Large-span stepped sliding and steel-inlaid rolling body composite guide rail structure

By introducing large-span step-type sliding and steel-inserted rolling element composite guide rails into the guide rail structure, and combining them with automatic heat dissipation system, the slight thermal deformation problem caused by heat accumulation during operation of the guide rail structure is solved, and the accuracy and life are improved.

CN120134003AActive Publication Date: 2025-06-13SHANDONG WEIDA HEAVY INDS
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Patent Information

Application Number
CN202510602506.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2025-06-13
Estimated Expiration
2045-05-12

AI Technical Summary

Technical Problem

During operation, the existing guide rail structure causes slight heat deformation between the beam and the guide rail due to heat accumulation, thereby reducing the sliding board movement accuracy and the service life of the guide rail.

Method used

The large-span step-type sliding and steel-inserted rolling element composite guide structure is adopted. By setting up a steel-inserted guide rail and roller body between the beam and the slide, and automatic heat dissipation is achieved using grating sensors and PLC controllers to avoid heat accumulation.

Benefits of technology

It effectively avoids thermal deformation between the load-bearing steel guide rail and the cross beam, improves the sliding board movement accuracy and the service life of the guide rail, and realizes the function of automatic heat dissipation.

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Abstract

The invention provides a large-span stepped sliding and steel-inlaid rolling body composite guide rail structure, and relates to the technical field of guide rail structures, the large-span stepped sliding and steel-inlaid rolling body composite guide rail structure comprises a cross beam and a sliding plate, one side of the cross beam is provided with an upper vertical sliding face and a lower vertical sliding face, and the upper end and the lower end of the sliding plate are provided with an upper pressing plate and a lower pressing plate respectively; the upper pressing plate and the lower pressing plate are carried on the surfaces of the upper vertical sliding face and the lower vertical sliding face respectively, and a butt joint sleeve used for being connected with driving equipment is arranged in the middle of the sliding plate. In order to avoid tiny deformation caused by heat change between the bearing steel-inlaid guide rail and the cross beam, the bearing steel-inlaid guide rail and the cross beam can be in a stable temperature environment through active heat dissipation, so that the problem that the moving precision of a sliding plate is reduced or the service life of the bearing steel-inlaid guide rail is shortened due to tiny deformation is avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of guide rail structures, and more particularly to a large-span stepped sliding and steel-inlaid rolling element composite guide rail structure. Background Art

[0002] In the field of high-precision gantry machine tools, a guide rail structure is required to assist the cutting structure in position movement. For example, a linear guide rail structure of a numerically controlled machine tool with the patent publication number CN203817772U includes a linear guide rail 1, a large carriage 2, and a small carriage 6. The linear guide rails 1 are symmetrically arranged on both sides of the upper surface of the large carriage 2. The small carriage 6 is slidably arranged on the upper end surface of the large carriage 2. A lead screw 3 is arranged above the large carriage 2. One end of the lead screw 3 is connected to the output shaft of a motor 5 installed at one end of the large carriage 2, and the other end is connected to the small carriage 6.

[0003] However, during the operation of the existing guide rail structure, during processing, the slide plate needs to frequently adjust its moving position due to processing requirements. Therefore, during the frequent movement process, heat is generated at the crossbeam guide rail. If the heat cannot be discharged in time, heat will accumulate during continuous processing, and then different degrees of small thermal deformations will occur between the crossbeam and the guide rail, resulting in problems such as a decrease in the moving accuracy of the slide plate or a decrease in the service life of the guide rail due to the small deformations. Summary of the Invention

[0004] Aiming at the deficiencies of the existing technology, the present invention provides a large-span stepped sliding and steel-inlaid rolling element composite guide rail structure, which solves the problem that the existing guide rail structure cannot actively dissipate heat during operation and will accumulate heat.

