Grinding device for rubber roller production

By designing a grinding device with upper and lower semicircle movable clamping rings and automatic conveying components, the problems of low grinding efficiency and unstable precision of traditional rubber rollers are solved, and efficient and accurate rubber roller grinding and automated production are achieved.

CN120134104AInactive Publication Date: 2025-06-13HUAIAN XINZHAN RUBBER CO LTD
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Patent Information

Application Number
CN202510429274.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2025-06-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The traditional rubber roller grinding process is low in efficiency and unstable in accuracy, and the automation device cannot achieve batch rapid grinding, which is cumbersome in operation.

Method used

A grinding device including a belt conveying assembly, a grinding frame body, a side bearing waist disc, a grinding mechanism and a bearing component is designed. The upper and lower semicircular movable snap ring structure realizes tight clamping and rotation of the rubber roller end head, and combines the automatic conveying and positioning of the belt conveying assembly to achieve continuous grinding.

Benefits of technology

The efficiency and accuracy of rubber roller grinding are improved, and the automatic loading, conveying, positioning and unloading of rubber rollers is realized. The transmission structure is simplified, and the transmission structure is adapted to mass production needs, and compatible with rubber roller grinding of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a coping device for rubber roller production, and relates to the technical field of rubber roller machining, the coping device comprises a bearing main frame body, a belt conveying assembly, a coping frame body, a side bearing waist disc and a coping mechanism. Waist discs are symmetrically arranged on the two sides of the belt conveying assembly, and the edges of the waist discs are slidably connected with bearing bases for lifting the ends of rubber rollers. The grinding mechanism clamps the rubber roller through upper and lower semicircular movable clamping rings, and while the rubber roller is driven to rotate, a grinding execution part moves in the axial direction to complete surface grinding. The device realizes automatic conveying, precise clamping, efficient grinding and waste collection of the rubber rollers, solves the problems of low efficiency and poor precision of a traditional process, has the advantages of reasonable structure, high automation degree and stable grinding quality, and is suitable for batch production scenes of the rubber rollers.
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Description

Technical Field

[0001] The present invention relates to the technical field of rubber roller processing, and more particularly to a grinding device for rubber roller production. Background Art

[0002] A rubber roller is a roller-shaped product with a core made of metal or other materials and a rubber outer covering vulcanized. As a key component in industrial production, rubber rollers are widely used in fields such as printing, textile, and papermaking. Their surface quality directly affects the processing accuracy and service life of products. During the production process of rubber rollers, wrinkles and unevenness often appear on their surfaces. If used directly, it will affect the use effect. By using a grinding wheel to grind their surfaces, the effect of surface flatness can be achieved.

[0003] Traditional rubber roller grinding processes mostly use manual operation or semi-automatic equipment, which have problems such as low grinding efficiency, unstable accuracy, and difficult waste cleaning. In the prior art, although some automatic grinding devices can clamp and rotate rubber rollers, the installation and disassembly of rubber rollers need to be operated manually, and the operation is relatively cumbersome, and it is impossible to achieve rapid grinding of a batch of rubber rollers. Summary of the Invention

[0004] The purpose of the present invention is to provide a grinding device for rubber roller production to solve the technical problems raised in the background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A grinding device for the production of rubber rollers, comprising a main bearing frame, a belt conveying assembly and a grinding frame. The belt conveying assembly is installed on the main bearing frame, and the grinding frame is arranged at the middle position of the belt conveying assembly, and the grinding frame laterally straddles from the upper side of the belt conveying assembly; it also includes side bearing waist discs, a grinding mechanism and a plurality of bearing components. There are two side bearing waist discs, which are symmetrically arranged on both sides of the belt conveying assembly respectively. The bearing components include two bearing seats that can slide on the edges of the two side bearing waist discs respectively. The bearing seats are connected to the belt conveying assembly, and the belt conveying assembly can drive the bearing seats to move cyclically along the edges of the side bearing waist discs; each bearing seat has a lower semi-circular groove, and a rotatable lower semi-circular movable clamping ring is installed in the lower semi-circular groove. The lower semi-circular movable clamping ring is used to support the roller end of the rubber roller body; the grinding mechanism includes a movable frame, upper clamping seats, a grinding execution part and a grinding driving part. The movable frame is located above the belt conveying assembly, and the top of the movable frame is connected to a grinding cylinder part arranged on the grinding frame. There are two upper clamping seats, which are symmetrically arranged at both ends of the movable frame. The upper clamping seats correspond to the bearing seats passing under them; the lower end surface of the upper clamping seat has an upper semi-circular groove that cooperates with the lower semi-circular groove to form a circular cavity. There is a rotatable upper semi-circular movable clamping ring in the upper semi-circular groove. When the upper clamping seat is aligned and in contact with the bearing seat, the upper semi-circular movable clamping ring and the lower semi-circular movable clamping ring in the bearing seat can form a rotating ring for clamping the roller end of the rubber roller. The grinding execution part is slidably arranged on the movable frame, and the lower surface of the grinding execution part can abut against the outer surface of the rubber roller body. The grinding driving part is arranged on the movable frame, and the grinding execution part and the two upper semi-circular movable clamping rings are both connected to the grinding driving part; the grinding driving part drives the grinding execution part to move along the width direction of the belt conveying assembly while also driving the upper semi-circular movable clamping ring and the corresponding lower semi-circular movable clamping ring to rotate in the circular cavity.

