Vertical efficient coating jig for patterned steel plate
By designing a vertical high-efficiency painting fixture of Huasteel plate including a channel steel frame, channel steel base, universal wheel and support plate, the problem of lack of special tool fixtures in the painting operation of Huasteel plate is solved, and the vertical placement and double-sided synchronous painting of Huasteel plate is realized, and the coating efficiency and safety are improved.
Patent Information
- Application Number
- CN202510564743.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-06-13
AI Technical Summary
The lack of special tooling fixtures for flower steel plate coating operations, which requires a lot of work hours to carry, lay, flip and stack, and is prone to causing hand and foot damage.
A vertical high-efficiency coating fixture for flower steel plates is designed, including a channel steel frame, a channel steel base, a universal wheel and a support plate. The side section of the channel steel frame is U-shaped, with installation grooves at the middle interval, and a channel steel base and a universal wheel at the bottom to realize the vertical placement of flower steel plates and the synchronous coating on both sides.
Through vertical flowering steel plates and double-sided synchronous coating, the floor area is reduced, the coating efficiency is improved, and labor consumption of manual handling and repeated stacking is reduced.
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Figure CN120133108A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of shipbuilding, and particularly relates to a vertical high-efficiency painting fixture for diamond plates. Background Art
[0002] There is a lack of special tooling fixtures for the painting operation of diamond plates. For sandblasting, it is necessary to rely on manual handling → laying flat → flipping → stacking. For painting, the above process also needs to be repeated, which consumes a large amount of man-hours and is prone to causing hand and foot injuries.
[0003] Usually, a large number of unpainted diamond plates are placed in a corner of the site. When carrying out the painting work of diamond plates, the staff will carry the unpainted diamond plates into the painting site and lay them flat on the ground. First, paint the upward side of the diamond plate, then flip the diamond plate over to paint the other side. After all the painting is completed, the painted diamond plates are sorted and stacked together. The whole process consumes a large amount of man-hours and space, and it is time-consuming and laborious to handle and stack the diamond plates. Summary of the Invention
[0004] The purpose of the present invention is to provide a vertical high-efficiency painting fixture for diamond plates that can realize synchronous construction on both the front and back sides of the diamond plate, is convenient to handle, and significantly reduces the floor area in view of the deficiencies of the existing technology.
[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a vertical high-efficiency painting fixture for diamond plates, characterized in that: it includes a channel steel frame, a channel steel base, universal wheels, and a support plate. The side cross-section of the channel steel frame is U-shaped. A number of installation grooves are arranged at intervals in the middle of the channel steel frame. The installation grooves are formed by cutting the two parallel sides of the channel steel frame in alignment. A number of channel steel bases are arranged at the bottom of the channel steel frame, and universal wheels are fixedly connected to the bottom of the channel steel bases.
[0006] Preferably, the channel steel base is perpendicular to the channel steel frame.
[0007] Preferably, the channel steel base includes a cross plate, the cross plate is fixedly connected to the bottom of the channel steel frame, and reinforcing gussets are arranged around the cross plate and are perpendicular to and fixedly connected to the side of the channel steel frame.
[0008] Preferably, a handrail frame is arranged on the channel steel base at the end. The handrail frame is U-shaped, the bottom of the handrail frame is fixedly connected to a connecting cylinder, the connecting cylinder is inserted into a connecting block, and the connecting block is fixedly connected to the channel steel base.
[0009] Preferably, a number of support plates are also installed at the bottom of the channel steel frame.
[0010] Compared with the prior art, the present invention has the following advantages: By placing the originally flat-coated diamond plate vertically and changing the originally longitudinally stacked diamond plates into horizontally stacked ones, the present invention reduces the floor area occupied by the diamond plates. Moreover, the diamond plates arranged at intervals can achieve synchronous coating on both sides, increasing the coating efficiency. And during this process, the coating work of the diamond plates can be carried out on the channel steel frame. The handling of the diamond plates has changed from manual handling to equipment handling. After coating, the diamond plates can be directly placed on the coating jig and transported through the universal wheels at the bottom, reducing the labor consumption of repeated stacking. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic diagram of the overall structure of the present invention.
[0012] Figure 2 is a schematic diagram of the structure of the channel steel base in the present invention.
[0013] Wherein, 10 - diamond plate, 11 - channel steel frame, 12 - installation groove, 13 - support plate, 14 - channel steel base, 15 - connecting block, 16 - handrail frame, 20 - universal wheel, 21 - horizontal plate, 22 - reinforcing gusset plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] The present invention will be further clarified below in conjunction with the drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and not to limit the scope of the present invention. After reading the present invention, various equivalent modifications made by those skilled in the art to the present invention fall within the scope defined by the appended claims of this application.