[0005] To achieve the above object, the technical solution adopted by the present invention is as follows: A large-span stepped sliding and steel-inlaid rolling element composite guide rail structure includes a crossbeam and a slide plate. One side of the crossbeam is provided with an upper vertical sliding surface and a lower vertical sliding surface. Upper and lower pressure plates are respectively installed at the upper and lower ends of the slide plate. The upper and lower pressure plates are respectively placed on the surfaces of the upper vertical sliding surface and the lower vertical sliding surface. A docking sleeve for connecting a driving device is arranged in the middle of the slide plate; Load-bearing steel-inlaid guide rails are installed on the side of the upper vertical sliding surface, the upper surface of the lower vertical sliding surface, and the lower side of the crossbeam through bolts. Load-bearing components capable of actively dissipating heat are respectively arranged below the docking sleeve and on the surfaces of the upper and lower pressure plates.

[0006] Preferably, an air inlet pump is fixedly installed on the upper surface of the crossbeam. A PLC controller is fixedly installed on one side of the air inlet pump. The air inlet pump is installed with an air delivery pipe through a solenoid valve. A grating sensor is installed between the crossbeam and the slide plate. The grating sensor is signal-connected to the PLC controller, and the PLC controller is signal-connected to the solenoid valve; A wire winding disc is provided on the upper surface of the cross beam. The body of the air delivery pipe is wound into the wire winding disc. A plurality of fixing brackets are fixedly installed on one side of the sliding plate. The air delivery pipe is fixed inside the plurality of fixing brackets, and a plurality of branch pipes are provided on the body of the air delivery pipe.

[0007] Preferably, a lower horizontal sliding surface is provided on the lower side of the cross beam, a lower main inclined iron is provided on the lower side of the sliding plate, the lower horizontal sliding surface is in contact with the lower main inclined iron, a lower clamping sliding surface is provided on one side of the cross beam, a lower clamping inclined iron is provided on one side of the lower pressing plate, and the lower clamping sliding surface is in contact with the lower clamping inclined iron.

[0008] Preferably, each load-bearing assembly includes a fixed shell. The three fixed shells are respectively fixedly installed below the docking sleeve and on the surfaces of the upper pressing plate and the lower pressing plate. A rotating seat is installed inside each fixed shell, and a plurality of load-bearing rolling bodies are installed inside the rotating seat. Each load-bearing rolling body is in contact with the surface of the adjacent load-bearing hardened steel guide rail.

[0009] Preferably, adjustment grooves and a plurality of diffusion grooves are respectively opened at the upper and lower ends on one side of the rotating seat. A partition plate is fixedly installed between the plurality of diffusion grooves. A plurality of heat dissipation exhaust ports are opened on one side of each diffusion groove, and the heat dissipation exhaust ports are distributed between two load-bearing rolling bodies.

[0010] Preferably, a connecting sleeve is installed on one side of the fixed shell. The connecting sleeve is connected to the adjacent branch pipe. A transfer channel is opened inside the fixed shell, and the transfer channel is connected to the connecting sleeve; A matching channel is opened on one side of the rotating seat. The matching channel is connected to the transfer channel, and an extension pipe is fixedly installed on one side of the matching channel.

[0011] Preferably, a ventilation pipe is fixedly installed inside the adjustment groove. The extension pipe is connected to the ventilation pipe, and a plurality of first through holes are opened at the lower end of the ventilation pipe.

[0012] Preferably, an air inlet valve is fixedly installed at the upper end of each diffusion groove. A moving frame is movably arranged inside the adjustment groove. A plurality of rubber pads are arranged at the bottom of the moving frame. A plurality of second through holes are opened on the surface of the rubber pads, and the distribution density of the plurality of second through holes is set from high to low.

[0013] Preferably, a control motor is fixedly installed on one side of the adjustment groove. The control motor is signal-connected to the PLC controller. A bearing seat is fixedly installed on the other side of the adjustment groove. A lead screw is installed between the control motor and the bearing seat. A nut sleeve is threadedly arranged on the lead screw rod body, and the nut sleeve is fixedly connected to the moving frame.

