Stirring device for PE film production and use method

By introducing a varactor assembly into the agitating device and dynamically adjusting the agitating volume, the problems of low efficiency and incomplete stirring caused by the fixed volume of the traditional agitating device are solved, efficient PE film production is achieved, and economic benefits and equipment service life are improved.

CN120134481AInactive Publication Date: 2025-06-13NANTONG CANGFENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510357787.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-06-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The volume of the traditional stirring device is fixed, resulting in low stirring efficiency and incomplete stirring, making it difficult to meet the efficient production needs of PE film production.

Method used

A stirring device including an outer cylinder, an inner cylinder and a variable capacity assembly is designed, and the dynamic adjustment of the stirring volume between the outer cylinder and the inner cylinder is achieved through a hydraulic lift pump and a lifting rod.

Benefits of technology

By dynamically adjusting the stirring volume, the stirring efficiency and effect are improved, the efficient demand for PE film production is met, the service life of the equipment is extended, and economic benefits are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a stirring device for PE film production and a using method, and relates to the technical field of stirring devices.The stirring device comprises an outer cylinder body, an inner cylinder body and a variable-volume assembly, the variable-volume assembly is fixedly installed at the bottom of the inner wall of the outer cylinder body, and the inner cylinder body is fixedly installed at the top of the outer wall of the variable-volume assembly; and the variable volume assembly is used for changing the stirring volume between the outer cylinder body and the inner cylinder body. According to the invention, by installing the variable-volume assembly, the function of dynamically adjusting the volume of the stirring device is realized, the problems of fixed volume, low stirring efficiency and incomplete stirring of the stirring device are solved, the stirring efficiency and the stirring effect are improved, the yield requirement is met, and the economic benefit is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of stirring devices, and particularly to a stirring device and a using method for PE film production. Background Art

[0002] In the production of PE films, it is necessary to stir the production raw materials to obtain raw materials in fine particles to meet the process parameter requirements in the processing process. However, when using a traditional stirring device to stir the raw materials, due to the fixed volume of the stirring device, the production efficiency cannot be met during the stirring process. At the same time, the fixed volume will also cause the problem of incomplete stirring, and there is a problem of raw material particles caking.

[0003] Patent CN109049382B discloses a raw material mixing and stirring device for the production of PE square bags. In the above patent, the materials move up and down, left and right in the box body, the mixing is more sufficient, the stirring effect is improved, the stirring time is shortened, and the energy is saved to a certain extent.

[0004] The above patent has thorough discharging, improves production efficiency, the device structure is stable, and the working efficiency is improved with as few electrical appliances as possible. However, during the stirring process, the volume of the container is fixed, the stirring efficiency is not high, and it is difficult to meet the production requirements.

[0005] Therefore, this application proposes a stirring device and a using method for PE film production with dynamic adjustment of the stirring device volume. Summary of the Invention

[0006] The purpose of the present invention is to provide a stirring device and a using method for PE film production to solve the technical problems of low stirring efficiency and incomplete stirring caused by the fixed volume of the stirring device in the above background art.

[0007] To achieve the above purpose, the present invention provides the following technical solution: A stirring device for PE film production, including an outer cylinder body, an inner cylinder body and a variable volume component. The variable volume component is fixedly installed at the bottom of the inner wall of the outer cylinder body. The inner cylinder body is fixedly installed at the top of the outer wall of the variable volume component. The variable volume component is used to change the stirring volume between the outer cylinder body and the inner cylinder body. The variable volume component includes: a first hydraulic lifting pump, a first lifting rod and an inner cylinder body; The first hydraulic lifting pump is fixedly installed at the bottom of the inner wall of the outer cylinder body. The first lifting rod is fixedly installed at the top of the outer wall of the first hydraulic lifting pump. The inner cylinder body is fixedly installed at the top of the outer wall of the first lifting rod. The outer wall of the inner cylinder body fits with the inner wall of the outer cylinder body, and the top edge of the inner wall of the inner cylinder body is designed in a pointed chamfer shape. The infrared bin level sensor is fixedly installed at the top of the side wall of the inner wall of the outer cylinder body, and the infrared bin level sensor is connected to the first hydraulic lifting pump through a data signal line.