[0007] On the basis of the above technical solution, the present invention also provides the following optional technical solutions:

[0008] In an optional solution: one end of the lower semi-circular movable clamping ring extends to the side of the bearing seat and has a lower semi-circular rack. At least one positioning tooth body is arranged on the side of the bearing seat, and the positioning tooth body is rotatably connected to the side of the bearing seat through a fulcrum shaft. One end of the upper semi-circular movable clamping ring extends to the side of the upper clamping seat and has an upper semi-circular rack. The upper semi-circular rack and the lower semi-circular rack can be buckled into a toothed ring; the grinding driving part includes a screw member and a power unit. The screw member is rotatably arranged on the movable frame and is connected to the grinding execution part. The power unit is arranged on the side of the movable frame. The power unit is connected to the upper semi-circular rack and can drive the rotating ring formed by the upper semi-circular rack and the lower semi-circular movable clamping ring to rotate in the circular cavity. The screw member is connected to the power unit and rotates under the action of the power unit.

[0009] In an optional scheme: the power unit includes a grinding motor and two transmission parts, the grinding motor is arranged on the side of the movable frame and the output end of the grinding motor is connected to one end of the screw rod part through the upper gear pair, and the two transmission parts are respectively arranged at the two ends of the movable frame, and the transmission parts include a tensioning shaft and two outer transmission shafts, the tensioning shaft is rotatably matched with the movable frame, the two outer transmission shafts are rotatably arranged on the upper clamping seat and are symmetrically located on the side of the upper semicircular movable retaining ring; the tensioning shaft is located between the two outer transmission shafts, and the screw rod part, the tensioning shaft and the two outer transmission shafts are connected by a belt transmission part; the outer transmission shaft is also provided with a rotating gear that can mesh with the upper semicircular rack and the lower semicircular rack.

[0010] In an optional scheme: the bottom of the supporting seat has a lower sliding seat and the lower sliding seat slides on the edge of the side supporting waist disc; a lower elastic rod is arranged on the lower sliding seat and a follower roller is arranged at the end of the lower elastic rod away from the lower sliding seat; a guiding closed groove with the same shape as the side supporting waist disc is arranged on the outer surface of the side supporting waist disc, and a positioning groove is opened on the side wall of the guiding closed groove away from the edge of the side supporting waist disc, and a pressure sensor is arranged in the positioning groove; the follower roller extends into the guiding closed groove and moves along the guiding closed groove, and when the lower elastic rod moves to the position corresponding to the positioning groove, the supporting seat corresponds to the upper clamping seat.

[0011] In an optional solution: the bearing component further includes a transverse plate, and two ends of the transverse plate are respectively connected to two bearing seats; and a plurality of bristles are distributed on the transverse plate.

[0012] In an optional scheme: the belt conveyor assembly includes a pulley part, a conveying motor and a conveyor belt, the pulley parts are two and are respectively arranged at the two ends of the supporting main frame, the end of the pulley part rotates through the center of the circular end of the side supporting waist disk, and the output end of the conveying motor is connected to the end of one of the pulley parts; the conveyor belt is wrapped around the outside of the two pulley parts and has a transverse skeleton structure inside the conveyor belt, and the side of the supporting seat is fixedly connected to the skeleton structure of the conveyor belt.

[0013] In an optional scheme: the movable frame is provided with at least one guide rod, the grinding actuator includes an upper feed frame and a grinding plate, the upper feed frame is provided with a spiral seat and at least one feed sleeve, the feed sleeve is slidably matched with the guide rod, and the spiral seat is spirally matched with the lead screw member; the grinding plate is located at the lower side of the upper feed frame and both ends of the grinding plate are provided with a suspension rod member, the top of the suspension rod member passes through the upper feed frame and the suspension rod member is provided with an abutment sensor, and an abutment spring surrounding the outer side of the suspension rod member is provided between the grinding plate and the upper feed frame.

[0014] In an alternative embodiment: The grinding mechanism further includes two rubber roller centering components symmetrically arranged on the grinding mechanism. Each rubber roller centering component includes an arc-shaped centering plate and a centering rod. The end of the centering rod is provided with a centering sliding sleeve that slidably cooperates with the guiding rod. The centering rod is connected to the end of the movable frame body through a centering spring. A centering connecting rod extending downward is fixed at the middle position of the centering rod. The arc-shaped centering plate is fixed on the centering connecting rod, and both ends of the arc-shaped centering plate extend toward the side bearing waist disc. A pressure stroke sensor is provided at the center of the end face of the arc-shaped centering plate facing the grinding execution part. The pressure stroke sensor is electrically connected to the power unit.

[0015] In an alternative embodiment: A blanking component is further provided on the main bearing frame body at the tail end of the belt conveying component. The blanking component includes a U-shaped material supporting rod frame and two blanking inclined bearing rods. The two blanking inclined bearing rods are respectively arranged at the ends of the two side bearing waist discs, and the blanking inclined bearing rods are fixedly connected to the main bearing frame body through avoiding connecting rods. The U-shaped material supporting rod frame is arranged at the end of the blanking inclined bearing rod away from the belt conveying component, and the U-shaped material supporting rod frame is connected to both blanking inclined bearing rods.

[0016] In an alternative embodiment: The end of the U-shaped material supporting rod frame facing the blanking inclined bearing rod is provided with a connecting part, and the connecting part extends to the lower side of the tail end of the blanking inclined bearing rod. The connecting part and the tail end of the blanking inclined bearing rod are fastened together through a fastening bolt.

[0017] Adopting the above technical solution, the present invention has the following beneficial effects:

[0018] In the grinding device for rubber roller production provided by the present invention, through the cooperation of the belt conveying component and the bearing component, the automatic feeding, conveying, positioning and blanking of the rubber roller are realized, reducing manual intervention, enabling continuous grinding of the rubber roller, improving production efficiency. The upper and lower semi-circular movable snap ring structure is adopted to tightly clamp the end head of the rubber roller during the grinding process, restricting axial movement, ensuring that the grinding execution part moves uniformly along the axis of the rubber roller, improving grinding accuracy and surface consistency; the waste chips generated during grinding directly fall onto the surface of the belt conveying component and are moved to the tail waste chute along with the conveyor belt for centralized cleaning, avoiding environmental pollution and equipment blockage; the grinding drive part synchronously controls rotation and axial movement, simplifying the transmission structure; the side bearing waist disc and the cyclic bearing seat design realize continuous processing of the rubber roller, meeting the requirements of batch production. It can be compatible with the grinding of rubber rollers of different sizes, and by adjusting the position of the grinding execution part and the size of the snap ring, it can meet the diverse production requirements. Description of the Drawings

[0019] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 Schematic diagram of the overall structure of the grinding device in an embodiment of the present invention.