[0015] As Figures 1 to 2 shown, the vertical high-efficiency coating jig for diamond plates 10 includes a channel steel frame 11, a channel steel base 14, universal wheels 20 and a support plate 13. The side cross-section of the channel steel frame 11 is U-shaped. A number of installation grooves 12 are arranged at intervals in the middle of the channel steel frame 11. The installation grooves 12 are formed by cutting the two parallel sides of the channel steel frame 11 in alignment. A number of channel steel bases 14 are arranged at the bottom of the channel steel frame 11. Universal wheels 20 are fixedly connected to the bottom of the channel steel base 14. The channel steel base 14 is arranged perpendicular to the channel steel frame 11. The channel steel base 14 includes a horizontal plate 21. The horizontal plate 21 is fixedly connected to the bottom of the channel steel frame 11. Reinforcing gusset plates 22 are arranged around the horizontal plate 21. The reinforcing gusset plates 22 are perpendicular to and fixedly connected to the side of the channel steel frame 11. A handrail frame 16 is arranged on the channel steel base 14 at the end. The handrail frame 16 is U-shaped. The bottom of the handrail frame 16 is fixedly connected to a connecting cylinder. The connecting cylinder is inserted into a connecting block 15. The connecting block 15 is fixedly connected to the channel steel base 14. A number of support plates 13 are also installed at the bottom of the channel steel frame 11.
[0016] Working process and principle of the present invention: The total length of the trough steel frame 11 is set to 6000 millimeters, and an installation groove 12 with a width of 10 millimeters is provided on the surface of the trough steel frame 11 every 290 millimeters. The diamond plate 10 is inserted into the installation groove 12. As Figure 1 shown, in the actual operation process, at least two of these painting jigs are prepared. One of them is used to place the unpainted diamond plate 10, and at this time, the diamond plate 10 fills each installation groove 12. The unpainted diamond plates 10 are placed in the installation grooves 12 of another painting jig at an interval of one, so that the distance between the diamond plates 10 in each painting jig is 600 millimeters, increasing the distance between the diamond plates 10 to facilitate the staff to paint the diamond plates 10. The painted diamond plates 10 are centrally carried and placed in one painting jig, and the painted diamond plates 10 are moved out of the painting site through the handrail frame 16 and the universal wheels 20 at the bottom.
[0017] It should be easily understood that the terms "on...", "above...", and "over..." in this disclosure should be interpreted in the broadest manner so that "on..." not only means "directly on something", but also includes the meaning of "on something" with intermediate features or layers therebetween, and "above..." or "over..." not only includes the meaning of "above or over something", but may also include the meaning of "above or over something" with no intermediate features or layers therebetween (i.e., directly on something).
[0018] In addition, for the convenience of description, spatial relative terms may be used in the text, such as "below", "beneath", "under", "above", "over", etc., to describe the relationship of one element or feature relative to other elements or features as shown in the figures. The spatial relative terms are intended to cover different orientations of the device in use or operation in addition to the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatial relative descriptive terms used in the text may be interpreted accordingly.
[0019] It should be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.
[0020] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not intended to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A vertical high-efficiency coating fixture for flower steel plates, characterized by: It includes a channel steel frame, a channel steel base, universal wheels and a support plate. The side section of the channel steel frame is U-shaped. A plurality of mounting grooves are arranged at intervals in the middle of the channel steel frame. The mounting grooves are formed by aligning and cutting two parallel sides of the channel steel frame. A plurality of channel steel bases are arranged at the bottom of the channel steel frame. Universal wheels are fixedly connected to the bottom of the channel steel base.
2. The vertical high-efficiency coating fixture for flower steel plates according to claim 1 is characterized by: The channel steel base is arranged perpendicular to the channel steel frame.
3. The vertical high-efficiency coating fixture for flower steel plates according to claim 2 is characterized by: The channel steel base comprises a transverse plate which is fixedly connected to the bottom of the channel steel frame. Reinforced toggle plates are arranged around the transverse plate and are vertically and fixedly connected to the side of the channel steel frame.
4. The vertical high-efficiency coating fixture for flower steel plates according to claim 1 is characterized in that: The channel steel base at the end is provided with a handrail frame, the handrail frame is U-shaped, the bottom of the handrail frame is fixedly connected to the connecting tube, the connecting tube is inserted into the connecting block, and the connecting block is fixedly connected to the channel steel base.
5. The vertical high-efficiency coating fixture for flower steel plates according to claim 1 is characterized by: A number of support plates are also installed at the bottom of the channel steel frame.