An operating method for a large square wire and sleeve feeding and sleeve connecting mechanism

Abstract

The present invention relates to an operating method for a large-square wire and sleeve feeding and splicing mechanism, and relates to the technical field of wire processing equipment. The method comprises: collecting production work orders; generating software work orders based on the production work orders; identifying the work order format based on the software work orders to generate a work order data stream; sending the work order data stream to the large-square wire and sleeve feeding and splicing mechanism to process the wires and sleeves, and collecting material usage data, production statistics, and alarm statistics; generating comprehensive statistics based on the material usage data, production statistics, and alarm statistics and uploading the data. The present invention has the effect of facilitating the processing of wires of different work orders.

Description

Technical Field

[0001] The present invention relates to the technical field of wire processing equipment, in particular to an operating method of a large-square wire and sleeve feeding and sleeve connection mechanism. Background Art

[0002] Wire processing equipment refers to automated or semi-automated devices that use mechanical, electrical or thermal processing methods to cut, shape, connect, and cover flexible materials such as metal wires, electrical cables, and optical fibers to meet the application needs of different industries.

[0003] Currently, when processing large-diameter charging cables and other wires used in new energy vehicles, a large-diameter wire and sleeve feeding and sleeve joining mechanism is generally used to quantitatively cut the rolled cables and then sleeve the cut cables. The large-diameter wire and sleeve feeding and sleeve joining mechanism includes a wire feeding module for transferring the wire, a wire cutting module for cutting the wire, a sleeve feeding module for transferring the sleeve, a sleeve cutting module for cutting the sleeve, a transfer module for clamping and transporting the wire, a sleeve transfer module for transporting the sleeve, and a sleeve installation module for rolling the wire sleeve onto the end of the wire.

[0004] When using large square wires and sleeve feeding splicing mechanisms to process wires for different work orders, the operator needs to input the operating parameters of the splicing mechanism in advance based on the parameters of the wires before processing, which makes it inconvenient to process wires for different work orders. Summary of the Invention

[0005] In order to facilitate the processing of wires for different work orders, the present invention provides an operating method for a large-square wire and sleeve feeding and sleeve connecting mechanism.

[0006] The present invention provides an operating method for a large square wire and sleeve feeding and sleeve connecting mechanism, which adopts the following technical solutions:

[0007] A method for operating a large square wire and sleeve feeding and sleeve connection mechanism, comprising:

[0008] S1: Collect production work orders;

[0009] S2: Generate a software work order based on the production work order;

[0010] S3: Identifying a work order format based on the software work order to generate a work order data stream;

[0011] S4: Based on the work order data flow, it is sent to the large square wire and sleeve feeding and sleeve connection mechanism to process the wire and sleeve, and collect material usage data, production statistics and alarm statistics;

[0012] S5: Generate and upload comprehensive statistical data based on the material usage data, the production statistical data and the alarm statistical data.

[0013] Optionally, step S4 includes the following steps:

[0014] S41: Sending the work order data stream to each module in the large square wire and sleeve feeding and sleeve connection mechanism and collecting the sending module information at the current time;

[0015] S42: Determine module required data type information based on the issued module information matching;

[0016] S43: Capturing data from the work order data stream based on the module required data type information to form module control information;

[0017] S44: Based on the module control information, the module corresponding to the issued module information is controlled to operate so as to process the wire and the sleeve.

[0018] Optionally, step S42 includes the following steps:

[0019] S421: When the issued module information is consistent with the preset wire feeding module information, retrieve wire model type information, wire length type information, and wire feeding production type information based on the wire feeding module information, and combine the wire model type information, the wire length type information, and the wire feeding production type information to form the module required data type information;

[0020] S422: When the issued module information is consistent with the preset casing module information, casing model type information, casing length type information, casing content type information, and casing direction type information are retrieved based on the casing module information, and the casing model type information, the casing length type information, the casing content type information, and the casing direction type information are combined to form the module required data type information;

[0021] S423: When the issued module information is consistent with the preset management module information, the management position control type information is retrieved based on the management module information, and the management position control type information is used as the module required data type information;

[0022] S424: When the issued module information is consistent with the preset stripping module information, retrieve the stripping length type information and the tool action type information based on the stripping module information, and combine the stripping length type information and the tool action type information to form the module required data type information;

[0023] S425: When the sending module information is consistent with the preset flattening module information, retrieve the flattening processing type information based on the flattening module information, and use the flattening processing type information as the module required data type information;

[0024] S426: When the issued module information is consistent with the preset terminal module information, retrieve terminal grabbing type information and crimping production type information based on the terminal module information, and combine the terminal grabbing type information and the crimping production type information to form the module required data type information;

[0025] S427: When the sending module information is consistent with the preset receiving module information, the processing batch type information is retrieved based on the receiving module information, and the processing batch type information is used as the module required data type information.

[0026] Optionally, the following steps are included after step S44:

[0027] S451: When the issued module information is consistent with the preset casing module information, color identification information is collected;

[0028] S452: Generate casing integrity based on the color identification information;

[0029] S453: Determine whether the casing integrity is greater than a preset integrity reference degree;

[0030] S454: If yes, continue processing;

[0031] S455: If not, output the preset casing discard control information and execute it to discard the casing, and output the preset casing integrity warning information to issue an alarm.

[0032] Optionally, the following steps are further included after step S44:

[0033] S461: When the sending module information is consistent with the preset end-end module information, material detection information is collected;

[0034] S462: Determine whether the material detection information is preset material vacancy information;

[0035] S463: If yes, output the preset refill warning information to alarm;

[0036] S464: If no, collecting pressure detection information and crimping image detection information;

[0037] S465: Determine crimping quality information based on the pressure detection information and the crimping image detection information;

[0038] S466: Determine whether to continue processing or output preset quality warning information to issue an alarm based on the crimping quality information.

[0039] Optionally, step S465 includes the following steps:

[0040] S4651: Generate a pressure change curve based on the pressure detection information;

[0041] S4652: Determine a pressure quality value based on the pressure change curve and a preset pressure reference curve;

[0042] S4653: Identifying molding shape image information based on the crimping image detection information;

[0043] S4654: Determining an appearance quality value based on the formed appearance image information and preset appearance reference image information;

[0044] S4655: Determine comprehensive quality information based on the pressure quality value and the appearance quality value, and use the comprehensive quality information as the crimping quality information.

