Stamping device for production of automobile engine oil pan
By designing a stamping device for the production of automobile oil pans, the problem of poor loading accuracy during steel plate stress curve is solved, and the consistency and production efficiency of steel plate loading are improved.
Patent Information
- Application Number
- CN202510496541.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-06-17
AI Technical Summary
In the prior art, when there is a stress curve in the steel plate, the automatic loading accuracy is poor and the loading position is uncontrollable, resulting in poor finished product size.
A stamping device including a positioning component and a stamping component is designed. The steel plate with stress or curvature is flattened and picked up through the first material grabbing component, and the origin is returned to the positioning component. The second material grabbing component transfers the steel plate to the stamping component, and uses the air suction hole of the stamping component for positioning and adsorption to ensure the consistency of feeding.
The consistency of steel plate loading with stress or curvature is achieved, the quality of back-end process molding is ensured, production strength is reduced, production efficiency is improved, and manual participation is required.
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Figure CN120155501A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of sheet metal stamping, and particularly relates to a stamping device for the production of automobile oil sumps. Background Art
[0002] The oil sump is an important part of the engine and is located in the lower half of the crankcase. Its main functions are to seal the crankcase, collect and store lubricating oil, prevent impurities from entering, and help the lubricating oil dissipate heat and precipitate impurities. Traditional oil sumps are mostly made of thin steel plates through stamping processes, and their structures usually include components such as a housing and a baffle. For example, some construction machinery oil sumps have characteristics such as a large oil storage capacity, a basically symmetrical shape, and deep ribs at both shoulder ends. During the stamping process of an oil sump with such a structure, due to the complexity of its shape and size, relatively high requirements are imposed on the design and manufacturing of stamping dies.
[0003] In the prior art, the stamping of thin steel plates is usually carried out by pressing with an upper die and a lower die. During the manufacturing process, the thin steel plate will be embossed or trimmed. The manufacturing principle is to correspondingly set bosses or grooves on the upper die and the lower die, and the design effect is achieved through cold pressing. During production, usually the lower die is fixed and the upper die moves up and down. And before stamping, the thin steel plate needs to be set on the lower die, and suction holes are opened on the lower die, and the thin steel plate is positioned on the lower die by means of vacuum adsorption.
[0004] In the prior art, the thickness of the thin steel plate is usually 2 mm - 5 mm. If the steel plate has internal stress or poor stiffness, it will cause the steel plate to have a bending arc as shown in Figure 11 When placed on the lower die, the suction holes will not firmly suck or there will be a phenomenon of steel plate misalignment, resulting in poor dimensions of the produced finished products. And in some manufacturing processes, in order to generate specific process parameters, steel plates with stress are deliberately used, which poses a challenge to the accuracy of automatic feeding of curved steel plates. Summary of the Invention
[0005] In view of this, the present invention aims to provide a stamping device for the production of automobile oil sumps to solve the problems of poor automatic feeding accuracy and uncontrollable feeding position in the prior art when the steel plate has a stress curve.
[0006] To achieve the above object, the technical solution of the present invention is realized as follows: A stamping device for the production of automobile oil pans, comprising a positioning component and a stamping component. The positioning component is located on one side of the stamping component, and a first material grasping component and a second material grasping component are respectively arranged on both sides of the positioning component. The second material grasping component is located between the positioning component and the stamping component. The first material grasping component is used to flatten and pick up the steel plate on the material rack and place it on the positioning component. The positioning component is used for the loading origin positioning of the steel plate. The second material grasping component is used to transfer the steel plate on the positioning component to the stamping component.
[0007] Further, the first material grasping component and the second material grasping component are respectively externally connected to a robotic arm, and the structures of the first material grasping component and the second material grasping component are the same. The first material grasping component includes a pressing plate and a suction cup. A plurality of first through holes are provided on the pressing plate, and each first through hole corresponds to a suction cup. The suction cup is installed at one end of the air pipe. A floating component is arranged on the pressing plate. The air pipe and the floating component are both connected to the support plate, and the support plate is arranged at one end of the robotic arm.
[0008] Further, the floating component includes a first sliding rod and a first sliding sleeve. The outer periphery of the first sliding rod is slidably connected to the first sliding sleeve. One end of the first sliding sleeve is fixedly connected to the support plate. One end of the first sliding rod is fixedly connected to the pressing plate. The other end of the first sliding rod is provided with a pressing platform, and a first spring is arranged on the outer periphery of the pressing platform. One end of the first spring is fixedly connected to the first support plate, and the first support plate is fixedly installed in the first sliding sleeve.