[0014] Preferably, a rotating shaft is rotatably installed on one side of the bottom of the fixed shell. A baffle is fixedly installed on the shaft body of the rotating shaft. A spring is installed at the bottom of the fixed shell, and the spring is connected to the protruding part of the rotating shaft.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In this application, a load-bearing inlaid steel guide rail and load-bearing rolling elements are arranged between the cross beam and the slide plate, breaking through the single sliding track or single rolling guide rail structure of the traditional guide rail, perfectly combining the rolling guide rail and the sliding guide rail, not only realizing the compounding of the structure, but also giving full play to the transmission advantages of these two guide rails. The main load-bearing guide rail of the cross beam adopts the cooperation of the load-bearing inlaid steel guide rail and the load-bearing rolling elements, which not only has high load-bearing capacity, high rigidity and wear resistance, but also the rolling elements and the inlaid steel guide rail have rolling friction, with a small friction coefficient, improving the response ability of the movement; the vertical guiding surface of the cross beam guide rail adopts a sliding hard rail, and the corresponding slide plate adopts a plastic-lined structure. Not only is the cross-sectional dimension of the slide rail design large, but the plastic-lined track surface has high wear characteristics and large shock absorption capacity; at the same time, an auxiliary load-bearing inlaid steel guide rail is arranged near the cutting processing area at the lower part of the cross beam, and the corresponding slide plate adopts an adjustable load-bearing rolling element for cooperation, which can further improve the stability during cutting processing and provide guarantee for the high-rigidity cutting of the machine tool.

[0016] 2. The movable end of the grating sensor is installed on the slide plate and the fixed end is installed on the cross beam, so that it can detect whether the slide plate moves. When the slide plate moves, the grating sensor is triggered and the solenoid valve is controlled by the PLC controller, so that the solenoid valve is opened and the air inlet pump is used for air inlet operation, so that the inside of the air delivery pipe receives gas and is respectively conveyed to each branch pipe, realizing the delivery of cooling gas. Among them, when the slide plate stops, it can be judged by the grating sensor and the solenoid valve is closed to end the delivery of cooling gas. Through the above structure, automatic cooling can be carried out during the movement of the slide plate, and the cooling ends when the slide plate stops. Among them, heat will be generated by the friction between the slide plate and the load-bearing inlaid steel guide rail during movement. In order to avoid the occurrence of slight deformation between the load-bearing inlaid steel guide rail and the cross beam due to heat change, through active cooling, the load-bearing inlaid steel guide rail and the cross beam can be in a stable temperature environment, thus avoiding the problem of the decrease in the movement accuracy of the slide plate or the service life of the load-bearing inlaid steel guide rail caused by slight deformation.

[0017] 3. Each load-bearing rolling element is in contact with the surface of the adjacent load-bearing inlaid steel guide rail and has a rolling friction movement. Among them, the heat dissipation exhaust port is arranged between every two load-bearing rolling elements, so that when the cooling gas is discharged from the heat dissipation exhaust port, the gas can dissipate heat from the load-bearing inlaid steel guide rail, which can avoid the accumulation of heat caused by the inability of the load-bearing inlaid steel guide rail to dissipate heat actively, and further avoid the occurrence of thermal deformation between the load-bearing inlaid steel guide rail and the cross beam, so as to ensure the stable operation of the slide plate under the continuous operation of the machine tool and avoid the decrease of the processing accuracy caused by thermal deformation.

[0018] 4. The motor can be started and stopped through the PLC controller, so that the control motor drives the lead screw to rotate. The moving frame is movably connected to the adjusting groove, and when the lead screw rotates, it is in threaded cooperation with the nut sleeve, so that the movement of the moving frame can be adjusted. A number of rubber pads are arranged at the bottom of the moving frame, and each rubber pad corresponds to the adjacent first through hole and the air inlet valve, so that when the air flow enters the air inlet valve, it will pass through a number of second through holes. The distribution density of the number of second through holes is set from high to low. When the moving frame moves, the flow rate of the air flow entering will be adjusted, so that the intensity of the cooling air flow can be adjusted as needed. When the air flow is modulated to the maximum, the air flow can be discharged from the heat dissipation outlet to clean the surface of the load-bearing hardened steel guide rail at the current position, so that the surface impurities will be discharged from one side, and the sliding plate is in a moving state to dissipate heat and assist in cleaning the passed position. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the three-dimensional structure diagram of the present invention; Figure 2 is the side view structure diagram of the present invention; Figure 3 is the top view structure diagram of the present invention; Figure 4 is Figure 3 the sectional structure diagram at A-A in Figure 5 is the three-dimensional structure diagram of the load-bearing component; Figure 6 is the three-dimensional structure diagram of the load-bearing component from another perspective; Figure 7 is the bottom view structure diagram of the load-bearing component; Figure 8 is Figure 7 the sectional structure diagram at B-B in Figure 9 is Figure 7 the sectional structure diagram at C-C in Figure 10 is Figure 7 the sectional structure diagram at D-D in Figure 11 is Figure 7 the sectional structure diagram at E-E in Figure 12 is the side view structure diagram of the load-bearing component; Figure 13 is Figure 12 the sectional structure diagram at F-F in Figure 14 is Figure 12 the sectional structure diagram at G-G in