[0021] Figure 2 Schematic diagram of the grinding device structure removing the grinding mechanism in an embodiment of the present invention.

[0022] Figure 3 Schematic diagram of the connection structure between the bearing component and the side bearing waist disc in an embodiment of the present invention.

[0023] Figure 4 For Figure 3 Enlarged structure diagram at position A in

[0024] Figure 5 Schematic diagram of the grinding mechanism in an embodiment of the present invention.

[0025] Figure 6 For Figure 5 Enlarged structure diagram at position B in

[0026] Figure 7 Schematic diagram of the grinding execution part in an embodiment of the present invention.

[0027] Figure 8 Schematic diagram of the rubber roller centering component in an embodiment of the present invention.

[0028] Figure 9 Schematic diagram of the blanking component in an embodiment of the present invention.

[0029] Annotation of reference numerals: Main carrier frame 100, waste chute 110, belt conveyor assembly 200, pulley section 210, conveyor motor 220, conveyor belt 230, side carrier waist disc 300, guiding and enclosing groove 310, positioning groove 320, grinding frame 400, grinding mechanism 500, movable frame 510, guiding rod 511, upper clamping seat 520, upper semi-circular movable clamping ring 521, upper semi-circular rack 522, grinding execution part 530, upper feed frame 531, spiral seat 532, feed sliding sleeve 533, grinding disc 534, suspension rod 535, abutting spring 536, abutting inductor 537, screw rod part 540, power unit 550, grinding motor 551, upper semi-circular rack 522, upper gear pair 553, outer transmission shaft 554, belt transmission part 555, rotating gear 556, rubber roller centering assembly 560, arc-shaped centering plate 561, centering rod 562, centering connecting rod 563, centering sliding sleeve 564, centering spring 565, grinding cylinder part 600, bearing component 700, bearing seat 710, lower sliding seat 720, lower semi-circular movable clamping ring 730, cross plate part 740, brush bristles 750, lower semi-circular rack 760, positioning tooth body 770, lower elastic rod 780, follower roller 790, blanking component 800, blanking inclined bearing rod 810, avoiding connecting rod 820, U-shaped material supporting rod frame 830, connecting part 840, fastening bolt 850, rubber roller main body 900, rubber roller end head 910. Detailed implementation manners

[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the scope of protection of the present invention.

[0031] The left-right, up-down positions of the various components shown in the drawings are only an arrangement method, and the specific positions are set according to specific needs.

[0032] In one embodiment, as Figures 1 - 6As shown in the figure, a grinding device for the production of rubber rollers includes a main bearing frame 100, a belt conveying assembly 200 and a grinding frame 400. The belt conveying assembly 200 is installed on the main bearing frame 100, and the grinding frame 400 is arranged at the middle position of the belt conveying assembly 200, and the grinding frame 400 laterally straddles the upper side of the belt conveying assembly 200. It also includes side bearing waist discs 300, a grinding mechanism 500 and a plurality of bearing components 700. There are two side bearing waist discs 300, which are symmetrically arranged on both sides of the belt conveying assembly 200 respectively. The bearing component 700 includes two bearing seats 710 that can slide on the edges of the two side bearing waist discs 300 respectively. The bearing seats 710 are connected to the belt conveying assembly 200, and the belt conveying assembly 200 can drive the bearing seats 710 to move cyclically along the edges of the side bearing waist discs 300. Each bearing seat 710 has a lower semi-circular groove, and a rotatable and movable lower semi-circular movable clamping ring 730 is installed in the lower semi-circular groove. The lower semi-circular movable clamping ring 730 is used to support the rubber roller end head 910 at the end of the rubber roller body 900. The grinding mechanism 500 includes a movable frame body 510, an upper clamping seat 520, a grinding execution part 530 and a grinding drive part. The movable frame body 510 is located above the belt conveying assembly 200, and the top of the movable frame body 510 is connected to the grinding cylinder part 600 arranged on the grinding frame 400. There are two upper clamping seats 520, which are symmetrically arranged at both ends of the movable frame body 510. The upper clamping seats 520 correspond to the bearing seats 710 passing under them. The lower end surface of the upper clamping seat 520 has an upper semi-circular groove that cooperates with the lower semi-circular groove to form a circular cavity. There is a rotatable and movable upper semi-circular movable clamping ring 521 in the upper semi-circular groove. When the upper clamping seat 520 is aligned with and contacts the bearing seat 710, the upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 in the bearing seat 710 can form a rotating ring for clamping the rubber roller end head 910. The grinding execution part 530 can slide on the movable frame body 510, and the lower surface of the grinding execution part 530 can abut against the outer surface of the rubber roller body 900. The grinding drive part is arranged on the movable frame body 510. The grinding execution part 530 and the two upper semi-circular movable clamping rings 521 are both connected to the grinding drive part. The grinding drive part drives the grinding execution part 530 to move along the width direction of the belt conveying assembly 200 while also driving the upper semi-circular movable clamping ring 521 and the corresponding lower semi-circular movable clamping ring 730 to rotate in the circular cavity.

