Auxiliary device for marmite processing
By designing an auxiliary device for casserole processing, the driving components drive the cleaning structure to slide staggeredly to realize the up and down movement of the grinding parts, solving the problem of time-consuming grinding process of traditional casseroles, improving grinding efficiency and reducing manual use costs.
Patent Information
- Application Number
- CN202510566406.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-06-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the traditional casserole processing, the grinding process of casserole needs to be completed manually, which takes a long time and increases the cost of manual use.
Design an auxiliary device for processing casserole, including a support frame, a rotating structure, a positioning structure and a grinding assembly. The grinding component slides staggeredly by driving the cleaning structure to realize the up and down movement of the grinding parts and improve the grinding efficiency of the outer surface of the casserole.
Through the use of auxiliary devices, the time required for grinding of casserole is reduced, the grinding efficiency is improved, the cost of manual use is reduced, and the problem of time-consuming traditional processes is solved.
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Figure CN120134110A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of casserole processing devices, and specifically discloses an auxiliary device for casserole processing. Background Art
[0002] A casserole refers to a pot made of clay and sand, also known as a ceramic casserole. During the production and processing of casseroles, it is necessary to polish the fired and formed casseroles.
[0003] In the prior art, for the polishing of casseroles, usually the casserole is placed on a rotating platform, and the workpiece clamps the casserole to fix it on the platform and rotate synchronously with the platform. Then, an operator manually holds sandpaper to polish the rotating casserole.
[0004] In large-scale casserole production, a large amount of manpower is required to complete the polishing of casseroles, increasing the labor cost.
[0005] The present invention provides an auxiliary device for casserole processing to solve the above problems. Summary of the Invention
[0006] The purpose of the present invention is to solve the problem that in the traditional casserole processing process, the polishing process of the casserole is manually completed, which takes a long time and increases the labor cost.
[0007] To achieve the above object, the basic solution of the present invention provides an auxiliary device for casserole processing, including a support frame, a rotating structure provided on the support frame for placing and driving the casserole to rotate, and a positioning structure for preventing the casserole from shifting. It is characterized in that a polishing assembly for polishing the outer surface of the casserole is provided on one side of the support frame;
[0008] The polishing assembly includes a function box provided on one side of the support frame and vertically provided with two sliding grooves, two sets of cleaning structures respectively slidably connected to the sliding grooves, and a driving assembly provided on the function box for driving the cleaning structures to slide reciprocally in a staggered manner;
[0009] The cleaning structure includes a sleeve, a sliding rod and a polishing piece. The sleeve is driven by the driving assembly and slidably connected to the sliding groove. One end of the sliding rod is slidably connected inside the sleeve, and the other end of the sliding rod extends out of the sleeve and is fixedly connected with the polishing piece. A guiding block is also detachably connected to the function box. Guide rods are fixedly connected to the sliding rods, and guiding grooves for the guide rods to slide inside and for controlling the polishing piece to fit the outer wall surface of the casserole are provided on the guiding blocks.
[0010] Further, the driving assembly includes a transmission clamping platform fixedly connected to the free end of the sleeve, a belt transmission mechanism arranged in the functional box, and a power structure arranged outside the functional box for intermittently driving the reciprocating positive and reverse rotation of the rotating shaft of the belt transmission mechanism. The transmission clamping platforms are fixedly connected to the belts on both sides of the belt transmission mechanism in a left-right staggered manner, and a baffle for keeping the transmission clamping platform sliding vertically is fixedly connected in the functional box.
[0011] Further, convex teeth are equidistantly arranged on the inner side of the belt of the belt transmission mechanism, and grooves for the convex teeth to be inserted are formed on the transmission clamping platform.