[0020] In the figure: 1, cross beam; 2, slide plate; 3, upper vertical sliding surface; 4, lower vertical sliding surface; 5, load-bearing inlaid steel guide rail; 6, load-bearing component; 601, fixed shell; 6011, connecting sleeve; 6012, transfer channel; 6013, rotating shaft; 6014, baffle plate; 6015, spring; 602, rotating seat; 6021, mating channel; 6022, heat dissipation exhaust port; 603, load-bearing rolling body; 604, adjustment groove; 605, control motor; 6051, bearing seat; 6052, lead screw; 6053, nut sleeve; 6054, moving frame; 6055, rubber pad; 6056, second through hole; 606, extension pipe; 6061, ventilation pipe; 6062, first through hole; 607, intake valve; 6071, diffusion groove; 6072, partition plate; 7, lower horizontal sliding surface; 8, lower main wedge; 9, lower clamping sliding surface; 10, lower clamping wedge; 11, lower pressing plate; 12, upper pressing plate; 13, intake pump; 14, PLC controller; 15, solenoid valve; 16, wire winding disc; 17, gas transmission pipe; 18, fixing frame; 19, branch pipe; 20, grating type sensor; 21, docking sleeve. Specific implementation mode

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] As Figures 1 to 14 shown, a large-span stepped sliding and inlaid steel rolling body composite guide rail structure includes a cross beam 1 and a slide plate 2. An upper vertical sliding surface 3 and a lower vertical sliding surface 4 are arranged on one side of the cross beam 1. Upper pressing plates 12 and lower pressing plates 11 are respectively installed at the upper and lower ends of the slide plate 2. The upper pressing plates 12 and the lower pressing plates 11 are respectively placed on the surfaces of the upper vertical sliding surface 3 and the lower vertical sliding surface 4. A docking sleeve 21 for connecting a driving device is arranged in the middle of the slide plate 2; A load-bearing inlaid steel guide rail 5 is installed on the side surface of the upper vertical sliding surface 3, the upper surface of the lower vertical sliding surface 4 and the lower side of the cross beam 1 through bolts. Load-bearing components 6 capable of actively dissipating heat are respectively arranged below the docking sleeve 21 and on the surfaces of the upper pressing plate 12 and the lower pressing plate 11.

[0023] In this application, a load-bearing inlaid steel guide rail 5 and load-bearing rolling elements 603 are provided between the cross beam 1 and the slide plate 2, breaking through the structural forms of single sliding tracks or single rolling guide rails of traditional guide rails, perfectly combining rolling guide rails and sliding guide rails, not only realizing the compounding of the structure, but also giving full play to the transmission advantages of these two types of guide rails. The main load-bearing guide rail of the cross beam 1 uses the cooperation of the load-bearing inlaid steel guide rail 5 and the load-bearing rolling elements 603, which not only has high load-bearing capacity, high rigidity, and wear resistance, but also the rolling elements and the inlaid steel guide rail have rolling friction, with a small friction coefficient, improving the response ability of the movement; the vertical guiding surface of the guide rail of the cross beam 1 uses a sliding hard rail, and the corresponding slide plate 2 uses a plastic-lined structure, not only the designed cross-sectional size of the slide rail is large, but also the plastic-lined rail surface has high wear characteristics and large shock absorption capacity; at the same time, an auxiliary load-bearing inlaid steel guide rail 5 is arranged near the cutting processing area at the lower part of the cross beam 1, and the corresponding slide plate 2 uses adjustable load-bearing rolling elements 603 for cooperation, which can further improve the stability during cutting processing and provide guarantee for high-rigidity cutting of the machine tool.

