Novel horizontal centrifugal metal grinding ball casting machine
By setting up a water inlet pipe and a water outlet cavity inside the spindle of the horizontal centrifugal metal ball grinding casting machine, cooling of the rotating metal ball mold is achieved, and opening and closing fixing frames and cylinders is adopted, the problems of slow cooling speed of grinding balls and short service life in the prior art are solved, casting efficiency and mold life are improved, and manufacturing costs and labor intensity are reduced.
Patent Information
- Application Number
- CN202510575855.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-06-17
AI Technical Summary
The existing centrifugal metal-type ball grinding casting machines lack cooling structure, resulting in slow cooling speed of ball grinding, affecting casting efficiency, and short service life of the mold, high manufacturing cost, and time-consuming and troublesome opening and closing.
A new horizontal centrifugal metal ball grinding casting machine is designed to cool the rotating metal ball mold by setting the water inlet pipe and outlet cavity inside the spindle; at the same time, an open and closed fixing frame and cylinder are used to provide water supply pipelines and mold opening and closing functions, improving the service life and casting efficiency of the mold.
It improves the cooling speed and casting efficiency of the grinding ball, extends the service life of the mold, reduces manufacturing costs, and reduces labor intensity.
Smart Images

Figure CN120155541A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of casting grinding balls, and particularly to a new type of horizontal centrifugal metal mold grinding ball casting machine. Background Art
[0002] Grinding balls are grinding media widely used in ball mills in industrial production. Their quality and performance directly affect the working efficiency and service life of the ball mill. Therefore, higher requirements are imposed on their quality and performance. With the increasing demand for grinding balls, it has promoted the continuous development and improvement of grinding ball production technology, thus giving rise to centrifugal casting machines.
[0003] In the prior art, the invention patent with the patent number CN90104290.0 discloses a new type of vertical centrifugal metal mold grinding ball casting machine. The motor drives a tray and a metal mold mounted on the tray to rotate together around the axis of a vertically installed main shaft through a belt transmission mechanism. The metal mold consists of upper and lower circular templates and upper and lower ball molds inserted on the upper and lower circular templates. The ball molds are divided into two groups, small ball molds and large ball molds, which are respectively distributed at the equally divided points on the small circumference and the large circumference of the circular template. The gating system consists of a main runner, a diverter, and ingates that communicate with each ball mold and radially converge on the circumference of the diverter. In this machine, the molten iron solidifies first in the ball mold and then in the ingate, which is beneficial for sufficient feeding and sufficient exhaust, so that the cast grinding balls have a complete appearance, no porosity and shrinkage cavities, and the single-machine output of the grinding balls is increased.
[0004] The centrifugal metal mold grinding ball casting machine provided by the above patent can ensure smooth ingates and sufficient feeding molten iron amount by centrifugal force, and can also fully discharge the air in the molten iron, thereby improving the quality and yield of the grinding balls. However, when casting grinding balls, this device lacks a cooling structure, resulting in a slow cooling rate of the grinding balls, which is not conducive to improving the efficiency of grinding ball casting, and the service life of the mold is very short and the manufacturing cost is relatively high. When in use, the opening and closing of the mold are time-consuming and laborious. Summary of the Invention
[0005] The purpose of the present invention is to provide a new type of horizontal centrifugal metal mold grinding ball casting machine, aiming to improve the problems that in the existing centrifugal metal mold grinding ball casting machine during grinding ball casting, the lack of a cooling structure leads to a slow cooling rate of the grinding balls, which is not conducive to improving the grinding ball casting efficiency; the service life of the mold; the product quality; and reducing the labor intensity.