[0045] Optionally, step S4652 includes the following steps:

[0046] S46521: Determine whether the pressure change curve is consistent with a preset pressure reference curve;

[0047] S46522: If yes, output the preset pressure qualified value as the pressure quality value;

[0048] S46523: If no, analyzing the deviation between the pressure change curve and the preset pressure reference curve and using it as curve deviation information;

[0049] S46524: Determine a curve deviation position point and a position deviation value based on the curve deviation information;

[0050] S46525: Determine a position reference deviation value based on the curve deviation position point;

[0051] S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormality deviation value;

[0052] S46527: Determine an abnormal deviation mass value based on the position abnormal deviation value, and use the abnormal deviation mass value as the pressure mass value.

[0053] Optionally, step S4654 includes the following steps:

[0054] S46541: Analyze the deviation between the molding shape image information and the preset shape reference image information and use it as image deviation information;

[0055] S46542: Determine an image deviation position point and a deviation area value based on the image deviation information;

[0056] S46543: Determine a curve deviation relative position point based on the curve deviation position point;

[0057] S46544: Determine an area quality value based on the deviation area value;

[0058] S46545: Determine whether the image deviation position point is consistent with the curve deviation relative position point;

[0059] S46546: If yes, use the area quality value as the shape quality value;

[0060] S46547: If no, calculate the distance between the image deviation position point and the curve deviation relative position point and use it as the position deviation distance value;

[0061] S46548: Determine a deviation distance impact value based on the position deviation distance value;

[0062] S46549: Calculate the sum of the deviation distance impact value and the area quality value and use it as the shape quality value.

[0063] Optionally, step S4655 includes the following steps:

[0064] S46551: Determine an estimated shape quality value based on the pressure quality value and the position deviation distance value;

[0065] S46552: Determine whether the shape quality value is less than the shape estimated quality value;

[0066] S46553: If yes, determine appearance quality information based on the appearance quality value, and use the appearance quality information as the comprehensive quality information;

[0067] S46554: If not, calculating the difference between the shape quality value and the estimated shape quality value and using it as the shape quality deviation value;

[0068] S46555: Determine a pressure quality impact value based on the shape quality deviation value;

[0069] S46556: Calculate the sum of the pressure quality impact value and the pressure quality value and use it as the pressure quality adjustment value;

[0070] S46557: Determine pressure quality adjustment information based on the pressure quality adjustment value, and use the pressure quality adjustment information as the comprehensive quality information.

[0071] Optionally, the following steps are further included after step S44:

[0072] S471: When the sending module information is consistent with the preset receiving module information, the processing batch data and receiving result information are collected;

[0073] S472: Determine whether the material receiving result information is preset good product result information;

[0074] S473: If yes, determining placement position information and bundling information based on the processing batch data;

[0075] S474: Determine the material receiving control information based on the placement position information and the bundling information and output it for material receiving and bundling;

[0076] S475: If not, output the preset bad product removal control information for discarding.

[0077] In summary, the present invention includes at least one of the following beneficial technical effects:

[0078] 1. The system collects production work orders and generates software work orders to identify the work order data stream, which is then sent to the large-square wire and sleeve feeding and sleeve connection mechanism to process the wires and sleeves. It also collects material usage data, production statistics, and alarm statistics to generate comprehensive statistics and upload them. This automatically adjusts the operating parameters based on the work order, making it easier to process wires for different work orders.

[0079] 2. When sending the work order data stream to the large-square wire and casing feeding and splicing mechanism, the work order data stream is captured by collecting the sent module information and matching the module required data type information to form module control information. The module control information is then used to control the operation of the module corresponding to the sent module information to process the wire and casing, thereby improving the processing accuracy;

[0080] 3. After the wire is processed by casing, terminal taping, and material collection, the processing results will be tested separately, and when the test results do not meet the requirements, an early warning will be issued in time, so that the staff can understand the abnormalities in the processing in time and intervene to make adjustments. BRIEF DESCRIPTION OF THE DRAWINGS

[0081] Figure 1 This is a flow chart of the operating method of the large square wire and sleeve feeding and sleeve connecting mechanism of the embodiment of the present application;

[0082] Figure 2 This is a flow chart of a method for processing wires and sleeves based on a work order data stream sent to a large square wire and sleeve feeding and sleeve connection mechanism in an embodiment of the present application;

[0083] Figure 3 This is a flow chart of a method for determining module requirement data type information according to an embodiment of the present application. DETAILED DESCRIPTION

[0084] The present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0085] Reference Figure 1 The embodiment of the present invention discloses an operating method of a large square wire and sleeve feeding and sleeve connecting mechanism, which includes:

[0086] S1: Collect production work orders.

[0087] Among them, the production work order refers to the work order for producing wire according to order requirements. The production work order is obtained by the staff after retrieving the order stored in the office component or SQL database.

[0088] S2: Generate software work orders based on production work orders.

[0089] Among them, the software work order refers to a work order that has been standardized and organized with key information, process requirements, delivery standards, etc. of the production task through software processing. The software work order can be generated by inputting the production work order into the pre-configured document electrical CAE software. The document electrical CAE software is obtained after pre-adaptation processing by the operator.

[0090] S3: Identify the work order format based on the software work order to generate a work order data stream.

[0091] Among them, the work order data flow refers to the data flow formed after identifying the various formats in the software work order. By identifying the work order format in the software work order, and combining the single work order format and the data under the format to form a single format of data, and combining the data of various formats to form a work order data flow, it is convenient for subsequent use.

[0092] S4: Based on the work order data flow, it is sent to the large-square wire and sleeve feeding and sleeve connection mechanism to process the wire and sleeve, and collect material usage data, production statistics and alarm statistics.