[0024] In this embodiment, an air inlet pump 13 is fixedly installed on the upper surface of the cross beam 1, a PLC controller 14 is fixedly installed on one side of the air inlet pump 13, the air inlet pump 13 is installed with an air delivery pipe 17 through a solenoid valve 15, a grating type sensor 20 is installed between the cross beam 1 and the slide plate 2, the grating type sensor 20 is signal-connected to the PLC controller 14, and the PLC controller 14 is signal-connected to the solenoid valve 15; A wire winding disc 16 is arranged on the upper surface of the cross beam 1, the body of the air delivery pipe 17 is wound into the wire winding disc 16, a plurality of fixing frames 18 are fixedly installed on one side of the slide plate 2, the air delivery pipe 17 is fixed inside the plurality of fixing frames 18, and a plurality of branch pipes 19 are arranged on the body of the air delivery pipe 17.

[0025] The movable end of the grating type sensor 20 is installed on the slide plate 2 and the fixed end is installed on the cross beam 1, so that it can detect whether the slide plate 2 moves. When the slide plate 2 moves, it is triggered by the grating type sensor 20 and the solenoid valve 15 is controlled by the PLC controller 14, so that the solenoid valve 15 is opened and the air inlet pump 13 is used for air inlet operation, so that the inside of the air delivery pipe 17 receives gas and is respectively conveyed into each branch pipe 19, realizing the conveyance of cooling gas. When the slide plate 2 stops, it can be judged by the grating type sensor 20 and the solenoid valve 15 is closed to end the conveyance of cooling gas. Through the above structure, automatic cooling can be carried out during the movement of the slide plate 2, and the cooling ends when the slide plate 2 stops. During the movement of the slide plate 2, heat will be generated by friction with the load-bearing inlaid steel guide rail 5. In order to avoid minute deformations between the load-bearing inlaid steel guide rail 5 and the cross beam 1 due to heat changes, through active cooling, the load-bearing inlaid steel guide rail 5 and the cross beam 1 can be in a stable temperature environment, thus avoiding problems such as the reduction of the movement accuracy of the slide plate 2 or the reduction of the service life of the load-bearing inlaid steel guide rail 5 caused by minute deformations.

[0026] In this embodiment, a lower horizontal sliding surface 7 is provided on the lower side of the cross beam 1, a lower main inclined iron 8 is provided on the lower side of the sliding plate 2, the lower horizontal sliding surface 7 is in contact with the lower main inclined iron 8, a lower clamping sliding surface 9 is provided on one side of the cross beam 1, and a lower clamping inclined iron 10 is provided on one side of the lower pressing plate 11, and the lower clamping sliding surface 9 is in contact with the lower clamping inclined iron 10.

[0027] The lower clamping sliding surface 9 is a hard rail surface, the corresponding surface of the lower clamping inclined iron 10 is a plastic-coated surface, the movement between the lower clamping sliding surface 9 and the lower clamping inclined iron 10 is a sliding friction movement, the lower horizontal sliding surface 7 is a hard rail surface, the corresponding surface of the lower main inclined iron 8 is a plastic-coated surface, and the movement between the lower horizontal sliding surface 7 and the lower main inclined iron 8 is a sliding friction movement.

[0028] In this embodiment, each load-bearing assembly 6 includes a fixed housing 601. The three fixed housings 601 are respectively fixedly installed below the docking sleeve 21 and on the surfaces of the upper pressing plate 12 and the lower pressing plate 11. A rotating seat 602 is installed inside each fixed housing 601, and a number of load-bearing rolling elements 603 are installed inside the rotating seat 602. Each load-bearing rolling element 603 is in contact with the surface of the adjacent load-bearing hardened-steel guide rail 5; Adjustment grooves 604 and a number of diffusion grooves 6071 are respectively formed at the upper and lower ends on one side of the rotating seat 602. A partition plate 6072 is fixedly installed between the number of diffusion grooves 6071. A number of heat dissipation outlets 6022 are formed on one side of each diffusion groove 6071, and the heat dissipation outlets 6022 are distributed between two load-bearing rolling elements 603.