[0012] Further, the power structure includes a support plate fixedly connected to the functional box, a driving motor 1 fixedly connected to the support plate, a first transmission shaft and a second transmission shaft rotatably connected to the transmission box. A first synchronous transmission mechanism is arranged between a rotating shaft of the belt transmission mechanism and the first transmission shaft, and a second synchronous transmission mechanism is arranged between the rotating shaft of the belt transmission mechanism and the second transmission shaft. The output shaft of the driving motor 1 is coaxially fixedly connected with a first wheel disc, and a plurality of main tooth blocks are fixedly connected to the first wheel disc at equal intervals around an angle of 180 degrees. The first transmission shaft and the second transmission shaft are coaxially fixedly connected with a second wheel disc, and a plurality of secondary tooth blocks that can be engaged with the main tooth blocks are circumferentially fixedly connected to the second wheel disc.
[0013] Further, the grinding part includes a spherical block fixedly connected to the end of the sliding rod, and a sandpaper fixedly connected to the outside of the spherical block and used for grinding the outer wall surface of the casserole.
[0014] Further, a sponge cushion layer is also fixedly connected between the spherical block and the sandpaper.
[0015] Further, a water inlet socket is arranged on the sliding rod. A water inlet channel communicating with the water inlet socket is formed on the spherical block, and water outlet channels communicating with the water inlet channel and spraying water to the grinding surface are formed on the sponge cushion layer and the sandpaper. The water inlet socket is communicated with a water inlet pipe.
[0016] Further, it also includes a water receiving tank arranged below the support frame, a sewage return tank fixedly connected outside the functional box, and a water pump. The water inlet port of the water pump is communicated with a water suction pipe extending into the water receiving tank, the water outlet port of the water pump is communicated with a water outlet pipe extending to the bottom end of the sewage return tank, a filter plate is fixedly connected in the sewage return tank, and the water inlet pipe extends into the sewage return tank above the filter plate.
[0017] Further, the cross-sectional shape of the filter plate is an arc with the opening downward, and a rotating shaft of the belt transmission mechanism extends into the sewage return tank and is coaxially fixedly connected with a cleaning plate for cleaning the sundries filtered out by the filter plate.
[0018] The principle and effect of this solution are as follows:
[0019] 1. Compared with the prior art, the present invention can achieve the up-and-down staggered sliding of the cleaning structure and the up-and-down staggered movement of the grinding member through the driving component. During the process of placing the casserole on the rotating structure and rotating synchronously with the rotating structure, the grinding member grinds the wall surface of the casserole in an up-and-down staggered manner, increasing the number of grinding times per unit time, reducing the grinding time required, increasing the grinding efficiency, and solving the problem that in the traditional casserole processing process, the grinding process of the casserole is manually completed, which is time-consuming and increases the labor cost.
[0020] 2. Compared with the prior art, during the rotation of the casserole, the abrasive paper of the grinding member moving up and down in a staggered manner can complete the grinding of the outer wall surface. At the same time, water can be introduced from the water inlet pipe and the water inlet channel and sprayed out from the water outlet channel to the sponge cushion and the abrasive paper, and sprayed onto the grinding surface to clean the ground particles. The slurry falls into the lower water receiving tank and is pumped back to the sewage return tank by the water pump. Moreover, due to the setting of the sponge cushion, the sponge cushion will store water. During the upward movement of the grinding member, the sponge cushion will be squeezed by the protruding casserole wall surface above to further squeeze out water, increasing the water flow; during the downward movement, the sponge cushion will store water and expand to make the abrasive paper further fit the outer wall surface of the casserole, increasing and maintaining the grinding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0022] Figure 1 FIG. shows a schematic diagram of an auxiliary device for casserole processing proposed in an embodiment of the present application;
[0023] Figure 2 FIG. shows a schematic diagram of a guide rod of an auxiliary device for casserole processing proposed in an embodiment of the present application;
[0024] Figure 3 FIG. shows a front view of a functional box of an auxiliary device for casserole processing proposed in an embodiment of the present application;
[0025] Figure 4 FIG. shows a schematic diagram of a functional box of an auxiliary device for casserole processing proposed in an embodiment of the present application;
[0026] Figure 5 FIG. shows a schematic diagram of a grinding member of an auxiliary device for casserole processing proposed in an embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following will, in conjunction with the attached drawings and preferred embodiments, elaborate in detail on the specific implementation manner, structure, features and their effects of the present invention as follows.