[0009] Further, a first branch pipe is arranged on the first support plate. The first spring is located on the outer periphery of the first branch pipe. A first retaining ring is arranged at one end of the first branch pipe. A first microswitch is slidably arranged in the first retaining ring. One end of the first microswitch is elastically connected to the first support plate through a second spring. The other end of the first microswitch is in contact connection with the pressing platform. A first baffle is arranged on the outer periphery of the first microswitch. The first baffle is located in the first branch pipe, and one end of the first baffle can abut against one end of the first retaining ring.
[0010] Further, a second through hole is provided on the outer periphery of the first sliding sleeve, and a first push rod cylinder is installed on the outer periphery of the first sliding sleeve. The execution end of the first push rod cylinder can pass through the second through hole and then abut against the outer periphery of the first sliding rod, and a rubber ball pad is installed on the execution end of the first push rod cylinder.
[0011] Further, a second support plate is fixedly arranged on the outer periphery of the first sliding sleeve, and a third support plate is fixedly arranged on the outer periphery of the air pipe. A plurality of third through holes are respectively provided on the second support plate and the third support plate. At least two adjusting bolts are arranged between the second support plate and the third support plate, and the outer periphery of each adjusting bolt is respectively threadedly connected to the third through hole on the second support plate and the third through hole on the third support plate. The adjusting bolts are used to adjust the relative positions of the third support plate and the second support plate.
[0012] Further, the positioning component includes a fourth support plate and a positioning plate. The positioning plate is of an L-shaped structure and is fixedly installed at the upper end of the fourth support plate. The fourth support plate is evenly provided with fourth through holes. The lower end of the fourth support plate is installed with a box body, and the box body is externally connected to a vacuum pumping device. Further, a pushing cylinder is arranged opposite to each side of the L-shaped structure of the positioning plate, and the periphery of the pushing cylinder is fixedly installed on the fourth support plate. A pushing plate is arranged at the movable end of the pushing cylinder. One side of the pushing plate can abut against the side of the steel plate, and the lower end of the steel plate is suction-connected to the upper end of the fourth support plate. Further, a sloping opening is respectively arranged inside each side of the L-shaped structure of the positioning plate.
[0013] Further, the stamping component includes an upper base and a lower base, and the upper base can move relative to the lower base. An upper die is fixedly installed on the upper base, and a lower die is fixedly installed on the lower base. A cavity is arranged inside the lower base, and the suction plate opening of the lower die can be communicated with an external vacuum pumping device through the cavity. A slideway is arranged outside the lower base, and a slide slope from top to bottom is arranged in the slideway. The waste cut by the lower die can fall into the slideway and be led out of the lower base through the slide slope.
[0014] Further, a reset component is arranged below the second material grasping component. The reset component includes a fifth support plate, which is fixed to the base. At least two second sliding sleeves are arranged at the upper end of the fifth support plate. A third spring is arranged inside each second sliding sleeve, and a second sliding rod is slidably arranged inside the second sliding sleeve. One end of the second sliding rod is fixedly connected to one end of the third spring, and the other end of the second sliding rod is fixedly connected to the lower end of the sixth support plate. The lower end of the second material grasping component can abut against the upper end of the sixth support plate. A seventh support plate is fixedly arranged on the second sliding sleeve, and a first touch switch is floatingly installed on the seventh support plate. An eighth support plate is arranged on the second sliding rod, and an abutting rod is arranged on the eighth support plate. One end of the abutting rod can abut against the execution end of the first touch switch.
[0015] Further, a mounting sleeve is slidably arranged around each second sliding rod, and each mounting sleeve is fixedly installed on the eighth support plate. A threaded hole is arranged on the periphery of the mounting sleeve, and a fastening bolt is installed in the threaded hole. One end of the fastening bolt can abut against the periphery of the second sliding rod. A fourth through hole is arranged on the eighth support plate, and an abutting rod is arranged in the fourth through hole. An adjusting nut is installed on the periphery of the abutting rod, and an adjusting nut is arranged at each end of the eighth support plate. The adjusting nut is used to adjust the relative position between the abutting rod and the eighth support plate.
[0016] Furthermore, a positioning plate is installed at the upper end of the sixth support plate. The positioning plate is of an L-shaped structure, and a second touch switch is arranged on each side of the positioning plate. Two mutually perpendicular sides of the second material grasping assembly can respectively contact a second touch switch. A plurality of universal balls are evenly distributed on the sixth support plate, and the outer periphery of each universal ball can be in rolling connection with the lower end of the second material grasping assembly.
