Full-automatic test bed for detecting electromagnetic reversing valve
By designing a fully automatic test bench, using technical means such as double-layer base, turntable, clamping mechanism and hydraulic mechanism, the problem of traditional low detection efficiency is solved, and the automatic detection of electromagnetic reversing valves and parallel detection of multiple stations is realized, which significantly improves the detection efficiency.
Patent Information
- Application Number
- CN202510615464.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-05-14
AI Technical Summary
The traditional electromagnetic reversing valve detection method requires manual installation and testing, resulting in low detection efficiency and inability to achieve parallel detection of multiple valves.
A fully automatic test bench is designed, using a double-layer base, a turntable, multiple clamping mechanisms, hydraulic mechanisms, protective mechanisms and control mechanisms to realize automatic clamping of the electromagnetic reversing valve and parallel inspection of multiple stations.
The automatic detection of electromagnetic reversing valves is realized, the detection efficiency is improved, and multiple electromagnetic reversing valves can be detected simultaneously, reducing the time and error of manual operation.
Smart Images

Figure CN120134271A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of hydraulic component detection, and particularly to a full-automatic test bench for detecting electromagnetic directional control valves. Background Art
[0002] The electromagnetic directional control valve is the core control component of a hydraulic system. It realizes the oil circuit switching by driving the spool displacement with an electromagnet, and its performance directly affects the system response speed, pressure stability and reliability.
[0003] After the electromagnetic directional control valve is produced, experiments need to be carried out to test the performance of the product. However, in the traditional test bench, the solenoid valve needs to be manually installed, and the single clamping takes 3-5 minutes; moreover, most devices only have a single test station, and the solenoid valves need to be tested one by one, and multi-valve parallel detection cannot be realized. The test efficiency is limited by the manual operation rhythm, which seriously affects the detection efficiency of the electromagnetic directional control valve. Summary of the Invention
[0004] In order to improve the detection efficiency of the electromagnetic directional control valve, this application provides a full-automatic test bench for detecting electromagnetic directional control valves.
[0005] A full-automatic test bench for detecting electromagnetic directional control valves provided by this application adopts the following technical solutions: A full-automatic test bench for detecting electromagnetic directional control valves includes a base, and the base is a double-layer structure; A turntable, which is rotatably installed on the upper layer of the base; Multiple clamping mechanisms, which are evenly distributed and fixedly installed on the end of the turntable away from the base, and the clamping mechanisms are used to clamp the electromagnetic directional control valve; A hydraulic mechanism, which is fixedly connected to the base, and multiple clamping mechanisms are all connected to the hydraulic mechanism, and the hydraulic mechanism is used to provide the oil fluid required in the test of the electromagnetic directional control valve; A protection mechanism, which is fixedly installed on the end of the turntable away from the base, and the protection mechanism is used to prevent oil leakage; A control mechanism, which is connected to the base, and the control mechanism includes a controller, and the controller is fixedly installed on the upper layer of the base; the control mechanism is used to control the hydraulic mechanism and the clamping mechanism; The clamping mechanism includes: An electro-hydraulic push rod, the fixed end of the electro-hydraulic push rod is fixedly installed on the end of the turntable close to the center of the circle, the movable end of the electro-hydraulic push rod is along the radius direction of the turntable, and the electro-hydraulic push rod is electrically connected to the controller; A diaphragm spring, one end of the diaphragm spring is fixedly connected to the movable end of the electro-hydraulic push rod; The movable clamping block, one end of the movable clamping block is fixedly connected to the end of the diaphragm spring away from the electro-hydraulic push rod, and the movable clamping block is slidably installed on the turntable; The fixed clamping block, the fixed clamping block is fixedly installed on the turntable, and the movable clamping block is arranged opposite to the fixed clamping block; The bearing platform, the bearing platform penetrates and is slidably installed on one end of the fixed clamping block close to the turntable, the bearing platform is slidably connected to the turntable, and the sliding direction of the bearing platform is along the telescopic direction of the electro-hydraulic push rod.
[0006] By adopting the above technical solution, the operation controller is used to make the electro-hydraulic push rod push the movable clamping block to move towards the fixed clamping block. At the same time, the movable clamping block pushes the bearing platform to move until the electromagnetic directional valve is clamped. The setting of the diaphragm spring enables the electromagnetic directional valve to be clamped while avoiding excessive clamping force and causing damage to the electromagnetic directional valve, realizing the automatic clamping of the electromagnetic directional valve and improving the detection efficiency.
[0007] Optionally, the hydraulic mechanism includes: The fuel tank, the fuel tank is fixedly installed on the lower layer of the base; The oil pump, the oil pump is arranged in the fuel tank, and the oil pump is electrically connected to the controller; The liquid inlet pipe, one end of the liquid inlet pipe penetrates through the fuel tank and is communicated with the liquid outlet of the oil pump; The distribution ring, the distribution ring is embedded on one end of the turntable away from the base, the liquid inlet of the distribution ring is rotationally connected and communicated with the end of the liquid inlet pipe away from the fuel tank; the number of liquid outlets of the distribution ring is the same as the number of clamping mechanisms; A plurality of connection components, a plurality of the connection components are respectively arranged on the fixed clamping block one by one, and the connection components are used for communicating with the liquid path of the electromagnetic liquid change valve; The liquid return component, the liquid return component is connected to the turntable, and the liquid return component is used for recovering the oil liquid into the fuel tank.
[0008] By adopting the above technical solution, the controller controls the oil pump to start, so that the oil liquid in the fuel tank flows through the liquid inlet pipe into the distribution ring, and then flows into the six connection components respectively, and then flows through the liquid path of the electromagnetic directional valve, and at the same time tests the six electromagnetic directional valves, which is beneficial to improving the detection efficiency.
