Operation method of large-square wire rod and sleeve feeding and sleeving mechanism

Abstract

The invention relates to the technical field of wire processing equipment, in particular to an operation method of a large-square wire and sleeve feeding and sleeving mechanism, which comprises the following steps: collecting a production work order; generating a software work order based on the production work order; identifying a work order format based on the software work order to generate a work order data stream; based on a work order data flow, the work order data flow is issued to a large-square wire rod and sleeve feeding sleeving mechanism so as to machine the wire rod and the sleeve, and material use data, production statistical data and alarm statistical data are collected; and generating and uploading comprehensive statistical data based on the material use data, the production statistical data and the alarm statistical data. The device has the effect of conveniently processing the wires of different work orders.

Description

Technical Field

[0001] The present invention relates to the technical field of wire processing equipment, and in particular to an operation method for a feeding and sleeving mechanism of large cross-section wires and sleeves. Background Art

[0002] Wire processing equipment refers to an automated or semi-automated device that processes flexible materials such as metal wires, wires and cables, and optical fibers through mechanical, electrical or thermal processing means, such as cutting, forming, connecting, and coating, to meet the application requirements of different industries.

[0003] Currently, during the processing of wires such as large cross-section charging wires on new energy vehicles, generally, a feeding and sleeving mechanism for large cross-section wires and sleeves is used to quantitatively cut the coiled cables, and sleeves are sleeved on the quantitatively cut cables. The feeding and sleeving mechanism for large cross-section wires and sleeves includes a wire feeding module for transferring wires, a wire cutting module for cutting wires, a sleeve feeding module for transferring sleeves, a sleeve cutting module for cutting sleeves, a transfer module for clamping and transferring wires, a sleeve transfer module for transferring sleeves, and a sleeve mounting module for straightening the wire sleeve to the end of the wire.

[0004] When using the feeding and sleeving mechanism for large cross-section wires and sleeves to process wires of different work orders, it is necessary for the operator to input the operating parameters of the sleeving mechanism in advance according to the parameters of the wires before processing, which makes it inconvenient to process wires of different work orders. Summary of the Invention

[0005] In order to facilitate the processing of wires of different work orders, the present invention provides an operation method for a feeding and sleeving mechanism of large cross-section wires and sleeves.

[0006] The present invention provides an operation method for a feeding and sleeving mechanism of large cross-section wires and sleeves, adopting the following technical solutions: An operation method for a feeding and sleeving mechanism of large cross-section wires and sleeves includes: S1: Collect production work orders; S2: Generate software work orders based on the production work orders; S3: Identify the work order format based on the software work orders to generate work order data streams; S4: Transmit the work order data streams to the feeding and sleeving mechanism for large cross-section wires and sleeves to process wires and sleeves, and collect material usage data, production statistics data, and alarm statistics data; S5: Generate comprehensive statistics data based on the material usage data, the production statistics data, and the alarm statistics data and upload it.

[0007] Optionally, the step S4 includes the following steps: S41: The distribution module information is sent to each module in the large-square wire and sleeve feeding and sleeving mechanism based on the work order data stream, and the distribution module information at the current time is collected; S42: Based on the distribution module information, the module requirement data type information is determined by matching; S43: Based on the module requirement data type information, data is captured from the work order data stream to form module control information; S44: Based on the module control information, the module corresponding to the distribution module information is controlled to operate to process the wire and the sleeve.

[0008] Optionally, step S42 includes the following steps: S421: When the distribution module information is consistent with the preset wire feeding module information, the wire model type information, the wire length type information, and the wire feeding production type information are retrieved based on the wire feeding module information, and the wire model type information, the wire length type information, and the wire feeding production type information are combined to form the module requirement data type information; S422: When the distribution module information is consistent with the preset sleeve module information, the sleeve model type information, the sleeve length type information, the sleeve content type information, and the sleeve direction type information are retrieved based on the sleeve module information, and the sleeve model type information, the sleeve length type information, the sleeve content type information, and the sleeve direction type information are combined to form the module requirement data type information; S423: When the distribution module information is consistent with the preset pipe arranging module information, the pipe arranging position control type information is retrieved based on the pipe arranging module information, and the pipe arranging position control type information is used as the module requirement data type information; S424: When the distribution module information is consistent with the preset wire stripping module information, the wire stripping length type information and the tool action type information are retrieved based on the wire stripping module information, and the wire stripping length type information and the tool action type information are combined to form the module requirement data type information; S425: When the distribution module information is consistent with the preset flattening module information, the flattening processing type information is retrieved based on the flattening module information, and the flattening processing type information is used as the module requirement data type information; S426: When the distribution module information is consistent with the preset terminal crimping module information, the terminal grasping type information and the crimping production type information are retrieved based on the terminal crimping module information, and the terminal grasping type information and the crimping production type information are combined to form the module requirement data type information; S427: When the sent module information is consistent with the preset receiving module information, retrieve the processing batch type information based on the receiving module information, and use the processing batch type information as the module requirement data type information.

[0009] Optionally, the steps after step S44 include the following steps: S451: When the sent module information is consistent with the preset sleeve module information, collect color recognition information; S452: Generate the sleeve integrity based on the color recognition information; S453: Determine whether the sleeve integrity is greater than the preset integrity reference degree; S454: If so, continue processing; S455: If not, output the preset sleeve discard control information and execute to discard the sleeve, and output the preset sleeve integrity warning information for alarm.

[0010] Optionally, the steps after step S44 also include the following steps: S461: When the sent module information is consistent with the preset terminal crimping module information, collect material detection information; S462: Determine whether the material detection information is the preset material empty information; S463: If so, output the preset replenishment warning information for alarm; S464: If not, collect pressure detection information and crimping image detection information; S465: Determine the crimping quality information based on the pressure detection information and the crimping image detection information; S466: Determine whether to continue processing or output the preset quality warning information for alarm according to the crimping quality information.

[0011] Optionally, step S465 includes the following steps: S4651: Generate a pressure change curve based on the pressure detection information; S4652: Determine the pressure quality value based on the pressure change curve and the preset pressure reference curve; S4653: Identify the formed shape image information based on the crimping image detection information; S4654: Determine the shape quality value based on the formed shape image information and the preset shape reference image information; S4655: Determine the comprehensive quality information based on the pressure quality value and the shape quality value, and use the comprehensive quality information as the crimping quality information.