[0006] The present invention is implemented as follows: a novel horizontal centrifugal metal mold grinding ball casting machine comprises a frame and a main shaft, wherein the main shaft is rotatably mounted on the frame, the main shaft is a hollow shaft tube with an opening at one end, and a water inlet pipe is arranged in the cavity, and a water outlet cavity is formed between the inner wall of the main shaft and the water inlet pipe; a metal ball mold is arranged at the closed end of the main shaft, and a rotating joint is rotatably arranged at the other end; a water inlet joint and a water outlet joint are arranged on the rotating joint, a first water pipe connecting valve and a second water pipe connecting valve are arranged on the shaft body of the main shaft, and the inlet pipe is provided with a metal ball mold; a rotating joint is provided on the rotating joint, and a water inlet joint and a water outlet joint are provided on the shaft body of the main shaft. One end of the water pipe is connected to the first water pipe connecting valve, and the other end is connected to the water inlet joint. The second water pipe connecting valve and the water outlet joint are both connected to the water outlet cavity. The metal ball mold is provided with a No. 1 fixing frame and a No. 2 fixing frame that can be opened and closed, and a plurality of openable and closable ball molds are sequentially arranged on the opening and closing surface along the circumferential direction thereof. The No. 1 fixing frame and the No. 2 fixing frame are respectively provided with a first circulation cavity and a second circulation cavity that wrap the ball mold. The first water pipe connecting valve and the second water pipe connecting valve are both connected to the first circulation cavity and the second circulation cavity through pipelines.
[0007] Preferably, it also includes a motor and a V-belt, the motor and the rotating seat are arranged in parallel on the frame, and the main shaft is rotatably arranged on the rotating seat; a No. 1 V-belt pulley is arranged on the output shaft of the motor, and a No. 2 V-belt pulley is arranged on the shaft body of the main shaft, and the No. 1 V-belt pulley and the No. 2 V-belt pulley are connected by a V-belt transmission.
[0008] Preferably, a brake valve is further included, and the main shaft is provided with a brake valve at a side of the second V-belt pulley.
[0009] Preferably, it further includes a cylinder, on which a telescopic rod is arranged; one end of the No. 1 fixing frame is fixedly arranged on the closed end of the main shaft, and the other end is provided with an openable and closable No. 2 fixing frame through the cylinder; three cylinders are arranged in sequence in the circumferential direction on the end surface of the No. 1 fixing frame close to the main shaft, and the telescopic rod penetrates the No. 1 fixing frame and is inserted into the No. 2 fixing frame, and drives the No. 2 fixing frame to move.
[0010] Preferably, the cylinder also includes a through hole, and a through hole is provided in the middle part of the cylinder along its length direction to penetrate the whole cylinder; the first circulation chamber is provided with a first water inlet valve and a first water inlet valve; the second circulation chamber is provided with a second water inlet valve and a second water outlet valve; the first water pipe connecting valve is provided with two, one of the first water pipe connecting valves is connected to the first water inlet valve through the through hole of one of the cylinders; the other of the first water pipe connecting valve is connected to the second water inlet valve; the second water pipe connecting valve is provided with two, one of which is connected to the first water inlet valve through the through hole of one of the cylinders, and the other is connected to the second water outlet valve through the through hole of one of the cylinders.
[0011] Preferably, the cylinder further includes an air inlet valve port and an air outlet valve port; an air inlet pipe and an air outlet pipe are further arranged inside the hollow shaft tube of the main shaft, an air control valve is rotatably installed on the shaft body of the main shaft, and one ends of the air inlet pipe and the air outlet pipe close to the air control valve penetrate through the main shaft and the valve port of the air control valve and are in butt joint; one end pipe orifice of the air inlet pipe far from the air control valve penetrates through the main shaft and extends to the outside to be connected to the air inlet valve port, and one end pipe orifice of the air outlet pipe far from the air control valve penetrates through the main shaft and extends to the outside to be connected to the air outlet valve port.
[0012] Preferably, the air control valve is connected to an external air supply device and is hermetically and rotatably sleeved on the shaft body of the main shaft.
[0013] Preferably, the metal ball mold further includes a feed inlet and an inner runner; a feed inlet is formed in the middle position of the second fixing frame, an inner runner is arranged between the ball mold and the feed inlet, and the feed inlet is communicated with the inside of the ball mold through the inner runner.
