Solenoid valve press-fitting equipment of air suspension system

By designing an automated solenoid valve pressing equipment for air suspension system, the mechanical arm and sliding feeding components are used to realize automatic loading and detection of pressure sensors, and through the pressing method of elastic pressing components and flexible pressing top members, the problems of low automation degree of existing equipment and rigidity of pressing methods are solved, and the installation accuracy and automation are improved.

CN120155751AActive Publication Date: 2025-06-17浙江金麦特自动化系统有限公司
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Patent Information

Application Number
CN202510392889.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-06-17
Estimated Expiration
2045-03-31

AI Technical Summary

Technical Problem

The solenoid valve press-fitting equipment of existing air suspension systems is less automated and the press-fitting method is rigid, which may lead to reduced surface deformation and installation accuracy of the pressure sensor.

Method used

A solenoid valve pressure-installation device including a workbench, a robotic arm, a pressure sensor loading mechanism, a sensor detection mechanism and a pressure-installation mechanism are designed. Automatic feeding and detection of pressure sensors is achieved through the clamping of the robotic arm and the movement of the sliding feed assembly. The pressing and mounting mechanism adopts elastic pressing components and flexible pressing members to achieve flexible pressing and reduce deformation on the surface of the pressure sensor.

Benefits of technology

The automation degree of solenoid valve pressure installation is improved, the labor intensity is reduced, and the surface of the pressure sensor is protected through flexible pressure installation, ensuring installation accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electromagnetic valve press-fitting equipment of the air suspension system comprises a workbench (1), a conveying belt (2) is arranged at one end of the workbench (1), and a transfer tool frame (3) used for containing a valve seat is arranged on the conveying belt (2); a mechanical arm (4) used for moving materials is arranged in the middle of the workbench (1), and a pressure sensor feeding mechanism (5) is arranged at the other end of the workbench (1). The workbench (1) is further provided with a sensor detection mechanism (6) and a press-fitting mechanism (7). The sensor detection mechanism (6), the press-fitting mechanism (7) and the pressure sensor feeding mechanism (5) are arranged around the mechanical arm (4). A sliding feeding assembly (8) is arranged below the press-fitting mechanism (7). The automation degree of electromagnetic valve press-fitting can be improved, meanwhile, a flexible press-fitting mode is adopted during press-fitting, surface deformation of the surface of a pressure sensor is reduced, and the mounting precision is guaranteed.
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Description

Technical Field

[0001] The present invention relates to the field of air spring controller assembly equipment, and particularly to an electromagnetic valve pressing equipment for an air suspension system. Background Art

[0002] An air suspension system uses an air spring as an elastic element and utilizes the compressibility of gas to achieve its elastic effect. The air pressure of the compressed gas can be automatically adjusted according to the load and road conditions. In the whole system, the controller is a very important electrical component. The controller contains an electromagnetic valve. When assembling the electromagnetic valve, a pressure sensor needs to be installed on the valve seat. To facilitate the pressing of the pressure sensor, a pneumatic pressing form is currently adopted. For example, the Chinese utility model patent with the publication number CN219704078U discloses a double-pressure sensor nozzle end cover pressing device, which includes a bottom plate, a base arranged on the bottom plate, a support frame arranged behind the base on the bottom plate, and a left clamping cylinder and a right clamping cylinder respectively on the left and right sides of the bottom plate relative to the base; an upward-opening product placement groove is arranged on the base, a lifting cylinder is arranged on the support frame, a pressing head that can move up and down with it is arranged on the piston part of the lifting cylinder, and the pressing head is adapted to the upper end surface of the end cover to be pressed; a left clamping block that can move along the X-axis with it is arranged on the piston part of the left clamping cylinder, a right clamping block that can move along the X-axis with it is arranged on the piston part of the right clamping cylinder, a left clamping notch adapted to the product is arranged at the right end of the left clamping block, a right clamping notch adapted to the product is arranged at the left end of the right clamping block, and the left clamping notch and the right clamping notch are adapted to the outer side wall of the end cover to be pressed. However, such equipment has the following problems: 1. The degree of automation is relatively low, and the loading and unloading of accessories need to be realized manually; 2. The relatively rigid pressing method adopted by such equipment may cause deformation on the surface of the pressure sensor or over-press the components, affecting the installation accuracy. Summary of the Invention

[0003] The purpose of the present invention is to provide an electromagnetic valve pressing equipment for an air suspension system. The present invention can improve the degree of automation of electromagnetic valve pressing, and at the same time adopt a flexible pressing method during pressing to reduce the surface deformation of the pressure sensor surface and ensure the installation accuracy.