[0028] The reference numerals in the accompanying drawings of the specification include: casserole 1, pressure rod 2, turntable 3, round roller 4, connecting plate 5, functional box 6, driving motor 1 7, guiding block 8, sliding rod 9, guide rod 10, grinding member 11, rotating shaft 12, transmission clamping table 13, filter plate 14, ball table 15, sponge cushion layer 16, abrasive paper 17, water inlet passage 18, sewage return tank 19.
[0029] An auxiliary device for processing casseroles, as shown in the embodiments Figure 1 and Figure 2 shown:
[0030] It includes a support frame, a rotating structure installed on the support frame, a positioning structure installed on the support frame, and a grinding assembly installed on one side of the support frame.
[0031] There is a shaft hole on the support frame. The rotating structure includes a driving motor 2 and a turntable 3. The driving motor 2 is installed below the support frame, and the output shaft of the driving motor 2 passes through the shaft hole and is coaxially fixed to the bottom surface of the turntable 3. Further, a ring-shaped platform that fits the bottom of the turntable 3 is also fixedly installed on the support frame.
[0032] The positioning structure includes a side positioning structure and a top positioning structure.
[0033] The side positioning structure includes rectangular tubes symmetrically fixed to the bottom surface of the ring-shaped platform on the left and right, a connecting plate 5 installed through the rectangular tubes and capable of sliding relative to the rectangular tubes, and a round roller 4 installed at the left end of the connecting plate 5. The round roller 4 is connected to the connecting plate 5 through a hinge, and the angle between the hinges is controlled by adjusting the tightness of the bolts connecting the hinges. When the bolts are tightened, the relative angle between the hinges is fixed. Main positioning holes are opened on the sides of the rectangular tubes, and a number of secondary positioning holes are equidistantly opened on the connecting plate 5. The position of the connecting plate 5 can be adjusted by inserting pins into the main positioning holes and the aligned secondary positioning holes. By adjusting the angle of the round roller 4, it can be made to fit and support the outer wall of the casserole 1.
[0034] The top positioning structure includes a vertical connecting plate fixed to the support frame by bolts, a horizontal connecting plate fixed to the end of the vertical connecting plate, and a pressure rod 2. There is a through hole on the horizontal connecting plate for the pressure rod 2 to pass through. A driven pressing plate is coaxially fixed to the pressure rod 2 below the horizontal connecting plate, and a spring is sleeved on the pressure rod 2 between the driven pressing plate and the horizontal connecting plate. A driving pressing plate that can fit the inner bottom surface of the casserole 1 is installed at the bottom of the pressure rod 2.
[0035] As Figure 3 and Figure 4As shown in the figure, the grinding assembly includes a function box 6 installed on the right side of the support frame, two cleaning structures installed through the function box 6, and a driving assembly installed on the function box 6. Two vertical sliding grooves are formed on the function box 6. The cleaning structures respectively extend out of the sliding grooves and can slide relative to the sliding grooves. The driving assembly is used to drive the cleaning structures to slide reciprocally in a staggered manner.
[0036] Specifically, the driving assembly includes two transmission clamping platforms 13, a belt transmission mechanism installed in the function box 6, and a power structure installed outside the function box 6 for intermittently driving the top shaft 12 of the belt transmission mechanism to rotate forward and backward reciprocally. The belt transmission mechanism includes two shafts 12 installed in the function box 6 and capable of rotating, pulleys coaxially fixed on the shafts 12, and a belt meshing between the pulleys. In this embodiment, the two shafts 12 of the belt transmission mechanism are respectively aligned with both ends of the sliding groove and installed in the function box 6, and both ends of the top shaft 12 extend out of the function box 6. The power structure drives the top shaft 12 to rotate forward and backward reciprocally.