[0093] Among them, the large square wire and sleeve feeding and sleeve connection mechanism refers to a mechanism for processing wires and sleeves. The large square wire and sleeve feeding and sleeve connection mechanism includes a wire feeding module for transporting wires, a sleeve module for grabbing and transporting sleeves, a pipe management module for positioning sleeves, a wire stripping module for stripping the ends of wires, a flattening module for flattening the ends of wires, a terminal module for crimping sleeves to the ends of wires, and a receiving module for collecting processed wires. The wire feeding module, sleeve module, pipe management module, wire stripping module, flattening module, terminal module, and receiving module are arranged in sequence. The specific structures of the wire feeding module, sleeve module, pipe management module, wire stripping module, flattening module, terminal module, and receiving module are prior art and will not be described in detail here.

[0094] Material usage data refers to the amount of wire and tubing used by the large-square wire and tubing feeding and splicing mechanism during operation. Production statistics refer to the amount of product produced after processing the wire and tubing. Alarm statistics refer to alarms triggered during the production process. By sending the work order data stream to the large-square wire and tubing feeding and splicing mechanism, the various modules in the mechanism are controlled to process the wire and tubing. This automatically adjusts operating parameters based on the work order, facilitating the processing of wire for different work orders.

[0095] Material usage data and production statistics are collected through the counting device preset in the large square wire and sleeve feeding and socketing mechanism, and alarm statistics are collected through the alarm device preset in the large square wire and sleeve feeding and socketing mechanism, which is convenient for subsequent use.

[0096] S5: Generate comprehensive statistical data based on material usage data, production statistics and alarm statistics and upload them.

[0097] Among them, comprehensive statistical data refers to the data corresponding to the comprehensive statistics of material usage, production conditions and alarm conditions. By combining material usage data, production statistical data and alarm statistical data, and uploading the combined data as comprehensive statistical data to the database or cloud server, it is convenient for subsequent staff to understand through the database or cloud server after uploading the data.

[0098] In step S2, in order to further ensure the rationality of processing the wire and the sleeve, it is necessary to perform further separate analysis and calculation on the processed wire and the sleeve, which is specifically described in detail through the following steps.

[0099] Reference Figure 2 The method for processing the wire and the sleeve based on the work order data flow to the large square wire and sleeve feeding and sleeve mechanism includes the following steps:

[0100] S41: Based on the work order data flow, it is sent to each module in the large square wire and sleeve feeding and socketing mechanism and the sending module information at the current time is collected.

[0101] The sending module information refers to the module information to which the work order data stream is currently being sent. The sending module information is obtained by reading the module to which it is being sent. By sending the work order data stream to each module in the large square wire and casing feeding and splicing mechanism, the module information corresponding to the module currently being sent is collected and used as the sending module information for subsequent use.

[0102] S42: Determine the module required data type information based on the issued module information matching.

[0103] The module required data type information refers to the type information corresponding to the data required for processing by the module currently being issued. Different issued module information corresponds to different module required data type information. The module required data type information is obtained by inputting the issued module information into a preset data type database for matching, facilitating subsequent use. The data type database pre-stores a comparison table of different issued module information and corresponding module required data type information. The data type database is obtained through pre-input by staff.

[0104] S43: Based on the module requirement data type information, data is captured from the work order data stream to form module control information.

[0105] Module control information refers to the control information used to control the processing of the module currently being issued. This information is obtained by capturing data corresponding to the module's required data type from the work order data stream and inputting the captured data into a pre-set module control database for subsequent use. The module control database pre-stores a table comparing different captured data with corresponding module control information, which is obtained through pre-input.

[0106] S44: Based on the module control information, the module corresponding to the module information is controlled to run to process the wire and the sleeve.

[0107] Among them, by inputting the module control information into the module corresponding to the issued module information, the module corresponding to the issued module information is controlled to process the wire and the sleeve, thereby improving the accuracy of the processing.

[0108] In step S42, in order to further ensure the rationality of the module required data type information, it is necessary to further analyze and calculate the module required data type information separately, which is specifically described in detail through the following steps.

[0109] Reference Figure 3 ,The method for determining the module required data type information includes the following steps:

[0110] S421: When the issued module information is consistent with the preset wire feeding module information, the wire model type information, wire length type information and wire feeding production type information are retrieved based on the wire feeding module information, and the wire model type information, wire length type information and wire feeding production type information are combined to form module requirement data type information.

[0111] The wire feeding module information refers to the module information used to transport wires, and is obtained through pre-input. The wire model type information refers to the data type information corresponding to the wire model to be processed. The wire length type information refers to the data type information corresponding to the wire length to be processed. The wire feeding production type information refers to the data type information corresponding to the production of the wire to be processed.

[0112] When the module information sent is consistent with the preset wire feeding module information, it means that it is necessary to obtain the data type required for the wire feeding module to run at this time. Therefore, the wire feeding module information is input into the data type database to match the wire model type information, wire length type information and wire feeding production type information, and the wire model type information, wire length type information and wire feeding production type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0113] The data type database pre-stores a comparison table of wire feeding module information and corresponding wire model type information, wire length type information and wire feeding production type information.

[0114] S422: When the issued module information is consistent with the preset casing module information, the casing model type information, casing length type information, casing content type information and casing direction type information are retrieved based on the casing module information, and the casing model type information, casing length type information, casing content type information and casing direction type information are combined to form module requirement data type information.

[0115] The casing module information refers to the module information used to grasp the casing, and the casing module information is obtained through pre-input. The casing model type information refers to the data type information corresponding to the casing model to be processed. The casing length type information refers to the data type information corresponding to the casing length to be processed. The casing content type information refers to the data type information corresponding to the production control of the casing to be processed. The casing direction type information refers to the data type information corresponding to the grasping direction of the casing to be processed.

[0116] When the issued module information is consistent with the preset casing module information, it means that the data type required for the casing module operation needs to be obtained at this time, so the casing module information is input into the data type database to match the casing model type information, casing length type information, casing content type information and casing direction type information, and the casing model type information, casing length type information, casing content type information and casing direction type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0117] The data type database pre-stores a comparison table of casing module information and corresponding casing model type information, casing length type information, casing content type information and casing direction type information.

[0118] S423: When the issued module information is consistent with the preset management module information, the management position control type information is retrieved based on the management module information, and the management position control type information is used as the module required data type information.