[0033] In an embodiment of the present invention, the rubber roller main body 900 is placed on the bearing member 700 at the front end of the belt conveying assembly 200 manually or by using a manipulator. The rubber roller end heads 910 at both ends of the rubber roller main body 900 are respectively supported by two bearing seats 710 in the bearing member 700. The belt conveying assembly 200 conveys the bearing member 700 and the rubber roller main body 900 along the edge of the side bearing waist disc 300 to the grinding area where the grinding mechanism 500 is located. When the rubber roller main body 900 is in the grinding area, the bearing seat 710 just corresponds to the upper clamping seat 520. The grinding cylinder part 600 starts to work and pushes the grinding mechanism 500 to move downward by elongation. The upper clamping seat 520 contacts the corresponding bearing seat 710, and the upper semi-circular movable clamping ring 521 clamps the rubber roller end head 910 in the lower semi-circular movable clamping ring 730 from the upper side. The upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 clamp the rubber roller end head 910 tightly. At this time, the bottom of the grinding execution part 530 abuts against the outer surface of the rubber roller main body 900. The grinding driving part works, and the power unit 550 drives the two upper semi-circular movable clamping rings 521 to rotate. The upper semi-circular movable clamping ring 521 and the corresponding lower semi-circular movable clamping ring 730 rotate in the circular cavity formed by the lower semi-circular groove and the upper semi-circular groove. The upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 drive the rubber roller end head 910 and the rubber roller main body 900 to rotate. The grinding driving part also acts on the grinding execution part 530 and makes the grinding execution part 530 move along the axial direction of the rubber roller main body 900. Therefore, the grinding execution part 530 performs a comprehensive grinding work on the surface of the rubber roller main body 900 by abutting against the surface of the rubber roller main body 900. During the grinding process, the upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 always clamp the rubber roller end head 910 tightly to limit the axial movement of the rubber roller main body 900, ensure the uniform axial movement of the grinding execution part 530 relative to the surface of the rubber roller main body 900, and ensure the grinding effect. At the same time, the waste chips generated by the grinding execution part 530 acting on the surface of the rubber roller main body 900 fall onto the upper surface of the belt conveying assembly 200. After the grinding is completed, the grinding driving part stops working, and the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are respectively in the corresponding lower semi-circular groove and upper semi-circular groove. The grinding cylinder part 600 works and drives the grinding mechanism 500 to move upward by contraction. The upper clamping seat 520 is separated from the corresponding bearing seat 710. Since the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are respectively in the corresponding lower semi-circular groove and upper semi-circular groove, the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are separated and no longer clamp the rubber roller end head 910. The belt conveying assembly 200 works, and then the rubber roller main body 900 that has been ground is sent to the tail of the belt conveying assembly 200, and the rubber roller main body 900 to be ground is sent to the lower side of the grinding mechanism 500 to facilitate the realization of automatic grinding work;When the carrying component 700 moves to the tail of the belt conveying component 200 and rotates to the lower side of the belt conveying component 200, the rubber roller body 900 can automatically disengage from the carrying seat 710 to achieve automatic blanking. At the same time, there is a waste slot 110 at the tail position of the belt conveying component 200, and the waste on the belt conveying component 200 can fall from its tail into the waste slot 110 for unified collection, avoiding the problem that the waste generated by grinding is not easy to clean up.

[0034] In one embodiment, as Figures 1 - 6 shown, one end of the lower semi-circular movable snap ring 730 extends to the side of the carrying seat 710 and has a lower semi-circular rack 760. At least one positioning tooth body 770 is arranged on the side of the carrying seat 710, and the positioning tooth body 770 is rotatably connected to the side of the carrying seat 710 through a fulcrum shaft. One end of the upper semi-circular movable snap ring 521 extends to the side of the upper clamping seat 520 and has an upper semi-circular rack 522. The upper semi-circular rack 522 and the lower semi-circular rack 760 can be buckled into a toothed ring. The grinding drive part includes a screw member 540 and a power unit 550. The screw member 540 is rotatably arranged on the movable frame body 510 and is connected to the grinding execution part 530. The power unit 550 is arranged on the side of the movable frame body 510, and the power unit 550 is connected to the upper semi-circular rack 522 and can drive the rotating ring formed by the upper semi-circular rack 522 and the lower semi-circular movable snap ring 730 to rotate in the circular cavity. The screw member 540 is connected to the power unit 550 and rotates under the action of the power unit 550. In the embodiment of the present invention, the power unit 550 works and drives the rotating ring formed by the upper semi-circular rack 522 and the lower semi-circular movable snap ring 730 to rotate in the circular cavity, thereby driving the end head 910 of the rubber roller and the rubber roller body 900 to rotate. At the same time, the power unit 550 also acts on the screw member 540 to make it rotate, and the rotating screw member 540 drives the grinding execution part 530 to move along the axis of the rubber roller body 900. The rotation of the rubber roller body 900 in cooperation with the axial movement of the grinding execution part 530 can achieve comprehensive grinding of the outer wall of the rubber roller body 900.

