Cleaning mechanism and generator enclosed busbar internal operation device
By installing cleaning blades and built-in driving parts on the cleaning parts of the cleaning machine, the problem of large size of the existing cleaning machines is solved, and the effect of efficient cleaning of fixed insulators in narrow spaces is achieved.
Patent Information
- Application Number
- CN202510437739.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-06-13
AI Technical Summary
The existing cleaning machines are large in size, which is not conducive to use in narrow generator sets.
A cleaning mechanism is designed to realize the built-in of the driving member by installing the cleaning blades and driving members on the cleaning member, and using structures such as the accommodating chamber and the mounting sleeve, thereby reducing the volume of the cleaning member.
It realizes efficient cleaning of dust on the surface of fixed insulators, reduces the volume of the cleaning mechanism, improves movement efficiency, and makes it suitable for narrow space operations.
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Figure CN120133209A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of generator detection, and in particular to a cleaning mechanism and an internal operation device for a generator enclosed busbar. Background Art
[0002] A generator is a device that converts mechanical energy into electrical energy. Fixed insulators are generally provided thereon because the stator winding and rotor winding of the generator are usually in a high-voltage state. The fixed insulators can effectively isolate these live components from the machine housing (grounded part) and other non-live components, prevent the occurrence of high-voltage arc discharge and short-circuit faults, and ensure the safe operation of the generator. However, during the operation of the generator, the fixed insulators are prone to dust contamination. Since the dust contains various impurities, it will increase the surface conductivity of the insulators, thereby significantly reducing the insulation performance of the insulators. Therefore, it is necessary to regularly clean the dust on the insulators. However, existing cleaning machines are relatively large in volume because they are equipped with power components, resulting in low maneuverability and thus being not conducive to use in narrow generator sets. Summary of the Invention
[0003] Therefore, the technical problem to be solved by the present invention is that existing cleaning machines are relatively large in volume and are not conducive to use in narrow generator sets.
[0004] To solve the above technical problem, the present invention provides the following technical solution: A cleaning mechanism, which includes.
[0005] As a preferred embodiment of the cleaning mechanism of the present invention, wherein: a cleaning member, which is provided with cleaning blades for cleaning the dust on the surface of the insulator, and a driving member installed on the cleaning member for controlling the movement of the cleaning member, and a driving tenon rod is provided at the driving end of the driving member; an installation assembly, arranged between the driving member and the cleaning member, including a receiving cavity provided inside the cleaning member, and a first connecting plate and a second connecting plate for transmission connection arranged between the driving member and the cleaning member.
[0006] As a preferred embodiment of the cleaning mechanism of the present invention, wherein: an installation sleeve is provided in the receiving cavity, a placement cavity for installing the driving member is provided inside the installation sleeve, the first connecting plate and the second connecting plate are detachably connected by bolts, and the second connecting plate is fixedly connected to the inner wall of the receiving cavity, and a driving mortise hole for fitting with the driving tenon rod is provided at the center position of the first connecting plate.
[0007] As a preferred embodiment of the cleaning mechanism of the present invention, wherein: a friction-reducing sleeve is sleeved outside the installation sleeve, and the inner wall and outer wall of the friction-reducing sleeve are respectively in sliding contact with the installation sleeve and the inner wall of the receiving cavity.
[0008] As a preferred solution of the cleaning mechanism of the present invention, wherein: the cleaning piece is provided with a fixed shell on the outside that can carry the relevant structure of the cleaning mechanism, a mounting base rotatably connected to the cleaning piece is installed in the fixed shell, and the end of the mounting sleeve away from the mounting base passes through the accommodating cavity and is connected to the fixed shell.
[0009] As a preferred solution of the cleaning mechanism of the present invention, wherein: the end of the placement cavity away from the driving member is provided with a connecting hole 1 connected to the outside world, and a connecting hole 2 corresponding to the connecting hole 1 is provided on the fixed shell, and power lines connected to the driving member are provided in the connecting hole 1 and the connecting hole 2.
[0010] As a preferred solution of the cleaning mechanism of the present invention, the fixed shell is provided with a cleaning area for accommodating the insulator, and the inner wall of the cleaning area is provided with a limit baffle that contacts the insulator.
[0011] As a preferred solution of the cleaning mechanism of the present invention, a dust collecting member is provided on the fixed shell at a position opposite to the cleaning area.