[0009] Optionally, the connection component includes: The first dovetail groove, the first dovetail groove is opened on one end of the fixed clamping block close to the movable clamping block; The first slider, the first slider is slidably installed in the first dovetail groove; The first liquid path is provided on the first slider. One end of the first liquid path is located at one end of the first slider close to the movable clamping block, and the other end of the first liquid path is located on the side wall of the first slider. The first bellows, one end of the first bellows is communicated with the liquid outlet of the distribution ring, and the other end of the first bellows is communicated with one end of the first liquid path located on the side wall of the first slider. The second slider is slidably installed in the first dovetail groove. The second liquid path is provided on the second slider. One end of the second liquid path is located at one end of the second slider close to the movable clamping block, and the other end of the second liquid path is located on the side wall of the second slider. One end of the first liquid path located on the side wall of the first slider and one end of the second liquid path located on the side wall of the second slider are far away from each other. The second bellows, one end of the second bellows is communicated with one end of the second liquid path located on the side wall of the second slider; the other end of the second bellows is connected to the liquid return assembly. The second dovetail groove is provided on the movable clamping block, and the first dovetail groove and the second dovetail groove are arranged oppositely. The third slider is slidably installed in the second dovetail groove. The third liquid path is provided on the third slider. One end of the third liquid path is located at one end of the third slider close to the fixed clamping block, and the other end of the third liquid path is located on the side wall of the third slider. The fourth slider is slidably installed in the second dovetail groove. The fourth liquid path is provided on the fourth slider. One end of the fourth liquid path is located at one end of the fourth slider close to the fixed clamping block, and the other end of the fourth liquid path is located on the side wall of the fourth slider. One end of the third liquid path located on the side wall of the third slider and one end of the fourth liquid path located on the side wall of the fourth slider are close to each other. The third bellows, one end of the third bellows is communicated with one end of the third liquid path located on the third slider, and the other end of the third bellows is communicated with one end of the fourth liquid path located on the fourth slider. Four quick-change connectors, one ends of the four quick-change connectors are respectively detachably connected and communicated with one end of the first liquid path located at one end of the first slider close to the movable clamping block, one end of the second liquid path located at one end of the second slider close to the movable clamping block, one end of the third liquid path located at one end of the third slider close to the fixed clamping block, and one end of the fourth liquid path located at one end of the fourth slider close to the fixed clamping block.
[0010] By adopting the above technical solution, the quickly replaceable connector with adjustable position enables the operator to quickly adjust according to electromagnetic directional control valves of different specifications, shortens the debugging time required for replacing product specifications, and is conducive to improving the detection efficiency.
[0011] Optionally, the liquid return assembly includes: A liquid return tank which is opened on the base and is annular; A liquid return ring, the outer wall of which is rotatably installed on the side wall of the liquid return tank, the inner wall of which is fixedly connected to the side wall of the turntable, and the liquid return ring is away from the bottom wall of the liquid return tank; A first liquid return pipe, one end of which is communicated with one end of the second liquid path on the side wall of the second slider, and the other end of which penetrates through the liquid return ring and is communicated with the liquid return tank; A second liquid return pipe, one end of which penetrates through the turntable and is communicated with the liquid return tank, and the other end of which penetrates through the fuel tank and is communicated with the inside of the fuel tank.
[0012] By adopting the above technical solution, when the turntable rotates, the liquid return ring also rotates accordingly, which does not affect the oil liquid flowing from the first liquid return pipe into the liquid return tank, avoids adding the oil liquid in the fuel tank repeatedly during the test, and is conducive to improving the detection efficiency.
[0013] Optionally, the control mechanism further includes: A plurality of flow solenoid valves which are fixedly installed in one-to-one correspondence with the liquid outlets of the distribution ring, the liquid inlets of the flow solenoid valves are communicated with the liquid outlets of the distribution ring, the liquid outlets of the flow solenoid valves are communicated with one end of the first corrugated pipe away from the first slider, and a plurality of the flow solenoid valves are all electrically connected to the controller; A plurality of auxiliary components which are arranged on the carrier table in one-to-one correspondence, and the auxiliary components are used for controlling the start and stop of the flow solenoid valves.
[0014] By adopting the above technical solution, when the movable clamping block and the fixed clamping block jointly clamp the electromagnetic directional control valve, the auxiliary component is triggered, the flow solenoid valve is opened, the oil liquid in the distribution ring flows through the flow solenoid valve and the first corrugated pipe and enters the electromagnetic directional control valve, and the electromagnetic directional control valve is tested, avoiding manual intervention and being conducive to improving the detection efficiency.
[0015] Optionally, the auxiliary component includes: A receiving groove which is opened on the side wall of the carrier table at the end away from the fixed clamping block; A switch button is embedded in the bottom wall of the storage groove, and the switch button is electrically connected to the flow solenoid valve; A lever, one end of the lever is hinged on the side wall of the storage groove near one end of the fixed clamping block, and the lever can completely enter the storage groove; A spring, one end of the spring is fixedly connected to the bottom wall of the storage groove, the spring is sleeved on the switch button, and the other end of the spring is fixedly connected to the end of the switch button away from the bottom wall of the storage groove.
[0016] By adopting the above technical solution, when the carrying platform moves, the lever enters the storage groove under the action of the fixed clamping block, so that the switch button is triggered and the flow solenoid valve is started. At the same time, the spring is compressed. When the electro-hydraulic push rod drives the movable clamping block to move away from the fixed clamping block, the storage groove gradually moves away from the fixed clamping block, so that the lever no longer abuts against the fixed clamping block. Under the action of the spring, the lever can return to the previous state, preparing for the next experiment, which is beneficial to improving the detection efficiency.