[0008] Preferably, a top cover is installed on the top of the outer wall of the outer cylinder body, and a stirring assembly is fixedly installed between the top cover and the inner cylinder body; The stirring assembly includes: a first motor, an upper stirring drum, and a rotating shaft; A first motor is fixedly installed on the top of the outer wall of the top cover. A first rotating shaft is fixedly installed at the bottom of the outer wall of the first motor. An upper stirring drum is fixedly installed at the bottom of the outer wall of the first rotating shaft. A rotating shaft is fixedly installed at the bottom of the inner wall of the inner cylinder body. A lower stirring drum is fixedly sleeved on the top of the outer wall of the rotating shaft, and the lower stirring drum is telescopically and movably connected inside the upper stirring drum.

[0009] Preferably, a multi-functional assembly is fixedly installed on the side surfaces of the outer walls of the upper stirring drum and the lower stirring drum; The multi-functional assembly includes: a fixing frame, a ring sleeve seat, and a stirring rod; Fixing frames are fixedly installed on the side surfaces of the outer walls of the upper stirring drum and the lower stirring drum. A limiting top plate is fixedly installed on the top of the outer wall of the fixing frame. A limiting rod is fixedly installed on the side surface of the inner wall of the fixing frame. A ring sleeve seat is movably sleeved on the outer wall of the limiting rod. A stirring rod is fixedly installed at the bottom of the outer wall of the ring sleeve seat, and crushing blades are assembled on the outer wall of the stirring rod.

[0010] Preferably, a cleaning assembly is fixedly installed inside the ring sleeve seat; The cleaning assembly includes: an air pump, a compression channel, and a cleaning brush; An air pump is fixedly installed at the bottom of the inner wall of the ring sleeve seat. A compression channel is formed inside the stirring rod, and the air duct of the air pump matches the diameter of the compression channel. A connecting rod is fixedly installed inside the compression channel. A cleaning brush is fixedly installed at the bottom of the outer wall of the connecting rod.

[0011] Preferably, a feeding port is fixedly installed on the top of the outer wall of the top cover, and a feeding flow rate detection assembly is fixedly installed on the side surface of the inner wall of the feeding port; The feeding flow rate detection assembly includes: a flow calculator, a flow valve, and a photoelectric sensor; A flow calculator is fixedly installed on the side surface of the outer wall of the feeding port. A photoelectric sensor is fixedly installed on the side surface of the inner wall of the feeding port. A flow valve is fixedly installed between the photoelectric sensors, and the photoelectric sensor is connected to the flow calculator through an electrical signal line. The flow calculator is connected to the first hydraulic lifting pump through a data signal line.

[0012] Preferably, a blanking channel is fixedly installed at the bottom of the outer wall of the feeding port through a material dropping channel, and a protection assembly is fixedly installed in the material dropping channel at the top of the blanking channel; The protection assembly includes: a second motor, a lower blocking plate, and an upper blocking plate; A second motor is fixedly installed at the bottom of the inner wall of the blanking channel. A second rotating shaft is fixedly installed at the top of the outer wall of the second motor. A lower baffle is fixedly installed at the top of the outer wall of the second rotating shaft. An upper baffle is fixedly installed on the inner wall of the blanking channel. Alignment hole channels are penetrated and opened on both the lower baffle and the upper baffle. The second motor is connected to the first motor through a power signal line.

[0013] Preferably, a discharge channel is fixedly installed at the bottom of the inner wall of the inner cylinder body. An automatic discharge assembly is fixedly installed in the discharge channel. A discharge pump is fixedly installed at the bottom of the inner wall of the outer cylinder body. A trigger pipe is fixedly installed at the top of the outer wall of the discharge pump. A discharge port is fixedly installed on the side surface of the outer wall of the outer cylinder body, and the discharge port is communicated with the output port of the discharge pump. The automatic discharge assembly includes: a top rod, a stop plate and a return spring. A discharge hole is fixedly opened at the bottom of the inner wall of the discharge channel. A top rod is fixedly installed at the bottom of the inner wall of the discharge channel. A top ring is fixedly sleeved on the outer wall of the top rod. A stop plate is fixedly installed at the top of the outer wall of the top rod. A return spring is sleeved on the outer wall of the top rod, and the return spring is located between the top ring and the top of the inner wall of the discharge channel. There is a reserved moving stroke between the trigger pipe and the top rod.

[0014] Preferably, support legs are fixedly installed at the bottom of the outer wall of the outer cylinder body. An observation window is fixedly opened on the front surface of the outer wall of the outer cylinder body.