[0012] Optionally, step S4652 includes the following steps: S46521: Determine whether the pressure change curve is consistent with a preset pressure reference curve; S46522: If so, output a preset pressure qualified value and use it as the pressure quality value; S46523: If not, analyze the deviation between the pressure change curve and the preset pressure reference curve and use it as curve deviation information; S46524: Based on the curve deviation information, determine the curve deviation position point and the position deviation value; S46525: Based on the curve deviation position point, determine the position reference deviation value; S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormal deviation value; S46527: Based on the position abnormal deviation value, determine the abnormal deviation quality value and use the abnormal deviation quality value as the pressure quality value.

[0013] Optionally, step S4654 includes the following steps: S46541: Analyze the deviation between the formed shape image information and the preset shape reference image information and use it as image deviation information; S46542: Based on the image deviation information, determine the image deviation position point and the deviation area value; S46543: Based on the curve deviation position point, determine the curve deviation relative position point; S46544: Based on the deviation area value, determine the area quality value; S46545: Determine whether the image deviation position point is consistent with the curve deviation relative position point; S46546: If so, use the area quality value as the shape quality value; S46547: If not, calculate the distance between the image deviation position point and the curve deviation relative position point and use it as the position deviation distance value; S46548: Based on the position deviation distance value, determine the deviation distance influence value; S46549: Calculate the sum value of the deviation distance influence value and the area quality value and use it as the shape quality value.

[0014] Optionally, step S4655 includes the following steps: S46551: Based on the pressure quality value and the position deviation distance value, determine the shape predicted quality value; S46552: Determine whether the shape quality value is less than the shape predicted quality value; S46553: If it is yes, determine the appearance quality information based on the appearance quality value, and use the appearance quality information as the comprehensive quality information; S46554: If it is no, calculate the difference between the appearance quality value and the predicted appearance quality value as the appearance quality deviation value; S46555: Determine the pressure quality influence value based on the appearance quality deviation value; S46556: Calculate the sum value between the pressure quality influence value and the pressure quality value as the pressure quality adjustment value; S46557: Determine the pressure quality adjustment information based on the pressure quality adjustment value, and use the pressure quality adjustment information as the comprehensive quality information.

[0015] Optionally, after the step S44, the following steps are further included: S471: When the issued module information is consistent with the preset receiving module information, collect the processing batch data and the receiving result information; S472: Determine whether the receiving result information is the preset good product result information; S473: If it is yes, determine the placement position information and the bundling information based on the processing batch data; S474: Determine the receiving control information based on the placement position information and the bundling information and output it for receiving and bundling; S475: If it is no, output the preset defective product removal control information for discarding.

[0016] In summary, the present invention includes at least one of the following beneficial technical effects: 1. By collecting the production work order and generating a software work order to identify the work order data stream, and then issuing the work order data stream to the large square wire and sleeve feeding and socketing mechanism to process the wire and the sleeve, and collecting the material usage data, production statistics data and alarm statistics data to generate comprehensive statistics data and upload it, so as to automatically adjust the operation parameters according to the work order, which is convenient for processing wires of different work orders; 2. When issuing the work order data stream to the large square wire and sleeve feeding and socketing mechanism, by collecting the issued module information and matching the module requirement data type information, the work order data stream is data-captured to form module control information, and then the module corresponding to the issued module information is controlled to run through the module control information to process the wire and the sleeve, so as to improve the processing accuracy; 3. After processing the wire such as sleeving, terminal crimping, and material collection, the results of the processing will be inspected respectively. When the inspection results do not meet the requirements, a warning will be issued in a timely manner to facilitate the staff to understand and intervene in the abnormalities during the processing in a timely manner for adjustment. Description of the Drawings

[0017] Figure 1 is a flowchart of the operation method of the large-square wire and sleeve feeding and sleeving mechanism according to an embodiment of the present application; Figure 2 is a flowchart of the method for processing the wire and sleeve by issuing the work order data stream to the large-square wire and sleeve feeding and sleeving mechanism according to an embodiment of the present application; Figure 3 is a flowchart of the method for determining the module requirement data type information according to an embodiment of the present application. Detailed Embodiment

[0018] The present invention will be further described in detail below with reference to the drawings and embodiments.

[0019] Refer to Figure 1 The embodiment of the present invention discloses an operation method of a large-square wire and sleeve feeding and sleeving mechanism, which includes: S1: Collect production work orders.

[0020] Among them, the production work order refers to the work order for producing the wire according to the order requirements. The production work order is obtained by the staff after retrieving the order stored in the office component or SQL database.

[0021] S2: Generate a software work order based on the production work order.

[0022] Among them, the software work order refers to the work order in which the key information, process requirements, delivery standards, etc. of the production task are standardized through software processing. By inputting the production work order into the pre-configured document electrical CAE software, the software work order can be generated, and the document electrical CAE software is obtained through pre-adaptation processing by the operator.

[0023] S3: Identify the work order format based on the software work order to generate a work order data stream.

[0024] Among them, the work order data stream refers to the data stream formed after identifying each format in the software work order. By identifying the work order format in the software work order, combining the single work order format and the data under this format to form the data of a single format, and combining the data of each format to form the work order data stream for convenient subsequent use.

[0025] S4: Based on the work order data stream, it is sent to the large-square wire and sleeve feeding and sleeving mechanism to process the wire and sleeve, and collect material usage data, production statistics data, and alarm statistics data.

[0026] Among them, the large-square wire and sleeve feeding and sleeving mechanism refers to the mechanism used to process the wire and sleeve. The large-square wire and sleeve feeding and sleeving mechanism includes a wire feeding module for transporting the wire, a sleeve module for grasping and transporting the sleeve, a tube arranging module for arranging the position of the sleeve, a wire stripping module for stripping the end of the wire, a wire flattening module for flattening the end of the wire, a terminal crimping module for crimping the sleeve to the end of the wire, and a material collecting module for collecting the processed wire. The wire feeding module, sleeve module, tube arranging module, wire stripping module, wire flattening module, terminal crimping module, and material collecting module are arranged in sequence. The specific structures of the wire feeding module, sleeve module, tube arranging module, wire stripping module, wire flattening module, terminal crimping module, and material collecting module are prior art and will not be elaborated here.

[0027] The material usage data refers to the usage amount corresponding to the use of materials such as wire and sleeve when the large-square wire and sleeve feeding and sleeving mechanism operates. The production statistics data refers to the quantity of products produced after processing the wire and sleeve. The alarm statistics data refers to the alarm situations triggered during the production process. By sending the work order data stream to the large-square wire and sleeve feeding and sleeving mechanism, the various modules in the large-square wire and sleeve feeding and sleeving mechanism are controlled to process the wire and sleeve, and the operating parameters are automatically adjusted according to the work order, which is convenient for processing wires of different work orders.