[0012] The beneficial effect of the cleaning mechanism of the present invention is that the cleaning member and the cleaning blades are driven to rotate by the driving member, so as to clean the dust on the surface of the fixed insulator. At the same time, the driving member is built into the cleaning member by the cooperation of the accommodating cavity, the mounting sleeve and other related structures, so as to achieve the effect of building the driving member into the cleaning member, so that the structure of the entire cleaning mechanism is more compact, the volume of the cleaning mechanism is reduced, and the movement efficiency of the cleaning member is improved, so that the cleaning mechanism is light and simple, and it is convenient to operate in a narrow space.
[0013] Another object of the present invention is to provide a generator closed bus internal operation device, which aims to solve the problem of insufficient internal detection of the closed bus in the existing generator.
[0014] In order to solve the above technical problems, the present invention also provides the following technical solutions: a generator closed bus internal operating device, which includes a cleaning mechanism; and a detection component, which is arranged on a fixed shell, including a detection slide groove opened on the fixed shell, in which a detection slider and a transmission part for controlling the sliding of the detection slider are installed, and the detection slider is equipped with an observation module.
[0015] As a preferred solution of the internal operating device of the generator closed busbar of the present invention, wherein: the transmission part includes a stroke motor and a transmission screw fixedly installed in the detection slide groove, and a transmission gear set is installed between the stroke motor and the transmission screw, the transmission screw is threadedly connected to the detection slider, and a guide rod parallel to the transmission screw is provided in the detection slide groove, and the guide rod is slidably connected to the detection slider.
[0016] As a preferred embodiment of the internal operation device for the generator enclosed bus of the present invention, wherein: travel switches connected to a travel motor are provided at both ends of the detection chute, and a transmission protrusion that abuts against the travel switch is provided on the side of the detection slider away from the observation module.
[0017] The beneficial effects of the internal operation device for the generator enclosed bus of the present invention are as follows: through the cooperation of mechanisms such as the observation module and the detection slider, a comprehensive observation of the appearance of the generator enclosed bus or the fixed insulator is achieved, the quality of the appearance inspection of the generator set is improved, and it is beneficial to the promotion of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present invention and do not limit the present invention. Among them:
[0019] Figure 1 Shows a schematic cross-sectional structure diagram of the fixed housing in the invention;
[0020] Figure 2 Shows a schematic cross-sectional structure diagram of the cleaning member in the invention;
[0021] Figure 3 Shows Figure 2 The enlarged structure diagram of area A in
[0022] Figure 4 Shows a schematic structure diagram of the mounting sleeve, the antifriction sleeve and the first connecting plate in the invention;
[0023] Figure 5 Shows a schematic three-dimensional structure diagram of the invention;
[0024] Figure 6 Shows a schematic exploded structure diagram of the transmission assembly in the invention. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below in conjunction with the specific embodiments and the drawings.
[0026] The terms used in the present invention are those general terms that are currently widely used in the art in consideration of the functions of the present invention, but these terms can be changed according to the intentions of those of ordinary skill in the art, precedents or new technologies in the art. In addition, specific terms can be selected by the applicant, and in this case, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be understood as simple names, but based on the meanings of the terms and the overall description of the present invention.
[0027] This embodiment provides a cleaning mechanism such as Figure 1 As shown, a fixed insulator and a cleaning blade 11 in contact with the fixed insulator are placed in the cleaning area 41, and the cleaning member 1 is connected to the fixed shell 4 through a mounting base 37 and a mounting sleeve 34 arranged at both ends. Therefore, during the cleaning process, the cleaning member 1 and the cleaning blade 11 can be driven to rotate by the driving member 2 built into the cleaning member 1, thereby cleaning the dust on the surface of the fixed insulator.
[0028] like Figure 2 and Figure 3 As shown, the driving member 2 is disposed in the placement cavity 35 and fixedly mounted with the top of the placement cavity 35, and the output end of the driving member 2 passes through the placement cavity 35 and is equipped with a driving tenon rod 21, as shown in FIG. Figure 3 As shown, the connecting plate 1 32 and the connecting plate 2 33 are provided with corresponding bolt holes, so that the staff can connect the connecting plate 1 32 and the connecting plate 2 33 together by bolts. Figure 4 It can be seen that a driving mortise hole 22 which engages with the driving tenon rod 21 is provided at the center of the connecting plate 32.