[0017] Furthermore, the first touch switch and the second touch switch have the same structure. The first touch switch includes a first support rod. A fifth through hole is provided on the seventh support plate. The outer periphery of the first support rod is slidably arranged in the fifth through hole. A first nut is installed at one end of the first support rod, and a second microswitch is installed at the other end of the first support rod. A fourth spring is arranged on the outer periphery of the first support rod, and both ends of the fourth spring are respectively fixedly connected to the outer periphery of the first nut and one end of the seventh support plate.
[0018] Compared with the prior art, the stamping device for producing an automobile oil pan of the present invention has the following beneficial effects: (1) For the stamping device for producing an automobile oil pan of the present invention, the first material grasping assembly can flatten and pick up a steel plate with stress or curvature, then place it on the positioning assembly for origin return of the steel plate, and then the second material grasping assembly flattens and picks up the steel plate and places it on the stamping assembly. The stamping assembly adsorbs and positions through the air suction holes provided, ensuring the consistency of the feeding of the steel plate with stress or curvature, so as to ensure the quality of the subsequent process forming. And there is no manual participation in the process, reducing the production intensity and ensuring the production efficiency.
[0019] (2) For the stamping device for producing an automobile oil pan of the present invention, an external vacuum pumping device is connected to the suction trays through an air pipe. Multiple suction trays act together on the steel plate to realize the suction connection of the steel plate. And before the suction trays suck the steel plate, the material can be flattened through the pressing plate to realize the flattening and picking up of the steel plate.
[0020] (3) For the stamping device for producing an automobile oil pan of the present invention, the floating assembly is a floating structure in which a robotic arm drives the pressing plate and the suction trays to approach the steel plate. When the robotic arm drives the pressing plate to press against the upper end of the steel plate and the robotic arm continues to move downward, when the pressing plate is interfered by the steel plate and stops moving, the support plate continues to press down. At this time, the first sliding rod and the first sliding sleeve move relative to each other, causing the abutting platform to touch the first microswitch, indicating that the robotic arm has moved in place, and then the suction trays suck the steel plate.
[0021] (4) For a stamping device used in the production of an automobile oil pan according to the present invention, the lower end of the steel plate is suction-connected to the upper end of the fourth support plate. Two vertically arranged pushing plates are used to push and position the two sides of the steel plate, so as to make the other two sides of the steel plate abut against the L-shaped structure of the positioning plate. And the steel plate of this embodiment has a rectangular structure. After the second material grasping component picks up the steel plate, the fourth support plate will cancel the suction connection of the steel plate. In order to facilitate the separation of the steel plate from the positioning plate, slope-shaped openings are respectively arranged on the inner side of each side of the L-shaped structure of the positioning plate.
[0022] (5) For a stamping device used in the production of an automobile oil pan according to the present invention, during implementation, there will be cumulative errors after the robotic arm of the second material grasping component moves repeatedly for many times. It is necessary to position the origin of the movement of the robotic arm. A reset component is arranged below the second material grasping component, and it can be set that after the second material grasping component moves multiple times, it is reset through the reset component to ensure the feeding accuracy of the steel plate.
[0023] (6) For a stamping device used in the production of an automobile oil pan according to the present invention, the first touch switch is a reset switch for the vertical direction of the second material grasping component, that is, the Z-direction reset switch. When the robotic arm drives the second material grasping component to move towards the sixth support plate, the second material grasping component drives the sixth support plate to press down the second sliding rod. At this time, the second sliding sleeve remains stationary. When the abutting rod abuts against the first touch switch, it means that the robotic arm has moved down in place; Two second touch switches vertically arranged on the alignment plate are respectively set as reset switches for the X-direction and Y-direction of the robotic arm. When the two sides of the robotic arm driving the second material grasping component respectively contact the two second touch switches, it means that the robotic arm has moved in place in the X-direction and Y-direction. In order to avoid hard friction contact between the sixth support plate and the pressing plate, a plurality of universal ball bearings are evenly distributed on the sixth support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings: Figure 1 is a schematic structural diagram of a stamping device used in the production of an automobile oil pan according to an embodiment of the present invention; Figure 2 is a schematic structural diagram of the first material grasping component according to an embodiment of the present invention; Figure 3 is a sectional schematic diagram of the first material grasping component according to an embodiment of the present invention; Figure 4 is Figure 3 a partial enlarged view of A in Figure 5Front view schematic diagram of the first material grasping component according to the embodiment of the present invention; Figure 6 Structural schematic diagram of the positioning component according to the embodiment of the present invention; Figure 7 Top view schematic diagram of the positioning component according to the embodiment of the present invention; Figure 8 Structural schematic diagram of the reset component according to the embodiment of the present invention; Figure 9 Front view schematic diagram of the reset component according to the embodiment of the present invention; Figure 10 Structural schematic diagram of the first touch switch according to the embodiment of the present invention; Figure 11 Structural schematic diagram of the steel plate with stress or curvature according to the embodiment of the present invention.