[0035] In one embodiment, as Figures 1 - 6As shown, the power unit 550 includes a grinding motor 551 and two transmission parts. The grinding motor 551 is arranged on the side of the movable frame 510 and the output end of the grinding motor 551 is connected to one section of the screw member 540 through the upper gear pair 553. The two transmission members are respectively arranged at the two ends of the movable frame 510. The transmission members include a tensioning shaft 552 and two external transmission shafts 554. The tensioning shaft 552 is rotatably matched with the movable frame 510. The two external transmission shafts 554 are rotatably arranged on the upper clamping seat 520 and are symmetrically located on the upper semicircular movable clamping seat. The tensioning shaft 552 is located between the two outer transmission shafts 554, and the screw rod 540, the tensioning shaft 552 and the two outer transmission shafts 554 are connected by a belt transmission member 555; the outer transmission shaft 554 is also provided with a rotating gear 556 that can mesh with the upper semicircular rack 522 and the lower semicircular rack 760; in the embodiment of the present invention, the grinding motor 551 is a servo motor and its output end can realize positive and negative rotation under the action of the controller; the output end of the grinding motor 551 acts on the screw rod through the upper gear pair 553 The screw member 540 is rotated to make it rotate, and the rotating screw member 540 acts on the grinding execution part 530 to make the grinding execution part 530 move along the axis of the rubber roller body 900; at the same time, the screw member 540 acts on the two external transmission shafts 554 through the power unit 550, and the two external transmission shafts 554 rotate and mesh with the upper semicircular rack 522 and the lower semicircular rack 760 through the rotating gear 556, so that the rotating ring makes the rubber roller body 900 rotate, so that the outer surface of the rubber roller body 900 can be fully ground, and at the same time, it is ensured that The linkage between the rotation of the rubber roller body 900 and the axial movement of the grinding actuator 530 improves the coordination between the feed and the rotation during grinding, so that when the grinding is stopped later, the upper semicircular movable snap ring 521 and the lower semicircular movable snap ring 730 respectively rotate to the upper semicircular groove and the lower semicircular groove to achieve rapid separation of the upper clamping seat 520 and the bearing seat 710; the setting of the tensioning shaft 552 can realize the tensioning of the belt transmission member 555 and change the circumferential direction of the belt in the belt transmission member 555, avoiding interference between the belt transmission member 555 and the upper semicircular movable snap ring 521.

[0036] In one embodiment, Figures 1 - 6As shown, the bottom of the carrier seat 710 has a sliding seat 720, and the sliding seat 720 is sleeved on the edge of the side carrier waist disc 300; a lower elastic rod 780 is arranged on the sliding seat 720, and the end of the lower elastic rod 780 away from the sliding seat 720 has a follower roller 790; a guiding closed groove 310 having the same shape as the side carrier waist disc 300 is arranged on the outer surface of the side carrier waist disc 300, a positioning groove 320 is opened on the side wall of the guiding closed groove 310 away from the edge of the side carrier waist disc 300, and a pressure sensor is arranged in the positioning groove 320; the follower roller 790 extends into the guiding closed groove 310 and moves along the direction of the guiding closed groove 310. When the lower elastic rod 780 moves to a position corresponding to the positioning groove 320, the carrier seat 710 corresponds to the upper clamping seat 520; in the embodiment of the present invention, the belt conveying assembly 200 drives the carrier seat 710 to move along the edge of the side carrier waist disc 300, and the lower elastic rod 780 and the follower roller 790 move along with the carrier seat 710. Since the shape of the guiding closed groove 310 is the same as the shape of the edge of the side carrier waist disc 300, the follower roller 790 is always inside the guiding closed groove 310, and under the elastic force of the lower elastic rod 780, the outer wall of the follower roller 790 always abuts against the inner wall of the guiding closed groove 310 away from the edge of the side carrier waist disc 300; when the carrier seat 710 moves to a position corresponding to the upper clamping seat 520, the follower roller 790 moves to the positioning groove 320 and under the elastic force of the lower elastic rod 780, the follower roller 790 is clamped into the positioning groove 320, and the pressure sensor in the positioning groove 320 generates an induction signal. At this time, the belt conveying assembly 200 stops working; furthermore, the rubber roller main body 900 moves to directly below the grinding execution part 530; it can effectively ensure the contact between the carrier seat 710 and the upper clamping seat 520 and the cooperation between the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521, and realize precise positioning.

[0037] In one embodiment, as Figures 1 - 6 shown, the carrier member 700 further includes a cross plate member 740, and both ends of the cross plate member 740 are respectively connected to two carrier seats 710; a plurality of brush hairs 750 are also distributed on the cross plate member 740; when the end head of the rubber roller 910 is placed inside the lower semi-circular movable clamping ring 730, the brush hairs 750 are in contact with the arc bottom of the rubber roller main body 900; in the embodiment of the present invention, since the brush hairs 750 are always in contact with the arc bottom of the rubber roller main body 900, during the grinding work, the rubber roller main body 900 is in a rotating state, and the brush hairs 750 act on the arc bottom of the rubber roller main body 900 to make the waste chips attached to the outer wall of the rubber roller main body 900 fall off.

[0038] In one embodiment, as Figures 1 - 6As shown, the belt conveying assembly 200 includes a pulley part 210, a conveying motor 220, and a conveyor belt 230. There are two pulley parts 210, which are respectively arranged at both ends of the main bearing frame 100. The end of the pulley part 210 rotates through the center of the circular end of the side bearing waist disc 300. The output end of the conveying motor 220 is connected to the end of one of the pulley parts 210. The conveyor belt 230 is wound around the outside of the two pulley parts 210, and the conveyor belt 230 has a transverse skeleton structure inside. The side part of the bearing seat 710 is fixedly connected to the skeleton structure of the conveyor belt 230. In the embodiment of the present invention, when the conveying motor 220 works, it drives the pulley part 210 to rotate. The pulley part 210 acts on the conveyor belt 230 to make it move in a cycle around the two pulley parts 210. The moving conveyor belt 230 drives the bearing component 700 to move along the edge of the side bearing waist disc 300 through its own skeleton structure. Among them, the skeleton structure of the conveyor belt 230 is a plurality of cross bars arranged inside the conveyor belt 230 to increase the strength of the conveyor belt 230 and prevent the conveyor belt 230 from deforming when driving the bearing component 700 to move.