[0014] Preferably, the ball mold includes a cavity part, a frame and a support part, the cavity part is formed by stamping a copper plate, the frame and the support part are made of stainless steel, and the cavity part is welded to the frame and the support part.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. By arranging an inlet water pipe and a water outlet cavity inside the main shaft, the present invention can cool the metal ball mold driven when the main shaft rotates, and through the rotating joint on the main shaft, the external water supply device will not rotate along with the main shaft, so as to realize the cooling of the rotating metal ball mold, improve the cooling speed of the grinding balls, and effectively improve the efficiency of grinding ball casting and the quality of grinding balls.
[0017] 2. By arranging a special cylinder, the present invention realizes the functions of providing a water supply pipeline for the movable mold, opening and closing the mold, and locking the mold during pouring.
[0018] 3. By arranging a rotating metal ball mold, during casting, the vehicle-mounted ladle can be communicated with the feed inlet, the quantitative molten iron passes through each inner runner and is injected into each ball mold, and then through the rotation of the main shaft, the molten iron gathers on the side far from the center of the circle in the ball mold under the action of centrifugal force until it is full. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic cross-sectional structure view of the present invention;
[0020] Figure 2 is a schematic transmission structure view of the motor and the main shaft of the present invention;
[0021] Figure 3 is a schematic structure view of the cylinder of the present invention;
[0022] Figure 4 It is a schematic cross-sectional structure diagram of the main shaft of the present invention;
[0023] Figure 5 is the present invention Figure 1 in the structure schematic diagram.
[0024] In the figure: 1, frame; 2, motor; 201, first V-belt pulley; 3, rotating seat; 4, main shaft; 401, second V-belt pulley; 5, first fixing bracket; 6, cylinder; 601, telescopic rod; 602, air inlet valve port; 603, air outlet valve port; 604, through hole; 7, second fixing bracket; 8, ball die; 9, feed inlet; 10, first circulation chamber; 1001, first water inlet valve; 1002, first water outlet valve; 11, second circulation chamber; 1101, second water inlet valve; 1102, second water outlet valve; 12, intake pipe; 13, exhaust pipe; 14, water inlet pipe; 15, water outlet chamber; 16, rotary joint; 1601, water inlet joint; 1602, water outlet joint; 17, first water pipe connection valve; 18, second water pipe connection valve; 19, brake valve; 20, V-belt; 21, ingate; 22, air control valve. Specific embodiments
[0025] In the present invention, unless otherwise clearly specified and defined, the terms "installation", "connection", "connection", "fixation" and other terms shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0026] The following will be further described in conjunction with the drawings and specific embodiments:
[0027] Embodiment 1
[0028] Such as Figure 1 , Figure 2 and Figure 4As shown, a novel horizontal centrifugal metal mold grinding ball casting machine includes a frame 1 and a main shaft 4, the main shaft 4 is rotatably mounted on the frame 1, and also includes a motor 2 and a V-belt 20. The motor 2 and the rotating seat 3 are arranged in parallel on the frame 1, and the main shaft 4 is rotatably arranged on the rotating seat 3; a first V-belt pulley 201 is arranged on the output shaft of the motor 2, and a second V-belt pulley 401 is arranged on the shaft body of the main shaft 4, and the first V-belt pulley 201 and the second V-belt pulley 401 are connected by the V-belt 20. In addition, a brake valve 19 is also included, and the brake valve 19 is arranged on the side of the main shaft 4 at the second V-belt pulley 401. The main shaft 4 is driven to rotate by the motor 2, and then the brake valve 19 is arranged to assist the main shaft 4 to stop rotating.