[0119] The management module information refers to the module information used to sort out the position of the casing, and the management module information is obtained through pre-input. The management position control type information refers to the data type information corresponding to the control of the management module to sort out the position of the casing.

[0120] When the issued module information is consistent with the preset management module information, it means that it is necessary to obtain the data type required for the operation of the management module. Therefore, the management module information is input into the data type database to match the management position control type information, and the management position control type information is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0121] The data type database pre-stores a comparison table of management module information and corresponding management position control type information.

[0122] S424: When the issued module information is consistent with the preset stripping module information, the stripping length type information and the tool action type information are retrieved based on the stripping module information, and the stripping length type information and the tool action type information are combined to form module required data type information.

[0123] The stripping module information refers to the module used to strip the ends of the wires. This information is obtained through pre-input. The stripping length type information refers to the data type corresponding to the required stripping length of the wire ends. The tool action type information refers to the data type corresponding to the tool used to control the stripping of the wire ends.

[0124] When the issued module information is consistent with the preset stripping module information, it means that it is necessary to obtain the data type required by the stripping module during operation. Therefore, the stripping module information is input into the data type database to match the stripping length type information and the tool action type information, and the stripping length type information and the tool action type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0125] The data type database pre-stores a comparison table of wire stripping module information, corresponding wire stripping length type information, and tool action type information.

[0126] S425: When the sending module information is consistent with the preset flattening module information, the flattening processing type information is retrieved based on the flattening module information, and the flattening processing type information is used as the module required data type information.

[0127] The flattening module information refers to the module information used to flatten the end of the wire rod, and the flattening module information is obtained after pre-input. The flattening processing type information refers to the data type information corresponding to controlling the flattening of the end of the wire rod.

[0128] When the module information sent is consistent with the preset flattening module information, it means that it is necessary to obtain the data type required for the flattening module to run at this time. Therefore, the flattening module information is input into the data type database to match the flattening processing type information, and the flattening processing type information is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0129] A comparison table of flattening module information and corresponding flattening processing type information is pre-stored in the data type database.

[0130] S426: When the issued module information is consistent with the preset terminal module information, the terminal grabbing type information and the crimping production type information are retrieved based on the terminal module information, and the terminal grabbing type information and the crimping production type information are combined to form the module requirement data type information.

[0131] The terminal module information refers to the module used to crimp the sleeve onto the end of the wire. This information is obtained through pre-input. The terminal gripping type information refers to the data type used to control the gripping of the wire end, and the crimping production type information refers to the data type used to control the crimping production of the wire end.

[0132] When the module information sent is consistent with the preset terminal module information, it means that it is necessary to obtain the data type required for the terminal module to run at this time. Therefore, the terminal module information is input into the data type database to match the terminal grabbing type information and the crimping production type information, and the terminal grabbing type information and the crimping production type information are combined to form a type set, and the type set is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0133] The data type database pre-stores a comparison table of terminal punching module information, corresponding terminal grabbing type information, and crimping production type information.

[0134] S427: When the sending module information is consistent with the preset receiving module information, the processing batch type information is retrieved based on the receiving module information, and the processing batch type information is used as the module requirement data type information.

[0135] The receiving module information refers to the module information used to collect the processed wires, and the receiving module information is obtained through pre-input. The processing batch type information refers to the data type information corresponding to the batch to which the processed wires belong.

[0136] When the sending module information is consistent with the preset material receiving module information, it means that it is necessary to obtain the data type required by the material receiving module during operation. Therefore, the processing batch type information is obtained by inputting the material receiving module information into the data type database to match it, and the processing batch type information is used as the module requirement data type information, thereby improving the accuracy of the obtained module requirement data type information.

[0137] A comparison table of material receiving module information and corresponding processing batch type information is pre-stored in the data type database.

[0138] After step S44, in order to further ensure the rationality of the processed wires and sleeves, further separate analysis and calculation of the processed wires and sleeves is required, which is specifically described in detail through the following steps.

[0139] The steps after the module corresponding to the module information issued based on the module control information is controlled to run to process the wire and the sleeve also include the following steps:

[0140] S451: When the issued module information is consistent with the preset casing module information, color identification information is collected.

[0141] Color recognition information refers to the color recognition of the cannula module's position. This information is acquired through a high-precision color recognition sensor pre-installed on the cannula module. When the module information matches the pre-set cannula module information, it indicates that the cannula's grip needs to be tested. Therefore, the color recognition information is collected for subsequent use.

[0142] S452: Generate casing integrity based on the color identification information.

[0143] Casing integrity refers to the structural and functional integrity of the captured casing. This is achieved by matching the grayscale values ​​corresponding to the colors of each pixel using color recognition information, comparing the resulting grayscale values ​​with a preset reference grayscale interval, and generating a percentage of grayscale values ​​based on whether the grayscale values ​​fall within the preset reference grayscale interval. This percentage is used as the casing integrity indicator for subsequent use. The reference grayscale interval is the grayscale interval corresponding to the casing under normal conditions and is obtained through pre-input.

[0144] S453: Determine whether the casing integrity is greater than a preset integrity reference. If yes, execute S454; if no, execute S455.

[0145] The integrity reference refers to the minimum integrity that can be used, and the integrity reference is obtained by pre-input. By determining whether the casing integrity is greater than the preset integrity reference, it is determined whether the casing can continue to be used.

[0146] S454: Continue processing.

[0147] Among them, when the integrity of the casing is greater than the preset integrity reference degree, it means that it can continue to be used, so processing continues.

[0148] S455: Output the preset casing discard control information and execute it to discard the casing, and output the preset casing complete warning information to issue an alarm.

[0149] The casing discard control information refers to the control information that controls the casing module to discard the casing, and the casing discard control information is obtained through pre-input. The casing integrity warning information refers to the warning information corresponding to the abnormality of the casing integrity, and the casing integrity warning information is obtained through pre-input.

[0150] When the casing integrity is not greater than the preset integrity reference, it means that it cannot be used anymore. Therefore, the preset casing discard control information is output and executed, thereby controlling the casing module to discard the casing and output the preset casing integrity warning information to alarm, so that the staff can understand the casing integrity abnormality in time.