[0029] Since each load-bearing rolling element 603 is in contact with the surface of the adjacent load-bearing hardened-steel guide rail 5 and the movement therebetween is a rolling friction movement, and the heat dissipation outlets 6022 are arranged between every two load-bearing rolling elements 603, when the heat dissipation gas is discharged from the heat dissipation outlets 6022, the gas can dissipate heat from the load-bearing hardened-steel guide rail 5, which can prevent the load-bearing hardened-steel guide rail 5 from being unable to dissipate heat actively and causing heat accumulation, and further prevent the occurrence of thermal deformation between the load-bearing hardened-steel guide rail 5 and the cross beam 1, so as to ensure the stable operation of the sliding plate 2 when the machine tool is running continuously and avoid the decline of machining accuracy caused by thermal deformation.

[0030] In this application, a connecting sleeve 6011 is installed on one side of the fixed housing 601. The connecting sleeve 6011 is connected to the adjacent branch pipe 19. A transfer channel 6012 is formed inside the fixed housing 601, and the transfer channel 6012 is connected to the connecting sleeve 6011; A mating channel 6021 is formed on one side of the rotating seat 602. The mating channel 6021 is connected to the transfer channel 6012, and an extension pipe 606 is fixedly installed on one side of the mating channel 6021.

[0031] Among them, a ventilation pipe 6061 is fixedly installed inside the adjustment groove 604. The extension pipe 606 is connected to the ventilation pipe 6061, and a plurality of first through holes 6062 are opened at the lower end of the ventilation pipe 6061.

[0032] When the rotating seat 602 and the fixed shell 601 are combined, the cooperation channel 6021 is connected to the transfer channel 6012, so that the connecting sleeve 6011 can stably discharge the heat dissipation gas when connecting the branch pipe 19. And the ventilation pipe 6061 and a plurality of first through holes 6062 can all conduct gas transmission by using the extension pipe 606.

[0033] In this application, an intake valve 607 is fixedly installed at the upper end of each diffusion groove 6071. A moving frame 6054 is movably arranged inside the adjustment groove 604. A plurality of rubber pads 6055 are arranged at the bottom of the moving frame 6054. A plurality of second through holes 6056 are opened on the surface of the rubber pads 6055, and the distribution density of the plurality of second through holes 6056 is set from high to low.

[0034] During specific setting, a control motor 605 is fixedly installed on one side of the adjustment groove 604. The control motor 605 is signal-connected to the PLC controller 14. A bearing seat 6051 is fixedly installed on the other side of the adjustment groove 604. A lead screw 6052 is installed between the control motor 605 and the bearing seat 6051. A nut sleeve 6053 is arranged on the threaded part of the lead screw 6052, and the nut sleeve 6053 is fixedly connected to the moving frame 6054.

[0035] The PLC controller 14 can start and stop the control motor 605, so that the control motor 605 drives the lead screw 6052 to rotate. Since the moving frame 6054 is movably connected to the adjustment groove 604, and the lead screw 6052 rotates and is in threaded cooperation with the nut sleeve 6053 when rotating, the movement of the moving frame 6054 can be adjusted. Since a plurality of rubber pads 6055 are arranged at the bottom of the moving frame 6054, and each rubber pad 6055 corresponds to the adjacent first through holes 6062 and the intake valve 607, the air flow will pass through a plurality of second through holes 6056 when entering the intake valve 607. Since the distribution density of the plurality of second through holes 6056 is set from high to low, when the moving frame 6054 moves, the flow rate of the air flow entering will be adjusted, so that the intensity of the heat dissipation air flow can be adjusted according to needs. When the air flow modulation is the largest, the air flow can be discharged from the heat dissipation outlet 6022 to clean the surface of the load-bearing insert steel guide rail 5 at the current position, so that the surface impurities will be discharged from one side, and the slide plate 2 is in a moving state to perform heat dissipation and auxiliary cleaning treatment on the passing positions.

[0036] It should be noted that a rotating shaft 6013 is rotatably installed on one side of the bottom of the fixed shell 601. A baffle 6014 is fixedly installed on the shaft body of the rotating shaft 6013. A spring 6015 is installed at the bottom of the fixed shell 601, and the spring 6015 is connected to the protruding part of the rotating shaft 6013.