[0028] The material usage data and production statistics data are collected through a counting device preset in the large-square wire and sleeve feeding and sleeving mechanism, and the alarm statistics data is collected through an alarm device preset in the large-square wire and sleeve feeding and sleeving mechanism, which is convenient for subsequent use.

[0029] S5: Generate comprehensive statistics data based on the material usage data, production statistics data, and alarm statistics data and upload it.

[0030] Among them, the comprehensive statistics data refers to the data corresponding to the comprehensive statistics of material usage, production situation, and alarm situation. By combining the material usage data, production statistics data, and alarm statistics data, and using the combined data as the comprehensive statistics data and uploading it to the database or cloud server, it is convenient for subsequent staff to understand through the database or cloud server after uploading the data.

[0031] In step S2, in order to further ensure the rationality of processing the wire and sleeve, it is necessary to perform a further separate analysis and calculation on the processed wire and sleeve, which is specifically described in detail through the following steps.

[0032] Reference Figure 2 The method for processing the wire and the sleeve based on the work order data flow sent to the large square wire and sleeve feeding sleeve mechanism to process the wire and the sleeve includes the following steps: S41: Based on the work order data flow, it is sent to each module in the large square wire and sleeve feeding and sleeve connection mechanism and the sending module information at the current time is collected.

[0033] The module information sent refers to the module information to which the work order data stream is sent at the current time, and the module information sent is obtained by reading the module sent to. By sending the work order data stream to each module in the large square wire and casing feeding and socketing mechanism, and collecting the module information corresponding to the module sent at the current time and using it as the sent module information, it is convenient for subsequent use.

[0034] S42: Determine the module required data type information based on the issued module information matching.

[0035] Among them, the module required data type information refers to the type information corresponding to the data required to be used when the module is processed at the current time. Different module information issued corresponds to different module required data type information. The module required data type information is obtained by inputting the issued module information into the preset data type database for matching, so as to facilitate subsequent use. The data type database pre-stores a comparison table of different module information issued and the corresponding module required data type information, and the data type database is obtained after pre-input by the staff.

[0036] S43: Capture data on the work order data stream based on the module requirement data type information to form module control information.

[0037] Among them, module control information refers to the control information corresponding to the processing of the module issued at the current time, which is obtained by capturing data corresponding to the module required data type information from the work order data stream, and inputting the captured data into the preset module control database to obtain module control information for subsequent use. The module control database pre-stores a comparison table of different captured data and corresponding module control information, and the module control database is obtained after pre-input.

[0038] S44: Based on the module control information, the module corresponding to the issued module information is controlled to run so as to process the wire and the sleeve.

[0039] Among them, by inputting the module control information to the module corresponding to the issued module information, the module corresponding to the issued module information is controlled to process the wire and the sleeve, thereby improving the accuracy of the processing.

[0040] In step S42, in order to further ensure the rationality of the module requirement data type information, it is necessary to perform a further separate analysis and calculation on the module requirement data type information, which will be described in detail through the following steps.

[0041] Refer to Figure 3 , the method for determining the module requirement data type information includes the following steps: S421: When the issued module information is consistent with the preset wire feeding module information, retrieve the wire type information, wire length type information, and wire feeding production type information based on the wire feeding module information, and combine the wire type information, wire length type information, and wire feeding production type information to form the module requirement data type information.

[0042] Among them, the wire feeding module information refers to the module information used to transport the wire, and the wire feeding module information is obtained through pre-input. The wire type information refers to the data type information corresponding to the wire type to be processed, the wire length type information refers to the data type information corresponding to the wire length to be processed, and the wire feeding production type information refers to the data type information corresponding to controlling the production of the wire to be processed.

[0043] When the issued module information is consistent with the preset wire feeding module information, it indicates that the data types required during the operation of the wire feeding module need to be obtained at this time. Therefore, the wire feeding module information is input into the data type database to match and obtain the wire type information, wire length type information, and wire feeding production type information, and the wire type information, wire length type information, and wire feeding production type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0044] The data type database pre-stores a comparison table of the wire feeding module information and the corresponding wire type information, wire length type information, and wire feeding production type information.

[0045] S422: When the issued module information is consistent with the preset sleeve module information, retrieve the sleeve type information, sleeve length type information, sleeve content type information, and sleeve direction type information based on the sleeve module information, and combine the sleeve type information, sleeve length type information, sleeve content type information, and sleeve direction type information to form the module requirement data type information.

[0046] Among them, the casing module information refers to the module information used to grab the casing, and the casing module information is obtained after pre-input. The casing model type information refers to the data type information corresponding to the casing model to be processed, the casing length type information refers to the data type information corresponding to the casing length to be processed, the casing content type information refers to the data type information corresponding to the production of the casing to be processed, and the casing direction type information refers to the data type information corresponding to the grabbing direction of the casing to be processed.

[0047] When the issued module information is consistent with the preset casing module information, it indicates that the data type required for the casing module operation needs to be obtained at this time, so the casing module information is input into the data type database to match the casing model type information, casing length type information, casing content type information and casing direction type information, and the casing model type information, casing length type information, casing content type information and casing direction type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0048] The data type database pre-stores a comparison table of casing module information and corresponding casing model type information, casing length type information, casing content type information and casing direction type information.

[0049] S423: When the issued module information is consistent with the preset management module information, the management position control type information is retrieved based on the management module information, and the management position control type information is used as the module requirement data type information.

[0050] The management module information refers to the module information used to sort out the position of the casing, and the management module information is obtained after pre-input. The management position control type information refers to the data type information corresponding to the control of the management module to sort out the position of the casing.

[0051] When the issued module information is consistent with the preset management module information, it means that it is necessary to obtain the data type required for the operation of the management module at this time. Therefore, the management module information is input into the data type database to match the management position control type information, and the management position control type information is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0052] A comparison table of management module information and corresponding management position control type information is pre-stored in the data type database.

[0053] S424: When the issued module information is consistent with the preset wire stripping module information, retrieve the wire stripping length type information and the tool action type information based on the wire stripping module information, and combine the wire stripping length type information and the tool action type information to form the module requirement data type information.