[0039] In one embodiment, as Figures 1 - 7 shown, the movable frame body 510 has at least one guide rod 511. The grinding execution part 530 includes an upper feed frame 531 and a grinding piece 534. The upper feed frame 531 is provided with a spiral seat 532 and at least one feed sliding sleeve 533. The feed sliding sleeve 533 is slidably matched with the guide rod 511, and the spiral seat 532 is helically matched with the lead screw part 540. The grinding piece 534 is located below the upper feed frame 531, and both ends of the grinding piece 534 have suspension rods 535. The top of the suspension rod 535 penetrates through the upper feed frame 531, and the suspension rod 535 is provided with a contact inductor 537. A contact spring 536 surrounding the outside of the suspension rod 535 is arranged between the grinding piece 534 and the upper feed frame 531. In the embodiment of the present invention, when the movable frame body 510 moves downward, the upper feed frame 531 and the grinding piece 534 move accordingly. The grinding piece 534 is attached to the arc top of the rubber roller main body 900. Due to the elastic force of the contact spring 536, the grinding piece 534 is in a contact state with the arc top of the rubber roller main body 900, so that during grinding, the grinding piece 534 is always in contact with the arc top of the rubber roller main body 900 to ensure the uniformity of grinding. The contact inductor 537 is used to sense the contact pressure between the grinding piece 534 and the rubber roller main body 900. Due to the helical fit between the spiral seat 532 and the lead screw part 540, when the lead screw part 540 rotates, it can drive the spiral seat 532 to move along the width direction of the belt conveying assembly 200, that is, the entire grinding execution part 530 moves along the axis direction of the rubber roller main body 900.

[0040] In one embodiment, as Figures 1 - 8As shown, the grinding mechanism 500 further includes two symmetrically arranged rubber roller centering components 560 on the grinding mechanism 500. The rubber roller centering component 560 includes an arc-shaped centering plate 561 and a centering rod 562. The end of the centering rod 562 has a centering sliding sleeve 564 that slidably cooperates with the guide rod 511. The centering rod 562 is connected to the end of the movable frame body 510 through a centering spring 565. A downwardly extending centering connecting rod 563 is fixed at the middle position of the centering rod 562. The arc-shaped centering plate 561 is fixed on the centering connecting rod 563, and both ends of the arc-shaped centering plate 561 extend towards the side bearing waist disc 300. The center of the end face of the arc-shaped centering plate 561 facing the grinding execution part 530 has a pressure stroke sensor. The pressure stroke sensor is electrically connected to the power unit 550. In the embodiment of the present invention, when the rubber roller main body 900 gradually approaches the grinding area where the grinding mechanism 500 is located and the middle of the rubber roller main body 900 is not at the middle line position of the belt conveying component 200, one end of the rubber roller main body 900 will contact the outer arc surface of one of the arc-shaped centering plates 561. As the rubber roller main body 900 moves, pressure is generated between the end of the rubber roller main body 900 and the arc-shaped centering plate 561. Under the elastic force of the centering spring 565, the arc-shaped centering plate 561 will push the rubber roller main body 900 to move axially, and the other end of the rubber roller main body 900 will gradually approach and abut against the outer arc surface of the arc-shaped centering plate 561 in the other rubber roller centering component 560. After the rubber roller main body 900 moves to directly below the grinding execution part 530, the two arc-shaped centering plates 561 respectively apply equal abutting forces to both ends of the rubber roller main body 900. Since the elastic coefficients of the centering springs 565 in the two rubber roller centering components 560 are the same and the compressed lengths of the centering springs 565 are the same, the middle of the rubber roller main body 900 is aligned with the middle line of the belt conveying component 200, realizing automatic centering. When the grinding execution part 530 moves along the axis of the rubber roller main body 900 to the end of the rubber roller main body 900 driven by the lead screw member 540, the grinding execution part 530 will touch the pressure stroke sensor on the arc-shaped centering plate 561. The pressure stroke sensor generates an induction signal and controls the working state of the power unit 550. The power unit 550 drives the lead screw member 540 to rotate, and the grinding execution part 530 moves back and reciprocally grinds the outer wall of the rubber roller main body 900, so that the length of each round-trip movement stroke can be automatically set according to the actual length of the rubber roller main body 900, avoiding the no-load operation of the power unit 550 and avoiding the non-contact grinding of the grinding execution part 530 and the outer wall of the rubber roller main body 900, improving the grinding efficiency and saving no-load consumption.

[0041] In one embodiment, as Figure 1 、 Figure 2 and Figure 9As shown, a blanking component 800 is further provided on the main carrying frame body 100 at the tail end of the belt conveying component 200. The blanking component 800 includes a U-shaped material supporting rod frame 830 and two blanking inclined supporting rods 810. The two blanking inclined supporting rods 810 are respectively arranged at the ends of the two side carrying waist discs 300, and the blanking inclined supporting rods 810 are fixedly connected to the main carrying frame body 100 through avoiding connecting rods 820. The U-shaped material supporting rod frame 830 is arranged at the end of the blanking inclined supporting rod 810 away from the belt conveying component 200, and the U-shaped material supporting rod frame 830 is connected to both blanking inclined supporting rods 810. In the embodiment of the present invention, the rubber roller body 900 that has been ground is moved to the tail of the belt conveying component 200 under the conveying of the belt conveying component 200 and the carrying component 700. The carrying component 700 gradually rotates to the lower side of the belt conveying component 200. The rubber roller body 900 disengages from the carrying component 700, and the rubber roller end head 910 rolls onto the blanking inclined supporting rod 810. Then, the rubber roller body 900 slides along the blanking inclined supporting rod 810 to the U-shaped material supporting rod frame 830, so as to be conveniently stored uniformly and provide convenience for subsequent processing.

[0042] In one embodiment, as Figure 1 、 Figure 2 and Figure 9 shown, the U-shaped material supporting rod frame 830 is provided with a connecting portion 840 at the end facing the blanking inclined supporting rod 810, and the connecting portion 840 extends to the lower side of the tail end of the blanking inclined supporting rod 810. The connecting portion 840 and the tail end of the blanking inclined supporting rod 810 are fastened together by a fastening bolt 850. In the embodiment of the present invention, since the U-shaped material supporting rod frame 830 and the blanking inclined supporting rod 810 are detachably connected through the connecting portion 840 and the fastening bolt 850, the U-shaped material supporting rod frame 830 can be disassembled, and the tail end of the blanking inclined supporting rod 810 can be connected to the feeding structure for other processed rubber roller bodies 900, so as to realize automatic feeding of subsequent processing equipment.