[0025] Explanation of reference numerals: 1 - Material rack; 2 - First material grasping component; 21 - Crimping plate; 22 - Suction cup; 23 - Air pipe; 24 - Floating component; 241 - First sliding rod; 242 - First sliding sleeve; 243 - Pressing platform; 244 - First spring; 245 - First branch pipe; 246 - First micro switch; 247 - Second spring; 25 - Support plate; 26 - First push rod cylinder; 27 - Rubber ball pad; 28 - Second support plate; 29 - Third support plate; 210 - Adjusting bolt; 3 - Positioning component; 31 - Fourth support plate; 32 - Positioning plate; 33 - Pushing cylinder; 34 - Pushing plate; 35 - Sloping opening; 4 - Second material grasping component; 5 - Stamping component; 51 - Upper base; 52 - Lower base; 53 - Slideway; 6 - Reset component; 61 - Fifth support plate; 62 - Second sliding sleeve; 63 - Second sliding rod; 64 - Sixth support plate; 65 - Seventh support plate; 66 - First touch switch; 661 - First support rod; 662 - Second micro switch; 663 - Fourth spring; 67 - Eighth support plate; 68 - Contact rod; 69 - Mounting sleeve; 610 - Fastening bolt; 611 - Alignment plate; 612 - Second touch switch; 613 - Universal ball; 7 - Steel plate with stress. Detailed implementation manners
[0026] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.
[0027] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "a plurality" is two or more.
[0028] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0029] The present invention will be described in detail below with reference to the drawings and in conjunction with embodiments.
[0030] As Figures 1 - 10 shown, a stamping device for the production of an automobile oil pan includes a positioning component 3 and a stamping component 5. The positioning component 3 is located on one side of the stamping component 5, and a first material gripping component 2 and a second material gripping component 4 are respectively arranged on both sides of the positioning component 3. The second material gripping component 4 is located between the positioning component 3 and the stamping component 5. The first material gripping component 2 is used to flatten and pick up the steel plate on the material rack 1 and place it on the positioning component 3. The positioning component 3 is used for the origin positioning of the steel plate during loading. The second material gripping component 4 is used to transfer the steel plate on the positioning component 3 to the stamping component 5. The first material gripping component 2 can flatten and pick up the steel plate with stress or curvature, then place it on the positioning component 3 to perform origin return on the steel plate, and then the second material gripping component 4 flattens and picks up the steel plate and places it on the stamping component 5. The stamping component 5 adsorbs and positions through the self-provided air suction holes, ensuring the consistency of the feeding of the steel plate with stress or curvature, so as to ensure the quality of the forming in the subsequent processes. Moreover, there is no manual participation in the process, reducing the production intensity and ensuring the production efficiency.
[0031] The first material gripping component 2 and the second material gripping component 4 are respectively externally connected to a robotic arm, and the structures of the first material gripping component 2 and the second material gripping component 4 are the same. The first material gripping component 2 includes a crimping plate 21 and a suction cup 22. A plurality of first through holes are provided on the crimping plate 21, and each first through hole corresponds to a suction cup 22. The suction cup 22 is installed at one end of an air pipe 23. A floating component 24 is provided on the crimping plate 21. Both the air pipe 23 and the floating component 24 are connected to a support plate 25, and the support plate 25 is arranged at one end of the robotic arm. The robotic arm is a six-axis robotic arm of the prior art, such as a double-rotation six-axis robotic arm of model KOZA KZH-BR61. Based on being able to drive the first material gripping component 2 and the second material gripping component 4 to move, technicians can adapt it by themselves, which will not be elaborated here. An external vacuum device is connected to the suction cup 22 through the air pipe 23. The plurality of suction cups 22 act together on the steel plate to realize the suction connection of the steel plate. And before the suction cup 22 sucks the steel plate, the material can be flattened by the crimping plate 21 to realize the flattening and picking up of the steel plate.