[0054] Among them, the wire stripping module information refers to the module information for wire stripping the end of the wire, and the wire stripping module information is obtained through pre-input. The wire stripping length type information refers to the data type information corresponding to the wire stripping length required at the end of the wire, and the tool action type information refers to the data type information corresponding to controlling the tool to strip the end of the wire.

[0055] When the issued module information is consistent with the preset wire stripping module information, it indicates that the data type required during the operation of the wire stripping module needs to be obtained at this time. Therefore, the wire stripping module information is input into the data type database to match and obtain the wire stripping length type information and the tool action type information, and the wire stripping length type information and the tool action type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0056] The data type database pre-stores a comparison table of the wire stripping module information and the corresponding wire stripping length type information and tool action type information.

[0057] S425: When the issued module information is consistent with the preset flattening module information, retrieve the flattening processing type information based on the flattening module information, and use the flattening processing type information as the module requirement data type information.

[0058] Among them, the flattening module information refers to the module information for flattening the end of the wire, and the flattening module information is obtained through pre-input. The flattening processing type information refers to the data type information corresponding to controlling the flattening of the end of the wire.

[0059] When the issued module information is consistent with the preset flattening module information, it indicates that the data type required during the operation of the flattening module needs to be obtained at this time. Therefore, the flattening module information is input into the data type database to match and obtain the flattening processing type information, and the flattening processing type information is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0060] The data type database pre-stores a comparison table of the flattening module information and the corresponding flattening processing type information.

[0061] S426: When the issued module information is consistent with the preset terminal crimping module information, retrieve the terminal grasping type information and the crimping production type information based on the terminal crimping module information, and combine the terminal grasping type information and the crimping production type information to form the module requirement data type information.

[0062] Among them, the terminal crimping module information refers to the module information for crimping the sleeve to the end of the wire, and the terminal crimping module information is obtained through pre-input. The terminal grasping type information refers to the data type information corresponding to controlling the grasping of the end of the wire, and the crimping production type information refers to the data type information corresponding to controlling the crimping production of the end of the wire.

[0063] When the issued module information is consistent with the preset terminal crimping module information, it indicates that the data type required during the operation of the terminal crimping module needs to be obtained at this time. Therefore, by inputting the terminal crimping module information into the data type database to match and obtain the terminal grasping type information and the crimping production type information, and combining the terminal grasping type information and the crimping production type information to form a type set, and using the type set as the module requirement data type information, the accuracy of the obtained module requirement data type information can be improved.

[0064] A comparison table of the terminal crimping module information and the corresponding terminal grasping type information and crimping production type information is pre-stored in the data type database.

[0065] S427: When the issued module information is consistent with the preset material receiving module information, retrieve the processing batch type information based on the material receiving module information, and use the processing batch type information as the module requirement data type information.

[0066] Among them, the material receiving module information refers to the module information for collecting the processed wire, and the material receiving module information is obtained through pre-input. The processing batch type information refers to the data type information corresponding to the batch to which the processed wire belongs.

[0067] When the issued module information is consistent with the preset material receiving module information, it indicates that the data type required during the operation of the material receiving module needs to be obtained at this time. Therefore, by inputting the material receiving module information into the data type database to match and obtain the processing batch type information, and using the processing batch type information as the module requirement data type information, the accuracy of the obtained module requirement data type information can be improved.

[0068] A comparison table of the material receiving module information and the corresponding processing batch type information is pre-stored in the data type database.

[0069] After step S44, in order to further ensure the rationality of the processed wire and the sleeve, it is necessary to perform a more detailed separate analysis and calculation on the processed wire and the sleeve, which is specifically described in detail through the following steps.

[0070] The steps after controlling the operation of the module corresponding to the issued module information based on the module control information to process the wire and the casing further include the following steps: S451: When the issued module information is consistent with the preset casing module information, collect color recognition information.

[0071] Among them, the color recognition information refers to the detection information obtained by recognizing the color of the position where the casing module is located, and the color recognition information is detected and obtained by a high-precision color recognition sensor preset on the casing module. When the issued module information is consistent with the preset casing module information, it means that the grasping situation of the casing needs to be detected at this time, so the color recognition information is collected for subsequent use.

[0072] S452: Generate the integrity of the casing based on the color recognition information.

[0073] Among them, the integrity of the casing refers to the integrity of the actual structure and function of the grasped casing. By matching the gray values corresponding to the colors of each pixel of the color recognition information and comparing the matched gray values with the preset reference gray interval, and according to the situation where the gray values fall into the preset reference gray interval, a falling ratio value is generated, and the falling ratio value is used as the integrity of the casing for subsequent use. The reference gray interval is the gray interval corresponding to the casing under normal conditions, and the reference gray interval is obtained through pre-input.

[0074] S453: Determine whether the integrity of the casing is greater than the preset integrity reference degree. If it is, execute S454; if not, execute S455.

[0075] Among them, the integrity reference degree refers to the minimum integrity that can be used, and the integrity reference degree is obtained through pre-input. By judging whether the integrity of the casing is greater than the preset integrity reference degree, it is judged whether the casing can continue to be used.

[0076] S454: Continue the processing.

[0077] Among them, when the integrity of the casing is greater than the preset integrity reference degree, it means that it can continue to be used at this time, so the processing is continued.

[0078] S455: Output the preset casing discard control information and execute it to discard the casing, and output the preset casing integrity warning information for alarm.

[0079] Among them, the casing discarding control information refers to the control information for controlling the casing module to discard the casing, and the casing discarding control information is obtained after pre-input. The casing integrity warning information refers to the warning information corresponding to the abnormal integrity of the casing, and the casing integrity warning information is obtained after pre-input.

[0080] When the integrity of the casing is not greater than the preset integrity reference degree, it indicates that it cannot be used continuously at this time. Therefore, the preset casing discarding control information is output and executed to control the casing module to discard the casing, and the preset casing integrity warning information is output for alarm, facilitating the staff to understand the abnormal integrity of the casing in a timely manner.

[0081] After step S44, in order to further ensure the rationality of the processed wire and the casing, it is necessary to perform further separate analysis and calculation on the processed wire and the casing, which is specifically described in detail through the following steps.

[0082] The steps after controlling the module operation corresponding to the module information sent by the module control information to process the wire and the casing include the following steps: S461: When the sent module information is consistent with the preset terminal module information, collect the material detection information.

[0083] Among them, the material detection information refers to the detection information corresponding to the placement of the material. The material detection information can be obtained through detection and analysis by a high-precision image sensor, or through detection and analysis by a high-precision weight sensor, or through detection and analysis by a high-precision distance sensor.