[0029] like Figure 1 , Figure 4 and Figure 5 As shown, the main shaft 4 is a hollow shaft tube with one end open, and a water inlet pipe 14 is arranged in the cavity, and a water outlet cavity 15 is formed between the inner wall of the main shaft 4 and the water inlet pipe 14; a metal ball mold is arranged at the closed end of the main shaft 4, and a rotating joint 16 is rotatably arranged at the other end; by setting the rotating joint 16, the external water pipe can be prevented from rotating with the main shaft 4. A water inlet joint 1601 and a water outlet joint 1602 are arranged on the rotating joint 16, and a first water pipe connecting valve 17 and a second water pipe connecting valve 18 are arranged on the shaft body of the main shaft 4. One end of the water inlet pipe 14 is connected to the first water pipe connecting valve 17, and the other end is connected to the water inlet joint 1601, and the second water pipe connecting valve 18 and the water outlet joint 1602 are both connected to the water outlet cavity 15. Then, the rotating joint 16 and the water inlet pipe 14 are abutted, and the external water source can be transported to the water inlet pipe 14 through the rotating joint 16, and the water inlet pipe 14 and the rotating joint 16 are internally rotatingly connected, so that the water inlet pipe 14 does not affect the smooth flow of water when it rotates with the main shaft 4. By arranging the water inlet pipe 14 and the water outlet cavity 15 inside the main shaft 4, the water supply structure can rotate with the rotation of the main shaft 4, and the external pipe line can be prevented from being entangled on the main shaft 4 during the rotation of the main shaft 4.
[0030] like Figure 1 , Figure 3 and Figure 4As shown in the figure, a first fixed frame 5 and a second fixed frame 7 that can be opened and closed are provided in the metal ball mold, and a plurality of ball molds 8 that can be opened and closed are sequentially arranged along the circumferential direction on the opening and closing surface. The metal ball mold further includes a feed inlet 9 and an internal runner 21. A feed inlet 9 is provided at the middle position of the second fixed frame 7. An internal runner 21 is provided between the ball mold 8 and the feed inlet 9. The feed inlet 9 is connected to the inside of the ball mold 8 through the internal runner 21. During casting, the vehicle-mounted ladle is connected to the feed inlet 9, and the molten iron passes through each internal runner 21 and is injected into each ball mold 8. Then, by rotating the main shaft 4, the molten iron gathers on the side away from the center of the circle in the ball mold 8 under the action of centrifugal force until it is full. The connection between the vehicle-mounted ladle and the feed inlet is convenient, and there is no leakage under the centrifugal action. Additionally, it further includes a cylinder 6, and a telescopic rod 601 is provided on the cylinder 6; the cylinder 6 further includes an air inlet valve port 602 and an air outlet valve port 603; an air inlet pipe 12 and an air outlet pipe 13 are further provided inside the hollow shaft tube of the main shaft 4. An air control valve 22 is rotatably installed on the shaft body of the main shaft 4. One ends of the air inlet pipe 12 and the air outlet pipe 13 close to the air control valve 22 penetrate through the main shaft 4 and abut against the valve ports of the air control valve 22; the air control valve 22 is connected to an external air supply device and is hermetically and rotatably sleeved on the shaft body of the main shaft 4. By providing the air control valve 22, the air inlet pipe 12 and the air outlet pipe 13 can rotate following the main shaft 4 when not ventilated. When the main shaft 4 stops rotating and the cylinder 6 needs to be started, the pipe orifices of the air inlet pipe 12 and the air outlet pipe 13 are aligned with the corresponding valve ports of the air control valve, and the air pump 6 can be driven to work through the external air source. And through the rotational setting of the air control valve 22 and the main shaft 4, the main shaft 4 will not drive the air control valve 22 to rotate during the rotation process, thereby avoiding the problem of the pipeline of the external air source following the main shaft 4 to rotate and causing the pipeline to be entangled. One end of the air inlet pipe 12 away from the air control valve 22 penetrates through the main shaft 4 and extends to the outside to connect to the air inlet valve port 602, and one end of the air outlet pipe 13 away from the air control valve 22 penetrates through the main shaft 4 and extends to the outside to connect to the air outlet valve port 603. One end of the first fixed frame 5 is fixedly provided on the closed end of the main shaft 4, and the other end is provided with a second fixed frame 7 that can be opened and closed through the cylinder 6. Three cylinders 6 are sequentially arranged along the circumferential direction on the end surface of the first fixed frame 5 close to the main shaft 4. The telescopic rod 601 penetrates through the first fixed frame 5 and is inserted on the second fixed frame 7, and drives the second fixed frame 7 to move. By providing three cylinders 6, the second fixed frame 7 can be more stably installed on the first fixed frame 5. The second fixed frame 7 is driven to move through the telescopic rod 601 of the cylinder 6, and the opening and closing of the second fixed frame 7 can be realized, thereby realizing the mold opening and mold closing of the metal ball mold. The ball mold 8 includes a cavity part, a frame and a support part. The cavity part is formed by stamping a copper plate, and the frame and the support part are made of stainless steel. The cavity part is welded to the frame and the support part, which can effectively reduce the mold manufacturing cost.