[0043] The above embodiment provides a grinding device for the production of rubber rollers. Among them, the rubber roller main body 900 is placed on the bearing member 700 at the front end of the belt conveying assembly 200. The rubber roller end heads 910 at both ends of the rubber roller main body 900 are respectively supported by two bearing seats 710 in the bearing member 700; the belt conveying assembly 200 conveys the bearing member 700 and the rubber roller main body 900 along the edge of the side bearing waist disc 300 to the grinding area where the grinding mechanism 500 is located; when the rubber roller main body 900 is in the grinding area, the bearing seat 710 just corresponds to the upper clamping seat 520. The grinding cylinder part 600 starts to work and pushes the grinding mechanism 500 to move downward by extending. The upper clamping seat 520 contacts the corresponding bearing seat 710, and the upper semi-circular movable clamping ring 521 clamps the rubber roller end head 910 in the lower semi-circular movable clamping ring 730 from the upper side. The upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 clamp the rubber roller end head 910 tightly. At this time, the bottom of the grinding execution part 530 abuts against the outer surface of the rubber roller main body 900; the grinding drive part works, and the power unit 550 drives the two upper semi-circular movable clamping rings 521 to rotate. The upper semi-circular movable clamping ring 521 and the corresponding lower semi-circular movable clamping ring 730 rotate in the circular cavity formed by the lower semi-circular groove and the upper semi-circular groove. The upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 drive the rubber roller end head 910 and the rubber roller main body 900 to rotate. The grinding drive part also acts on the grinding execution part 530 and makes the grinding execution part 530 move along the axis direction of the rubber roller main body 900. Therefore, the grinding execution part 530 comprehensively grinds the surface of the rubber roller main body 900 by abutting against the surface of the rubber roller main body 900; during the grinding process, the upper semi-circular movable clamping ring 521 and the lower semi-circular movable clamping ring 730 always clamp the rubber roller end head 910 tightly to limit the axial movement of the rubber roller main body 900, ensure the uniform axial movement of the grinding execution part 530 relative to the surface of the rubber roller main body 900, ensure the grinding effect. At the same time, the waste chips generated by the grinding execution part 530 acting on the surface of the rubber roller main body 900 fall onto the upper surface of the belt conveying assembly 200; after the grinding is completed, the grinding drive part stops working, and the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are respectively in the corresponding lower semi-circular groove and upper semi-circular groove; the grinding cylinder part 600 works and drives the grinding mechanism 500 to move upward by contracting, and the upper clamping seat 520 is separated from the corresponding bearing seat 710; since the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are respectively in the corresponding lower semi-circular groove and upper semi-circular groove; the lower semi-circular movable clamping ring 730 and the upper semi-circular movable clamping ring 521 are separated and the two no longer clamp the rubber roller end head 910; the belt conveying assembly 200 works, and then the rubber roller main body 900 that has been ground is sent to the tail of the belt conveying assembly 200, and the rubber roller main body 900 to be ground is sent to the lower side of the grinding mechanism 500 to facilitate the realization of automatic grinding work;When the carrier member 700 moves to the tail of the belt conveying assembly 200 and rotates to the lower side of the belt conveying assembly 200, the rubber roller body 900 can automatically disengage from the carrier seat 710 to achieve automatic blanking. At the same time, a waste slot 110 is provided at the tail position of the belt conveying assembly 200, and the waste on the belt conveying assembly 200 can fall from its tail into the waste slot 110 for unified collection, avoiding the problem that the waste generated by grinding is not easy to clean up.

[0044] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

Claims

1. A grinding device for rubber roller production, comprising a main bearing frame, a belt conveyor assembly and a grinding frame, wherein the belt conveyor assembly is mounted on the main bearing frame and the grinding frame is arranged in the middle of the belt conveyor assembly, and the grinding frame crosses laterally from the upper side of the belt conveyor assembly, characterized in that: It also includes a side-bearing waist disc, a grinding mechanism and a plurality of bearing components; There are two side bearing waist discs which are symmetrically arranged on both sides of the belt conveyor assembly, and the bearing component includes two bearing seats which are slidably arranged on the edges of the two side bearing waist discs, and the bearing seats are connected to the belt conveyor assembly; Each bearing seat has a lower semicircular groove and a rotatably movable lower semicircular snap ring is installed in the lower semicircular groove; The grinding mechanism comprises a movable frame, an upper clamping seat, a grinding execution part and a grinding drive part; The movable frame is located on the upper side of the belt conveyor assembly and the top of the movable frame is connected to the grinding cylinder part arranged on the grinding frame. There are two upper clamping seats which are symmetrically arranged at both ends of the movable frame, and the upper clamping seats correspond to the bearing seats passing under them. The lower end surface of the upper clamping seat is provided with an upper semicircular groove which cooperates with the lower semicircular groove to form a circular cavity, and the upper semicircular movable clamping ring which can be rotatably moved is provided in the upper semicircular groove. When the upper clamping seat is aligned with and in contact with the bearing seat, the upper semicircular movable clamping ring and the lower semicircular movable clamping ring in the bearing seat can form a rotating ring for clamping the end of the rubber roller; The grinding actuator can be slidably arranged on the movable frame and the lower surface of the grinding actuator can abut against the outer surface of the rubber roller body. The grinding drive part is arranged on the movable frame. The grinding actuator and two upper semicircular movable clamping rings are connected to the grinding drive part.