[0015] Preferably, the usage method includes the following steps: S1. Inject the production raw materials into the outer cylinder body through the feeding port, and detect the height of the feeding bin in real time through the feeding flow detection component and the infrared bin sensor. S2. After the feeding is completed, start the protection component to protect the raw materials in the stirring device from leakage. S3. Start the stirring component and the multifunctional component to fully stir the raw materials. S4. Use the variable volume component to cooperate with the automatic discharge component to automatically discharge the stirred raw materials.

[0016] Preferably, the usage method further includes the following steps: S11. Use the variable volume component to adjust the volume of the stirring space according to the feeding bin situation. S41. After the processing is completed, start the stirring component and the cleaning component to clean the inner walls of the inner cylinder body and the outer cylinder body.

[0017] Compared with the prior art, the beneficial effects of the present invention are: 1. By installing a variable volume component, the present invention realizes the dynamic adjustment function of the volume of the stirring device, solves the problems of low stirring efficiency and incomplete stirring due to the fixed volume of the stirring device, improves the stirring efficiency and the stirring effect, meets the output requirements, and improves the economic benefits. 2. The present invention is equipped with a stirring assembly, a multi-functional assembly, and a cleaning assembly, realizing the functions of stirring raw materials and cleaning the raw material residues inside the device, improving the stirring effect of raw materials and the utilization rate of raw materials, enhancing the production economic benefits, and prolonging the service life of the equipment; 3. The present invention is equipped with a protection assembly, realizing the function of preventing leakage during the raw material stirring process, improving the utilization rate of raw materials and economic benefits, and meeting the production economic requirements; 4. The present invention is equipped with an automatic discharging assembly, realizing the function of automatic discharging, solving the problems of cumbersome, slow speed, and high cost of manual discharging, and improving the production efficiency and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a front view structural schematic diagram of the present invention; Figure 2 is a front structural schematic diagram of the present invention; Figure 3 is a structural schematic diagram of the variable volume assembly of the present invention; Figure 4 is a structural schematic diagram of the multi-functional assembly of the present invention; Figure 5 is a structural schematic diagram of the cleaning assembly of the present invention; Figure 6 is a structural schematic diagram of the automatic discharging assembly of the present invention; Figure 7 is a structural schematic diagram of the top cover of the present invention; Figure 8 is a structural schematic diagram of the protection assembly of the present invention.

[0019] In the figure: 1, outer cylinder body; 2, observation window; 3, top cover; 4, discharge port; 5, support leg; 6, first motor; 7, feed inlet; 8, first rotating shaft; 9, upper stirring drum; 10, lower stirring drum; 11, rotating shaft; 12, inner cylinder body; 13, first hydraulic lifting pump; 14, first lifting rod; 15, discharge channel; 16, discharge pump; 17, trigger tube; 18, ejector rod; 19, top ring; 20, return spring; 21, stop plate; 22, discharge hole; 23, fixing frame; 24, limiting rod; 25, ring seat; 26, air pump; 27, limiting top plate; 28, stirring rod; 29, connecting rod; 30, cleaning brush; 31, flow calculator; 32, photoelectric sensor; 33, flow valve; 34, feeding channel; 35, infrared bin sensor; 36, upper baffle; 37, lower baffle; 38, alignment channel; 39, second motor; 40, second rotating shaft; 41, blanking channel; 42, compression channel; 43, crushing blade. DETAILED DESCRIPTION OF THE INVENTION