[0151] After step S44, in order to further ensure the rationality of the processed wires and sleeves, further separate analysis and calculation of the processed wires and sleeves is required, which is specifically described in detail through the following steps.

[0152] The steps after the module corresponding to the module information issued based on the module control information is controlled to run to process the wire and the sleeve also include the following steps:

[0153] S461: When the sending module information is consistent with the preset end-end module information, the material detection information is collected.

[0154] Among them, material detection information refers to the detection information corresponding to the placement of the material. The material detection information can be obtained by analyzing after detection through a high-precision image sensor, or by analyzing after detection through a high-precision weight sensor, or by analyzing after detection through a high-precision distance sensor.

[0155] S462: Determine whether the material detection information is the preset material vacancy information. If yes, execute S463; if not, execute S464.

[0156] Material vacancy information refers to the detection information when the material is used up. This information is obtained through pre-input. When the material detection information is detected by a high-precision image sensor, the material vacancy information is the image corresponding to when no material is placed at the detection location. When the material detection information is detected by a high-precision weight sensor, the material vacancy information is the weight corresponding to when no material is placed at the detection location. When the material detection information is detected by a high-precision distance sensor, the material vacancy information is the distance corresponding to when no material is placed at the detection location.

[0157] By judging whether the material detection information is the preset material vacancy information, it is determined whether there is material when the end-end module is running.

[0158] S463: Output the preset feeding warning information to alarm.

[0159] Restocking warning information refers to the warning information corresponding to the need for restocking of materials. Restocking warning information is obtained through pre-input. When the material detection information is the preset material empty information, it indicates that restocking is necessary. Therefore, the preset restocking warning information is output as an alarm to facilitate staff to replenish materials in a timely manner.

[0160] S464: Collect pressure detection information and crimping image detection information.

[0161] Pressure detection information refers to the pressure detected during crimping by the terminal module. This information is acquired through a pre-installed pressure sensor on the terminal module. Crimp image detection information refers to the image of the sleeve during crimping. This information is acquired through a pre-installed image sensor on the terminal module. If the material detection information is not the preset material empty information, it indicates that refilling is not required. Therefore, the pressure detection information and crimp image detection information are collected for subsequent use.

[0162] S465: Determine crimping quality information based on the pressure detection information and the crimping image detection information.

[0163] The crimping quality information refers to the information used to indicate the quality of the crimping between the wire and the sleeve. The crimping quality information is determined by analyzing the pressure detection information and the crimping image detection information, which is convenient for subsequent use.

[0164] S466: Determine whether to continue processing or output preset quality warning information to issue an alarm based on the crimping quality information.

[0165] Quality warning information, which is obtained through pre-entry, indicates any abnormalities in crimping quality. Quality warning information retrieves quality parameters from the crimping quality information and compares them with preset quality benchmark parameters. If the quality parameters exceed the quality benchmark parameters, the crimping quality meets the requirements, and processing continues. If the quality parameters do not exceed the quality benchmark parameters, the crimping quality does not meet the requirements, and the preset quality warning information is output as an alarm. The quality benchmark parameters are the minimum quality parameters required for crimping, and are obtained through pre-entry.

[0166] In step S465, in order to further ensure the rationality of the crimping quality information, it is necessary to perform further separate analysis and calculation on the crimping quality information, which is specifically described in detail through the following steps.

[0167] The method for determining crimp quality information includes the following steps:

[0168] S4651: Generate a pressure change curve based on the pressure detection information.

[0169] Among them, the pressure change curve refers to the curve corresponding to the change of pressure with time. The pressure detection parameters at each time point are retrieved from the pressure detection information and a curve analysis is performed to form a pressure change curve for subsequent use.

[0170] S4652: Determine a pressure quality value based on the pressure change curve and a preset pressure reference curve.

[0171] The pressure reference curve refers to the reference curve corresponding to normal crimping, which is obtained through pre-input. The pressure quality value is the quality value estimated based on the pressure conditions during crimping. The pressure quality value is determined by analyzing the pressure change curve with the preset pressure reference curve, facilitating subsequent use.

[0172] S4653: Identify the molding shape image information based on the crimping image detection information.

[0173] The formed shape image information refers to the image information corresponding to the sleeve's shape after crimping. By identifying the image corresponding to the preset sleeve features from the crimping image detection information and using it as the formed shape image information, it facilitates subsequent use. Sleeve features, such as the sleeve's shape, size, and color, are acquired through pre-input.

[0174] S4654: Determine the shape quality value based on the formed shape image information and the preset shape reference image information.

[0175] The "shape reference image information" refers to the image information corresponding to the normal shape of the casing, and is obtained through pre-input. The "shape quality value" refers to the quality value estimated based on the casing shape. This value is determined by analyzing the formed shape image information with the preset shape reference image information, facilitating subsequent use.

[0176] S4655: Determine comprehensive quality information based on the pressure quality value and the shape quality value, and use the comprehensive quality information as crimping quality information.

[0177] Among them, comprehensive quality information refers to the quality condition comprehensively estimated based on the sleeve shape and the pressure condition of crimping. The comprehensive quality information is determined by analyzing the pressure quality value and the shape quality value, and the comprehensive quality information is used as the crimping quality information for subsequent use.

[0178] In step S4652, in order to further ensure the rationality of the pressure-mass value, it is necessary to perform further separate analysis and calculation on the pressure-mass value, which is specifically described in detail through the following steps.

[0179] The method for determining the pressure quality value includes the following steps:

[0180] S46521: Determine whether the pressure change curve is consistent with the preset pressure reference curve. If yes, execute S46522; if no, execute S46523.

[0181] The conformity of the pressure change curve with the preset pressure reference curve is judged to determine whether the pressure of the crimping is qualified.

[0182] S46522: Output the preset pressure qualified value and use it as the pressure quality value.

[0183] The pressure acceptance value is the estimated quality value when the pressure is acceptable. This value is obtained by pre-entering the input. When the pressure variation curve matches the preset pressure reference curve, the pressure at this point in the crimping is acceptable. Therefore, the preset pressure acceptance value is output as the pressure quality value, improving the accuracy of the obtained pressure quality value.

[0184] S46523: Analyze the deviation between the pressure change curve and the preset pressure reference curve and use it as curve deviation information.

