High-speed mixer for preparing silane treating agent

Abstract

The invention discloses a high-speed mixing machine for preparing a silane treating agent, which comprises a mixing main body comprising a main mixing tank body, a stirring part arranged in the main mixing tank body and a pneumatic part arranged in the main mixing tank body; the gas maintaining assembly comprises a gas pressure detection module arranged on the main mixing tank body, a gas supplementing component arranged on the main mixing tank body and a supplementing pipe connected with the gas supplementing component; in the subsequent cooling process, an operator can change different states of the interconnection component according to needs, and when the interconnection component is changed into a bent state from an original linear state, the interconnection component is connected with the cooling box body, and the temperature of the first rotating part, the second rotating part and the third rotating part is changed into the bent state through liquid cooling liquid in the cooling box body, so that the temperature of the first rotating part, the second rotating part and the third rotating part is reduced. Therefore, the silane coolant is fully cooled, complete cooling is carried out on the premise that the tank body is not opened, the cooling time is shortened, the tank body is not opened, and volatilization of harmful gas is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of silane treatment mixing, and particularly to a high-speed mixer for preparing a silane treatment agent. Background Art

[0002] Silanization treatment is a process of surface treatment of metal or non-metal materials with organosilane as the main raw material. Compared with traditional phosphating, silanization treatment has the following advantages: no harmful heavy metal ions, no phosphorus, no need for heating, no sediment generated during the silane treatment process, short treatment time, simple control, few treatment steps, the surface adjustment process can be omitted, the bath solution can be reused, effectively improving the adhesion of paint to the substrate, and various substrates such as iron plates, galvanized plates, and aluminum plates can be processed in the same line.

[0003] At present, the preparation of silane treatment agents in the market is mostly the mixing of several liquids. However, the mixing devices for preparing silane treatment agents in the market are immovable, and the silane treatment agent needs to be naturally cooled for a long time, resulting in a long preparation time and affecting the production efficiency. Summary of the Invention

[0004] The purpose of this part is to outline some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract and title of the present application, to avoid obscuring the purpose of this part, the abstract, and the title. However, such simplifications or omissions shall not be used to limit the scope of the present invention.

[0005] In view of the problems existing in the above-mentioned high-speed mixer for preparing silane treatment agents, the present invention is proposed.

[0006] Therefore, the purpose of the present invention is to provide a high-speed mixer for preparing a silane treatment agent.

[0007] To solve the above technical problems, the present invention provides the following technical solution: A high-speed mixer for preparing a silane treatment agent, comprising: a mixing main body, including a main mixing tank body, a stirring component arranged in the main mixing tank body, and a pneumatic component arranged in the main mixing tank body; a gas maintaining component, including a pressure detection module arranged on the main mixing tank body, a gas supplement component on the main mixing tank body, and a supplement pipe connected to the gas supplement component; and a discharge component, which is arranged on the main mixing tank body.

[0008] As a preferred scheme of the high-speed mixer for preparing a silane treatment agent of the present invention, wherein: the gas supplement component includes an inert gas supplement tank connected to the main mixing tank body, a pneumatic valve arranged on the inert gas supplement tank, the pneumatic valve is connected to the supplement pipe, and the supplement pipe is connected to the main mixing tank body through a flange.

[0009] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: the stirring member includes a transverse slideway arranged inside the crusher body, a scraper slidably connected to the transverse slideway, and a stirring rod arranged on the scraper, and a plurality of extending stirring members are arranged on the stirring rod.

[0010] Wherein, a driving member for driving the scraper to slide is arranged on the driving ring.

[0011] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: the driving member includes a first gear coaxially arranged with the driving ring, a connecting rod arranged on the driving ring, a second gear meshing with the first gear, and a third gear arranged on the connecting rod and meshing with the second gear. A driving rod extends outward from the third gear, and the other end of the driving rod is hinged to the side wall of the scraper. A stepping motor is arranged at the rear end of the driving ring, and a guiding slide rail for guiding the scraper is arranged on the transverse slideway.