[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0022] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0023] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 7 , an embodiment provided by the present invention: a stirring device for PE film production, including an outer cylinder body 1, an inner cylinder body 12, and a variable volume component. The variable volume component is fixedly installed at the bottom of the inner wall of the outer cylinder body 1, and the inner cylinder body 12 is fixedly installed at the top of the outer wall of the variable volume component. The variable volume component is used to change the stirring volume between the outer cylinder body 1 and the inner cylinder body 12; The variable volume component includes: a first hydraulic lifting pump 13, a first lifting rod 14, and the inner cylinder body 12; The first hydraulic lifting pump 13 is fixedly installed at the bottom of the inner wall of the outer cylinder body 1, the first lifting rod 14 is fixedly installed at the top of the outer wall of the first hydraulic lifting pump 13, the inner cylinder body 12 is fixedly installed at the top of the outer wall of the first lifting rod 14. The outer wall of the inner cylinder body 12 is in contact with the inner wall of the outer cylinder body 1, and the top edge of the inner wall of the inner cylinder body 12 is designed in a pointed chamfer shape. The infrared bin sensor 35 is fixedly installed at the top of the inner side wall of the outer cylinder body 1, and the infrared bin sensor 35 is connected to the first hydraulic lifting pump 13 through a data signal line; A feeding port 7 is fixedly installed at the top of the outer wall of the top cover 3, and a feeding flow rate detection component is fixedly installed on the side of the inner wall of the feeding port 7; The feeding flow rate detection component includes: a flow calculator 31, a flow valve 33, and a photoelectric sensor 32; The flow calculator 31 is fixedly installed on the side of the outer wall of the feeding port 7, the photoelectric sensor 32 is fixedly installed on the side of the inner wall of the feeding port 7, the flow valve 33 is fixedly installed between the photoelectric sensors 32, and the photoelectric sensor 32 is connected to the flow calculator 31 through an electrical signal line, and the flow calculator 31 is connected to the first hydraulic lifting pump 13 through a data signal line; Further, the raw materials are injected into the stirring device from the feeding port 7. The raw materials enter through the flow valve 33. The photoelectric sensors 32 on both sides of the flow valve 33 detect the feeding flow rate of the raw materials in real time. The photoelectric sensors 32 transmit the flow rate data into the flow calculator 31, and the raw material flow rate is calculated according to the preset program in the flow calculator 31. At the same time, the infrared bin sensor 35 in the outer cylinder 1 detects the bin height of the raw materials in the outer cylinder 1 in real time. The flow calculator 31 and the infrared bin sensor 35 transmit the real-time collected bin data to the first hydraulic lifting pump 13. The first hydraulic lifting pump 13 is started according to the bin height and the feeding flow rate. The first hydraulic lifting pump 13 drives the first lifting rod 14 to move up and down. The first lifting rod 14 drives the inner cylinder 12 to move up and down. The inner cylinder 12 pushes the lower stirring drum 10 to stretch out or retract into the upper stirring drum 9, changing the stirring volume formed between the inner cylinder 12 and the outer cylinder 1 to adapt to the stirring requirements of different amounts of raw materials, ensuring that the volume is sufficient to make the raw material stirring more thorough, preventing excessive raw materials from causing too much stirring pressure, and preventing the raw materials from being stirred incompletely resulting in too large particles and too thick PE film produced, which affects the use; at the same time, the outer wall of the moving inner cylinder 12 is closely attached to the inner wall of the outer cylinder 1. During the upward movement, the edge of the inner cylinder 12 can remove the raw material slag attached to the inner wall of the outer cylinder 1, playing a cleaning role and improving the raw material utilization rate.

[0024] Please refer to Figure 2 、 Figure 3 and Figure 4 As shown in, an embodiment provided by the present invention: a stirring device for PE film production, a top cover 3 is installed on the top of the outer wall of the outer cylinder 1, and a stirring component is fixedly installed between the top cover 3 and the inner cylinder 12; The stirring component includes: a first motor 6, an upper stirring drum 9, and a rotating shaft 11; At the top of the outer wall of the top cover 3, a first motor 6 is fixedly installed. At the bottom of the outer wall of the first motor 6, a first rotating shaft 8 is fixedly installed. At the bottom of the outer wall of the first rotating shaft 8, an upper stirring drum 9 is fixedly installed. At the bottom of the inner wall of the inner cylinder body 12, a rotating shaft 11 is fixedly installed. At the top of the outer wall of the rotating shaft 11, a lower stirring drum 10 is fixedly sleeved, and the lower stirring drum 10 is telescopically and movably connected inside the upper stirring drum 9; On the side surfaces of the outer walls of the upper stirring drum 9 and the lower stirring drum 10, a multi-functional component is fixedly installed; The multi-functional component includes: a fixed frame 23, a ring sleeve seat 25 and a stirring rod 28; On the side surfaces of the outer walls of the upper stirring drum 9 and the lower stirring drum 10, fixed frames 23 are fixedly installed. At the top of the outer wall of the fixed frame 23, a limit top plate 27 is fixedly installed. On the side surface of the inner wall of the fixed frame 23, a limit rod 24 is fixedly installed. The ring sleeve seat 25 is movably sleeved on the outer wall of the limit rod 24. At the bottom of the outer wall of the ring sleeve seat 25, a stirring rod 28 is fixedly installed, and crushing blades 43 are assembled on the outer wall of the stirring rod 28; Furthermore, when the first motor 6 is started, the first motor 6 drives the first rotating shaft 8 to rotate. The first rotating shaft 8 drives the upper stirring drum 9 and the lower stirring drum 10 to rotate at a high speed on the rotating shaft 11. The multi-functional components installed on the high-speed rotating upper stirring drum 9 and lower stirring drum 10 are unfolded under the action of centrifugal force. Under the centrifugal action, the stirring rod 28 is flung outwards. The stirring rod 28 drives the ring sleeve seat 25 to rotate around the limit rod 24 installed on the fixed frame 23. The limit top plate 27 plays a limiting role to prevent the stirring rod 28 from being flung upwards excessively, resulting in insufficient stirring of the raw materials; the crushing blades 43 installed on the unfolded stirring rod 28 cut and stir the raw materials, ensuring that large particles of the raw materials become small particles under the impact and cutting of high-speed rotation, preventing the raw materials from caking and piling up, improving the crushing degree of the raw materials, and ensuring that the raw material specifications meet the production standards.