[0004] Technical solution of the present invention: An electromagnetic valve pressing device for an air suspension system, comprising a workbench, a conveyor belt is provided at one end of the workbench, and a transfer tooling rack for placing a valve seat is provided on the conveyor belt; a robotic arm for material movement is provided in the middle of the workbench, and a pressure sensor feeding mechanism is provided at the other end of the workbench; a sensor detection mechanism and a pressing mechanism are further provided on the workbench, and the sensor detection mechanism, the pressing mechanism and the pressure sensor feeding mechanism are arranged around the robotic arm; a sliding feeding assembly is provided below the pressing mechanism, and a material table for placing the valve seat is provided on the moving end of the sliding feeding assembly; the pressing mechanism includes a pressing main frame arranged on the workbench, and a pressing power member is provided on the pressing main frame; an elastic pressing assembly is provided below the lifting end of the pressing power member, and a pressing seat is provided below the pressing power member and in the middle of the elastic pressing assembly, and an elastic kit for abutting against the pressure sensor is provided in the pressing seat.

[0005] In the above-mentioned electromagnetic valve pressing device for an air suspension system, the elastic pressing assembly includes a connecting plate connected to the pressing power member, and straight rods are provided around the lower part of the connecting plate; sliding sleeves are sleeved on the straight rods, and straight plates for abutting against the valve seat are provided on the sliding sleeves, and a stabilizing spring is provided between the sliding sleeves and the connecting plate.

[0006] In the aforementioned electromagnetic valve pressing device for an air suspension system, the elastic kit includes a positioning sleeve arranged in the pressing seat, an end plate for fixing the positioning sleeve is provided at the lower port of the pressing seat, an elastic member is provided in the positioning sleeve, and a pressing sleeve for pressing the pressure sensor is provided at the lower end of the elastic member.

[0007] In the aforementioned electromagnetic valve pressing device for an air suspension system, the pressure sensor feeding mechanism includes a lifting main frame arranged at one end of the workbench, an upper and lower arranged discharging movable slideway and a feeding fixed slideway are provided in the lifting main frame, and a feeding thrust assembly is provided at the outer end bottom of the lifting main frame and located at the feeding fixed slideway; a positioning assembly for positioning the material tray is provided above the inner end of the discharging movable slideway, and a discharging thrust assembly is provided at the bottom of the lifting main frame and located at the discharging movable slideway; a lifting assembly for moving the material tray from the feeding fixed slideway to the positioning assembly is provided at one end of the lifting main frame and located at the inner end of the feeding fixed slideway.

[0008] In the aforementioned electromagnetic valve pressing device for an air suspension system, the discharging movable slideway includes track fixing blocks symmetrically arranged on the upper part of the lifting main frame, and a fixed track member is provided inside the track fixing blocks; a first one-way flipping track member corresponding to the end of the fixed track member is provided on the upper part of the lifting main frame, and the discharging thrust assembly is provided below the fixed track member and the first one-way flipping track member.

[0009] In the solenoid valve pressing equipment of the aforementioned air suspension system, a second one-way flipping track member is provided at the upper end of the track fixing block; an elevating discharging air cylinder is provided above the elevating main frame and below the fixed track member.

[0010] In the solenoid valve pressing equipment of the aforementioned air suspension system, the elevating assembly includes a straight plate provided at one end of the elevating main frame. An elevating rodless air cylinder is provided inside the straight plate. The inside of the straight plate is connected to an elevating seat that moves between the positioning assembly and the feeding fixed slideway through a slider assembly. The moving end of the elevating rodless air cylinder is connected to the elevating seat; a limiting corner guard track corresponding to one end of the limiting groove is provided inside the straight plate.