[0017] Optionally, the protection mechanism includes: A protective cover, the protective cover is a hollow cylinder with one end open, the protective cover opens downward and is fixedly installed on the turntable, and the protective cover is coaxially arranged with the turntable; A plurality of operation windows are evenly distributed and opened on the end of the protective cover away from the base; the operation windows are located in the vertical direction of the fixed clamping block, and the operation windows correspond to the fixed clamping blocks one by one; A plurality of protective doors are slidably installed on the end of the protective cover away from the base, the protective doors correspond to the operation windows one by one, and the protective doors can completely block the operation windows; A plurality of telescopic rods, the fixed ends of the plurality of telescopic rods are fixedly installed on the end of the protective cover away from the base, the movable ends of the telescopic rods correspond to the protective doors one by one and are fixedly connected, the moving direction of the movable ends of the telescopic rods is the same as the sliding direction of the protective doors, and the rodless cavity of the electro-hydraulic push rod is communicated with the rodless cavity of the telescopic rod.
[0018] By adopting the above technical solution, when the electro-hydraulic push rod pushes the movable clamping block towards the fixed clamping block to clamp the electromagnetic directional valve, the air in the rodless cavity of the electro-hydraulic push rod enters the rodless cavity of the telescopic rod, so that the movable end of the telescopic rod extends and drives the protective door to slide, blocking the operation window, and avoiding the oil leakage and spraying during the test of the electromagnetic directional valve, which affects the working area environment.
[0019] Optionally, the turntable is connected with a driving mechanism, and the driving mechanism includes: A motor, which is fixedly installed on the upper layer of the base, and the motor is electrically connected to the controller; A pulley, which is coaxially and fixedly installed at the output end of the motor; A belt, which is wound around the pulley and the side wall of the turntable together.
[0020] By adopting the above technical solution, the controller controls the motor, the motor drives the pulley, the rotation of the pulley makes the belt move, and drives the turntable to rotate, realizing the position switching between six stations on the turntable, which is beneficial to improving the detection efficiency.
[0021] In summary, the present application includes at least one of the following beneficial technical effects: The setting of the diaphragm spring enables the electromagnetic reversing valve to be clamped while avoiding excessive clamping force and damaging the electromagnetic reversing valve, realizing the automatic clamping of the electromagnetic reversing valve and improving the detection efficiency; The carrying platform moves, so that the lever enters the receiving groove under the action of the fixed clamping block, triggering the switch button and starting the flow solenoid valve. At the same time, the spring is compressed. When the electro-hydraulic push rod drives the movable clamping block to move away from the fixed clamping block, the receiving groove gradually moves away from the fixed clamping block, so that the lever no longer abuts against the fixed clamping block. Under the action of the spring, the lever can return to its previous state, preparing for the next experiment, which is beneficial to improving the detection efficiency; The controller controls the motor, the motor drives the pulley, the rotation of the pulley makes the belt move, and drives the turntable to rotate, realizing the position switching between six stations on the turntable, which is beneficial to improving the detection efficiency. Description of the Drawings
[0022] Figure 1 is a schematic structural diagram of an embodiment of the present application; Figure 2 is a structural display diagram of the clamping mechanism and the hydraulic mechanism of an embodiment of the present application; Figure 3 is a structural display diagram of the connection component of an embodiment of the present application; Figure 4 is an embodiment of the present application Figure 3 Enlarged view of part A; Figure 5 is a structural display diagram of the auxiliary component of an embodiment of the present application; Figure 6 is an embodiment of the present application Figure 5 Enlarged view of part B; Figure 7 is an embodiment of the present application Figure 3 Enlarged view of part C.
[0023] Description of the reference numerals: 1. Base; 2. Turntable; 3. Clamping mechanism; 31. Electro-hydraulic push rod; 32. Diaphragm spring; 33. Movable clamping block; 34. Fixed clamping block; 35. Bearing platform; 4. Hydraulic mechanism; 41. Oil tank; 42. Oil pump; 43. Liquid inlet pipe; 44. Distribution ring; 45. Connection assembly; 4501. First dovetail groove; 4502. First slider; 4503. First liquid path; 4504. First bellows; 4505. Second slider; 4506. Second liquid path; 4507. Second bellows; 4508. Second dovetail groove; 4509. Third slider; 4510. Third liquid path; 4511. Fourth slider; 4512. Fourth liquid path; 4513. Third bellows; 4514. Quick-change joint; 46. Liquid return assembly; 461. Liquid return tank; 462. Liquid return ring; 463. First liquid return pipe; 464. Second liquid return pipe; 5. Control mechanism; 51. Controller; 52. Flow solenoid valve; 53. Auxiliary assembly; 531. Storage groove; 532. Switch button; 533. Lever; 534. Spring; 6. Protection mechanism; 61. Protective cover; 62. Operation window; 63. Protection door; 64. Telescopic rod; 7. Driving mechanism; 71. Motor; 72. Belt pulley; 73. Belt. Detailed implementation mode
[0024] The following further elaborates on this application Figure 1-7 in conjunction with the attached drawings.
[0025] The embodiment of this application discloses a fully automatic test bench for detecting electromagnetic directional control valves.
[0026] Referring to Figure 1 and Figure 2 , the fully automatic test bench for detecting electromagnetic directional control valves includes a base 1, and the base 1 is a double-layer structure. A turntable 2 is rotatably installed on the upper layer of the base 1. Six clamping mechanisms 3 are evenly distributed and fixedly installed at one end of the turntable 2 away from the base 1, and the clamping mechanisms 3 are used for clamping the electromagnetic directional control valves. The clamping mechanisms 3 are connected to a hydraulic mechanism 4, and the hydraulic mechanism 4 is fixedly connected to the base 1. The hydraulic mechanism 4 is used to provide the oil required in the test of the electromagnetic directional control valve.
[0027] Referring to Figure 1 , a protection mechanism 6 is fixedly installed at one end of the turntable 2 away from the base 1, and the protection mechanism 6 is used to prevent oil leakage; a control mechanism 5 is arranged on the base 1, and the control mechanism 5 includes a controller 51. The controller 51 is fixedly installed on the upper layer of the base 1, and the control mechanism 5 is used to control the hydraulic mechanism 4 and the clamping mechanisms 3.