[0084] S462: Determine whether the material detection information is the preset material vacancy information. If it is, execute S463; if not, execute S464.

[0085] Among them, the material vacancy information refers to the detection information when the material is used up, and the material vacancy information is obtained after pre-input. When the material detection information is detected by a high-precision image sensor, the material vacancy information is the image corresponding to the non-placement of the material at the detection position. When the material detection information is detected by a high-precision weight sensor, the material vacancy information is the weight corresponding to the non-placement of the material at the detection position. When the material detection information is detected by a high-precision distance sensor, the material vacancy information is the distance corresponding to the non-placement of the material at the detection position.

[0086] By judging whether the material detection information is the preset material vacancy information, it is judged whether there is material when the terminal module is running.

[0087] S463: Output the preset replenishment warning information for alarm.

[0088] Among them, the replenishment warning information refers to the warning information corresponding to when replenishment of materials is required, and the replenishment warning information is obtained through pre-input. When the material detection information is the preset material vacancy information, it indicates that replenishment is required at this time, so the preset replenishment warning information is output for alarm to facilitate the staff to replenish the materials in a timely manner.

[0089] S464: Collect pressure detection information and crimping image detection information.

[0090] Among them, the pressure detection information refers to the detection value obtained by detecting the pressure of crimping during the processing of the termination module, and the pressure detection information is obtained through detection by a pressure sensor preset on the termination module. The crimping image detection information refers to the image information obtained by detecting the sleeve image during crimping, and the crimping image detection information is obtained through detection by an image sensor preset on the termination module. When the material detection information is not the preset material vacancy information, it indicates that replenishment is not required at this time, so the pressure detection information and the crimping image detection information are collected for subsequent use.

[0091] S465: Determine the crimping quality information based on the pressure detection information and the crimping image detection information.

[0092] Among them, the crimping quality information refers to the quality situation indicating the crimping of the wire and the sleeve. By analyzing the pressure detection information and the crimping image detection information, the crimping quality information is determined for subsequent use.

[0093] S466: Determine whether to continue processing or output the preset quality warning information for alarm according to the crimping quality information.

[0094] Among them, the quality warning information refers to the warning information for warning that there is an abnormality in the crimping quality, and the quality warning information is obtained through pre-input. By retrieving the quality parameters from the crimping quality information and comparing them with the preset quality reference parameters, when the quality parameters are greater than the quality reference parameters, it indicates that the crimping quality meets the requirements, so continue processing. When the quality parameters are not greater than the quality reference parameters, it indicates that the crimping quality does not meet the requirements, so the preset quality warning information is output for alarm. The quality reference parameter refers to the minimum quality parameter required during crimping, and the quality reference parameter is obtained through pre-input.

[0095] In step S465, in order to further ensure the rationality of the crimping quality information, it is necessary to perform further separate analysis and calculation on the crimping quality information, which is specifically described in detail through the following steps.

[0096] The method for determining the crimping quality information includes the following steps: S4651: Generate a pressure change curve based on the pressure detection information.

[0097] Among them, the pressure change curve refers to the curve corresponding to the change of pressure over time. By retrieving the pressure detection parameters at each time point from the pressure detection information and performing curve analysis, a pressure change curve is formed for convenient subsequent use.

[0098] S4652: Determine the pressure quality value based on the pressure change curve and the preset pressure reference curve.

[0099] Among them, the pressure reference curve refers to the reference curve corresponding to normal crimping, and the pressure reference curve is obtained through pre-input. The pressure quality value refers to the quality value estimated based on the pressure situation during crimping. By analyzing the pressure change curve and the preset pressure reference curve, the pressure quality value is determined for convenient subsequent use.

[0100] S4653: Identify the formed shape image information based on the crimping image detection information.

[0101] Among them, the formed shape image information refers to the image information corresponding to the shape of the sleeve after crimping. By identifying the image corresponding to the preset sleeve features from the crimping image detection information as the formed shape image information, it is convenient for subsequent use. The sleeve features include features such as the shape, size, and color of the sleeve, and the sleeve features are obtained through pre-input.

[0102] S4654: Determine the shape quality value based on the formed shape image information and the preset shape reference image information.

[0103] Among them, the shape reference image information refers to the image information corresponding to the normal shape of the sleeve, and the shape reference image information is obtained through pre-input. The shape quality value refers to the quality value estimated based on the sleeve shape. By analyzing the formed shape image information and the preset shape reference image information, the shape quality value is determined for convenient subsequent use.

[0104] S4655: Determine the comprehensive quality information based on the pressure quality value and the shape quality value, and use the comprehensive quality information as the crimping quality information.

[0105] Among them, the comprehensive quality information refers to the quality situation comprehensively estimated based on the sleeve shape and the pressure situation during crimping. By analyzing the pressure quality value and the shape quality value, the comprehensive quality information is determined, and the comprehensive quality information is used as the crimping quality information for convenient subsequent use.

[0106] In step S4652, in order to further ensure the rationality of the pressure quality value, it is necessary to perform a further separate analysis and calculation on the pressure quality value, which is specifically described in detail through the following steps.

[0107] The method for determining the pressure quality value includes the following steps: S46521: Determine whether the pressure change curve is consistent with the preset pressure reference curve. If yes, execute S46522; if no, execute S46523.

[0108] Among them, by judging whether the pressure change curve is consistent with the preset pressure reference curve, it is judged whether the pressure of the crimping is qualified.

[0109] S46522: Output the preset pressure qualified value and use it as the pressure quality value.

[0110] Among them, the pressure qualified value refers to the estimated quality value when the pressure is qualified, and the pressure qualified value is obtained through pre-input. When the pressure change curve is consistent with the preset pressure reference curve, it indicates that the pressure of the crimping is qualified at this time, so the preset pressure qualified value is output and used as the pressure quality value to improve the accuracy of the obtained pressure quality value.

[0111] S46523: Analyze the deviation between the pressure change curve and the preset pressure reference curve and use it as the curve deviation information.

[0112] Among them, the curve deviation information refers to the deviation information corresponding to the pressure change curve of the crimping when there is a deviation. When the pressure change curve is not consistent with the preset pressure reference curve, it indicates that the pressure of the crimping is abnormal at this time. Therefore, by analyzing the deviation between the pressure change curve and the preset pressure reference curve, and combining the deviation position and the deviation value at this position as the curve deviation information, it is convenient for subsequent use.

[0113] S46524: Determine the curve deviation position point and the position deviation value based on the curve deviation information.