[0032] The floating component 24 includes a first slide bar 241 and a first slide sleeve 242. The outer periphery of the first slide bar 241 is slidably connected to the inside of the first slide sleeve 242. One end of the first slide sleeve 242 is fixedly connected to the support plate 25. One end of the first slide bar 241 is fixedly connected to the crimping plate 21. The other end of the first slide bar 241 is provided with a pressing platform 243, and a first spring 244 is arranged on the outer periphery of the pressing platform 243. One end of the first spring 244 is fixedly connected to a first support plate. The first support plate is fixedly installed inside the first slide sleeve 242. A first branch pipe 245 is provided on the first support plate. The first spring 244 is located on the outer periphery of the first branch pipe 245. One end of the first branch pipe 245 is provided with a first retaining ring, and a first microswitch 246 is slidably arranged inside the first retaining ring. One end of the first microswitch 246 is elastically connected to the first support plate through a second spring 247. The other end of the first microswitch 246 is in contact connection with the pressing platform 243. A first baffle is arranged on the outer periphery of the first microswitch 246. The first baffle is located inside the first branch pipe 245, and one end of the first baffle can abut against one end of the first retaining ring. The floating component 24 is a floating structure for the robotic arm to drive the crimping plate 21 and the suction cup 22 to approach the steel plate. When the robotic arm drives the crimping plate 21 to be pressed tightly against the upper end of the steel plate and the robotic arm continues to move downward, when the crimping plate 21 is interfered by the steel plate and stops moving, the support plate 25 continues to press down. At this time, the first slide bar 241 and the first slide sleeve 242 move relative to each other, causing the abutting platform to touch the first microswitch 246, which means the robotic arm has moved in place. Then the steel plate is sucked by the suction cup 22.
[0033] After the robotic arm moves into place, if the robotic arm is lifted, the first slide bar 241 and the first sliding sleeve 242 will be elastically reset by the first spring 244. Therefore, a second through hole is provided on the outer periphery of the first sliding sleeve 242, and a first push rod cylinder 26 is installed on the outer periphery of the first sliding sleeve 242. The execution end of the first push rod cylinder 26 can pass through the second through hole and abut against the outer periphery of the first slide bar 241. A rubber ball pad 27 is installed on the execution end of the first push rod cylinder 26. After the first slide bar 241 and the first sliding sleeve 242 move into place, the rubber ball pad 27 is driven by the execution end of the first push rod cylinder 26 to abut against the first slide bar 241, which can block the relative movement of the first slide bar 241 and the first sliding sleeve 242.
[0034] A second support plate 28 is fixedly arranged on the outer periphery of the first sliding sleeve 242, and a third support plate 29 is fixedly arranged on the outer periphery of the air pipe 23. A plurality of third through holes are respectively provided on the second support plate 28 and the third support plate 29. At least two adjusting bolts 210 are arranged between the second support plate 28 and the third support plate 29. The outer periphery of each adjusting bolt 210 is respectively threadedly connected to the third through hole on the second support plate 28 and the third through hole on the third support plate 29. The adjusting bolt 210 is used to adjust the relative position of the third support plate 29 and the second support plate 28. Through the connection of the third support plate 29 and the second support plate 28, the linkage of the first sliding sleeve 242 with the air pipe 23 and the suction cup 22 can be realized. After the first sliding sleeve 242 slides down into place, the movement of the suction cup 22 into place can be synchronously realized, and the relative position of the suction cup 22 and the first sliding sleeve 242 can be realized through the adjusting bolt 210 to meet different use conditions.
[0035] The positioning assembly 3 includes a fourth support plate 31 and a positioning plate 32. The positioning plate 32 is of an L-shaped structure. The positioning plate 32 is fixedly installed at the upper end of the fourth support plate 31, and fourth through holes are evenly distributed on the fourth support plate 31. The lower end of the fourth support plate 31 is installed with a box body, and the box body is externally connected to a vacuum pumping device. The fourth support plate 31 also sucks and connects the steel plate by means of vacuum adsorption, and as Figure 7 shown, a pushing cylinder 33 is arranged opposite to each side of the L-shaped structure of the positioning plate 32, and the pushing cylinder 33 is fixedly installed on the fourth support plate 31. A pushing plate 34 is arranged at the movable end of the pushing cylinder 33. One side of the pushing plate 34 can abut against the side of the steel plate, and the lower end of the steel plate is sucked and connected to the upper end of the fourth support plate 31. The two vertically arranged pushing plates 34 are used to push and position the two sides of the steel plate, so that the other two sides of the steel plate abut against the L-shaped structure of the positioning plate 32. The steel plate in this embodiment is of a rectangular structure. After the second material grabbing assembly 4 picks up the steel plate, the fourth support plate 31 will cancel the suction connection to the steel plate. In order to facilitate the separation of the steel plate from the positioning plate 32, slope-shaped openings 35 are respectively arranged on the inner sides of each side of the L-shaped structure of the positioning plate 32.