[0037] When the wind force is large, in order to prevent the air flow from not being discharged quickly, the baffle 6014 is pushed by the wind force to rotate the rotating shaft 6013, so that the discharge space can be temporarily enlarged, and the spring 6015 can cooperate with the rotating shaft 6013 to reset the baffle 6014 when the wind force decreases to prevent foreign impurities from entering.

[0038] The working principle of the large-span stepped sliding and steel-inlaid rolling body composite guide rail structure: During use, the movable end of the grating sensor 20 is installed on the slide plate 2 and the fixed end is installed on the cross beam 1, so as to detect whether the slide plate 2 moves. When the slide plate 2 moves, the grating sensor 20 is triggered and the solenoid valve 15 is controlled by the PLC controller 14, so that the solenoid valve 15 is opened and the air inlet pump 13 is used for air inlet operation, so that the inside of the air delivery pipe 17 receives gas and is respectively delivered to each branch pipe 19 to realize the delivery of heat dissipation gas; During heat dissipation, when the rotating seat 602 is combined with the fixed shell 601, the cooperation channel 6021 is connected to the transfer channel 6012, so that the connecting sleeve 6011 can stably discharge the heat dissipation gas when connecting the branch pipe 19, and the extension pipe 606 can make the ventilation pipe 6061 and a plurality of first through holes 6062 all conduct gas delivery; Before heat dissipation, according to needs, the PLC controller 14 can start and stop the control motor 605, so that the control motor 605 drives the screw rod 6052 to rotate. The movable frame 6054 is movably connected with the adjustment groove 604, and when the screw rod 6052 rotates, it is in threaded cooperation with the nut sleeve 6053, so that the movement of the movable frame 6054 can be adjusted. The bottom of the movable frame 6054 is provided with a plurality of rubber pads 6055, and each rubber pad 6055 corresponds to the adjacent first through hole 6062 and the air inlet valve 607, so that when the air flow enters the air inlet valve 607, it will pass through a plurality of second through holes 6056. The distribution density of the plurality of second through holes 6056 is set from high to low. When the movable frame 6054 moves, the flow rate of the air flow entering will be adjusted, so that the intensity of the heat dissipation air flow can be adjusted according to needs. When the air flow is modulated to the maximum, the air flow can be discharged from the heat dissipation outlet 6022 to clean the surface of the load-bearing steel-inlaid guide rail 5 at the current position; When the wind force is large, in order to prevent the air flow from not being discharged quickly, the baffle 6014 is pushed by the wind force to rotate the rotating shaft 6013, so that the discharge space can be temporarily enlarged, and the spring 6015 can cooperate with the rotating shaft 6013 to reset the baffle 6014 when the wind force decreases to prevent foreign impurities from entering.

[0039] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or variations can be made based on the above description. It is impossible to list all the implementation manners here. Any obvious changes or variations derived from the technical solutions of the present invention still fall within the protection scope of the present invention.

Claims

1. A large-span stepped sliding and steel-mounted rolling element composite guide rail structure, comprising a crossbeam (1) and a slide plate (2), characterized in that: An upper vertical sliding surface (3) and a lower vertical sliding surface (4) are provided on one side of the crossbeam (1); an upper pressing plate (12) and a lower pressing plate (11) are respectively installed at the upper and lower ends of the slide plate (2); the upper pressing plate (12) and the lower pressing plate (11) are respectively supported on the surface of the upper vertical sliding surface (3) and the lower vertical sliding surface (4); a docking sleeve (21) for connecting to a driving device is provided in the middle of the slide plate (2); The side surface of the upper vertical sliding surface (3), the upper surface of the lower vertical sliding surface (4) and the lower side of the crossbeam (1) are equipped with a load-bearing steel guide rail (5) via bolts, and a load-bearing component (6) capable of actively dissipating heat is provided below the docking sleeve (21) and on the surfaces of the upper pressure plate (12) and the lower pressure plate (11).