[0029] During cleaning, the driving member 2 disposed in the placement cavity 35 will drive the connecting plate 2 33 to move through the mutual engagement of the driving tenon rod 21 and the driving mortise hole 22. Figure 2 It can be seen that the connecting plate 2 33 is fixedly connected to the inner wall of the accommodating chamber 31. Therefore, when the connecting plate 2 33 rotates, it will drive the cleaning member 1 connected thereto to rotate, thereby causing the cleaning blade 11 installed outside the cleaning member 1 to rotate and clean the dust on the fixed insulator. This installation method of installing the driving member 2 inside the cleaning member 1 makes the structure of the entire cleaning mechanism more compact, can reduce the volume of each structure, make the cleaning mechanism lighter and simpler, and is convenient for operation in a narrow space. At the same time, compared with traditional external transmission methods, such as belt transmission or chain transmission, the built-in driving member 2 can avoid multi-stage transmission from occupying too much space, thereby freeing up more space for other components or functional modules of the cleaning mechanism, which is beneficial to the overall design of the equipment. Moreover, the power transmission of the built-in driving member 2 is more direct, which reduces the energy loss in the transmission process, improves the power transmission efficiency, enables the cleaning member 1 to work more efficiently, and increases the cleaning effect. In addition, from Figure 1 It can be seen that a dust collecting member 5 is provided on the fixed shell 4 at a position opposite to the cleaning area 41. Therefore, after the cleaning member 1 cleans the dust on the fixed insulator, the dust collecting member 5 will absorb the dust to prevent it from being adsorbed on other components of the generator set during the falling process, thereby ensuring the normal operation of the generator set.
[0030] like Figure 1 and Figure 2As shown, the connecting end of the mounting sleeve 34 and the fixed shell 4 is provided with a connecting hole 38 connected to the placement cavity 35, and the fixed shell 4 is provided with a connecting hole 39 corresponding to the connecting hole 38. During normal use, the power cord connected to the driving member 2 can extend into the placement cavity 35 through the connecting hole 1 38 and the connecting hole 2 39, and will not affect the normal rotation of the cleaning member 1, thereby ensuring the cleaning work.
[0031] from Figure 2 As can be seen from the figure, the mounting sleeve 34 is arranged in the accommodating chamber 31. During the cleaning process of the device, the inner wall of the accommodating chamber 31 will rotate around the mounting sleeve 34, thereby causing friction with the mounting sleeve 34. In order to avoid wear of the outer wall of the mounting sleeve 34 and the inner wall of the accommodating chamber 31, thereby affecting their service life, in the present embodiment, a friction-reducing sleeve 36 is sleeved between the mounting sleeve 34 and the inner wall of the accommodating chamber 31, and the inner wall and outer wall of the friction-reducing sleeve 36 are in sliding contact with the mounting sleeve 34 and the inner wall of the accommodating chamber 31 respectively. This arrangement makes the mounting sleeve 34 and the accommodating chamber 31 not partly frictional. Direct contact, the friction force is dispersed to the contact surface between the mounting sleeve 34 and the friction-reducing sleeve 36, and between the friction-reducing sleeve 36 and the accommodating chamber 31, thereby reducing the direct wear of the mounting sleeve 34 and the accommodating chamber 31. At the same time, the cleaning part 1 may vibrate or impact during movement, and these vibrations and impacts will aggravate the wear of the mounting sleeve 34 and the accommodating chamber 31. The existence of the friction-reducing sleeve 36 can play a certain buffering role, absorb part of the vibration and impact energy, reduce the direct collision and impact between the mounting sleeve 34 and the accommodating chamber 31, and thus reduce wear.
[0032] The cleaning blade 11 is generally made of nylon, because nylon has good insulation performance, wear resistance and certain elasticity, and can adapt to the friction with the insulator surface during the cleaning process. Figure 1 It can be seen that in order to facilitate cleaning of dust on the fixed insulator, a part of the cleaning blade 11 has extended into the cleaning area 41. In order to avoid excessive squeezing of the fixed insulator and unnecessary damage to the cleaning blade 11, in this embodiment, a limit baffle 42 that interferes with the fixed insulator is provided in the cleaning area 41. The fixed insulator thus arranged can contact the cleaning blade 11 but will not excessively squeeze the cleaning blade 11, thereby achieving the predetermined cleaning effect and protecting the cleaning blade 11.
[0033] This embodiment provides a generator closed bus internal operation device, such as Figure 5As shown, the fixed shell 4 is provided with a detection groove 61 for the detection slider 62 to slide in. The detection slider 62 is equipped with an observation module 63 of the IMX298AF model and a transmission member 64 for controlling the movement of the detection slider 62. Therefore, when in use, the detection slider 62 can be controlled to move up and down in the detection groove 61 by the transmission member 64. During the movement, the observation module 63 is used to comprehensively observe the appearance of the closed busbar or the fixed insulator of the generator to realize the relevant detection work of the generator set. At the same time, because the observation module 63 is an existing product, it will not be described in detail in this scheme.