[0031] As Figure 1 and Figure 5As shown, the first and second fixing frames 5 and 7 are respectively provided with a first circulation chamber 10 and a second circulation chamber 11 for wrapping the ball mold 8; the first water pipe connecting valve 17 and the second water pipe connecting valve 18 are connected to the first circulation chamber 10 and the second circulation chamber 11 through pipelines. The cylinder 6 also includes a through hole 604, and the middle part of the cylinder 6 is provided with a through hole 604 that penetrates the whole along its length direction; the cylinder is specially designed and customized, and a through hole 604 is opened in the middle part of the cylinder 6 without affecting the normal operation of the cylinder, for connecting the waterway. The first circulation chamber 10 is provided with a first water inlet valve 1001 and a first water inlet valve 1001; the second circulation chamber 11 is provided with a second water inlet valve 1101 and a second water outlet valve 1102; two first water pipe connecting valves 17 are provided, one first water pipe connecting valve 17 is connected to the first water inlet valve 1001 through the through hole 604 of one of the cylinders 6; the other first water pipe connecting valve 17 is connected to the second water inlet valve 1101; two second water pipe connecting valves 18 are provided, one is connected to the first water inlet valve 1001 through the through hole 604 of one of the cylinders 6, and the other is connected to the second water outlet valve 1102 through the through hole 604 of one of the cylinders 6. The external cooling water is connected to the first water inlet valve 1001 through the water inlet pipe 14 of the rotary joint 16, through one of the first water pipe connecting valves 17 and the through hole 604 of the cylinder 6 connected thereto, so that the cooling water is transported to the inside of the first circulation chamber 10 to cool the ball mold 8. At the same time, since the first water outlet valve 1002 is located at the end away from the main shaft 4, it is inconvenient to connect with the second water pipe connecting valve 18, so the first water outlet valve 1002 is connected to the second water pipe connecting valve 18 through the through hole 604 of one of the cylinders 6, so that the cooling water can be easily returned to the water outlet chamber 15 for circulation and discharge. At the same time, the external cooling water is diverted to the second water inlet valve 1101 through another first water pipe connecting valve 17 in the water inlet pipe 14, flows into the second circulation chamber 11 to cool the ball mold 8, and then the second water outlet valve 1102 is connected to the second water pipe connecting valve 18 through the through hole 604 of the last cylinder 6, so that the cooling water in the second circulation chamber 11 is discharged.
[0032] Example 2
[0033] like Figure 1 , Figure 2 and Figure 4 As shown, a novel horizontal centrifugal metal mold grinding ball casting machine includes a frame 1 and a main shaft 4, the main shaft 4 is rotatably mounted on the frame 1, and further includes a motor 2 and a V-belt 20, the motor 2 and the rotating seat 3 are arranged in parallel on the frame 1, and the main shaft 4 is rotatably arranged on the rotating seat 3; a first V-belt pulley 201 is arranged on the output shaft of the motor 2, a second V-belt pulley 401 is arranged on the shaft body of the main shaft 4, and the first V-belt pulley 201 and the second V-belt pulley 401 are connected through the V-belt 20. In addition, a brake valve 19 is also included, and the brake valve 19 is arranged on the main shaft 4 at the side of the second V-belt pulley 401.