[0025] Please refer to Figure 2 、 Figure 3 and Figure 5 As shown in, an embodiment provided by the present invention: a stirring device for PE film production, a top cover 3 is installed at the top of the outer wall of the outer cylinder body 1, and a stirring component is fixedly installed between the top cover 3 and the inner cylinder body 12; The stirring component includes: a first motor 6, an upper stirring drum 9 and a rotating shaft 11; At the top of the outer wall of the top cover 3, a first motor 6 is fixedly installed. At the bottom of the outer wall of the first motor 6, a first rotating shaft 8 is fixedly installed. At the bottom of the outer wall of the first rotating shaft 8, an upper stirring drum 9 is fixedly installed. At the bottom of the inner wall of the inner cylinder body 12, a rotating shaft 11 is fixedly installed. At the top of the outer wall of the rotating shaft 11, a lower stirring drum 10 is fixedly sleeved, and the lower stirring drum 10 is telescopically and movably connected inside the upper stirring drum 9; A cleaning component is fixedly installed inside the ring sleeve seat 25; The cleaning assembly includes: an air pump 26, a compression channel 42, and a cleaning brush 30; At the bottom of the inner wall of the sleeve seat 25, an air pump 26 is fixedly installed. A compression channel 42 is formed inside the stirring rod 28, and the airway pipe of the air pump 26 matches the diameter of the compression channel 42. A connecting rod 29 is fixedly installed inside the compression channel 42, and a cleaning brush 30 is fixedly installed at the bottom of the outer wall of the connecting rod 29; Furthermore, after the stirring is completed, some raw material residues will adhere to the inner walls of the outer cylinder 1 and the inner cylinder 12. At this time, the air pump 26 is started, and the air pump 26 injects compressed air into the compression channel 42. The compressed air in the compression channel 42 pushes the connecting rod 29 out of the compression channel 42. At this time, the first motor 6 is started, and the first motor 6 drives the first rotating shaft 8 to rotate. The first rotating shaft 8 drives the upper stirring drum 9 and the lower stirring drum 10 to rotate at high speed on the rotating shaft 11. The sleeve seats 25 installed on the upper stirring drum 9 and the lower stirring drum 10 rotate under the high-speed centrifugal flinging action of the stirring rod 28. The rotating upper stirring drum 9 and lower stirring drum 10 drive the connecting rod 29 and the cleaning brush 30 deployed inside the stirring rod 28 to rotate at high speed. The high-speed rotating cleaning brush 30 cleans the inner walls of the outer cylinder 1 and the inner cylinder 12, removing the raw material residues that have adhered for a long time, improving the utilization rate of raw materials and the service life of the device.

