube has annular protrusions at both ends that can be embedded in the semi-circular grooves. The protective tube is cylindrical and has multiple air outlets. The heat dissipation unit can be in a heat dissipation state and a cleaning state. In the heat dissipation state, the notches of the four rotating tubes of the heat dissipation unit face the connecting channel, so that each rotating tube is connected to the connecting channel. The fan units of the two blowing units are used to blow air into the rotating tubes. In the cleaning state, the notches of the four rotating tubes of the heat dissipation unit face away from the connecting channel. The fan unit of one of the two blowing units blows air into the rotating tubes, and the fan unit of the other blowing unit draws air into the rotating tubes.

2. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The cable body comprises, from the outside to the inside, an outer sheath, an armor layer, and a flame-retardant wrapping layer. The flame-retardant wrapping layer contains multiple cable cores, and each cable core comprises, from the outside to the inside, a flame-retardant layer, an insulation layer, and a conductor.

3. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The blower unit also includes a temperature sensor mounted on the curved panel.

4. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The rotating tube is cylindrical, the connecting channel has a circular cross-section, and the through-hole has a circular cross-section.

5. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, A reinforcing rib connects the curved panel and the substrate.

6. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The upper convex edges of the two blower units are fixedly connected by bolts and nuts, and the lower convex edges of the two blower units are fixedly connected by bolts and nuts.

7. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The cable body has four sections, and each heat dissipation unit has two of the aforementioned partition units.

8. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, The insert plate has multiple first rectangular through holes, and the partition plate has multiple second rectangular through holes.

9. The high-efficiency heat dissipation power cable according to claim 1, characterized in that, Multiple slots are arranged in a ring with equal spacing.

Citation Information

Patent Citations

  • Heat dissipation type MPP cable protection tube

    CN210246169U

  • Communication pipeline convenient in wiring

    CN219576557U