[0034] As Figure 1 , Figure 4 and Figure 5 shown, the main shaft 4 is a hollow shaft tube with an open end, and a water inlet pipe 14 is arranged in the cavity. An outlet water cavity 15 is formed between the inner wall of the main shaft 4 and the water inlet pipe 14; a metal ball mold is arranged at the closed end of the main shaft 4, and a rotating joint 16 is rotatably arranged at the other end; an inlet water joint 1601 and an outlet water joint 1602 are arranged on the rotating joint 16, and a first water pipe connection valve 17 and a second water pipe connection valve 18 are arranged on the shaft body of the main shaft 4. One end of the water inlet pipe 14 is communicated with the first water pipe connection valve 17, and the other end is communicated with the inlet water joint 1601. Both the second water pipe connection valve 18 and the outlet water joint 1602 are communicated with the outlet water cavity 15.
[0035] As Figure 1 , Figure 3 and Figure 4 shown, an openable and closable first fixing frame 5 and a second fixing frame 7 are arranged in the metal ball mold, and a plurality of openable and closable ball molds 8 are sequentially arranged along the circumferential direction on the opening and closing surface thereof. The metal ball mold further includes a feeding port 9 and an inner runner 21. A feeding port 9 is arranged at the middle position of the second fixing frame 7. An inner runner 21 is arranged between the ball mold 8 and the feeding port 9, and the feeding port 9 is internally communicated with the ball mold 8 through the inner runner 21. In addition, a cylinder 6 is further included, and a telescopic rod 601 is arranged on the cylinder 6; the cylinder 6 further includes an air inlet valve port 602 and an air outlet valve port 603; an air inlet pipe 12 and an air outlet pipe 13 are further arranged inside the hollow shaft tube of the main shaft 4, and an air control valve 22 is rotatably installed on the shaft body of the main shaft 4. One ends of the air inlet pipe 12 and the air outlet pipe 13 close to the air control valve 22 penetrate through the main shaft 4 and are abutted against the valve ports of the air control valve 22; the air control valve 22 is connected with an external air supply device and is hermetically and rotatably sleeved on the shaft body of the main shaft 4. One end pipe orifice of the air inlet pipe 12 far from the air control valve 22 penetrates through the main shaft 4 and extends to the outside to be connected with the air inlet valve port 602, and one end pipe orifice of the air outlet pipe 13 far from the air control valve 22 penetrates through the main shaft 4 and extends to the outside to be connected with the air outlet valve port 603. One end of the first fixing frame 5 is fixedly arranged on the closed end of the main shaft 4, and the other end is provided with an openable and closable second fixing frame 7 through the cylinder 6. Three cylinders 6 are sequentially arranged along the circumferential direction on the end surface of the first fixing frame 5 close to the main shaft 4. The telescopic rod 601 penetrates through the first fixing frame 5 and is inserted on the second fixing frame 7, and drives the second fixing frame 7 to move. The ball mold 8 includes a cavity part, a frame and a support part. The cavity part is formed by stamping a copper plate, and the frame and the support part are made of stainless steel. The cavity part is welded to the frame and the support part, which can effectively reduce the mold manufacturing cost.