[0026] Please refer to Figure 2 、 Figure 3 and Figure 8 As shown in [relevant figures], an embodiment provided by the present invention: a stirring device for PE film production. At the bottom of the outer wall of the feeding port 7, a blanking channel 34 is fixedly installed through a blanking channel 41, and a protective component is fixedly installed inside the blanking channel 41 at the top of the blanking channel 34; The protective component includes: a second motor 39, a lower blocking plate 37, and an upper blocking plate 36; At the bottom of the inner wall of the blanking channel 41, a second motor 39 is fixedly installed. At the top of the outer wall of the second motor 39, a second rotating shaft 40 is fixedly installed. At the top of the outer wall of the second rotating shaft 40, a lower blocking plate 37 is fixedly installed. The inner wall of the blanking channel 41 is fixedly installed with an upper blocking plate 36. Alignment hole channels 38 are formed through both the lower blocking plate 37 and the upper blocking plate 36. The second motor 39 is connected to the first motor 6 through a power signal line; Furthermore, when feeding, the second motor 39 is started. The second motor 39 drives the second rotating shaft 40 to rotate. The second rotating shaft 40 drives the lower blocking plate 37 to rotate. When the lower blocking plate 37 rotates to an appropriate angle, the alignment hole channel 38 on the lower blocking plate 37 is aligned with the alignment hole channel 38 on the upper blocking plate 36 to form a channel. The raw materials fed from the feeding port 7 enter the inner cylinder 12 and the outer cylinder 1 through the alignment hole channels 38 in the blanking channel 41; When the first motor 6 starts to stir, the second motor 39 receives a start signal and starts. The second motor 39 drives the second rotating shaft 40 to rotate, and the second rotating shaft 40 drives the lower baffle 37 to rotate. The alignment hole channels 38 formed on the rotating lower baffle 37 are misaligned with the alignment hole channels 38 formed on the upper baffle 36 to form the closure of the blanking channel 41, preventing the raw materials from flying out from the blanking channel 41 due to the high-speed rotation and cutting action during the stirring process, reducing raw material waste, and improving economic benefits.

[0027] Please refer to Figure 2 、 Figure 3 and Figure 6 and , an embodiment provided by the present invention: a stirring device for PE film production, wherein a support leg 5 is fixedly installed at the bottom of the outer cylinder body 1, and an observation window 2 is fixedly opened on the front of the outer cylinder body 1; The variable volume component includes: a first hydraulic lifting pump 13, a first lifting rod 14, and an inner cylinder body 12; A first hydraulic lifting pump 13 is fixedly installed at the bottom of the inner wall of the outer cylinder body 1. A first lifting rod 14 is fixedly installed at the top of the outer wall of the first hydraulic lifting pump 13. An inner cylinder body 12 is fixedly installed at the top of the outer wall of the first lifting rod 14. The outer wall of the inner cylinder body 12 is attached to the inner wall of the outer cylinder body 1, and the top edge of the inner wall of the inner cylinder body 12 is designed in a pointed chamfer shape. An infrared bin sensor 35 is fixedly installed at the top of the inner side of the inner wall of the outer cylinder body 1, and the infrared bin sensor 35 is connected to the first hydraulic lifting pump 13 through a data signal line; A discharge channel 15 is fixedly installed at the bottom of the inner wall of the inner cylinder body 12. An automatic discharge component is fixedly installed in the discharge channel 15. A discharge pump 16 is fixedly installed at the bottom of the inner wall of the outer cylinder body 1. A trigger tube 17 is fixedly installed at the top of the outer wall of the discharge pump 16. A discharge port 4 is fixedly installed on the side of the outer cylinder body 1, and the discharge port 4 is communicated with the output port of the discharge pump 16; The automatic discharge component includes: a top rod 18, a stop plate 21, and a return spring 20; A discharge hole 22 is fixedly opened at the bottom of the inner wall of the discharge channel 15. A top rod 18 is fixedly installed at the bottom of the inner wall of the discharge channel 15. A top ring 19 is fixedly sleeved on the outer wall of the top rod 18. A stop plate 21 is fixedly installed at the top of the outer wall of the top rod 18. A return spring 20 is sleeved on the outer wall of the top rod 18, and the return spring 20 is located between the top ring 19 and the top of the inner wall of the discharge channel 15. There is a reserved moving stroke between the trigger tube 17 and the top rod 18; Further, the support legs 5 are used to support the stability of the stirring device; the stirring condition of the raw materials is observed through the observation window 2; after the raw materials are stirred, the first hydraulic lifting pump 13 is started, and the first hydraulic lifting pump 13 drives the first lifting rod 14 to contract. The first lifting rod 14 drives the inner cylinder 12 to move downward until the trigger tube 17 jacks up the ejector rod 18. The ejector rod 18 drives the top ring 19 to move upward, and the top ring 19 compresses the return spring 20 to deform the return spring 20. The raised ejector rod 18 drives the stop plate 21 to move upward. At this time, the stop plate 21 separates from the bottom of the inner wall of the discharge channel 15, exposing the discharge hole 22. The stirred raw materials in the inner cylinder 12 enter the discharge hole 22 through the discharge channel 15 and fall into the discharge pump 16. The discharge pump 16 pumps the raw materials into the discharge port 4. The operator collects the stirred raw material particles at the discharge port 4, realizing automatic discharging, solving the problems of unsafe manual discharging and raw material pollution, and improving the production automation level and efficiency; when the inner cylinder 12 rises again, the return spring 20 returns to its original state and pushes the top ring 19 to move downward. The top ring 19 drives the ejector rod 18 and the stop plate 21 to move downward, closing the discharge hole 22 again, and preventing raw material leakage during the stirring process, improving the raw material utilization rate and economic benefits.