[0011] In the solenoid valve pressing equipment of the aforementioned air suspension system, the sensor detection mechanism includes a detection main frame provided on the workbench. A lateral moving assembly is provided on the detection main frame. A vertical air cylinder is provided on the moving end of the lateral moving assembly. A discharging air cylinder is provided at the extending end of the vertical air cylinder. A rotating air cylinder is connected to the extending end of the discharging air cylinder. A semi-circular rotating seat is provided at the rotating end of the rotating air cylinder. A material sucking assembly for sucking the pressure sensor is provided at the end of the semi-circular rotating seat; a detection table is provided on the workbench. A material rotating assembly for rotating the pressure sensor is provided inside the detection table. A to-be-tested part placement rack is provided at the side of the detection table; light sources, a first sensor, and a second sensor are provided around the detection table.

[0012] In the solenoid valve pressing equipment of the aforementioned air suspension system, the material sucking assembly includes a fixed clamping plate provided on the semi-circular rotating seat. A positioning seat is provided at the inner end of the semi-circular rotating seat. A straight pipe is provided inside the positioning seat. The upper end of the straight pipe is connected to an air conveying hose. One end of the air conveying hose passes through the rotating air cylinder and is connected to a negative pressure source. A stabilizing block is provided at the lower end of the straight pipe.

[0013] In the solenoid valve pressing equipment of the aforementioned air suspension system, the material rotating assembly includes a driving motor provided on the detection table. A driving pulley is connected to the extending end of the driving motor. A fixed circular table is provided on the detection table. A rotatable material table is provided on the fixed circular table. A driven pulley is provided on the outer side of the material table. A belt is wound around the driving pulley and the driven pulley.

[0014] Compared with the prior art, the present invention has the following advantages:

[0015] 1. In the present invention, the conveyor belt carries the transfer tooling rack with the valve seat to the mechanical arm, the mechanical arm clamps the valve seat to the material table, the sliding feed assembly sends the material table to the bottom of the press-fitting main frame, the pressure sensor feeding mechanism moves the material tray with the pressure sensor to the feeding position, the mechanical arm moves the pressure sensor to the sensor detection mechanism, and performs quality inspection on both ends of the pressure sensor. After the inspection, the pressure sensor is sent to the material table through the removal piece in the sensor detection mechanism; through the combined operation of multiple mechanisms, the valve seat is lifted when the pressure sensor is installed. The degree of automation is improved, and the intensity of manual labor is reduced; when the pressure sensor is press-fitted, the press-fitting power part is started and drives the elastic pressing component and the press-fitting seat to move downward. The elastic pressing component first conflicts with the valve seat of the solenoid valve, and the press-fitting power part continues to drive the press-fitting seat to move downward. The flexible pressing top part is sleeved on the pressure sensor. During press-fitting, the flexible pressing top part will retract upward, and the pressure sensor is stably installed on the valve body of the solenoid valve; the pressure sensor is press-fitted in a flexible manner, which reduces the surface deformation of the pressure sensor surface, improves the adaptability of the pressure sensor when it is inserted into the valve body, and ensures the installation accuracy.

[0016] 2. In the feeding mechanism of the pressure sensor, feeding is achieved through the fixed feeding slide on the lower layer, and then the material tray is sent to the positioning component through the lifting component. The robotic arm grabs the pressure sensor, and then the empty material tray is moved out from the discharging movable slide. The feeding and discharging are arranged in upper and lower layers, so that there is sufficient space for taking materials and the space layout is reasonable, which helps to improve work efficiency.