[0037] As Figure 4 shown, the two transmission clamping platforms 13 are respectively fixed on the belts on both sides of the entire belt transmission mechanism, and the two transmission clamping platforms 13 are installed in a staggered manner on the left side and the right side of the belt. When the shaft 12 rotates, taking clockwise as an example, when the belt close to the sliding groove rises, the belt far from the sliding groove descends. Therefore, the transmission clamping platforms 13 installed on the belts on both sides move in a staggered manner. Further, two abutting plates are fixedly installed in the function box 6. The two abutting plates respectively abut against the end faces of the transmission clamping platforms 13 far from the sliding groove to stabilize the clamping platforms and keep them moving vertically. In this embodiment, convex teeth are evenly arranged at equal intervals on the inner side of the belt, and grooves for the convex teeth to be inserted are formed on the transmission clamping platforms 13 to increase the installation stability of the transmission clamping platforms 13.
[0038] The power structure includes a support plate fixedly installed outside the function box 6 and provided with a shaft hole, a driving motor 1 7 fixedly installed on the support plate, a transmission shaft 1 and a transmission shaft 2 respectively installed outside the function box 6 and capable of rotating. As Figure 3 shown, the transmission shaft 1 is located above the transmission shaft 2. The output shaft of the driving motor 1 7 passes through the shaft hole and is coaxially fixedly connected with a disk 1. A plurality of main tooth blocks are fixedly arranged at equal intervals around 180 degrees on the disk 1. Disk 2s are coaxially fixedly installed on both the transmission shaft 1 and the transmission shaft 2, and a plurality of sub-tooth blocks capable of meshing with the main tooth blocks are circumferentially fixed on the disk 2s. A synchronous transmission mechanism 1 is also installed between the shaft 12 at the top of the belt transmission mechanism and the transmission shaft 1, and a synchronous transmission mechanism is also installed between the top shaft 12 and the transmission shaft 2. The synchronous transmission mechanism 1 is a belt transmission mechanism, and the synchronous transmission mechanism 2 is a gear transmission mechanism.
[0039] The cleaning structure includes a sleeve, a sliding rod 9, and a grinding member 11. The inner ends of the sleeves are respectively fixed on the driving clamping table 13, and the other ends of the sleeves all pass through the corresponding sliding grooves and can slide vertically in the sliding grooves. The right end of the sliding rod 9 is installed inside the sleeve and can slide therein, and the grinding members 11 are respectively fixedly installed at the left end portions of the sliding rod 9.
[0040] In this embodiment, a display board is further installed on the functional box 6 between the bottoms of the two sliding grooves. Two T-shaped grooves are formed on the display board. Two guide blocks 8 are installed through the display board. Guide grooves are formed on the guide blocks 8. T-shaped blocks formed at the bottoms of the guide blocks 8 are inserted into the T-shaped grooves, and threaded holes are formed in the T-shaped blocks to screw in bolts, and the T-shaped blocks and the guide blocks 8 are fixed by tightening the bolts against the display board. A guide rod 10 is welded to the inner sides of the sliding rods 9 and is respectively inserted into the guide grooves, and the guide rod 10 can slide in the guide grooves. Among them, the radian of the guide groove is the same as the radian of the outer wall surface of the casserole 1 to be ground. When the guide rod 10 slides in the guide groove, the grinding member 11 moves along the outer wall surface of the casserole 1.
[0041] As Figure 5 shown, the grinding member 11 includes a spherical block fixed at the end of the sliding rod 9, a sponge cushion layer 16 fixed on the outer wall of the spherical block, and a sandpaper 17 fixed on the outside of the sponge cushion layer 16. The outer wall surface of the casserole 1 is ground by the sandpaper 17.
[0042] Furthermore, a water inlet socket is also installed on the sliding rod 9. An inlet water channel 18 communicating with the water inlet socket is formed on the spherical block. Water outlet channels communicating with the inlet water channel 18 and spraying water towards the grinding surface are formed on the sponge cushion layer 16 and the sandpaper 17. A number of water outlet holes are also formed on the sponge cushion layer 16 and the sandpaper 17. And the water inlet socket is communicated with a water inlet pipe.