[0036] The stamping assembly 5 includes an upper base 51 and a lower base 52, and the upper base 51 can move relative to the lower base 52. An upper die is fixedly installed on the upper base 51, and a lower die is fixedly installed on the lower base 52. A cavity is provided inside the lower base 52, and the suction plate opening of the lower die can be communicated to an external vacuum pumping device through the cavity. And the above structure is prior art, such as Figure 1 shown, in this embodiment, a slideway 53 is provided on the periphery of the lower base 52. A material sliding slope from top to bottom is provided in the slideway 53. The waste cut by the lower die can fall into the slideway 53 and be led out of the lower base 52 through the material sliding slope. In the embodiment, a collection bucket can be provided on one side of the lower base 52 for collecting waste, or a conveyor belt for collecting waste can be provided, and the selection can be made based on the on-site operable space.
[0037] During implementation, there will be cumulative errors after the robotic arm of the second material grasping assembly 4 moves repeatedly for many times, and it is necessary to position the origin of the movement of the robotic arm, such as Figure 1 shown, a reset assembly 6 is provided below the second material grasping assembly 4. It can be set that after the second material grasping assembly 4 moves 20 times, it is reset by the reset assembly 6, such as Figures 8 - 10 shown, the reset assembly 6 includes a fifth support plate 61. The fifth support plate 61 is fixed to the base. At least two second sliding sleeves 62 are provided at the upper end of the fifth support plate 61. A third spring is provided in each second sliding sleeve 62, and a second sliding rod 63 is slidably arranged in the second sliding sleeve 62. One end of the second sliding rod 63 is fixedly connected to one end of the third spring, and the other end of the second sliding rod 63 is fixedly connected to the lower end of a sixth support plate 64. And the lower end of the second material grasping assembly 4 can abut against the upper end of the sixth support plate 64. A seventh support plate 65 is fixedly provided on the second sliding sleeve 62. A first touch switch 66 is floatingly installed on the seventh support plate 65. An eighth support plate 67 is provided on the second sliding rod 63. An abutting rod 68 is provided on the eighth support plate 67. One end of the abutting rod 68 can abut against the execution end of the first touch switch 66. The first touch switch 66 is a reset switch for the second material grasping assembly 4 in the vertical direction, that is, the Z-direction reset switch. When the robotic arm drives the second material grasping assembly 4 to move towards the sixth support plate 64, the second material grasping assembly 4 drives the sixth support plate 64 to press down the second sliding rod 63. At this time, the second sliding sleeve 62 remains stationary. When the abutting rod 68 abuts against the first touch switch 66, it means that the robotic arm has moved down in place.
[0038] A mounting sleeve 69 is slidably disposed around each second sliding rod 63, and each mounting sleeve 69 is fixedly mounted to the eighth support plate 67. Threaded holes are provided on the periphery of the mounting sleeve 69, and fastening bolts 610 are installed in the threaded holes. One end of the fastening bolt 610 can abut against the periphery of the second sliding rod 63. A fourth through hole is provided on the eighth support plate 67, and an abutting rod 68 is disposed in the fourth through hole. Adjusting nuts are installed around the abutting rod 68, and an adjusting nut is provided at each end of the eighth support plate 67. The adjusting nut is used to adjust the relative position between the abutting rod 68 and the eighth support plate 67.
[0039] The upper end of the sixth support plate 64 is mounted with an alignment plate 611. The alignment plate 611 is of an L-shaped structure. A second touch switch 612 is provided on each side of the alignment plate 611. Two mutually perpendicular sides of the second material grasping assembly 4 can respectively contact a second touch switch 612. The two second touch switches 612 vertically provided on the alignment plate 611 are respectively provided with reset switches for the X-direction and Y-direction of the robotic arm. When the two sides of the robotic arm drive the second material grasping assembly 4 to respectively contact the two second touch switches 612, it means that the X-direction and Y-direction movements of the robotic arm are in place. In order to avoid hard friction contact between the sixth support plate 64 and the pressing plate, a plurality of universal balls 613 are evenly distributed on the sixth support plate 64, and the periphery of each universal ball 613 can be in rolling connection with the lower end of the second material grasping assembly 4.