[0028] During use, the operator places the electromagnetic directional control valve to be tested on the clamping mechanism 3, and then starts the clamping mechanism 3 and the hydraulic mechanism 4 by operating the controller 51. The clamping mechanism 3 can automatically clamp the electromagnetic directional control valve. At the same time, the protection mechanism 6 starts to operate. After clamping, the hydraulic mechanism 4 is connected to the internal oil circuit of the electromagnetic directional control valve, and the oil in the hydraulic mechanism 4 flows through the electromagnetic directional control valve to test the electromagnetic directional control valve. Compared with the traditional test device, it not only realizes the automatic clamping of the electromagnetic directional control valve, but also the six-station design can test six electromagnetic directional control valves simultaneously, which is beneficial to improving the detection efficiency.
[0029] Referring to Figure 2 , the clamping mechanism 3 includes an electro-hydraulic push rod 31. The fixed end of the electro-hydraulic push rod 31 is fixedly installed at one end of the turntable 2 close to the center of the circle. The movable end of the electro-hydraulic push rod 31 is along the radial direction of the turntable 2. The electro-hydraulic push rod 31 is electrically connected to the controller 51; a diaphragm spring 32 is fixedly installed on the movable end of the electro-hydraulic push rod 31. One end of the diaphragm spring 32 far from the electro-hydraulic push rod 31 is fixedly connected to a movable clamping block 33, and the movable clamping block 33 is slidably installed on the turntable 2.
[0030] Referring to Figure 2 , the clamping mechanism 3 further includes a fixed clamping block 34. The fixed clamping block 34 is fixedly installed on the turntable 2. The fixed clamping block 34 is arranged opposite to the movable clamping block 33; a bearing platform 35 is penetrated and slidably installed on one end of the fixed clamping block 34 close to the turntable 2. The bearing platform 35 is slidably connected to the turntable 2, and the sliding direction of the bearing platform 35 is along the telescopic direction of the electro-hydraulic push rod 31.
[0031] During use, the operator places the electromagnetic directional control valve on the bearing platform 35 so that the electromagnetic directional control valve abuts against the fixed clamping block 34. Then operate the controller 51 to make the electro-hydraulic push rod 31 operate, and move the movable clamping block 33 towards the fixed clamping block 34. At the same time, the movable clamping block 33 pushes the bearing platform 35 to move until the electromagnetic directional control valve is clamped. The setting of the diaphragm spring 32 enables the electromagnetic directional control valve to be clamped while avoiding excessive clamping force and causing damage to the electromagnetic directional control valve, realizing the automatic clamping of the electromagnetic directional control valve and improving the detection efficiency. The setting of the bearing platform 35 enables the test bench to detect electromagnetic directional control valves of different specifications, avoiding the need to spend a lot of time adjusting the test bench when detecting electromagnetic directional control valves of different specifications, which is beneficial to improving the detection efficiency.
[0032] Referring to Figure 2, the hydraulic mechanism 4 includes an oil tank 41. The oil tank 41 is fixedly installed on the lower layer of the base 1. An oil pump 42 is arranged in the oil tank 41. The oil pump 42 is electrically connected to the controller 51. The liquid outlet of the oil pump 42 is communicated with a liquid inlet pipe 43. The liquid inlet pipe 43 penetrates through the top wall of the oil tank 41. One end of the liquid inlet pipe 43 away from the oil pump 42 is rotatably connected to the liquid inlet of a distribution ring 44. The distribution ring 44 is embedded in one end of the turntable 2 away from the base 1. The liquid outlet of the distribution ring 44 is provided with six outlets.
[0033] Referring to Figure 2 and Figure 3 , the hydraulic mechanism 4 further includes six connection components 45 and a liquid return component 46. The six connection components 45 are all correspondingly arranged on the fixed clamping block 34. The connection component 45 is used for communicating with the liquid path of the electromagnetic directional valve; the liquid return component 46 is connected to the turntable 2. The liquid return component 46 is used for recycling the oil liquid into the oil tank 41.
[0034] During use, the controller 51 controls the oil pump 42 to start, so that the oil liquid in the oil tank 41 flows through the liquid inlet pipe 43 into the distribution ring 44, then flows into the connection component 45, and then flows through the liquid path of the electromagnetic directional valve to test the electromagnetic directional valve. After flowing out of the electromagnetic directional valve, it enters the liquid return component 46 and finally returns to the oil tank 41. By setting six connection components 45, the simultaneous testing of six electromagnetic directional valves is realized, which is beneficial to improving the detection efficiency.
[0035] Referring to Figure 4 , the connection component 45 includes a first dovetail groove 4501; the first dovetail groove 4501 is opened at one end of the fixed clamping block 34 close to the movable clamping block 33. A first slider 4502 and a second slider 4505 are slidably installed in the first dovetail groove 4501. A first liquid path 4503 is opened on the first slider 4502. One end of the first liquid path 4503 is located at one end of the first slider 4502 close to the movable clamping block 33, and the other end of the first liquid path 4503 is located on the side wall of the first slider 4502. The liquid outlet of the distribution ring 44 is communicated with a first corrugated pipe 4504. One end of the first corrugated pipe 4504 away from the distribution ring 44 is communicated with one end of the first liquid path 4503 located on the side wall of the first slider 4502.
[0036] Referring to Figure 4, a second liquid passage 4506 is formed in the second slider 4505. One end of the second liquid passage 4506 is located at one end of the second slider 4505 close to the movable clamping block 33, and the other end of the second liquid passage 4506 is located on the side wall of the second slider 4505. One end of the first liquid passage 4503 located on the side wall of the first slider 4502 is far away from one end of the second liquid passage 4506 located on the side wall of the second slider 4505; One end of the second liquid passage 4506 located on the side wall of the second slider 4505 is communicated with a second bellows 4507, and the end of the second bellows 4507 far away from the second slider 4505 is connected to the liquid return assembly 46.