[0017] 3. In the sensor detection mechanism, the suction component mainly absorbs the pressure sensor through negative pressure. Compared with the clamping form of the robot, this form can effectively avoid the deformation caused by clamping and play a better protective role for the pressure sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention;

[0019] Figure 2 It is a schematic diagram of the feeding mechanism of the pressure sensor;

[0020] Figure 3 A schematic diagram of a fixed feed slide;

[0021] Figure 4 It is a schematic diagram of the discharge movable slideway;

[0022] Figure 5 is a schematic diagram of a first unidirectional flip track member;

[0023] Figure 6 is a schematic diagram of a sensor detection mechanism;

[0024] Figure 7 is a schematic diagram of a suction assembly;

[0025] Figure 8 Schematic diagram of a straight pipe;

[0026] Figure 9 Schematic diagram of an inspection table;

[0027] Figure 10 Schematic diagram of a press-fitting mechanism;

[0028] Figure 11 Schematic diagram of an elastic pressing assembly;

[0029] Figure 12 Schematic diagram of an elastic kit.

[0030] Explanation of the markings in the attached drawings: 1 - Workbench, 2 - Conveyor belt, 3 - Transfer tooling rack, 4 - Robot arm, 5 - Pressure sensor feeding mechanism, 6 - Sensor detection mechanism, 7 - Press-fitting mechanism, 8 - Sliding feeding assembly, 9 - Material table, 91 - Press-fitting main frame, 92 - Press-fitting power component, 93 - Elastic pressing assembly, 94 - Press-fitting seat, 95 - Elastic kit, 931 - Connecting plate, 932 - Straight rod, 933 - Sliding sleeve, 934 - Straight plate, 935 - Stabilizing spring, 951 - Positioning sleeve, 952 - End plate, 953 - Elastic component, 954 - Pressing sleeve, 955 - Air nozzle, 51 - Lifting main body frame, 52 - Discharge movable slideway, 53 - Feeding fixed slideway, 54 - Feeding thrust assembly, 55 - Positioning assembly, 56 - Discharge thrust assembly, 57 - Lifting assembly, 521 - Track fixing block, 522 - Fixed track component, 523 - First one-way flipping track component, 524 - Second one-way flipping track component, 525 - Lifting discharge cylinder, 571 - Frame plate, 572 - Lifting rodless cylinder, 573 - Lifting seat, 574 - Limit corner guard track, 61 - Detection main body frame, 62 - Lateral movement assembly, 63 - Vertical cylinder, 64 - Feeding cylinder, 65 - Rotary cylinder, 66 - Semi-circular rotary seat, 67 - Material suction assembly, 68 - Inspection table, 69 - Rotary material assembly, 70 - Test piece placement rack, 71 - Light source, 72 - First sensor, 73 - Second sensor, 671 - Fixed clamping plate, 672 - Positioning seat, 673 - Straight pipe, 674 - Air delivery hose, 675 - Stabilizing block, 691 - Driving motor, 692 - Driving pulley, 693 - Fixed round table, 694 - Material table, 695 - Driven pulley, 696 - Belt, 231 - Fixing plate, 232 - Fixed block, 233 - Movable block, 234 - Track piece. Detailed implementation manners

[0031] The present invention will be further described below in conjunction with the attached drawings and embodiments, but it shall not be used as a basis for limiting the present invention.

[0032] Embodiment: An electromagnetic valve press-fitting device for an air suspension system, including a workbench 1, as shown in the attachedFigure 1 As shown in the figure, a conveyor belt 2 is installed at one end of the workbench 1, and a transfer tooling rack 3 for placing valve seats is installed on the conveyor belt 2. After the transfer tooling rack reaches the feeding position, the lifting mechanism will lift the transfer tooling rack, and the transfer tooling rack will be separated from the conveyor belt; a robotic arm 4 for material movement is installed in the middle part of the workbench 1. The movable end of the robotic arm has a pneumatic gripper, and the pneumatic gripper can pick up the valve seat of the solenoid valve to achieve feeding. A pressure sensor feeding mechanism 5 is installed at the other end of the workbench 1; a sensor detection mechanism 6 and a press-fitting mechanism 7 are also installed on the workbench 1. The sensor detection mechanism 6, the press-fitting mechanism 7, and the pressure sensor feeding mechanism 5 are arranged around the robotic arm 4;