[0114] Among them, the curve deviation position point refers to the position point corresponding to the curve when there is a deviation, and the position deviation value refers to the specific deviation value corresponding to the curve deviation position point. The curve deviation information includes the curve deviation position point and the position deviation value. By retrieving the curve deviation position point and the position deviation value through the curve deviation information, it is convenient for subsequent use.

[0115] S46525: Determine the position reference deviation value based on the curve deviation position point.

[0116] Among them, the position reference deviation value refers to the reference deviation value that the crimping time corresponding to the curve deviation position point is allowed to have. Different curve deviation position points correspond to different position reference deviation values. By inputting the curve deviation position points into a preset position reference deviation database to match and obtain the position reference deviation values, it is convenient for subsequent use. The position reference deviation database pre-stores a comparison table of different curve deviation position points and the corresponding position reference deviation values, and the position reference deviation database is obtained through pre-input.

[0117] S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormal deviation value.

[0118] Among them, the position abnormal deviation value refers to the deviation value corresponding to the situation where there is an abnormal deviation at the curve deviation position point. By calculating the difference between the position deviation value and the position reference deviation value and using it as the position abnormal deviation value, it is convenient for subsequent use.

[0119] S46527: Determine the abnormal deviation quality value based on the position abnormal deviation value and use the abnormal deviation quality value as the pressure quality value.

[0120] Among them, the abnormal deviation quality value refers to the quality value corresponding to the situation of abnormal deviation. By calculating the product value between the position abnormal deviation value and the preset deviation quality ratio value and using it as the abnormal deviation quality value, and then using the abnormal deviation quality value as the pressure quality value, the accuracy of the obtained pressure quality value can be improved. The deviation quality ratio value is the ratio parameter between the position abnormal deviation value and the abnormal deviation quality value preset by the staff, and the deviation quality ratio value is obtained through pre-input by the staff.

[0121] In step S4654, in order to further ensure the rationality of the appearance quality value, it is necessary to conduct a further separate analysis and calculation of the appearance quality value, which is specifically described in detail through the following steps.

[0122] The method for determining the appearance quality value includes the following steps: S46541: Analyze the deviation between the formed appearance image information and the preset appearance reference image information and use it as the image deviation information.

[0123] Among them, the image deviation information refers to the deviation information corresponding to the situation where there is a deviation in the appearance image of the sleeve. By comparing the formed appearance image information with the preset appearance reference image information, and using the deviation between the formed appearance image information and the preset appearance reference image information as the image deviation information, it is convenient for subsequent use.

[0124] S46542: Determine the image deviation position point and the deviation area value based on the image deviation information.

[0125] Among them, the image deviation position point refers to the position point of the image when there is an image deviation, and the deviation area value refers to the area value corresponding to the deviation position when there is an image deviation. By retrieving the corresponding deviation shape and area in the image deviation information, taking the area as the deviation area value, and then selecting the central position point as the image deviation position point according to the deviation shape, it is convenient for subsequent use.

[0126] S46543: Determine the relative position point of the curve deviation based on the curve deviation position point.

[0127] Among them, the relative position point of the curve deviation refers to the position point estimated on the image relative to the curve deviation position point during crimping. Since during the crimping of the sleeve, as time changes, the position affected by the crimping also changes accordingly, so the curve deviation position points at different times correspond one by one to the image positions affected during the actual crimping process. By inputting the curve deviation position point into the preset relative position database to obtain the relative position point of the curve deviation, it is convenient for subsequent use. The relative position database pre-stores a comparison table of different curve deviation position points and the corresponding relative position points of the curve deviation, and the relative position database is obtained through pre-input.

[0128] S46544: Determine the area quality value based on the deviation area value.

[0129] Among them, the area quality value refers to the quality value estimated based on the deviation area, and different deviation area values correspond to different area quality values. By calculating the product value between the deviation area value and the preset deviation area ratio value as the area quality value, it is convenient for subsequent use. The deviation area ratio value refers to the ratio parameter between the deviation area value and the area quality value, and the deviation area ratio value is obtained through pre-input by the staff.

[0130] S46545: Determine whether the image deviation position point is consistent with the relative position point of the curve deviation. If it is, execute S46546; if not, execute S46547.

[0131] Among them, by judging whether the image deviation position point is consistent with the relative position point of the curve deviation, it is thus judged whether the image deviation position point will be affected by the curve deviation position point.

[0132] S46546: Take the area quality value as the shape quality value.

[0133] Among them, when the image deviation position point is consistent with the relative position point of the curve deviation, it indicates that the image deviation position point will not be affected by the curve deviation position point at this time, so the area quality value is taken as the shape quality value.

[0134] S46547: Calculate the distance between the image deviation position point and the relative position point of the curve deviation, and use it as the position deviation distance value.

[0135] Among them, the position deviation distance value refers to the distance value corresponding to the deviation between the image deviation position point and the relative position point of the curve deviation. When the image deviation position point is inconsistent with the relative position point of the curve deviation, it indicates that the image deviation position point will be affected by the curve deviation position point at this time. Therefore, calculate the distance between the image deviation position point and the relative position point of the curve deviation and use it as the position deviation distance value for subsequent use.

[0136] S46548: Determine the deviation distance influence value based on the position deviation distance value.

[0137] Among them, the deviation distance influence value refers to the influence value corresponding to the need for adjustment when the deviation distance affects the area quality value. Different position deviation distance values correspond to different deviation distance influence values. By inputting the position deviation distance value into a preset deviation distance influence database to match and obtain the deviation distance influence value for subsequent use. The deviation distance influence database pre-stores a comparison table of different position deviation distance values and the corresponding deviation distance influence values, and the deviation distance influence database is obtained through pre-input.

[0138] S46549: Calculate the sum value of the deviation distance influence value and the area quality value and use it as the profile quality value.

[0139] Among them, by calculating the sum value between the deviation distance influence value and the area quality value and using the sum value as the profile quality value, the profile quality value is thus affected by the deviation area and the distance of the deviation position, thereby improving the accuracy of the obtained profile quality value.

[0140] In step S4655, in order to further ensure the rationality of the comprehensive quality information, it is necessary to perform further separate analysis and calculation on the comprehensive quality information, which is specifically described in detail through the following steps.

[0141] The method for determining the comprehensive quality information includes the following steps: S46551: Determine the profile estimated quality value based on the pressure quality value and the position deviation distance value.