[0040] The first touch switch 66 and the second touch switch 612 have the same structure. The first touch switch 66 includes a first support rod 661. A fifth through hole is provided on the seventh support plate 65. The first support rod 661 is slidably disposed around the fifth through hole. A first nut is installed at one end of the first support rod 661, and a second microswitch 662 is installed at the other end of the first support rod 661. A fourth spring 663 is disposed around the first support rod 661. The two ends of the fourth spring 663 are respectively fixedly connected to the periphery of the first nut and one end of the seventh support plate 65. The first microswitch 246 and the second microswitch 662 are both touch-type microswitches of the prior art. The fourth spring 663 and the second spring 247 are respectively the reset structures of the corresponding microswitches. When the microswitch is touched, it can slide to avoid damage to parts caused by hard contact.
[0041] The control method of this embodiment is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art, and this article is mainly used to protect the mechanical device. The control method and circuit connection are not explained in detail in this article.
[0042] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A punching device for producing automobile oil pans, characterized in that: The invention comprises a positioning component (3) and a punching component (5), wherein the positioning component (3) is located on one side of the punching component (5), and a first material grabbing component (2) and a second material grabbing component (4) are respectively arranged on both sides of the positioning component (3), and the second material grabbing component (4) is located between the positioning component (3) and the punching component (5), the first material grabbing component (2) is used to flatten and pick up the steel plate on the material rack (1), and place it on the positioning component (3), the positioning component (3) is used to locate the loading origin of the steel plate, and the second material grabbing component (4) is used to transfer the steel plate on the positioning component (3) to the punching component (5).
2. A punching device for automobile oil pan production according to claim 1, characterized in that: The first material grabbing assembly (2) and the second material grabbing assembly (4) are respectively connected to an external mechanical arm, and the first material grabbing assembly (2) and the second material grabbing assembly (4) have the same structure. The first material grabbing assembly (2) comprises a crimping plate (21) and a suction disc (22). The crimping plate (21) is provided with a plurality of first through holes, and each first through hole corresponds to a suction disc (22). The suction disc (22) is mounted to one end of an air pipe (23). A floating assembly (24) is arranged on the crimping plate (21). The air pipe (23) and the floating assembly (24) are both connected to a support plate (25), and the support plate (25) is arranged at one end of the mechanical arm.
3. A punching device for producing automobile oil pans according to claim 2, characterized in that: The floating assembly (24) comprises a first sliding rod (241) and a first sliding sleeve (242), wherein the periphery of the first sliding rod (241) is slidably connected to the first sliding sleeve (242), one end of the first sliding sleeve (242) is fixedly connected to the support plate (25), one end of the first sliding rod (241) is fixedly connected to the crimping plate (21), a pressing platform (243) is arranged at the other end of the first sliding rod (241), and a first spring (244) is arranged at the periphery of the pressing platform (243), one end of the first spring (244) is fixedly connected to the first support plate, and the first support plate is fixedly installed in the first sliding sleeve (242).
4. A punching device for producing automobile oil pans according to claim 3, characterized in that: A first branch pipe (245) is arranged on the first support plate, a first spring (244) is located outside the first branch pipe (245), a first retaining ring is arranged at one end of the first branch pipe (245), a first micro switch (246) is slidably arranged in the first retaining ring, one end of the first micro switch (246) is elastically connected to the first support plate through a second spring (247), the other end of the first micro switch (246) is contact-connected to the pressing platform (243), a first retaining plate is arranged outside the first micro switch (246), the first retaining plate is located in the first branch pipe (245), and one end of the first retaining plate can be in contact with one end of the first retaining ring.
5. The punching device for producing automobile oil pans according to claim 3 is characterized in that: A second through hole is provided on the periphery of the first sliding sleeve (242), and a first push rod cylinder (26) is installed on the periphery of the first sliding sleeve (242). The execution end of the first push rod cylinder (26) can pass through the second through hole and abut against the periphery of the first sliding rod (241), and a rubber ball pad (27) is installed on the execution end of the first push rod cylinder (26).
6. The punching device for producing automobile oil pans according to claim 3, characterized in that: A second support plate (28) is fixedly arranged on the periphery of the first sliding sleeve (242), and a third support plate (29) is fixedly arranged on the periphery of the air pipe (23). A plurality of third through holes are respectively arranged on the second support plate (28) and the third support plate (29). At least two adjusting bolts (210) are arranged between the second support plate (28) and the third support plate (29), and the periphery of each adjusting bolt (210) is respectively threadedly connected to the third through hole on the second support plate (28) and the third through hole on the third support plate (29). The adjusting bolts (210) are used to adjust the relative position of the third support plate (29) and the second support plate (28).