2. The rubber roller production grinding device according to claim 1, characterized in that: One end of the lower semicircular movable snap ring extends to the side of the bearing seat and has a lower semicircular rack. The side of the bearing seat is provided with at least one positioning tooth body, and the positioning tooth body is rotatably connected to the side of the bearing seat through a fulcrum shaft; One end of the upper semicircular movable snap ring extends to the side of the upper clamping seat and has an upper semicircular rack, and the upper semicircular rack and the lower semicircular rack can be buckled into a gear ring; The grinding drive unit includes a screw rod and a power unit; The screw rod part is rotatably arranged on the movable frame and is connected to the grinding execution part. The power unit is arranged on the side of the movable frame. The power unit is connected to the upper semicircular rack and can drive the rotating ring formed by the upper semicircular rack and the lower semicircular movable retaining ring to rotate in the circular cavity. The screw rod part is connected to the power unit and rotates under the action of the power unit.

3. The rubber roller production grinding device according to claim 2, characterized in that: The power unit includes a grinding motor and two transmission parts; The grinding motor is arranged on the side of the movable frame, and the output end of the grinding motor is connected to one end of the screw rod through an upper gear pair. Two transmission members are respectively arranged at the two ends of the movable frame, and the transmission members include a tensioning shaft and two external transmission shafts. The tensioning shaft is rotatably matched with the movable frame, and the two external transmission shafts are rotatably arranged on the upper clamping seat and symmetrically located on the side of the upper semicircular movable clamping ring; The tensioning shaft is located between the two outer transmission shafts, and the screw rod, the tensioning shaft and the two outer transmission shafts are connected in transmission via a belt transmission member; The outer transmission shaft is also provided with a rotating gear which can mesh with the upper semicircular rack and the lower semicircular rack.

4. The rubber roller production grinding device according to claim 1, characterized in that: The bottom of the bearing seat is provided with a lower sliding seat, and the lower sliding seat is slidably sleeved on the edge of the side bearing waist disc; A lower elastic rod is arranged on the lower sliding seat, and a follower roller is arranged at the end of the lower elastic rod away from the lower sliding seat; The outer surface of the side bearing waist disc is provided with a guide closed groove of the same shape as the side bearing waist disc, and a positioning groove is provided on the side wall of the guide closed groove away from the edge of the side bearing waist disc, and a pressure sensor is provided in the positioning groove; The follower roller extends into the guide closed groove and moves along the guide closed groove. When the lower elastic rod moves to a position corresponding to the positioning groove, the bearing seat corresponds to the upper clamping seat.

5. The rubber roller production grinding device according to claim 1, characterized in that: The bearing component further comprises a transverse plate, and two ends of the transverse plate are respectively connected to two bearing seats; a plurality of bristles are distributed on the transverse plate.

6. The rubber roller production grinding device according to claim 1, characterized in that: The belt conveyor assembly comprises a pulley portion, a conveying motor and a conveyor belt; There are two pulley parts, which are respectively arranged at the two ends of the main bearing frame, and the ends of the pulley parts rotate through the center of the circular end of the side bearing waist disc, and the output end of the conveying motor is connected to the end of one of the pulley parts; The conveyor belt is wrapped around the outside of the two pulley parts and has a transverse skeleton structure inside the conveyor belt. The side part of the bearing seat is fixedly connected to the skeleton structure of the conveyor belt.

7. The rubber roller production grinding device according to claim 2, characterized in that: The movable frame is provided with at least one guide rod, and the grinding execution part comprises an upper feed frame and a grinding sheet; The upper feed frame is provided with a spiral seat and at least one feed sleeve, the feed sleeve is slidably matched with the guide rod, and the spiral seat is spirally matched with the screw rod; The grinding plate is located at the lower side of the upper feed frame and has suspension rods at both ends of the grinding plate. The top of the suspension rod passes through the upper feed frame and has an abutment sensor on the suspension rod. An abutment spring is arranged between the grinding plate and the upper feed frame and surrounds the outer side of the suspension rod.

8. The rubber roller production grinding device according to claim 1, characterized in that: The grinding mechanism further comprises two rubber roller centering assemblies symmetrically arranged on the grinding mechanism, and the rubber roller centering assemblies comprise arc-shaped centering plates and centering rods; The end of the centering rod is provided with a centering sleeve which is slidably matched with the guide rod, and the centering rod is connected to the end of the movable frame through a centering spring; A centering connecting rod extending downward is fixed at the middle of the centering rod, the arc-shaped centering plate is fixed on the centering connecting rod and both ends of the arc-shaped centering plate extend toward the side bearing waist disc; The center of the end surface of the arc-shaped centering plate facing the grinding execution part is provided with a pressure-stroke sensor, and the pressure-stroke sensor is electrically connected to the power unit.

9. The rubber roller production grinding device according to any one of claims 1 to 8, characterized in that: The main bearing frame is also provided with a material unloading component at the tail end of the belt conveyor assembly, and the material unloading component includes a U-shaped material supporting rod frame and two material unloading inclined bearing rods; The two material unloading inclined bearing rods are respectively arranged at the ends of the two side bearing waist discs and are fixedly connected to the main bearing frame through an avoidance connecting rod. The U-shaped supporting rod is arranged at the end of the material unloading inclined bearing rod away from the belt conveying assembly and the U-shaped supporting rod frame is connected to both material unloading inclined bearing rods.

10. The rubber roller production grinding device according to claim 9, characterized in that: The end of the U-shaped support rod frame facing the inclined load-bearing rod for material cutting is provided with a connecting portion, and the connecting portion extends to the lower side of the tail end of the inclined load-bearing rod for material cutting; The connecting portion is fastened together with the tail end of the blanking inclined bearing rod by fastening bolts.

Citation Information

Cited By

  • Grinding mechanism for rolling rubber roller production

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