[0028] Working principle: The production raw materials are injected into the outer cylinder 1 through the feed inlet 7. The feed bin height is detected in real time by the feed flow detection component and the infrared bin sensor 35, and the variable volume component adjusts the variable volume of the stirring space according to the feed bin condition. After the feeding is completed, the protection component is started to protect the raw materials in the stirring device from leakage; the stirring component and the multi-functional component are started to fully stir the raw materials; the variable volume component is used in cooperation with the automatic discharging component to automatically discharge the stirred raw materials. After the processing is completed, the stirring component and the cleaning component are started to clean the inner wall of the inner cylinder 12 and the outer cylinder 1.

[0029] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be construed as limiting the claimed rights.

Claims

1. A stirring device for PE film production, comprising an outer cylinder (1), an inner cylinder (12) and a variable volume component, characterized in that: A variable volume component is fixedly mounted on the bottom of the inner wall of the outer cylinder (1), and an inner cylinder (12) is fixedly mounted on the top of the outer wall of the variable volume component. The variable volume component is used to change the stirring volume between the outer cylinder (1) and the inner cylinder (12); The variable volume assembly comprises: a first hydraulic lifting pump (13), a first lifting rod (14) and an inner cylinder (12); A first hydraulic lifting pump (13) is fixedly mounted on the bottom of the inner wall of the outer cylinder body (1), a first lifting rod (14) is fixedly mounted on the top of the outer wall of the first hydraulic lifting pump (13), an inner cylinder body (12) is fixedly mounted on the top of the outer wall of the first lifting rod (14), the outer wall of the inner cylinder body (12) is in contact with the inner wall of the outer cylinder body (1), and the top edge of the inner wall of the inner cylinder body (12) is designed to be a pointed chamfered shape, an infrared position sensor (35) is fixedly mounted on the top of the inner wall side of the outer cylinder body (1), and the infrared position sensor (35) is connected to the first hydraulic lifting pump (13) via a data signal line.

2. The stirring device for PE film production according to claim 1, characterized in that: A top cover (3) is installed on the top of the outer wall of the outer cylinder body (1), and a stirring assembly is fixedly installed between the top cover (3) and the inner cylinder body (12); The stirring assembly comprises: a first motor (6), an upper stirring roller (9) and a rotating shaft (11); A first motor (6) is fixedly mounted on the top of the outer wall of the top cover (3), a first rotating shaft (8) is fixedly mounted on the bottom of the outer wall of the first motor (6), an upper stirring roller (9) is fixedly mounted on the bottom of the outer wall of the first rotating shaft (8), a rotating shaft (11) is fixedly mounted on the bottom of the inner wall of the inner cylinder body (12), a lower stirring roller (10) is fixedly sleeved on the top of the outer wall of the rotating shaft (11), and the lower stirring roller (10) is telescopically movably connected to the upper stirring roller (9).

3. A stirring device for PE film production according to claim 2, characterized in that: Multifunctional components are fixedly mounted on the outer wall sides of the upper stirring drum (9) and the lower stirring drum (10); The multifunctional component comprises: a fixing frame (23), a ring sleeve seat (25) and a stirring rod (28); A fixing frame (23) is fixedly mounted on the outer wall side of the upper stirring drum (9) and the lower stirring drum (10), a limiting top plate (27) is fixedly mounted on the top of the outer wall of the fixing frame (23), a limiting rod (24) is fixedly mounted on the inner wall side of the fixing frame (23), an annular seat (25) is movably mounted on the outer wall of the limiting rod (24), a stirring rod (28) is fixedly mounted on the bottom of the outer wall of the annular seat (25), and the outer wall of the stirring rod (28) is equipped with a crushing blade (43).

4. The stirring device for PE film production according to claim 3, characterized in that: A cleaning component is fixedly installed in the ring sleeve seat (25); The cleaning component comprises: an air pump (26), a compression channel (42) and a cleaning brush (30); An air pump (26) is fixedly mounted on the bottom of the inner wall of the annular sleeve seat (25); a compression channel (42) is provided inside the stirring rod (28); the airway tube of the air pump (26) matches the diameter of the compression channel (42); a connecting rod (29) is fixedly mounted inside the compression channel (42); and a cleaning brush (30) is fixedly mounted on the bottom of the outer wall of the connecting rod (29).