[0037] Referring to Figure 4 , the connecting assembly 45 further includes a second dovetail groove 4508 formed in the movable clamping block 33, and the first dovetail groove 4501 and the second dovetail groove 4508 are arranged oppositely. A third slider 4509 and a fourth slider 4511 are slidably installed in the second dovetail groove 4508; A third liquid passage 4510 is formed in the third slider 4509. One end of the third liquid passage 4510 is located at one end of the third slider 4509 close to the fixed clamping block 34; The other end of the third liquid passage 4510 is located on the side wall of the third slider 4509; A fourth liquid passage 4512 is formed in the fourth slider 4511. One end of the fourth liquid passage 4512 is located at one end of the fourth slider 4511 close to the fixed clamping block 34, and the other end of the fourth liquid passage 4512 is located on the side wall of the fourth slider 4511. One end of the third liquid passage 4510 located on the side wall of the third slider 4509 is close to one end of the fourth liquid passage 4512 located on the side wall of the fourth slider 4511; A third bellows 4513 is communicated with the mutually close ends of the third liquid passage 4510 and the fourth liquid passage 4512; One end of the first liquid passage 4503 located at one end of the first slider 4502 close to the movable clamping block 33, one end of the second liquid passage 4506 located at one end of the second slider 4505 close to the movable clamping block 33, one end of the third liquid passage 4510 located at one end of the third slider 4509 close to the fixed clamping block 34, and one end of the fourth liquid passage 4512 located at one end of the fourth slider 4511 close to the fixed clamping block 34 are all detachably connected and communicated with a quick-change joint 4514.
[0038] During use, after placing the electromagnetic directional valve on the carrier table 35, adjust the positions of the first slider 4502 and the second slider 4505 so that the quick-change joint 4514 communicating with the first liquid path 4503 is in communication with the liquid inlet of the electromagnetic directional valve, and the quick-change joint 4514 communicating with the second liquid path 4506 is in communication with the liquid outlet of the electromagnetic directional valve; adjust the positions of the third slider 4509 and the fourth slider 4511 so that the quick-change joint 4514 communicating with the third liquid path 4510 and the quick-change joint 4514 communicating with the fourth liquid path 4512 are coaxial with the two reversing ports of the electromagnetic directional valve. When the movable clamping block 33 moves towards the fixed clamping block 34 so that the quick-change joint 4514 communicating with the third liquid path 4510 and the quick-change joint 4514 communicating with the fourth liquid path 4512 can abut against the two reversing ports of the electromagnetic directional valve, the movable clamping block 33 continues to move so that the quick-change joint 4514 communicating with the third liquid path 4510 and the quick-change joint 4514 communicating with the fourth liquid path 4512 can be in communication with the two reversing ports of the electromagnetic directional valve, completing the liquid path connection between the hydraulic mechanism 4 and the electromagnetic directional valve, realizing the simultaneous testing of six electromagnetic directional valves, which is conducive to improving the detection efficiency. At the same time, the position-adjustable quick-change joint 4514 enables the operator to quickly adjust according to electromagnetic directional valves of different specifications, shortening the debugging time required for changing product specifications, which is conducive to improving the detection efficiency.
[0039] Refer to Figure 3 , the liquid return assembly 46 includes a liquid return tank 461, the liquid return tank 461 is opened at one end of the base 1 close to the turntable 2, and the liquid return tank 461 is annular; the outer wall of a liquid return ring 462 is rotatably installed at one end of the side wall of the liquid return tank 461 away from the bottom wall of the liquid return tank 461, and the inner wall of the liquid return ring 462 is fixedly connected to the side wall of the turntable 2.
[0040] Refer to Figure 3 , the liquid return assembly 46 further includes a first liquid return pipe 463 and a second liquid return pipe 464, one end of the first liquid return pipe 463 is in communication with one end of the second liquid path 4506 on the side wall of the second slider 4505; the other end of the first liquid return pipe 463 passes through the liquid return ring 462 and is in communication with the liquid return tank 461; one end of the second liquid return pipe 464 passes through the turntable 2 and is in communication with the liquid return tank 461, and the other end of the second liquid return pipe 464 passes through the fuel tank 41 and is in communication with the inside of the fuel tank 41.
[0041] During use, the oil flowing out of the electromagnetic directional valve flows through the first liquid return pipe 463 into the liquid return tank 461, and then flows through the second liquid return pipe 464 back into the fuel tank 41, completing the recovery of the oil. When the turntable 2 rotates, the liquid return ring 462 also rotates, which does not affect the oil flowing from the first liquid return pipe 463 into the liquid return tank 461, avoiding repeatedly adding oil to the fuel tank 41 during the test, which is conducive to improving the detection efficiency.
[0042] Reference Figure 5 、 Figure 6 and Figure 7 ,the control mechanism 5 further includes six flow solenoid valves 52 and six auxiliary components 53. The six flow solenoid valves 52 correspond to the liquid outlets of the distribution ring 44 one by one and are fixedly installed. The liquid inlet of the flow solenoid valve 52 is communicated with the liquid outlet of the distribution ring 44, and the liquid outlet of the flow solenoid valve 52 is communicated with one end of the first bellows 4504 away from the first slider 4502. A plurality of flow solenoid valves 52 are all electrically connected to the controller 51. The six auxiliary components 53 are arranged on the bearing platform 35 one by one, and the auxiliary components 53 are used to control the start and stop of the flow solenoid valves 52.
[0043] During use, when the movable clamping block 33 and the fixed clamping block 34 jointly clamp the electromagnetic directional valve, the auxiliary component 53 is triggered under the action of the fixed clamping block 34, so that the flow solenoid valve 52 is opened. The oil in the distribution ring 44 can flow through the flow solenoid valve 52 and the first bellows 4504 into the electromagnetic directional valve, and the electromagnetic directional valve is tested, avoiding manual intervention and being beneficial to improving the detection efficiency.