[0012] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: a strength support sleeve is arranged outside the stirring rod, the extending stirring members are arranged on the strength support sleeve, and a plurality of groups of extending stirring members are arranged.

[0013] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: the extending stirring member includes a fixing portion arranged on the strength support sleeve, a first rotating portion rotatably connected to the front end of the fixing portion, a second rotating portion rotatably connected to the first rotating portion, and a third rotating portion rotatably connected to the second rotating portion. A connecting groove connected to the connecting rod is formed at the front end of the third rotating portion.

[0014] Wherein, ring gears are arranged between the fixing portion and the first rotating portion, between the first rotating portion and the second rotating portion, and between the second rotating portion and the third rotating portion, and driving gears meshing with the ring gears are arranged outside the ring gears.

[0015] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: a stepping motor for driving is arranged at the rear end of each driving gear, and the stepping motor is electrically connected to the processing member.

[0016] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: a detection module, an exhaust gas emission monitoring module, and a control module are arranged on the liquid storage tank.

[0017] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: a prolonging sleeve is slidably connected to the front end of the connecting air pipe, a first rack is provided on the prolonging sleeve, a first gear meshing with the first rack is provided on the connecting air pipe, and a motor is provided on the first gear.

[0018] As a preferred embodiment of the high-speed mixer for preparing the silane treatment agent of the present invention, wherein: the discharging assembly includes a discharging pipe body arranged at the lower end of the main mixing tank body and a discharging valve arranged on the discharging pipe body.

[0019] The beneficial effects of the present invention: during the preparation, the operator drives the rotation of the first gear, and then uses the rotation of the second gear and the third gear to drive the rotation of the driving ring, and then makes the driving ring rotate synchronously. Because of the rotation of the third gear, it will drive the rotation of the driving rod. Because the driving rod and the scraping plate are limited by the guiding slide rail, the scraping plate drives the stirring rod to move reciprocally, and cooperates with the rotation of the stirring rod itself to perform the stirring operation.

[0020] And the silane treatment agent is relatively viscous as a whole. In order to increase the stirring ability, during the stirring, the operator can control the rotation of the driving motor as needed, so as to drive the rotation of the ring gears at different positions, and then drive the rotation of the first rotating part, the second rotating part and the third rotating part in different directions. And when the first rotating part, the second rotating part and the third rotating part are driven to rotate.

[0021] When the interconnecting part is in the original straight state, the interconnecting part between the two different-strength support sleeves can be docked, so that the two are connected by using the prolonging sleeve to form a frame shape. The frame shape increases the stirring range of the entire stirring rod, and can make the auxiliary added liquid medicine be added more evenly and in the internal direction, thus ensuring the effectiveness of the addition.

[0022] And when the rotation of the first rotating part, the second rotating part and the third rotating part makes the interconnecting part change into different shapes, it also enables the third rotating part to reach different positions, and then randomly extract by using the extraction pipe in the interconnecting part, so as to facilitate the operator to conduct sampling inspection.

[0023] At the same time, during the subsequent cooling, the operator can, according to needs, change the different states of the interconnecting part. When the interconnecting part changes from the original straight state to a bent state, connect the interconnecting part to the cooling box body, and use the liquid coolant in the cooling box body to reduce the temperature of the first rotating part, the second rotating part and the third rotating part, so as to fully cool the silane coolant, and then perform complete cooling without opening the tank body, reducing the cooling time. And without opening the tank body, it also reduces the volatilization of harmful gases. Description of the Drawings

[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings. Among them:

[0025] Figure 1 It is a schematic diagram of the overall structure of the high-speed mixer for preparing the silane treatment agent of the present invention.

[0026] Figure 2 It is a schematic diagram of the internal structure of the high-speed mixer for preparing the silane treatment agent of the present invention.

[0027] Figure 3 It is a schematic diagram of the stirring component of the high-speed mixer for preparing the silane treatment agent of the present invention.

[0028] Figure 4 It is a schematic diagram of the stirring component of the high-speed mixer for preparing the silane treatment agent of the present invention.

[0029] Figure 5 It is an enlarged schematic diagram of the interconnection component of the high-speed mixer for preparing the silane treatment agent of the present invention.