[0033] A sliding feeding assembly 8 is arranged below the press-fitting mechanism 7, and a material table 9 for placing valve seats is installed on the movable end of the sliding feeding assembly 8; the press-fitting mechanism 7 includes a press-fitting main frame 91 arranged on the workbench 1. A press-fitting power component 92 is installed on the press-fitting main frame 91. The press-fitting power component is mainly composed of a screw rod and a sliding sleeve. By driving the screw rod to rotate with a motor, the lifting of the sliding sleeve is realized, and the seat body connected to the sliding sleeve realizes lifting. At the same time, the periphery of the seat body is connected to the press-fitting main frame in a sliding connection form; a resilient pressing assembly 93 is installed below the lifting end of the press-fitting power component 92. A press-fitting seat 94 is installed below the press-fitting power component 92 and in the middle of the resilient pressing assembly 93, as shown in the appendix Figure 10 As shown in the figure, the lifting seat is connected to the resilient pressing assembly and the press-fitting seat. A resilient kit 95 for abutting against the pressure sensor is installed in the press-fitting seat 94; the resilient pressing assembly 93 includes a connecting plate 931 connected to the press-fitting power component 92, as shown in the appendix Figure 11 As shown in the figure, straight rods 932 are installed around the lower part of the connecting plate 931; a sliding sleeve 933 is sleeved on the straight rod 932, and a straight plate 934 abutting against the valve seat is installed on the sliding sleeve 933. A stabilizing spring 935 is arranged between the sliding sleeve 933 and the connecting plate 931; during the downward movement of the entire mechanism, the straight plate will first contact the edge of the valve seat to stabilize the valve seat. As the press-fitting power component continues to operate, the resilient kit will be sleeved on the pressure sensor, thereby pressing the pressure sensor into the valve seat. A limiting member is installed on the side of the press-fitting seat. During the downward movement of the press-fitting seat, the limiting member can prevent the downward movement stroke of the press-fitting seat from being excessive, thereby affecting the press-fitting effect. The resilient kit 95 includes a positioning sleeve 951 arranged in the press-fitting seat 94, as shown in the appendix Figure 12As shown in the figure, an end plate 952 for fixing the positioning sleeve 951 is installed at the lower port of the press-fitting seat 94. An elastic member 953 is installed inside the positioning sleeve 951. The elastic member is mainly composed of a rod body and a spring. A pressing sleeve 954 for press-fitting the pressure sensor is installed at the lower end of the elastic member 953. The pressing sleeve will contact the pressure sensor first. During the press-fitting process, the spring will be compressed, thus realizing the flexible press-fitting of the pressure sensor. After the complete press-fitting of the pressure sensor, pressure holding treatment is required. Gas pressure holding is adopted. A gas nozzle 955 is installed on the side of the elastic member. The pressure holding gas is introduced into the pressing sleeve through the gas nozzle, and the pressure sensor is pressed.

[0034] The pressure sensor feeding mechanism 5 includes a lifting main frame 51 arranged at one end of the workbench 1. As shown in the appendix Figure 2 As shown, an upper and lower arranged discharging movable slideway 52 and a feeding fixed slideway 53 are installed inside the lifting main frame 51. As shown in the appendix Figure 3 and 4 As shown, the feeding fixed slideway is mainly composed of a bracket and track pieces. The material trays can be erected on the two side track pieces. A feeding thrust assembly 54 is installed at the outer end bottom of the lifting main frame 51 and located at the feeding fixed slideway 53; a positioning assembly 55 for positioning the material tray is installed above the inner end of the discharging movable slideway 52, and a discharging thrust assembly 56 is installed at the bottom of the lifting main frame 51 and located at the discharging movable slideway 52; a lifting assembly 57 for moving the material tray from the feeding fixed slideway 53 to the positioning assembly 55 is installed at one end of the lifting main frame 51 and located at the inner end of the feeding fixed slideway 53. The material tray with multiple pressure sensors is at the outer end of the feeding fixed slideway. The feeding thrust assembly sends the material tray to the inner end of the feeding fixed slideway. Immediately afterwards, the lifting assembly lifts the material tray into the positioning assembly. The material tray is effectively positioned, and the grasping of the material can be realized. The empty material tray is lowered to the discharging movable slideway again through the lifting assembly, and the discharging thrust assembly drives the empty material tray to move towards the outer end of the discharging movable slideway; by arranging the feeding and discharging in upper and lower layers, the present invention has sufficient material taking space and reasonable space layout, which helps to improve the working efficiency.