5. The stirring device for PE film production according to claim 2, characterized in that: A material inlet (7) is fixedly mounted on the top of the outer wall of the top cover (3), and a material inlet flow detection component is fixedly mounted on the side of the inner wall of the material inlet (7); The feed flow detection component includes: a flow calculator (31), a flow valve (33) and a photoelectric sensor (32); A flow calculator (31) is fixedly mounted on the side of the outer wall of the feed inlet (7), a photoelectric sensor (32) is fixedly mounted on the side of the inner wall of the feed inlet (7), a flow valve (33) is fixedly mounted between the photoelectric sensors (32), and the photoelectric sensors (32) are connected to the flow calculator (31) via an electrical signal line, and the flow calculator (31) is connected to the first hydraulic lift pump (13) via a data signal line.

6. A stirring device for PE film production according to claim 5, characterized in that: A material discharge channel (34) is fixedly installed at the bottom of the outer wall of the feed inlet (7) through the material discharge channel (41), and a protective component is fixedly installed in the material discharge channel (41) at the top of the material discharge channel (34); The protection assembly comprises: a second motor (39), a lower blocking plate (37) and an upper blocking plate (36); A second motor (39) is fixedly mounted on the bottom of the inner wall of the blanking channel (41), a second rotating shaft (40) is fixedly mounted on the top of the outer wall of the second motor (39), a lower blocking plate (37) is fixedly mounted on the top of the outer wall of the second rotating shaft (40), an upper blocking plate (36) is fixedly mounted on the inner wall of the blanking channel (41), and alignment holes (38) are formed through the lower blocking plate (37) and the upper blocking plate (36), and the second motor (39) is connected to the first motor (6) via a power signal line.

7. A stirring device for PE film production according to claim 6, characterized in that: A discharge channel (15) is fixedly mounted on the bottom of the inner wall of the inner cylinder body (12), an automatic discharge assembly is fixedly mounted in the discharge channel (15), a discharge pump (16) is fixedly mounted on the bottom of the inner wall of the outer cylinder body (1), a trigger tube (17) is fixedly mounted on the top of the outer wall of the discharge pump (16), a discharge port (4) is fixedly mounted on the side of the outer wall of the outer cylinder body (1), and the discharge port (4) is connected to the output port of the discharge pump (16); The automatic discharging assembly comprises: a push rod (18), a stop plate (21) and a return spring (20); A discharge hole (22) is fixedly opened at the bottom of the inner wall of the discharge channel (15), a push rod (18) is fixedly installed at the bottom of the inner wall of the discharge channel (15), a top ring (19) is fixedly sleeved on the outer wall of the push rod (18), a stop plate (21) is fixedly installed on the top of the outer wall of the push rod (18), a return spring (20) is sleeved on the outer wall of the push rod (18), and the return spring (20) is located between the top ring (19) and the top of the inner wall of the discharge channel (15), and a movable stroke is reserved between the trigger tube (17) and the push rod (18).

8. The stirring device for PE film production according to claim 1, characterized in that: A support leg (5) is fixedly mounted on the bottom of the outer wall of the outer cylinder body (1), and an observation window (2) is fixedly opened on the front of the outer wall of the outer cylinder body (1).

9. A method for using a stirring device for producing PE film, applicable to the stirring device for producing PE film according to any one of claims 1 to 8, characterized in that: The method of use comprises the following steps: S1, injecting production raw materials into the outer cylinder (1) through the feed inlet (7), and detecting the feed bin height in real time through the feed flow detection component and the infrared bin level sensor (35); S2. After the feeding is completed, the protection component is started to prevent the raw materials in the stirring device from leaking; S3, start the stirring component and the multifunctional component to fully stir the raw materials; S4. Use the variable volume component in conjunction with the automatic discharging component to automatically discharge the stirred raw materials.

10. The method for using a stirring device for producing PE film according to claim 9, characterized in that: The method of use also includes the following steps: S11, using a variable capacity component to adjust the volume of the stirring space according to the feeding bin position; S41, after the processing is completed, the stirring component and the cleaning component are started to clean the inner walls of the inner cylinder body (12) and the outer cylinder body (1).

Citation Information

Patent Citations

  • A raw material mixing and stirring device for the production of PE square bags

    CN109049382B