[0142] Among them, the estimated shape quality value is the estimated value obtained by estimating the quality of the shape based on the position deviation distance value and the quality estimation of the pressure. By calculating the product value between the pressure quality value and the preset pressure-shape ratio value as the initial pressure-shape value, calculating the product value between the position deviation distance value and the preset deviation-shape unit influence value as the deviation distance-shape influence value, and then calculating the sum value between the initial pressure-shape value and the deviation distance-shape influence value as the estimated shape quality value, it is convenient for subsequent use. The pressure-shape ratio value is the initial estimated value directly obtained by estimating the quality of the shape based on the pressure quality value, and the pressure-shape ratio value is obtained through pre-input. The deviation-shape unit influence value is the influence degree value generated by the unit deviation distance when estimating the quality of the shape using the pressure quality value, and the deviation-shape unit influence value is obtained through pre-input.

[0143] S46552: Determine whether the shape quality value is less than the estimated shape quality value. If yes, execute S46553; if no, execute S46554.

[0144] Among them, by judging whether the shape quality value is less than the estimated shape quality value, it is judged whether the shape quality value can be directly used.

[0145] S46553: Determine the shape quality information based on the shape quality value, and use the shape quality information as the comprehensive quality information.

[0146] Among them, the shape quality information refers to the quality information taking the shape quality value as the quality situation. When the shape quality value is less than the estimated shape quality value, it indicates that the shape quality value is relatively accurate at this time and the shape quality value can be directly used. Therefore, by taking the shape quality value as the specific quality parameter of the quality information to form the shape quality information, and using the shape quality information as the comprehensive quality information, the accuracy of the obtained comprehensive quality information is improved.

[0147] S46554: Calculate the difference between the shape quality value and the estimated shape quality value as the shape quality deviation value.

[0148] Among them, the shape quality deviation value refers to the deviation value corresponding to the deviation of the shape quality value. When the shape quality value is not less than the estimated shape quality value, it indicates that the shape quality value is deviated at this time and the shape quality value cannot be directly used. Therefore, by calculating the difference between the shape quality value and the estimated shape quality value as the shape quality deviation value, it is convenient for subsequent use.

[0149] S46555: Determine the pressure quality influence value based on the shape quality deviation value.

[0150] Among them, the pressure mass influence value refers to the influence degree value corresponding to the influence on the estimated quality situation of the pressure. Different profile quality deviation values correspond to different pressure mass influence values. By inputting the profile quality deviation value into a preset pressure mass influence database to match and obtain the pressure mass influence value, it is convenient for subsequent use. The pressure mass influence database pre-stores a comparison table of different profile quality deviation values and the corresponding pressure mass influence values, and the pressure mass influence database is obtained through pre-input.

[0151] S46556: Calculate the sum value between the pressure mass influence value and the pressure mass value and use it as the pressure mass adjustment value.

[0152] Among them, the pressure mass adjustment value refers to the quality value after adjustment based on the quality situation of the pressure. By calculating the sum value between the pressure mass influence value and the pressure mass value and using it as the pressure mass adjustment value, it is convenient for subsequent use.

[0153] S46557: Determine the pressure mass adjustment information based on the pressure mass adjustment value and use the pressure mass adjustment information as the comprehensive quality information.

[0154] Among them, the pressure mass adjustment information refers to the quality information with the pressure mass adjustment value as the quality situation. By using the pressure mass adjustment value as the specific quality parameter of the quality information to form the pressure mass adjustment information and using the pressure mass adjustment information as the comprehensive quality information, the accuracy of the obtained comprehensive quality information is improved.

[0155] After step S44, in order to further ensure the rationality of processing the wire and the casing, it is necessary to perform a further separate analysis and calculation on the wire and the casing, which is specifically described in detail through the following steps.

[0156] The steps after the module corresponding to the module information controlled and issued based on the module control information runs to process the wire and the casing also include the following steps: S471: When the issued module information is consistent with the preset receiving module information, collect the processing batch data and the receiving result information.

[0157] Among them, the processing batch data refers to the batch data corresponding to the wire when the wire is processed at the current time, and the receiving result information refers to the result information corresponding to the wire after receiving the processed wire. The processing batch data and the receiving result information are obtained by querying the receiving module.

[0158] S472: Determine whether the receiving result information is the preset good product result information. If it is, execute S473; if not, execute S475.

[0159] Among them, the good product result information refers to the result information corresponding to the wire after receiving when it is a good product after processing, and the good product result information is obtained through pre-input. By judging whether the receiving result information is the preset good product result information, it is determined whether it is necessary to discard the processed wire.

[0160] S473: Determine the placement position information and bundling information based on the processing batch data.

[0161] Among them, the placement position information refers to the position information for placing the wire after receiving, and the bundling information refers to the control information for bundling the wire after receiving. When the receiving result information is the preset good product result information, it indicates that it is not necessary to discard the processed wire at this time. Therefore, the processing batch data is input into the preset processing batch database to match and obtain the placement position information and bundling information for subsequent use. The processing batch database pre-stores a comparison table of different processing batch data and the corresponding placement position information and bundling information, and the processing batch database is obtained through pre-input.

[0162] S474: Determine the receiving control information based on the placement position information and the bundling information and output it for receiving and bundling.

[0163] Among them, the receiving control information refers to the comprehensive control information for bundling the wire after receiving. The placement position information and the bundling information are combined to obtain the comprehensive control information, and the combined comprehensive control information is used as the receiving control information, and then the receiving control information is output for receiving and bundling.

[0164] S475: Output the preset defective product removal control information for discarding.

[0165] Among them, the defective product removal control information refers to the control information for controlling the removal and discarding of defective wires, and the defective product removal control information is obtained through pre-input. When the receiving result information is not the preset good product result information, it indicates that it is necessary to discard the processed wire at this time. Therefore, the preset defective product removal control information is output for discarding.

[0166] The above is only the preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the concept of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art in this technical field, several improvements and refinements made without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An operating method of a large square wire and sleeve feeding sleeve mechanism, characterized in that: include: S1: Collect production work orders; S2: Generate a software work order based on the production work order; S3: Identifying a work order format based on the software work order to generate a work order data stream; S4: Based on the work order data flow, it is sent to the large square wire and sleeve feeding and sleeve connection mechanism to process the wire and sleeve, and collect material usage data, production statistics data and alarm statistics data; S5: Generate and upload comprehensive statistical data based on the material usage data, the production statistical data and the alarm statistical data.