[0044] Reference Figure 6 ,the auxiliary component 53 includes a receiving groove 531, and the receiving groove 531 is opened on the side wall of the bearing platform 35 at the end away from the fixed clamping block 34; a switch button 532 is embedded on the bottom wall of the receiving groove 531, and the switch button 532 is electrically connected to the flow solenoid valve 52; a lever 533 is hinged on the side wall of the receiving groove 531 near the fixed clamping block 34, and the lever 533 can completely enter the receiving groove 531; a spring 534 is sleeved on the switch button 532, one end of the spring 534 is fixedly connected to the bottom wall of the receiving groove 531, and the other end of the spring 534 is fixedly connected to the end of the switch button 532 away from the bottom wall of the receiving groove 531.
[0045] During use, the bearing platform 35 moves away from the electro-hydraulic push rod 31 under the action of the movable clamping block 33. When the bearing platform 35 moves to the position where the side wall of the receiving groove 531 coincides with the side wall of the fixed clamping block 34, the bearing platform 35 continues to move, so that the lever 533 enters the receiving groove 531 under the action of the fixed clamping block 34, triggering the switch button 532 and starting the flow solenoid valve 52. At this time, the oil in the distribution ring 44 can flow through the flow solenoid valve 52 and the first bellows 4504 into the electromagnetic directional valve, and the electromagnetic directional valve is tested, avoiding manual intervention. At the same time, the spring 534 is compressed, so that after the experiment is completed, when the electro-hydraulic push rod 31 drives the movable clamping block 33 to move away from the fixed clamping block 34, the receiving groove 531 gradually moves away from the fixed clamping block 34, so that the lever 533 no longer abuts against the fixed clamping block 34. Under the action of the spring 534, the lever 533 can return to the previous state, preparing for the next experiment and being beneficial to improving the detection efficiency.
[0046] Referring to Figure 1 , the protection structure includes a protective cover 61. The protective cover 61 is a hollow cylinder with one end open. The protective cover 61 opens downward and is fixedly installed on the turntable 2. The protective cover 61 is coaxially arranged with the turntable 2. Six operation windows 62 are evenly distributed and opened at one end of the protective cover 61 away from the base 1. The operation windows 62 are in the vertical direction of the fixed clamping block 34, and the operation windows 62 correspond to the fixed clamping blocks 34 one by one. Six protective doors 63 are slidably installed at one end of the protective cover 61 away from the base 1. The protective doors 63 correspond to the operation windows 62 one by one, and the protective doors 63 can completely cover the operation windows 62.
[0047] Referring to Figure 1 , the protection structure further includes six telescopic rods 64. The fixed ends of the six telescopic rods 64 are fixedly installed at one end of the protective cover 61 away from the base 1. The movable ends of the telescopic rods 64 correspond to and are fixedly connected to the protective doors 63. The moving direction of the movable ends of the telescopic rods 64 is the same as the sliding direction of the protective doors 63. The rodless cavity of the electro-hydraulic push rod 31 communicates with the rodless cavity of the telescopic rod 64.
[0048] When the electro-hydraulic push rod 31 pushes the movable clamping block 33 towards the fixed clamping block 34 to clamp the electromagnetic directional valve, the air in the rod chamber of the electro-hydraulic push rod 31 enters the rodless cavity of the telescopic rod 64, causing the movable end of the telescopic rod 64 to extend and driving the protective door 63 to slide, covering the operation window 62, avoiding the oil leakage and spraying during the test of the electromagnetic directional valve, and affecting the working area environment.
[0049] Referring to Figure 1 , the turntable 2 is connected with a driving mechanism 7. The driving mechanism 7 includes a motor 71. The motor 71 is fixedly installed on the upper layer of the base 1. The motor 71 is electrically connected to the controller 51. A belt pulley 72 is coaxially and fixedly installed at the output end of the motor 71. A belt 73 is wound around the belt pulley 72 and the side wall of the turntable 2 together.
[0050] During use, the controller 51 controls the motor 71 to start. The motor 71 drives the belt pulley 72 to rotate. The rotation of the belt pulley 72 causes the belt 73 to move and drives the turntable 2 to rotate, realizing the position switching between the six stations on the turntable 2, which is beneficial to improving the detection efficiency.
[0051] The implementation principle of a full-automatic test bench for detecting electromagnetic reversing valves in the embodiments of the present application is as follows: When in use, an operator places the electromagnetic reversing valve on the carrier table 35, adjusts the positions of the first slider 4502 and the second slider 4505 so that the quick-change joint 4514 connected to the first liquid path 4503 is communicated with the liquid inlet of the electromagnetic reversing valve, and the quick-change joint 4514 connected to the second liquid path 4506 is communicated with the liquid outlet of the electromagnetic reversing valve; adjusts the positions of the third slider 4509 and the fourth slider 4511 so that the quick-change joint 4514 connected to the third liquid path 4510 and the quick-change joint 4514 connected to the fourth liquid path 4512 are coaxial with the two reversing ports of the electromagnetic reversing valve. Then operate the controller 51 to make the electro-hydraulic push rod 31 and the oil pump 42 run. The electro-hydraulic push rod 31 moves the movable clamping block 33 in the direction close to the fixed clamping block 34. At the same time, the movable clamping block 33 pushes the carrier table 35 to move until the electromagnetic reversing valve is clamped. At this time, the quick-change joint 4514 connected to the third liquid path 4510 and the quick-change joint 4514 connected to the fourth liquid path 4512 are communicated with the two reversing ports of the electromagnetic reversing valve. During this period, the shift lever 533 enters the storage groove 531 under the action of the fixed clamping block 34, so that the switch button 532 is triggered and the flow solenoid valve 52 is started. The oil in the distribution ring 44 can flow through the flow solenoid valve 52 and the first bellows 4504 into the electromagnetic reversing valve to conduct an experiment on the electromagnetic reversing valve. During this process, the clamping of the electromagnetic reversing valve and the start and stop of the flow solenoid valve 52 avoid manual intervention, significantly improving the detection efficiency.