7. The punching device for producing automobile oil pans according to claim 1, characterized in that: The positioning assembly (3) comprises a fourth support plate (31) and a positioning plate (32); the positioning plate (32) is an L-shaped structure; the positioning plate (32) is fixedly mounted to the upper end of the fourth support plate (31); fourth through holes are evenly distributed on the fourth support plate (31); a box body is mounted on the lower end of the fourth support plate (31); and the box body is externally connected to a vacuum pumping device; A pushing cylinder (33) is arranged opposite to each side of the L-shaped structure of the positioning plate (32), and the outer periphery of the pushing cylinder (33) is fixedly mounted on the fourth supporting plate (31), and a pushing plate (34) is arranged at the movable end of the pushing cylinder (33), one side of the pushing plate (34) can abut against the side of the steel plate, and the lower end of the steel plate is sucked to the upper end of the fourth supporting plate (31); Each side edge of the L-shaped structure of the positioning plate (32) is provided with a sloped opening (35) on its inner side.
8. The punching device for producing automobile oil pans according to claim 1, characterized in that: The stamping assembly (5) comprises an upper base (51) and a lower base (52), and the upper base (51) can move relative to the lower base (52); an upper mold is fixedly mounted on the upper base (51), and a lower mold is fixedly mounted on the lower base (52); a cavity is arranged inside the lower base (52), and a suction plate opening of the lower mold can be connected to an external vacuum pumping device through the cavity; a slideway (53) is arranged on the periphery of the lower base (52), and a sliding slope is arranged from top to bottom inside the slideway (53); waste cut by the lower mold can fall into the slideway (53) and be guided out of the lower base (52) through the sliding slope.
9. The punching device for producing automobile oil pans according to claim 1, characterized in that: A reset assembly (6) is arranged below the second material grabbing assembly (4), and the reset assembly (6) comprises a fifth support plate (61), the fifth support plate (61) is fixed to the foundation, at least two second sliding sleeves (62) are arranged on the upper end of the fifth support plate (61), a third spring is arranged in each second sliding sleeve (62), and a second sliding rod (63) is slidably arranged in the second sliding sleeve (62), one end of the second sliding rod (63) is fixedly connected to one end of the third spring, and the other end of the second sliding rod (63) is fixedly connected to the base. The second material grabbing assembly (4) is connected to the lower end of the sixth support plate (64), and the lower end of the second material grabbing assembly (4) can abut against the upper end of the sixth support plate (64). The seventh support plate (65) is fixedly arranged on the second sliding sleeve (62), and the first touch switch (66) is floatingly installed on the seventh support plate (65). The eighth support plate (67) is arranged on the second sliding rod (63), and the abutting rod (68) is arranged on the eighth support plate (67), and one end of the abutting rod (68) can abut against the execution end of the first touch switch (66); A mounting sleeve (69) is slidably arranged on the periphery of each second sliding rod (63), and each mounting sleeve (69) is fixedly mounted on the eighth support plate (67). A threaded hole is arranged on the periphery of the mounting sleeve (69), and a fastening bolt (610) is installed in the threaded hole. One end of the fastening bolt (610) can abut against the periphery of the second sliding rod (63). A fourth through hole is arranged on the eighth support plate (67), and an abutting rod (68) is arranged in the fourth through hole. An adjusting nut is installed on the periphery of the abutting rod (68), and an adjusting nut is respectively arranged at both ends of the eighth support plate (67). The adjusting nut is used to adjust the relative position of the abutting rod (68) and the eighth support plate (67); An alignment plate (611) is installed at the upper end of the sixth support plate (64), and the alignment plate (611) is an L-shaped structure. A second touch switch (612) is respectively arranged on each side of the alignment plate (611), and two mutually perpendicular sides of the second material grabbing component (4) can respectively contact a second touch switch (612). A plurality of universal ball bearings (613) are evenly distributed on the sixth support plate (64), and the periphery of each universal ball bearing (613) can be rollingly connected to the lower end of the second material grabbing component (4).
10. A punching device for producing automobile oil pans according to claim 9, characterized in that: The first touch switch (66) and the second touch switch (612) have the same structure. The first touch switch (66) comprises a first support rod (661). A fifth through hole is provided on the seventh support plate (65). The periphery of the first support rod (661) is slidably arranged in the fifth through hole. A first nut is installed at one end of the first support rod (661). A second micro switch (662) is installed at the other end of the first support rod (661). A fourth spring (663) is arranged at the periphery of the first support rod (661). The two ends of the fourth spring (663) are respectively fixedly connected to the periphery of the first nut and one end of the seventh support plate (65).