[0034] like Figure 5 and Figure 6 As shown, a transmission screw 642 and a guide rod 643 are provided in the detection slide 61, wherein the guide rod 643 is slidably connected to the detection slider 62, and the transmission screw 642 is threadedly connected to the detection slider 62. Therefore, when the control stroke motor 641 is running, the transmission gear set 646 connected to it will drive the transmission screw 642 to rotate, so as to realize the lifting and lowering of the detection slider 62. At the same time, when the travel switches 644 arranged at both ends of the detection slide 61 contact the transmission protrusion 645 installed on the detection slider 62, the travel motor 641 will be used to control the transmission screw 642 to rotate in the opposite direction, so that the detection component 6 can comprehensively observe the internal conditions of the closed busbar of the generator.
[0035] Finally, it should be pointed out that the methods and devices described in detail above are only embodiments, and those skilled in the art can modify these embodiments in different ways without departing from the scope of the present invention.
Claims
1. A cleaning mechanism, characterized in that: include, A cleaning member (1) is provided with a cleaning blade (11) for cleaning dust on the surface of the insulator, and a driving member (2) mounted on the cleaning member (1) and capable of controlling the movement of the cleaning member (1), wherein a driving tenon rod (21) is provided at a driving end of the driving member (2); The mounting assembly (3) is arranged between the driving member (2) and the cleaning member (1), and comprises a receiving chamber (31) arranged inside the cleaning member (1), and a connecting plate 1 (32) and a connecting plate 2 (33) arranged between the driving member (2) and the cleaning member (1) for transmission connection.
2. The cleaning mechanism according to claim 1, characterized in that: The accommodating cavity (31) is provided with a mounting sleeve (34), and a placement cavity (35) for mounting a driving member (2) is provided inside the mounting sleeve (34). The connecting plate 1 (32) and the connecting plate 2 (33) are detachably connected by bolts, and the connecting plate 2 (33) is fixedly connected to the inner wall of the accommodating cavity (31). The center position of the connecting plate 1 (32) is provided with a driving mortise hole (22) that interlocks with the driving tenon rod (21).
3. The cleaning mechanism according to claim 2, characterized in that: The outer cover of the mounting sleeve (34) is provided with a friction-reducing sleeve (36), and the inner wall and outer wall of the friction-reducing sleeve (36) are in sliding contact with the mounting sleeve (34) and the inner wall of the accommodating cavity (31) respectively.
4. The cleaning mechanism according to claim 2, characterized in that: The cleaning member (1) is provided with a fixed shell (4) outside, a mounting base (37) rotatably connected to the cleaning member (1) is mounted inside the fixed shell (4), and one end of the mounting sleeve (34) away from the mounting base (37) passes through the accommodating cavity (31) and is connected to the fixed shell (4).
5. The cleaning mechanism according to claim 4, characterized in that: A connecting hole (38) communicating with the outside is provided at one end of the placement cavity (35) away from the driving member (2), and a connecting hole (39) corresponding to the connecting hole (38) is provided on the fixed housing (4), and power lines connected to the driving member (2) are provided in the connecting hole (38) and the connecting hole (39).
6. The cleaning mechanism according to claim 5, characterized in that: The fixed housing (4) is provided with a cleaning area (41) for accommodating an insulator, and an inner wall of the cleaning area (41) is provided with a limit baffle (42) that contacts the insulator.
7. The cleaning mechanism according to claim 6, characterized in that: A dust collecting member (5) is provided on the fixed shell (4) at a position opposite to the cleaning area (41).
8. A generator closed bus internal operation device, characterized in that: comprising the cleaning mechanism according to any one of claims 4 to 7; and The detection assembly (6) is arranged on the fixed housing (4), and comprises a detection slide groove (61) provided on the fixed housing (4), a detection slider (62) and a transmission member (64) for controlling the sliding of the detection slider (62) are installed in the detection slide groove (61), and an observation module (63) is mounted on the detection slider (62).
9. The generator enclosed busbar internal operation device according to claim 8, characterized in that: The transmission member (64) comprises a travel motor (641) and a transmission screw (642) fixedly mounted in the detection slide groove (61), and a transmission gear set (646) is installed between the travel motor (641) and the transmission screw (642), the transmission screw (642) is threadedly connected to the detection slide block (62), and a guide rod (643) parallel to the transmission screw (642) is provided in the detection slide groove (61), and the guide rod (643) is slidably connected to the detection slide block (62).
10. The generator enclosed busbar internal operation device according to claim 9, characterized in that: Travel switches (644) connected to the travel motor (641) are provided at both ends of the detection slide groove (61), and a transmission protrusion (645) that contacts the travel switch (644) is provided on the side of the detection slider (62) away from the observation module (63).