2. The operating method of a large square wire and sleeve feeding sleeve mechanism according to claim 1 is characterized in that: The step S4 comprises the following steps: S41: sending the work order data stream to each module in the large square wire and sleeve feeding and sleeve connection mechanism and collecting the sending module information at the current time; S42: Determine module required data type information based on the issued module information matching; S43: Capturing data from the work order data stream based on the module required data type information to form module control information; S44: Based on the module control information, the module corresponding to the issued module information is controlled to operate so as to process the wire and the sleeve.

3. The operating method of a large square wire and sleeve feeding sleeve mechanism according to claim 2 is characterized in that: The step S42 comprises the following steps: S421: When the issued module information is consistent with the preset wire feeding module information, wire model type information, wire length type information and wire feeding production type information are retrieved based on the wire feeding module information, and the wire model type information, the wire length type information and the wire feeding production type information are combined to form the module required data type information; S422: when the issued module information is consistent with the preset casing module information, casing model type information, casing length type information, casing content type information and casing direction type information are retrieved based on the casing module information, and the casing model type information, the casing length type information, the casing content type information and the casing direction type information are combined to form the module required data type information; S423: when the issued module information is consistent with the preset management module information, retrieve the management position control type information based on the management module information, and use the management position control type information as the module required data type information; S424: when the issued module information is consistent with the preset stripping module information, retrieve the stripping length type information and the tool action type information based on the stripping module information, and combine the stripping length type information and the tool action type information to form the module required data type information; S425: When the sending module information is consistent with the preset flattening module information, the flattening processing type information is retrieved based on the flattening module information, and the flattening processing type information is used as the module required data type information; S426: When the issued module information is consistent with the preset terminal module information, the terminal grabbing type information and the crimping production type information are retrieved based on the terminal module information, and the terminal grabbing type information and the crimping production type information are combined to form the module required data type information; S427: When the sending module information is consistent with the preset receiving module information, the processing batch type information is retrieved based on the receiving module information, and the processing batch type information is used as the module required data type information.

4. The operating method of a large square wire and sleeve feeding sleeve mechanism according to claim 3 is characterized in that: The following steps are included after step S44: S451: When the sent module information is consistent with the preset casing module information, collecting color identification information; S452: Generate sleeve integrity based on the color identification information; S453: Determine whether the casing integrity is greater than a preset integrity reference degree; S454: If yes, continue processing; S455: If not, output the preset casing discard control information and execute it to discard the casing, and output the preset casing complete warning information to alarm.

5. The operating method of a large square wire and sleeve feeding sleeve mechanism according to claim 3 is characterized in that: The following steps are also included after step S44: S461: When the sending module information is consistent with the preset end-attaching module information, collecting material detection information; S462: Determine whether the material detection information is preset material vacancy information; S463: If yes, output the preset material replenishment warning information to alarm; S464: If no, collecting pressure detection information and crimping image detection information; S465: Determine crimping quality information based on the pressure detection information and the crimping image detection information; S466: Determine whether to continue processing or output preset quality warning information for alarm based on the crimping quality information.

6. The operating method of the large square wire and sleeve feeding sleeve mechanism according to claim 5 is characterized in that: The step S465 includes the following steps: S4651: Generate a pressure change curve based on the pressure detection information; S4652: Determine a pressure quality value based on the pressure change curve and a preset pressure reference curve; S4653: Identify molding shape image information based on the crimping image detection information; S4654: determining an appearance quality value based on the formed appearance image information and preset appearance reference image information; S4655: Determine comprehensive quality information based on the pressure quality value and the appearance quality value, and use the comprehensive quality information as the crimping quality information.

7. The operating method of the large square wire and sleeve feeding sleeve mechanism according to claim 6 is characterized in that: The step S4652 includes the following steps: S46521: Determine whether the pressure change curve is consistent with a preset pressure reference curve; S46522: If yes, output the preset pressure qualified value and use it as the pressure quality value; S46523: If no, analyzing the deviation between the pressure change curve and the preset pressure reference curve and using it as curve deviation information; S46524: Determine a curve deviation position point and a position deviation value based on the curve deviation information; S46525: Determine a position reference deviation value based on the curve deviation position point; S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormality deviation value; S46527: Determine an abnormal deviation mass value based on the position abnormal deviation value, and use the abnormal deviation mass value as the pressure mass value.

8. The operating method of the large square wire and sleeve feeding sleeve mechanism according to claim 7 is characterized in that: The step S4654 includes the following steps: S46541: Analyze the deviation between the molding shape image information and the preset shape reference image information and use it as image deviation information; S46542: Determine an image deviation position point and a deviation area value based on the image deviation information; S46543: Determine a curve deviation relative position point based on the curve deviation position point; S46544: Determine an area quality value based on the deviation area value; S46545: Determine whether the image deviation position point is consistent with the curve deviation relative position point; S46546: If yes, taking the area quality value as the shape quality value; S46547: If no, then calculate the distance between the image deviation position point and the curve deviation relative position point and use it as the position deviation distance value; S46548: Determine a deviation distance impact value based on the position deviation distance value; S46549: Calculate the sum of the deviation distance impact value and the area quality value and use it as the shape quality value.

9. The operating method of the large square wire and sleeve feeding sleeve mechanism according to claim 7 is characterized in that: The step S4655 includes the following steps: S46551: Determine an estimated shape quality value based on the pressure quality value and the position deviation distance value; S46552: Determine whether the shape quality value is less than the shape estimated quality value; S46553: If yes, determine the appearance quality information based on the appearance quality value, and use the appearance quality information as the comprehensive quality information; S46554: If no, then calculating the difference between the shape quality value and the shape estimated quality value and using it as the shape quality deviation value; S46555: Determine a pressure quality impact value based on the shape quality deviation value; S46556: Calculate the sum of the pressure quality impact value and the pressure quality value and use it as the pressure quality adjustment value; S46557: Determine pressure quality adjustment information based on the pressure quality adjustment value, and use the pressure quality adjustment information as the comprehensive quality information.

10. The operating method of the large square wire and sleeve feeding sleeve mechanism according to claim 3 is characterized in that: The following steps are also included after step S44: S471: When the sending module information is consistent with the preset receiving module information, the processing batch data and receiving result information are collected; S472: Determine whether the material receiving result information is preset good product result information; S473: If yes, determining placement position information and bundling information based on the processing batch data; S474: determining the material receiving control information based on the placement position information and the bundling information and outputting the information to perform material receiving and bundling; S475: If not, output the preset bad product removal control information for discarding.

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