[0030] Figure 6 It is a schematic diagram of the extension sleeve of the high-speed mixer for preparing the silane treatment agent of the present invention. Detailed Embodiments

[0031] To make the above objects, features, and advantages of the present invention more obvious and understandable, the following will make a detailed description of the specific embodiments of the present invention with reference to the accompanying drawings of the specification.

[0032] In the following description, many specific details are set forth to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.

[0033] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that can be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment that is mutually exclusive with other embodiments.

[0034] Next, the present invention will be described in detail with reference to the schematic diagrams. When describing the embodiments of the present invention in detail, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally not in accordance with the general scale, and the schematic diagrams are only examples and should not limit the scope of protection of the present invention herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.

[0035] Embodiment 1

[0036] Referring to Figure 1 -6, the present invention discloses a high-speed mixer for preparing a silane treatment agent, including

[0037] A mixing main body 100, including a main mixing tank body 101, a stirring component 102 arranged in the main mixing tank body 101, and a pneumatic component 103 arranged in the main mixing tank body 101;

[0038] A gas maintaining component 200, including a pressure detection module 500201 arranged on the main mixing tank body 101, a gas supplement component 202 on the main mixing tank body 101, and a supplement pipe 203 connected to the gas supplement component 202; and,

[0039] A discharge component 700, the discharge component 700 is arranged on the main mixing tank body 101.

[0040] The gas supplement component 202 includes an inert gas supplement tank connected to the main mixing tank body 101, a pneumatic valve 202b arranged on the inert gas supplement tank, the pneumatic valve 202b is connected to the supplement pipe 203, and the supplement pipe 203 is connected to the main mixing tank body 101 through a flange.

[0041] The discharge component 700 includes a discharge pipe body 701 arranged at the lower end of the main mixing tank body 101 and a discharge valve arranged on the discharge pipe body 701

[0042] A second cutting component is further arranged in the driving ring 300. In this embodiment, the water removal component includes a horizontal slideway arranged in the auxiliary ring. The horizontal slideway is arranged horizontally, and a scraper 102b is slidably connected horizontally on the horizontal slideway. The front end of the scraper 102b abuts against the horizontal slideway.

[0043] Further, a driving member 300 for driving the sliding of the scraping plate 102b is provided on the driving ring 300. In this embodiment, the driving member 300 includes a first gear 301 provided on the main mixing tank body 101, a connecting rod 302 provided on the driving ring 300, a second gear 303 meshing with the first gear 301, and a third gear 304 provided on the connecting rod 302 and meshing with the second gear 303. A driving rod 305 extends outward from the third gear 304, and the other end of the driving rod 305 is hinged to the side wall of the scraping plate 102b. A stepping motor 306 is provided at the rear end of the driving ring 300, and thus the reciprocating movement of the scraping plate 102b is driven by the arrangement between the gears and the connecting rod 302. A connecting rod 302 extends outward from the first gear 301 to connect the driving ring 300.

[0044] Further, a strength support sleeve 400 is provided outside the stirring rod 102c, and an extended stirring member 401 is provided on the strength support sleeve 400. There are several groups of extended stirring members 401, and an interconnection member is provided on each liquid storage tank.

[0045] Preferably, a liquid positive pressure valve is provided at the connection of each liquid storage tank with the connecting gas pipe 503, so that the internal liquid will not overflow outward, while ensuring the passage of gas.

[0046] In this embodiment, the interconnection member includes a fixing part 401a provided on the liquid storage tank, a first rotating part 401b rotatably connected to the front end of the fixing part 401a, a second rotating part 401c rotatably connected to the first rotating part 401b, and a third rotating part 401d rotatably connected to the second rotating part 401c, and their shapes are all cylindrical, but the connected positions are processed into inclined surfaces to facilitate subsequent rotation. Then, ring gears 403 are provided between the fixing part 401a and the first rotating part 401b, between the first rotating part 401b and the second rotating part 401c, and between the second rotating part 401c and the third rotating part 401d. Thus, the first rotating part 401b, the second rotating part 401c, and the third rotating part 401d can rotate, and due to the setting of the inclined surfaces, they can rotate to different angles. Then, a driving gear 404 meshing with the ring gear 403 is provided outside the ring gear 403, and a driving motor 405 for driving is provided at the rear end of each driving gear 404, and the driving motor 405 is electrically connected to the processing member.