[0185] Curve deviation information refers to deviations in the pressure change curve during crimping. When the pressure change curve differs from the preset pressure reference curve, this indicates an abnormality in the crimping pressure. Therefore, by analyzing the deviation between the pressure change curve and the preset pressure reference curve, the deviation position and value at that position are combined to form curve deviation information for subsequent use.

[0186] S46524: Determine the curve deviation position point and position deviation value based on the curve deviation information.

[0187] The curve deviation point refers to the point where a curve deviation occurs, and the position deviation value refers to the specific deviation value corresponding to the curve deviation point. Curve deviation information includes the curve deviation point and the position deviation value. The curve deviation point and position deviation value can be retrieved using the curve deviation information for subsequent use.

[0188] S46525: Determine the position reference deviation value based on the curve deviation position point.

[0189] The position reference deviation value refers to the allowable reference deviation value for the crimping time corresponding to the curve deviation position point. Different curve deviation position points correspond to different position reference deviation values. The curve deviation position point is input into a preset position reference deviation database to match the position reference deviation value, facilitating subsequent use. The position reference deviation database pre-stores a comparison table of different curve deviation position points and their corresponding position reference deviation values. The position reference deviation database is obtained after pre-input.

[0190] S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormality deviation value.

[0191] Among them, the position abnormal deviation value refers to the deviation value corresponding to the abnormal deviation at the curve deviation position point. The difference between the position deviation value and the position reference deviation value is calculated and used as the position abnormal deviation value to facilitate subsequent use.

[0192] S46527: Determine an abnormal deviation mass value based on the position abnormal deviation value, and use the abnormal deviation mass value as the pressure mass value.

[0193] The "abnormal deviation quality value" refers to the quality value corresponding to an abnormal deviation. By calculating the product of the position abnormal deviation value and the preset deviation quality ratio value and using it as the pressure quality value, the accuracy of the obtained pressure quality value can be improved. The deviation quality ratio value refers to the ratio parameter between the position abnormal deviation value and the abnormal deviation quality value, which is preset by the staff. The deviation quality ratio value is obtained after pre-entry by the staff.

[0194] In step S4654, in order to further ensure the rationality of the appearance quality value, it is necessary to further analyze and calculate the appearance quality value separately, which is specifically described in detail through the following steps.

[0195] The method for determining the shape quality value includes the following steps:

[0196] S46541: Analyze the deviation between the formed shape image information and the preset shape reference image information and use it as image deviation information.

[0197] Among them, the image deviation information refers to the deviation information corresponding to the deviation of the outer shape image of the sleeve. By comparing the formed outer shape image information with the preset outer shape reference image information, and taking the deviation between the formed outer shape image information and the preset outer shape reference image information as the image deviation information, it is convenient for subsequent use.

[0198] S46542: Determine the image deviation position point and deviation area value based on the image deviation information.

[0199] The image deviation location refers to the location in the image where the deviation occurs, and the deviation area value refers to the area corresponding to the deviation location. By retrieving the deviation shape and area corresponding to the image deviation information, using the area as the deviation area value, and then selecting the center point as the image deviation location based on the deviation shape, this facilitates subsequent use.

[0200] S46543: Determine the curve deviation relative position point based on the curve deviation position point.

[0201] Among them, the curve deviation relative position point refers to the curve deviation position point relative to the estimated position point on the image during crimping. Since the position affected by crimping will change with time when the sleeve is crimped, the curve deviation position points at different times correspond one-to-one to the image position affected during the actual crimping process. The curve deviation relative position point is obtained by inputting the curve deviation position point into a preset relative position database, which is convenient for subsequent use. The relative position database pre-stores a comparison table of different curve deviation position points and the corresponding curve deviation relative position points, and the relative position database is obtained after pre-input.

[0202] S46544: Determine an area quality value based on the deviation area value.

[0203] The area quality value is the quality value estimated based on the deviation area. Different deviation area values ​​correspond to different area quality values. The product of the deviation area value and the preset deviation area ratio value is calculated and used as the area quality value to facilitate subsequent use. The deviation area ratio value is the ratio parameter between the deviation area value and the area quality value. The deviation area ratio value is pre-entered by the staff and obtained.

[0204] S46545: Determine whether the image deviation position point is consistent with the curve deviation relative position point. If yes, execute S46546; if no, execute S46547.

[0205] Here, by judging whether the image deviation position point is consistent with the curve deviation relative position point, it is judged whether the image deviation position point is affected by the curve deviation position point.

[0206] S46546: Use area quality value as shape quality value.

[0207] Among them, when the image deviation position point is consistent with the curve deviation relative position point, it means that the image deviation position point will not be affected by the curve deviation position point at this time, so the area quality value is used as the shape quality value.

[0208] S46547: Calculate the distance between the image deviation position point and the curve deviation relative position point and use it as the position deviation distance value.

[0209] The position deviation distance value refers to the distance value corresponding to the deviation between the image deviation position point and the curve deviation relative position point. When the image deviation position point and the curve deviation relative position point are inconsistent, it indicates that the image deviation position point is affected by the curve deviation position point. Therefore, the distance between the image deviation position point and the curve deviation relative position point is calculated and used as the position deviation distance value for subsequent use.

[0210] S46548: Determine a deviation distance impact value based on the position deviation distance value.

[0211] The deviation distance impact value refers to the impact value corresponding to the deviation distance affecting the area mass value and requiring adjustment. Different position deviation distance values ​​correspond to different deviation distance impact values. The position deviation distance value is input into a pre-set deviation distance impact database to match the deviation distance impact value, facilitating subsequent use. The deviation distance impact database pre-stores a comparison table of different position deviation distance values ​​and their corresponding deviation distance impact values. The deviation distance impact database is obtained after pre-input.

[0212] S46549: Calculate the sum of the deviation distance impact value and the area quality value and use it as the shape quality value.

[0213] Among them, by calculating the sum of the deviation distance influence value and the area quality value, and taking the sum as the shape quality value, the shape quality value is affected by the deviation area and the distance of the deviation position, thereby improving the accuracy of the obtained shape quality value.