[0052] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A fully automatic test bench for detecting electromagnetic reversing valves, characterized in that: include: A base (1), wherein the base (1) is a double-layer structure; A turntable (2), the turntable (2) being rotatably mounted on the upper layer of the base (1); A plurality of clamping mechanisms (3), wherein the plurality of clamping mechanisms (3) are evenly distributed and fixedly mounted on an end of the rotating disk (2) away from the base (1), and the clamping mechanisms (3) are used to clamp the electromagnetic reversing valve; A hydraulic mechanism (4), wherein the hydraulic mechanism (4) is fixedly connected to the base (1), and the plurality of clamping mechanisms (3) are all connected to the hydraulic mechanism (4), and the hydraulic mechanism (4) is used to provide oil required in the electromagnetic reversing valve test; A protection mechanism (6), the protection mechanism (6) being fixedly mounted on an end of the turntable (2) away from the base (1), the protection mechanism (6) being used to prevent oil leakage; A control mechanism (5), the control mechanism (5) being connected to the base (1), the control mechanism (5) comprising a controller (51), the controller (51) being fixedly mounted on the upper layer of the base (1); the control mechanism (5) being used to control the hydraulic mechanism (4) and the clamping mechanism (3); The clamping mechanism (3) comprises: An electro-hydraulic push rod (31), wherein the fixed end of the electro-hydraulic push rod (31) is fixedly mounted on an end of the turntable (2) close to the center of the circle, the movable end of the electro-hydraulic push rod (31) is along the radial direction of the turntable (2), and the electro-hydraulic push rod (31) is electrically connected to the controller (51); A diaphragm spring (32), one end of the diaphragm spring (32) being fixedly connected to the movable end of the electro-hydraulic push rod (31); A movable clamping block (33), one end of which is fixedly connected to an end of the diaphragm spring (32) away from the electro-hydraulic push rod (31), and the movable clamping block (33) is slidably mounted on the rotating disk (2); A fixed clamping block (34), wherein the fixed clamping block (34) is fixedly mounted on the rotating disk (2), and the movable clamping block (33) is arranged opposite to the fixed clamping block (34); A bearing platform (35), the bearing platform (35) is penetrated and slidably mounted on one end of the fixed clamp block (34) close to the turntable (2), the bearing platform (35) is slidably connected to the turntable (2), and the sliding direction of the bearing platform (35) is along the telescopic direction of the electro-hydraulic push rod (31).
2. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 1 is characterized in that: The hydraulic mechanism (4) comprises: An oil tank (41), the oil tank (41) being fixedly mounted on the lower layer of the base (1); an oil pump (42), the oil pump (42) being disposed in the oil tank (41), and the oil pump (42) being electrically connected to the controller (51); a liquid inlet pipe (43), one end of which is passed through the oil tank (41) and communicated with the liquid outlet of the oil pump (42); a distribution ring (44), the distribution ring (44) being embedded on one end of the rotating disk (2) away from the base (1), the liquid inlet of the distribution ring (44) being rotatably connected and communicated with one end of the liquid inlet pipe (43) away from the oil tank (41); the number of the liquid outlets of the distribution ring (44) being consistent with the number of the clamping mechanism (3); a plurality of connection components (45), each of the plurality of connection components (45) being arranged on the fixed clamp block (34) in a one-to-one correspondence, and the connection components (45) being used to communicate with the liquid path of the electromagnetic liquid exchange valve; A liquid return component (46), the liquid return component (46) is connected to the rotating disk (2), and the liquid return component (46) is used to recover oil into the oil tank (41).
3. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 2 is characterized in that: The connection assembly (45) comprises: A first dovetail groove (4501), wherein the first dovetail groove (4501) is formed on one end of the fixed clamping block (34) close to the movable clamping block (33); A first sliding block (4502), wherein the first sliding block (4502) is slidably mounted in the first dovetail groove (4501); A first liquid path (4503), wherein the first liquid path (4503) is opened on the first slider (4502), one end of the first liquid path (4503) is located on one end of the first slider (4502) close to the movable clamping block (33), and the other end of the first liquid path (4503) is located on the side wall of the first slider (4502); a first bellows (4504), one end of the first bellows (4504) being in communication with the liquid outlet of the distribution ring (44), and the other end of the first bellows (4504) being in communication with an end of the first liquid path (4503) located on the side wall of the first slider (4502); A second slider (4505), the second slider (4505) is slidably installed in the first dovetail groove (4501); a second liquid path (4506), wherein the second liquid path (4506) is provided on the second slider (4505), one end of the second liquid path (4506) is located on the end of the second slider (4505) close to the movable clamping block (33), the other end of the second liquid path (4506) is located on the side wall of the second slider (4505), and the end of the first liquid path (4503) located on the side wall of the first slider (4502) and the end of the second liquid path (4506) located on the side wall of the second slider (4505) are separated from each other; a second bellows (4507), one end of which is in communication with one end of the second liquid path (4506) located on the side wall of the second slider (4505); and the other end of the second bellows (4507) is connected to the liquid return assembly (46); a second dovetail groove (4508), wherein the second dovetail groove (4508) is provided on the movable clamping block (33), and the first dovetail groove (4501) and the second dovetail groove (4508) are arranged opposite to each other; A third slider (4509), the third slider (4509) being slidably mounted in the second dovetail groove (4508); a third liquid path (4510), wherein the third liquid path (4510) is provided on the third slider (4509), one end of the third liquid path (4510) is located on one end of the third slider (4509) close to the fixed clamping block (34), and the other end of the third liquid path (4510) is located on the side wall of the third slider (4509); a fourth slider (4511), the fourth slider (4511) being slidably mounted in the second dovetail groove (4508); a fourth liquid path (4512), wherein the fourth liquid path (4512) is provided on the fourth slider (4511), one end of the fourth liquid path (4512) is located on an end of the fourth slider (4511) close to the fixed clamping block (34), the other end of the fourth liquid path (4512) is located on a side wall of the fourth slider (4511), and one end of the third liquid path (4510) located on the side wall of the third slider (4509) and one end of the fourth liquid path (4512) located on the side wall of the fourth slider (4511) are close to each other; a third bellows (4513), one end of the third bellows (4513) being in communication with one end of the third fluid path (4510) located on the third slider (4509), and the other end of the third bellows (4513) being in communication with one end of the fourth fluid path (4512) located on the fourth slider (4511); Four quick-change connectors (4514), one end of the four quick-change connectors (4514) are respectively detachably connected and communicated with one end of the first liquid circuit (4503) located on one end of the first slider (4502) close to the movable clamp (33), one end of the second liquid circuit (4506) located on one end of the second slider (4505) close to the movable clamp (33), one end of the third liquid circuit (4510) located on one end of the third slider (4509) close to the fixed clamp (34), and one end of the fourth liquid circuit (4512) located on one end of the fourth slider (4511) close to the fixed clamp (34).
4. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 3 is characterized in that: The liquid return assembly (46) comprises: A liquid return groove (461), wherein the liquid return groove (461) is disposed on the base (1) and is annular; a liquid return ring (462), wherein the outer wall of the liquid return ring (462) is rotatably mounted on the side wall of the liquid return groove (461), the inner wall of the liquid return ring (462) is fixedly connected to the side wall of the rotating disk (2), and the liquid return ring (462) is away from the bottom wall of the liquid return groove (461); a first liquid return pipe (463), one end of which is connected to one end of the second liquid path (4506) located on the side wall of the second sliding block (4505), and the other end of which is passed through the liquid return ring (462) and connected to the liquid return groove (461); A second liquid return pipe (464), one end of the second liquid return pipe (464) is passed through the turntable (2) and communicated with the liquid return groove (461), and the other end of the second liquid return pipe (464) is passed through the oil tank (41) and communicated with the interior of the oil tank (41).
5. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 3 is characterized in that: The control mechanism (5) further comprises: a plurality of flow solenoid valves (52), the plurality of flow solenoid valves (52) corresponding one to one with the liquid outlet of the distribution ring (44) and fixedly installed, the liquid inlet of the flow solenoid valve (52) being connected with the liquid outlet of the distribution ring (44), the liquid outlet of the flow solenoid valve (52) being connected with an end of the first bellows (4504) away from the first slider (4502), and the plurality of flow solenoid valves (52) being electrically connected to the controller (51); A plurality of auxiliary components (53), wherein the plurality of auxiliary components (53) are arranged on the support platform (35) in a one-to-one correspondence, and the auxiliary components (53) are used to control the start and stop of the flow electromagnetic valve (52).
6. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 5 is characterized in that: The auxiliary component (53) comprises: A receiving groove (531), the receiving groove (531) being provided on a side wall of the supporting platform (35) at an end away from the fixed clamping block (34); A switch button (532), wherein the switch button (532) is embedded in the bottom wall of the storage groove (531), and the switch button (532) is electrically connected to the flow solenoid valve (52); A lever (533), one end of which is hinged on a side wall of the receiving slot (531) close to one end of the fixed clamping block (34), and the lever (533) can completely enter the receiving slot (531); A spring (534), one end of the spring (534) is fixedly connected to the bottom wall of the receiving groove (531), the spring (534) is sleeved on the switch button (532), and the other end of the spring (534) is fixedly connected to one end of the switch button (532) away from the bottom wall of the receiving groove (531).
7. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 1 is characterized in that: The protection mechanism (6) comprises: A protective cover (61), wherein the protective cover (61) is a hollow cylinder with an opening at one end, the protective cover (61) is opened downward and is fixedly mounted on the rotating disk (2), and the protective cover (61) is coaxially arranged with the rotating disk (2); a plurality of operating windows (62), the plurality of operating windows (62) being evenly distributed and opened on one end of the protective cover (61) away from the base (1); the operating windows (62) being located in the vertical direction of the fixed clamp block (34), and the operating windows (62) and the fixed clamp block (34) corresponding one to one; a plurality of protective doors (63), each of the plurality of protective doors (63) being slidably mounted on an end of the protective cover (61) away from the base (1), the protective doors (63) corresponding one to the operating window (62), and the protective doors (63) being capable of completely covering the operating window (62); A plurality of telescopic rods (64) are provided, wherein the fixed ends of the plurality of telescopic rods (64) are fixedly mounted on an end of the protective cover (61) away from the base (1), the movable ends of the telescopic rods (64) correspond one-to-one to the protective door (63) and are fixedly connected, the moving direction of the movable ends of the telescopic rods (64) is the same as the sliding direction of the protective door (63), and the rod cavity of the electro-hydraulic push rod (31) is connected to the rodless cavity of the telescopic rod (64).
8. The fully automatic test bench for detecting electromagnetic reversing valves according to claim 1 is characterized in that: The rotating disk (2) is connected to a driving mechanism (7), and the driving mechanism (7) comprises: A motor (71), the motor (71) being fixedly mounted on the upper layer of the base (1), and the motor (71) being electrically connected to the controller (51); A pulley (72), the pulley (72) being coaxially fixedly mounted with the output end of the motor (71); A belt (73), wherein the belt (73) is wound around the pulley (72) and the side wall of the turntable (2).
Citation Information
Patent Citations
Electromagnetic reversing valve delivery test automatic test equipment and operating method thereof
CN109269797A
Ball valve capable of preventing valve handle from being stuck
CN119412518A
A performance test bench for electromagnetic reversing valve
CN119778346A
Improvements in and relating to servo unit test stands
GB611462A
Selective aroma humidifier with removable filter
KR1020210152145A