[0047] Further, a detection module 500, an exhaust gas emission monitoring module 501, and a control module 502 are provided on the liquid storage tank.

[0048] Preferably, an extension sleeve 504 is slidably connected to the front end of the connecting trachea 503. A first rack 505 is provided on the extension sleeve 504, a fourth gear 506 meshing with the first rack 505 is provided on the connecting trachea 503, and a motor is provided on the fourth gear 506.

[0049] The discharging assembly 700 includes a discharging pipe body 701 provided at the lower end of the main mixing tank body 101 and a discharging valve provided on the discharging pipe body 701, and further includes a cooling component. In this embodiment, the cooling component is a cooling box body 600 provided in the stirring rod 102c, and a cooling plug valve 601 connected to the extension sleeve 504 is provided on the cooling box body 600.

[0050] Operation process: During the preparation, the operator drives the rotation of the first gear 301, and then uses the rotation of the second gear 303 and the third gear 304 to drive the rotation of the driving ring 300, and then makes the driving ring 300 rotate synchronously. Because of the rotation of the third gear 304, it will drive the rotation of the driving rod 305. Because of the limitation of the guiding slide rail between the driving rod 305 and the scraping plate 102b, the scraping plate 102b drives the stirring rod 102c to move reciprocally, and cooperates with the rotation of the stirring rod 102c itself to perform the stirring operation.

[0051] Since the silane treatment agent is relatively viscous as a whole, in order to increase the stirring ability, while stirring, the operator can control the rotation of the driving motor as needed, so as to drive the rotation of the ring gears 403 at different positions, and then drive the first rotating part 401b, the second rotating part 401c and the third rotating part 401d to rotate in different directions. And when the first rotating part 401b, the second rotating part 401c and the third rotating part 401d rotate.

[0052] When the interconnecting component is in the original straight state, the interconnecting components between the two different-strength support sleeves 400 are docked, so that the two are connected by the extension sleeve 504 to form a frame shape. The frame shape increases the stirring range of the entire stirring rod 102c, and can make the auxiliary added liquid medicine be added more evenly and in the internal direction, thus ensuring the effectiveness of the addition.

[0053] When driving the first rotating part 401b, the second rotating part 401c and the third rotating part 401d to rotate causes the interconnecting component to change into different shapes, it also enables the third rotating part 401d to reach different positions, and then randomly extract by using the extraction pipe in the interconnecting component, so as to facilitate the operator to perform sampling inspection.

[0054] Meanwhile, during subsequent cooling, the operator can, as needed, change the different states of the interconnecting component. When the interconnecting component changes from its original straight state to a bent state, it is connected to the cooling box 600. By using the liquid coolant in the cooling box 600, the temperatures of the first rotating part 401b, the second rotating part 401c, and the third rotating part 401d are reduced, thereby fully cooling the silane coolant. Furthermore, complete cooling can be achieved without opening the tank body, reducing the cooling time. Also, without opening the tank body, the volatilization of harmful gases is reduced.

[0055] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those skilled in the art who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clause is intended to cover the structures that perform the recited function described herein, and not only structurally equivalent but also equivalent structures. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the present invention is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0056] In addition, to provide a concise description of the exemplary embodiments, not all features of the actual embodiments may be described (i.e., those features that are not relevant to the currently considered best mode of implementing the present invention or those that are not relevant to the implementation of the present invention).

[0057] It should be understood that in the development of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without excessive experimentation, such development efforts will be a routine task of design, manufacturing, and production.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.