[0043] A water receiving tank is further installed below the support frame. A sewage return tank 19 is installed on the left side of the functional box 6. A water pump is installed between the water receiving tank and the sewage return tank 19. The water inlet port of the water pump is communicated with a suction pipe extending into the water receiving tank, and the water outlet port of the water pump is communicated with a water outlet pipe extending to the bottom end of the sewage return tank 19. A filter plate 14 is fixedly installed in the sewage return tank 19, and the water inlet pipe extends into the sewage return tank 19 above the filter plate 14. The cross-sectional shape of the filter plate 14 is an arc with the opening facing downwards. The rotating shaft 12 at the top of the belt transmission mechanism passes through the functional box 6 and extends into the sewage return tank 19, and a cleaning plate is coaxially and fixedly installed on the section extending into the sewage return tank 19. The sundries filtered by the filter plate 14 can be cleaned by the cleaning plate.
[0044] When the present invention is used, the length of the connecting plate 5 is adjusted in advance so that the round roller 4 can always be in contact with the outer wall surface of the casserole 1 when the casserole 1 rotates around the axis of the turntable 3, and water is first filled in the sewage return tank 19;
[0045] When placing the casserole 1, first lift the pressure rod 2. After lifting the active pressure plate to a height higher than that of the casserole 1, place the casserole 1 at the center of the turntable 3, and then slowly lower the pressure rod 2 to make the active pressure plate fit the inner bottom surface of the casserole 1 and be pressed tightly by the spring;
[0046] After that, start the first driving motor 7 and the second driving motor. The output shaft of the first driving motor 7 rotates to drive the first wheel disc to rotate, and the output shaft of the second driving motor drives the turntable 3 to rotate to drive the rotating rod of the casserole 1;
[0047] With Figure 3 As shown, taking the counterclockwise rotation of the rotating shaft 12 as the positive direction, at this time, the output shaft of the first driving motor 7 rotates clockwise. The main tooth block on the first wheel disc meshes with the secondary tooth block on the second wheel disc on the first transmission shaft, and drives the rotating shaft 12 to rotate counterclockwise through the belt transmission mechanism. At this time, the belt also rotates counterclockwise synchronously. The belt on the side close to the chute descends, driving the transmission clamping table 13, the sleeve, the sliding rod 9, and the grinding part 11 on this side to descend; the belt on the side far from the chute ascends, driving the transmission clamping table 13, the sleeve, the sliding rod 9, and the grinding part 11 on this side to ascend, completing the up-and-down staggered movement of the grinding part 11;
[0048] Therefore, during the rotation of the casserole 1, the sandpaper 17 of the grinding part 11 with staggered up-and-down movement can complete the grinding of the outer wall surface. At the same time, water can be introduced through the water inlet pipe and the water inlet channel 18, sprayed out from the water outlet channel to the sponge cushion 16 and the sandpaper 17, and sprayed onto the grinding surface to clean the ground particles. The slurry falls into the lower water receiving tank and is refluxed to the sewage reflux tank 19 by the water pump. And, due to the sponge cushion 16 being provided, the sponge cushion 16 will store water. During the grinding process, when the grinding part 11 moves from bottom to top, the sponge cushion 16 will be squeezed by the protruding outer wall surface of the casserole 1 above to further squeeze out water, increasing the water flow; when moving from top to bottom, the sponge cushion 16 will store water and expand to make the sandpaper 17 further fit the outer wall surface of the casserole 1, increasing and maintaining the grinding effect.
[0049] Moreover, as the output shaft of the first driving motor 7 continues to rotate, the main tooth block on the first wheel disc will mesh with the secondary tooth block on the second wheel disc on the second transmission shaft, and drive the rotating shaft 12 to rotate clockwise through the gear transmission rod mechanism. At this time, the belt reverses and moves in a reverse up-and-down staggered manner, further realizing the grinding of the outer wall surface of the casserole 1.