2. A large-span stepped sliding and steel-inlaid rolling element composite guide rail structure according to claim 1, characterized in that: An air intake pump (13) is fixedly mounted on the upper surface of the crossbeam (1), a PLC controller (14) is fixedly mounted on one side of the air intake pump (13), an air delivery pipe (17) is mounted on the air intake pump (13) via a solenoid valve (15), a grating sensor (20) is mounted between the crossbeam (1) and the slide plate (2), the grating sensor (20) is signal-connected to the PLC controller (14), and the PLC controller (14) is signal-connected to the solenoid valve (15); A winding drum (16) is provided on the upper surface of the crossbeam (1), and the body of the gas delivery pipe (17) is wound inside the winding drum (16). A plurality of fixing frames (18) are fixedly mounted on one side of the slide plate (2), and the gas delivery pipe (17) is fixed inside the plurality of fixing frames (18). The body of the gas delivery pipe (17) is provided with a plurality of branch pipes (19).

3. The large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 1, characterized in that: A lower horizontal sliding surface (7) is provided on the lower side of the crossbeam (1), a lower main inclined iron (8) is provided on the lower side of the slide plate (2), the lower horizontal sliding surface (7) is in contact with the lower main inclined iron (8), a lower clamping sliding surface (9) is provided on one side of the crossbeam (1), a lower clamping inclined iron (10) is provided on one side of the lower pressure plate (11), the lower clamping sliding surface (9) is in contact with the lower clamping inclined iron (10).

4. The large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 2, characterized in that: Each of the bearing components (6) comprises a fixed shell (601), and the three fixed shells (601) are respectively fixedly mounted below the docking sleeve (21) and on the surfaces of the upper pressure plate (12) and the lower pressure plate (11), and each of the fixed shells (601) is internally mounted with a rotating seat (602), and the internally mounted with a plurality of bearing rolling bodies (603), and each of the bearing rolling bodies (603) is in contact with the surface of an adjacent bearing steel guide rail (5).

5. A large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 4, characterized in that: An adjustment slot (604) and a plurality of diffusion slots (6071) are respectively provided at the upper and lower ends of one side of the rotating seat (602); a partition plate (6072) is fixedly installed between the plurality of diffusion slots (6071); a plurality of heat dissipation outlets (6022) are provided at one side of each of the diffusion slots (6071); and the heat dissipation outlets (6022) are distributed between the two bearing rolling bodies (603).

6. A large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 5, characterized in that: A connecting sleeve (6011) is installed on one side of the fixed shell (601), and the connecting sleeve (6011) is connected to an adjacent branch pipe (19). A transfer channel (6012) is provided inside the fixed shell (601), and the transfer channel (6012) is connected to the connecting sleeve (6011); A matching channel (6021) is provided on one side of the rotating seat (602), the matching channel (6021) is connected to the transfer channel (6012), and an extension tube (606) is fixedly mounted on one side of the matching channel (6021).

7. A large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 6, characterized in that: A ventilation pipe (6061) is fixedly installed inside the adjustment groove (604), the extension pipe (606) is connected to the ventilation pipe (6061), and a plurality of first through holes (6062) are formed at the lower end of the ventilation pipe (6061).

8. The large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 5, characterized in that: An air intake valve (607) is fixedly mounted on the upper end of each diffusion groove (6071), a movable frame (6054) is movably arranged inside the regulating groove (604), a plurality of rubber pads (6055) are arranged at the bottom of the movable frame (6054), a plurality of second through holes (6056) are opened on the surface of the rubber pad (6055), and the distribution density of the plurality of second through holes (6056) is arranged from high to low.

9. A large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 8, characterized in that: A control motor (605) is fixedly mounted on one side of the adjustment slot (604), and the control motor (605) is connected to a PLC controller (14) by signal. A bearing seat (6051) is fixedly mounted on the other side of the adjustment slot (604), and a screw rod (6052) is installed between the control motor (605) and the bearing seat (6051). A screw sleeve (6053) is threadedly arranged on the shaft of the screw rod (6052), and the screw sleeve (6053) is fixedly connected to the moving frame (6054).

10. The large-span stepped sliding and steel-mounted rolling element composite guide rail structure according to claim 4, characterized in that: A rotating shaft (6013) is rotatably mounted on one side of the bottom of the fixed shell (601), a baffle (6014) is fixedly mounted on the shaft body of the rotating shaft (6013), and a spring (6015) is mounted on the bottom of the fixed shell (601), the spring (6015) being connected to a protrusion of the rotating shaft (6013).

Citation Information

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