Claims

1. A high-speed mixer for preparing a silane treating agent, characterized in that: include, The mixing body (100) comprises a main mixing tank body (101), a stirring component (102) arranged in the main mixing tank body (101), and a pneumatic component (103) arranged in the main mixing tank body (101); A gas maintenance assembly (200) comprises a gas pressure detection module (500) (201) arranged on a main mixing tank (101), a gas replenishing component (202) on the main mixing tank (101), and a replenishing pipe (203) connected to the gas replenishing component (202); a cooling component is arranged in the stirring component (102), and the cooling component comprises a cooling box (600) arranged in the stirring component (102) and a cooling plug valve (601) arranged on the cooling box (600); and, A discharge assembly (700), wherein the discharge assembly (700) is arranged on the main mixing tank body (101).

2. The high-speed mixer for preparing a silane treating agent according to claim 1, characterized in that: The gas replenishing component (202) comprises an inert gas replenishing tank connected to the main mixing tank body (101), and a pneumatic valve (202b) arranged on the inert gas replenishing tank, wherein the pneumatic valve (202b) is connected to a replenishing pipe (203), and the replenishing pipe (203) is connected to the main mixing tank body (101) via a flange.

3. The high-speed mixer for preparing the silane treating agent according to claim 2, characterized in that: The stirring component (102) comprises a transverse slideway arranged in the crusher body, a scraper (102b) slidably connected to the transverse slideway, and a stirring rod (102c) arranged on the scraper (102b), wherein the stirring rod (102c) is provided with a plurality of extended stirring members (401). Wherein, a driving member (300) for driving the scraper (102b) to slide is provided on the driving ring (300).

4. The high-speed mixer for preparing a silane treating agent according to claim 3, characterized in that: The driving member (300) comprises a first gear (301) coaxially arranged with the driving ring (300), a connecting rod (302) arranged on the driving ring (300), a second gear (303) meshing with the first gear (301), and a third gear (304) arranged on the connecting rod (302) meshing with the second gear (303), a driving rod (305) extending outward from the third gear (304), the other end of the driving rod (305) being hinged to the side wall of the scraper (102b), and a stepping motor (306) being arranged at the rear end of the driving ring (300).

5. The high-speed mixer for preparing a silane treating agent according to claim 1, characterized in that: A strength support sleeve (400) is arranged outside the stirring rod (102c), and the extended stirring member (401) is arranged on the strength support sleeve (400). The extended stirring member (401) is arranged in a plurality of groups.

6. The high-speed mixer for preparing a silane treating agent according to claim 5, characterized in that: The extended stirring member (401) comprises a fixed portion (401a) arranged on the strength support sleeve (400), a first rotating portion (401b) rotatably connected to the front end of the fixed portion (401a), a second rotating portion (401c) rotatably connected to the first rotating portion (401b), and a third rotating portion (401d) rotatably connected to the second rotating portion (401c), wherein the front end of the third rotating portion (401d) is provided with a connecting groove (402) connected to the connecting rod. A ring gear (403) is provided between the fixed part (401a) and the first rotating part (401b), between the first rotating part (401b) and the second rotating part (401c), and between the second rotating part (401c) and the third rotating part (401d), and a driving gear (404) meshing with the ring gear (403) is provided outside the ring gear (403).

7. The high-speed mixer for preparing a silane treating agent according to claim 6, characterized in that: A driving motor (405) for driving is arranged at the rear end of each driving gear (404), and the driving motor (405) is electrically connected to the processing element.

8. The high-speed mixer for preparing the silane treating agent according to claim 7, characterized in that: The liquid storage tank is provided with a detection module (500), an exhaust gas emission monitoring module (501) and a control module (502).

9. The high-speed mixer for preparing a silane treating agent according to claim 7, characterized in that: The front end of the connecting air pipe (503) is slidably connected to an extension sleeve (504), the extension sleeve (504) is provided with a first rack (505), the connecting air pipe (503) is provided with a fourth gear (506) meshing with the first rack (505), and the fourth gear (506) is provided with a motor.

10. The high-speed mixer for preparing a silane treating agent according to claim 1, characterized in that: The discharge assembly (700) comprises a discharge pipe body (701) arranged at the lower end of the main mixing tank body (101) and a discharge valve arranged on the discharge pipe body (701).

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