[0050] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. An auxiliary device for processing a casserole, comprising a support frame, a rotating structure arranged on the support frame for placing and driving the casserole to rotate, and a positioning structure for preventing the casserole from deviating, characterized in that: A grinding component for grinding the outer surface of the casserole is provided on one side of the support frame; The grinding assembly includes a function box disposed on one side of the support frame and having two vertical slide grooves, two groups of cleaning structures respectively connected to the slide grooves in a sliding manner, and a driving assembly disposed on the function box for driving the cleaning structures to slide back and forth in an interlaced manner; The cleaning structure includes a sleeve, a sliding rod and a polishing piece. The sleeve is driven by a driving assembly and is slidably connected to the sliding groove. One end of the sliding rod is slidably connected in the sleeve, and the other end of the sliding rod extends out of the sleeve and is fixedly connected to the polishing piece. The function box is also detachably connected to a guide block. The sliding rod is fixedly connected to a guide rod. The guide blocks are provided with guide grooves for the guide rod to slide inside and for controlling the polishing piece to fit the outer wall of the casserole.
2. The auxiliary device for casserole processing according to claim 1, characterized in that: The driving assembly includes transmission clamps respectively fixed to the free ends of the sleeves, a belt transmission mechanism arranged in a functional box, and a power structure arranged outside the functional box for intermittently driving the rotating shaft of the belt transmission mechanism to reciprocate and reverse. The transmission clamps are fixed to the belts on both sides of the belt transmission mechanism in a staggered manner on the left and right, and a support plate is fixed in the functional box for keeping the transmission clamps sliding vertically.
3. The auxiliary device for casserole processing according to claim 2, characterized in that: The inner side of the belt of the belt transmission mechanism is provided with convex teeth at equal intervals, and the transmission clamping platform is provided with grooves for the convex teeth to be placed.
4. The auxiliary device for casserole processing according to claim 2, characterized in that: The power structure includes a support plate fixedly connected to the function box, a drive motor 1 fixedly connected to the support plate, a transmission shaft 1 and a transmission shaft 2 rotatably connected to the transmission box, a synchronous transmission mechanism 1 is provided between a rotating shaft of the belt transmission mechanism and the transmission shaft 1, and a synchronous transmission mechanism 2 is provided between the output shaft of the drive motor 1 and the transmission shaft 2, a wheel disc 1 is coaxially fixedly connected to the output shaft of the drive motor 1, a plurality of main tooth blocks are fixedly connected to the wheel disc 1 at equal intervals around an angle of 180 degrees, a wheel disc 2 is coaxially fixedly connected to the transmission shaft 1 and the transmission shaft 2, and a plurality of auxiliary tooth blocks that can mesh with the main tooth blocks are circumferentially fixedly connected to the wheel disc 2.
5. The auxiliary device for casserole processing according to claim 2, characterized in that: The grinding piece comprises a spherical block fixedly connected to the end of the sliding rod and sandpaper fixedly connected to the outside of the spherical block and used for grinding the outer wall surface of the sand pot.
6. The auxiliary device for casserole processing according to claim 5, characterized in that: A sponge cushion layer is fixedly connected between the spherical block and the sandpaper.
7. The auxiliary device for casserole processing according to claim 6, characterized in that: It also includes a water inlet sleeve arranged on the slide rod, a water inlet channel connected to the water inlet sleeve is opened on the spherical block, a water outlet channel connected to the water inlet channel and spraying water to the polishing surface is opened on the sponge cushion layer and the sandpaper, and the water inlet sleeve is connected to a water inlet pipe.
8. The auxiliary device for casserole processing according to claim 7, characterized in that: It also includes a water receiving box arranged below the support frame, a sewage return box and a water pump fixedly connected to the outside of the functional box. The water inlet port of the water pump is connected to a suction pipe extending into the water receiving box, and the water outlet port of the water pump is connected to a water outlet pipe extending into the bottom end of the sewage return box. A filter plate is fixedly connected in the sewage return box, and the water inlet pipe extends into the sewage return box above the filter plate.
9. The auxiliary device for casserole processing according to claim 8, characterized in that: The cross-sectional shape of the filter plate is an arc with an opening downward, and a rotating shaft of the belt transmission mechanism extends into the sewage return tank and is coaxially fixed with a cleaning plate for cleaning the debris filtered out by the filter plate.