[0214] In step S4655, in order to further ensure the rationality of the comprehensive quality information, it is necessary to perform further separate analysis and calculation on the comprehensive quality information, which is specifically described in detail through the following steps.

[0215] The method for determining comprehensive quality information includes the following steps:

[0216] S46551: Determine the estimated shape quality value based on the pressure quality value and the position deviation distance value.

[0217] Among them, the estimated shape quality value refers to the estimated value obtained by estimating the quality of the shape based on the position deviation distance value and the pressure quality estimation. By calculating the product value between the pressure quality value and the preset pressure shape ratio value and using it as the pressure shape initial value, calculating the product value between the position deviation distance value and the preset deviation shape unit influence value and using it as the deviation distance shape influence value, and then calculating the sum of the pressure shape initial value and the deviation distance shape influence value and using it as the shape estimated quality value, it is convenient for subsequent use. The pressure shape ratio value refers to the initial estimated value obtained by directly estimating the quality of the shape based on the pressure quality value. The pressure shape ratio value is obtained after pre-input. The deviation shape unit influence value refers to the influence degree value of the unit deviation distance when the pressure quality value is used to estimate the quality of the shape. The deviation shape unit influence value is obtained after pre-input.

[0218] S46552: Determine whether the shape quality value is less than the estimated shape quality value. If so, execute S46553; if not, execute S46554.

[0219] Here, whether the shape quality value is less than the estimated shape quality value is judged, thereby judging whether the shape quality value can be used directly.

[0220] S46553: Determine appearance quality information based on the appearance quality value, and use the appearance quality information as comprehensive quality information.

[0221] Appearance quality information refers to quality information that uses the appearance quality value as the quality status. When the appearance quality value is less than the estimated appearance quality value, it indicates that the appearance quality value is relatively accurate and can be used directly. Therefore, by using the appearance quality value as a specific quality parameter of quality information to form appearance quality information, and using the appearance quality information as comprehensive quality information, the accuracy of the obtained comprehensive quality information is improved.

[0222] S46554: Calculate the difference between the shape quality value and the shape estimated quality value and use it as the shape quality deviation value.

[0223] The shape quality deviation value refers to the deviation value corresponding to the shape quality value deviation. If the shape quality value is not less than the estimated shape quality value, it indicates that the shape quality value has a deviation and cannot be used directly. Therefore, the difference between the shape quality value and the estimated shape quality value is calculated and used as the shape quality deviation value for subsequent use.

[0224] S46555: Determine the pressure quality impact value based on the shape quality deviation value.

[0225] The pressure quality impact value refers to the degree of impact on the estimated pressure quality. Different shape quality deviation values ​​correspond to different pressure quality impact values. The shape quality deviation value is entered into a pre-set pressure quality impact database to match the pressure quality impact value, facilitating subsequent use. The pressure quality impact database pre-stores a table comparing different shape quality deviation values ​​with their corresponding pressure quality impact values. The pressure quality impact database is obtained through pre-entry.

[0226] S46556: Calculate the sum of the pressure quality impact value and the pressure quality value and use it as the pressure quality adjustment value.

[0227] The pressure quality adjustment value refers to the quality value adjusted according to the quality condition of the pressure. The sum of the pressure quality impact value and the pressure quality value is calculated and used as the pressure quality adjustment value for convenience in subsequent use.

[0228] S46557: Determine pressure quality adjustment information based on the pressure quality adjustment value, and use the pressure quality adjustment information as comprehensive quality information.

[0229] The pressure quality adjustment information refers to quality information that uses the pressure quality adjustment value as the quality condition. By using the pressure quality adjustment value as a specific quality parameter of the quality information to form the pressure quality adjustment information, and using the pressure quality adjustment information as comprehensive quality information, the accuracy of the obtained comprehensive quality information is improved.

[0230] After step S44, in order to further ensure the rationality of the processed wires and sleeves, further separate analysis and calculation of the processed wires and sleeves is required, which is specifically described in detail through the following steps.

[0231] The steps after the module corresponding to the module information issued based on the module control information is controlled to run to process the wire and the sleeve also include the following steps:

[0232] S471: When the sending module information is consistent with the preset receiving module information, the processing batch data and receiving result information are collected.

[0233] The processing batch data refers to the batch data corresponding to the wire material being processed at the current time, and the receiving result information refers to the result information corresponding to the receiving of the processed wire material. The processing batch data and receiving result information are obtained by querying the receiving module.

[0234] S472: Determine whether the material receiving result information is the preset good product result information. If yes, execute S473; if no, execute S475.

[0235] The good product result information refers to the result information corresponding to the good product after the processed wire is collected. The good product result information is obtained after pre-input. By judging whether the collection result information is the preset good product result information, it is determined whether the processed wire needs to be discarded.

[0236] S473: Determine placement position information and bundling information based on the processing batch data.

[0237] The placement position information refers to the placement position information for the collected wires, and the bundling information refers to the control information for bundling the collected wires. When the collected wires are received as pre-set good quality wires, it indicates that the processed wires do not need to be discarded. Therefore, the processing batch data is input into a pre-set processing batch database to match the placement position information and bundling information for subsequent use. The processing batch database pre-stores a comparison table of different processing batch data and corresponding placement position information and bundling information, which is obtained after pre-input.

[0238] S474: Determine the material receiving control information based on the placement position information and the bundling information and output it for material receiving and bundling.

[0239] The receiving control information refers to the comprehensive control information used to bundle the wires after receiving. The comprehensive control information is obtained by combining the placement position information and the bundling information, and the combined comprehensive control information is used as the receiving control information, and then the receiving control information is output to perform the receiving and bundling.

[0240] S475: Output preset inferior product removal control information for discarding.

[0241] The defective product removal control information is used to control the removal and disposal of defective wire materials. This defective product removal control information is obtained through pre-input. If the received material result information is not the preset good product result information, it indicates that the processed wire materials need to be discarded. Therefore, the preset defective product removal control information is output to discard them.