[0036] As Figure 1 and Figure 5As shown in the figure, a first circulation cavity 10 and a second circulation cavity 11 for wrapping the ball mold 8 are respectively provided in the first fixing bracket 5 and the second fixing bracket 7; both the first water pipe connection valve 17 and the second water pipe connection valve 18 are connected to the first circulation cavity 10 and the second circulation cavity 11 through pipelines. The cylinder 6 further includes a through hole 604, and a through hole 604 penetrating the whole is provided in the middle of the cylinder 6 along its length direction; a first water inlet valve 1001 and a first water inlet valve 1001 are provided on the first circulation cavity 10; a second water inlet valve 1101 and a second water outlet valve 1102 are provided on the second circulation cavity 11; two first water pipe connection valves 17 are provided, one first water pipe connection valve 17 is connected to the first water inlet valve 1001 through the through hole 604 of one of the cylinders 6; the other first water pipe connection valve 17 is connected to the second water inlet valve 1101; two second water pipe connection valves 18 are provided, one is connected to the first water inlet valve 1001 through the through hole 604 of one of the cylinders 6, and the other is connected to the second water outlet valve 1102 through the through hole 604 of one of the cylinders 6.
[0037] The working principle of the present invention: During casting, the vehicle-mounted ladle is connected to the feeding port 9, and the molten iron is injected into each ball mold 8 through each internal runner 21, and then the molten iron is gathered on the side far from the center of the circle in the ball mold 8 under the action of centrifugal force until it is full by the rotation of the main shaft 4. The connection between the vehicle-mounted ladle and the feeding port is convenient, and there is no leakage under the centrifugal action; at the same time, the external cooling water is connected through the water inlet joint 1601 on the rotary joint 16, flows through the water inlet pipe 14 to the first water pipe connection valve 17, and is divided into the first circulation cavity 10 and the second circulation cavity 11, so as to realize the cooling of the ball mold 8. The cooling water in the first circulation cavity 10 and the second circulation cavity 11 can also be connected to the water outlet cavity 15 through the second water pipe connection valve 18, which can realize the circulating flow of the cooling water.
[0038] In summary, the present invention can cool the metal ball mold driven by the rotation of the main shaft 4 by arranging the water inlet pipe 14 and the water outlet cavity 15 inside the main shaft 4, and the external water supply device does not rotate with the main shaft 4 through the rotary joint 16 on the main shaft 4, so as to realize the cooling of the rotating metal ball mold, improve the cooling speed of the grinding balls, and effectively improve the efficiency of grinding ball casting; by arranging the rotating metal ball mold, during casting, the vehicle-mounted ladle can be connected to the feeding port 9, and the molten iron is injected into each ball mold 8 through each internal runner 21, and then the molten iron is gathered on the side far from the center of the circle in the ball mold 8 under the action of centrifugal force until it is full by the rotation of the main shaft 4.
[0039] The above is only the preferred embodiment of the present invention and is not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A novel horizontal centrifugal metal mold grinding ball casting machine, comprising a frame (1) and a main shaft (4), wherein the main shaft (4) is rotatably mounted on the frame (1), characterized in that: The main shaft (4) is a hollow shaft tube with an open end, and a water inlet pipe (14) is arranged in the cavity, and a water outlet cavity (15) is formed between the inner wall of the main shaft (4) and the water inlet pipe (14); a metal ball mold is arranged at the closed end of the main shaft (4), and a rotating joint (16) is rotatably arranged at the other end; a water inlet joint (1601) and a water outlet joint (1602) are arranged on the rotating joint (16); a first water pipe connecting valve (17) and a second water pipe connecting valve (18) are arranged on the shaft body of the main shaft (4); one end of the water inlet pipe (14) is connected to the first water pipe connecting valve (17), and the other end is connected to the water inlet joint ( 1601), the second water pipe connecting valve (18) and the water outlet joint (1602) are both connected to the water outlet cavity (15); the metal ball mold is provided with a first fixing frame (5) and a second fixing frame (7) that can be opened and closed, and a plurality of ball molds (8) that can be opened and closed are sequentially arranged on the opening and closing surface along the circumferential direction thereof, and the first fixing frame (5) and the second fixing frame (7) are respectively provided with a first circulation cavity (10) and a second circulation cavity (11) that wrap the ball mold (8); the first water pipe connecting valve (17) and the second water pipe connecting valve (18) are both connected to the first circulation cavity (10) and the second circulation cavity (11) through pipelines.
2. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 1, characterized in that: In addition, the machine also comprises a motor (2) and a V-belt (20); the motor (2) and a rotating seat (3) are arranged in parallel on the frame (1); the main shaft (4) is rotatably arranged on the rotating seat (3); a first V-belt pulley (201) is arranged on the output shaft of the motor (2); a second V-belt pulley (401) is arranged on the shaft body of the main shaft (4); the first V-belt pulley (201) and the second V-belt pulley (401) are connected by a V-belt (20) transmission.
3. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 2, characterized in that: In addition, a brake valve (19) is included. The main shaft (4) is provided with a brake valve (19) at a side position of the second V-belt pulley (401).
4. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 1, characterized in that: It also includes a cylinder (6), on which a telescopic rod (601) is arranged; one end of the No. 1 fixing frame (5) is fixedly arranged on the closed end of the main shaft (4), and the other end is provided with a No. 2 fixing frame (7) that can be opened and closed through the cylinder (6); three cylinders (6) are arranged in sequence on the end surface of the No. 1 fixing frame (5) close to the main shaft (4) in an extended circumferential direction, and the telescopic rod (601) passes through the No. 1 fixing frame (5) and is inserted into the No. 2 fixing frame (7), and drives the No. 2 fixing frame (7) to move.
5. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 4, characterized in that: The cylinder (6) further comprises a through hole (604), and a through hole (604) penetrating the entire cylinder (6) is provided in the middle portion of the cylinder (6) along its length direction; the first circulation chamber (10) is provided with a first water inlet valve (1001) and a first water inlet valve (1001); the second circulation chamber (11) is provided with a second water inlet valve (1101) and a second water outlet valve (1102); two first water pipe connecting valves (17) are provided, one of the first water pipe connecting valves (17) is connected to the first water inlet valve (1001) through the through hole (604) of one of the cylinders (6); the other of the first water pipe connecting valves (17) is connected to the second water inlet valve (1101); two second water pipe connecting valves (18) are provided, one of the first water pipe connecting valves (17) is connected to the first water inlet valve (1001) through the through hole (604) of one of the cylinders (6), and the other of the second water outlet valve (1102) is connected to the through hole (604) of one of the cylinders (6).
6. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 4, characterized in that: The cylinder (6) further comprises an air inlet valve port (602) and an air outlet valve port (603); an air inlet pipe (12) and an air outlet pipe (13) are also arranged inside the hollow shaft tube of the main shaft (4); an air control valve (22) is rotatably mounted on the shaft body of the main shaft (4); a port of the air inlet pipe (12) and a port of the air outlet pipe (13) close to the air control valve (22) both penetrate the main shaft (4) and abut against the valve port of the air control valve (22); a port of the air inlet pipe (12) away from the air control valve (22) penetrates the main shaft (4) and extends to the outside to connect to the air inlet valve port (602); a port of the air outlet pipe (13) away from the air control valve (22) penetrates the main shaft (4) and extends to the outside to connect to the air outlet valve port (603).
7. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 6, characterized in that: The air control valve (22) is connected to an external air supply device and is sealingly rotatably sleeved on the shaft body of the main shaft (4).
8. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 1, characterized in that: The metal ball mold further comprises a feed port (9) and an ingrate (21); the feed port (9) is provided at the middle of the second fixing frame (7); an ingrate (21) is provided between the ball mold (8) and the feed port (9); the feed port (9) is connected to the inside of the ball mold (8) via the ingrate (21).
9. A novel horizontal centrifugal metal mold grinding ball casting machine according to claim 1, characterized in that: The ball mold (8) comprises a cavity part and a frame and a support part. The cavity part is formed by stamping a copper plate, and the frame and the support part are made of stainless steel. The cavity part is connected to the frame and the support part by welding.
Citation Information
Patent Citations
Vertical centrifugal metal mould casting machine for grinding ball
CN1057415A