[0242] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A method for operating a large square wire and sleeve feeding and sleeve connecting mechanism, characterized in that: include: S1: Collect production work orders; S2: Generate a software work order based on the production work order; S3: Identifying a work order format based on the software work order to generate a work order data stream; S4: Based on the work order data flow, it is sent to the large square wire and sleeve feeding and sleeve connection mechanism to process the wire and sleeve, and collect material usage data, production statistics and alarm statistics; S5: Generate comprehensive statistical data based on the material usage data, the production statistical data, and the alarm statistical data and upload the data; The step S4 comprises the following steps: S41: Sending the work order data stream to each module in the large square wire and sleeve feeding and sleeve connection mechanism and collecting the sending module information at the current time; S42: Determine module required data type information based on the issued module information matching; S43: Capturing data from the work order data stream based on the module required data type information to form module control information; S44: Controlling the module corresponding to the issued module information to operate based on the module control information to process the wire and the sleeve; The step S42 includes the following steps: S422: When the issued module information is consistent with the preset casing module information, casing model type information, casing length type information, casing content type information, and casing direction type information are retrieved based on the casing module information, and the casing model type information, the casing length type information, the casing content type information, and the casing direction type information are combined to form the module required data type information; S426: When the issued module information is consistent with the preset terminal module information, retrieve terminal grabbing type information and crimping production type information based on the terminal module information, and combine the terminal grabbing type information and the crimping production type information to form the module required data type information; The following steps are included after step S44: S451: When the issued module information is consistent with the preset casing module information, color identification information is collected; S452: Generate casing integrity based on the color identification information; S453: Determine whether the casing integrity is greater than a preset integrity reference degree; S454: If yes, continue processing; S455: If no, output the preset casing discard control information and execute it to discard the casing, and output the preset casing integrity warning information to issue an alarm; After step S44, the following steps are also included: S461: When the sending module information is consistent with the preset end-end module information, material detection information is collected; S462: Determine whether the material detection information is preset material vacancy information; S463: If yes, output the preset refill warning information to alarm; S464: If no, collecting pressure detection information and crimping image detection information; S465: Determine crimping quality information based on the pressure detection information and the crimping image detection information; S466: Determine, based on the crimping quality information, whether to continue processing or output a preset quality warning information to issue an alarm; The step S465 includes the following steps: S4651: Generate a pressure change curve based on the pressure detection information; S4652: Determine a pressure quality value based on the pressure change curve and a preset pressure reference curve; S4653: Identifying molding shape image information based on the crimping image detection information; S4654: Determining an appearance quality value based on the formed appearance image information and preset appearance reference image information; S4655: Determine comprehensive quality information based on the pressure quality value and the shape quality value, and use the comprehensive quality information as the crimping quality information; The step S4652 includes the following steps: S46521: Determine whether the pressure change curve is consistent with a preset pressure reference curve; S46522: If yes, output the preset pressure qualified value as the pressure quality value; S46523: If no, analyzing the deviation between the pressure change curve and the preset pressure reference curve and using it as curve deviation information; S46524: Determine a curve deviation position point and a position deviation value based on the curve deviation information; S46525: Determine a position reference deviation value based on the curve deviation position point; S46526: Calculate the difference between the position deviation value and the position reference deviation value and use it as the position abnormality deviation value; S46527: Determine an abnormal deviation mass value based on the position abnormal deviation value, and use the abnormal deviation mass value as the pressure mass value; The step S4654 includes the following steps: S46541: Analyze the deviation between the molding shape image information and the preset shape reference image information and use it as image deviation information; S46542: Determine an image deviation position point and a deviation area value based on the image deviation information; S46543: Determine a curve deviation relative position point based on the curve deviation position point; S46544: Determine an area quality value based on the deviation area value; S46545: Determine whether the image deviation position point is consistent with the curve deviation relative position point; S46546: If yes, use the area quality value as the shape quality value; S46547: If no, calculate the distance between the image deviation position point and the curve deviation relative position point and use it as the position deviation distance value; S46548: Determine a deviation distance impact value based on the position deviation distance value; S46549: Calculate the sum of the deviation distance influence value and the area quality value and use it as the shape quality value; The step S4655 includes the following steps: S46551: Determine an estimated shape quality value based on the pressure quality value and the position deviation distance value; S46552: Determine whether the shape quality value is less than the shape estimated quality value; S46553: If yes, determine appearance quality information based on the appearance quality value, and use the appearance quality information as the comprehensive quality information; S46554: If not, calculating the difference between the shape quality value and the estimated shape quality value and using it as the shape quality deviation value; S46555: Determine a pressure quality impact value based on the shape quality deviation value; S46556: Calculate the sum of the pressure quality impact value and the pressure quality value and use it as the pressure quality adjustment value; S46557: Determine pressure quality adjustment information based on the pressure quality adjustment value, and use the pressure quality adjustment information as the comprehensive quality information.

2. The operating method of a large square wire and sleeve feeding and sleeve connecting mechanism according to claim 1, characterized in that: The step S42 includes the following steps: S421: When the issued module information is consistent with the preset wire feeding module information, retrieve wire model type information, wire length type information, and wire feeding production type information based on the wire feeding module information, and combine the wire model type information, the wire length type information, and the wire feeding production type information to form the module required data type information; S423: When the issued module information is consistent with the preset management module information, the management position control type information is retrieved based on the management module information, and the management position control type information is used as the module required data type information; S424: When the issued module information is consistent with the preset stripping module information, retrieve the stripping length type information and the tool action type information based on the stripping module information, and combine the stripping length type information and the tool action type information to form the module required data type information; S425: When the sending module information is consistent with the preset flattening module information, retrieve the flattening processing type information based on the flattening module information, and use the flattening processing type information as the module required data type information; S427: When the sending module information is consistent with the preset receiving module information, the processing batch type information is retrieved based on the receiving module information, and the processing batch type information is used as the module required data type information.

3. The operating method of a large square wire and sleeve feeding and sleeve connecting mechanism according to claim 2, characterized in that: After step S44, the following steps are also included: S471: When the sending module information is consistent with the preset receiving module information, the processing batch data and receiving result information are collected; S472: Determine whether the material receiving result information is preset good product result information; S473: If yes, determining placement position information and bundling information based on the processing batch data; S474: Determine the material receiving control information based on the placement position information and the bundling information and output it for material receiving and bundling; S475: If not, output the preset bad product removal control information for discarding.

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