[0035] The discharging movable slideway 52 includes symmetrically arranged track fixing blocks 521 on the upper part of the lifting main frame 51. A fixed track member 522 is installed inside the track fixing block 521; a first one-way flipping track member 523 corresponding to the end of the fixed track member 522 is installed on the upper part of the lifting main frame 51. As shown in the appendix Figure 5As shown in the figure, the discharging thrust assembly 56 is arranged below the fixed track member 522 and the first one-way flipping track member 523; the upper end of the track fixing block 521 is provided with a second one-way flipping track member 524; an elevating discharging air cylinder 525 is installed above the upper part of the elevating main frame 51 and below the fixed track member 522. The first one-way flipping track member 523 mainly includes a fixing plate 231, on which a fixing block 232 is provided. One side of the fixing block 232 is hinged with a movable block 233, and one side of the movable block 233 is connected with a track plate 234, which can realize the one-way flipping of the track plate from bottom to top. When the elevating assembly sends the material tray into the positioning assembly, it will pass through the first one-way flipping track member, so that the track plates on both sides will flip upward. After the material tray passes through, the track plates will automatically reset. When the elevating seat moves the empty material tray downward, the material tray can be erected on the track plates. The structure of the second one-way flipping track member is the same as that of the first one-way flipping track member. When the elevating assembly lifts the material tray, it will push open the first one-way flipping track member, and then the material tray will reach the positioning assembly. The positioning assembly 55 includes two top plates arranged on the main frame and above the first one-way flipping track member. The grooves on the top plate 51 together form a limiting groove, and a plurality of limiting plates for positioning the material tray are installed at the notch of the limiting groove. The elevating seat sends the material tray into the limiting groove, and the edge of the material tray touches the limiting plates. When discharging the empty material tray, the movable end of the elevating assembly will move the empty material tray downward. The empty material tray is placed on the first one-way flipping track member, and then the empty material tray is sent to the fixed track member through the discharging thrust assembly. Then, the empty material tray is lifted by the elevating discharging air cylinder, pushing open the second one-way flipping track member, and then the empty material tray is moved downward, and the empty material tray is erected on the second one-way flipping track member. Then, the empty tray can be taken out. There is a certain height difference between the discharging height of the fixed track member and the height at which the actual worker takes it. The worker may need to bend down to take the empty tray. The second one-way flipping track member is mainly set to facilitate the worker to take the empty material tray.

[0036] The elevating assembly 57 includes a frame plate 571 arranged at one end of the elevating main frame 51. An elevating rodless air cylinder 572 is installed inside the frame plate 571. The inside of the frame plate 571 is connected with an elevating seat 573 that moves between the positioning assembly 55 and the feeding fixed slideway 53 through a slider assembly. The movable end of the elevating rodless air cylinder 572 is connected with the elevating seat 573; a limiting corner track 574 corresponding to the positioning assembly 55 is installed inside the frame plate 571. To ensure that the material tray can accurately enter the limiting groove, when the elevating seat drives the tray to rise, the tray can rise along the limiting corner track.

[0037] The material tray is placed on the slideway in a mounted form. Therefore, a cylinder is used to drive the material tray to move on the slideway. The feeding thrust assembly includes a rodless cylinder. The moving end of the rodless cylinder is connected to a clamping block. A long rod is installed on the clamping block. Piston cylinders are arranged at both ends of the long rod. The extending end of the piston cylinder is connected to a jack. During feeding, the piston cylinders on both sides extend, and the rodless cylinder operates to drive the jacks to extend, driving the tray to move on the feeding fixed slideway. When approaching the lifting seat, the jack connected to the extending end of the piston cylinder at one end of the long rod retracts, and the rodless cylinder continues to operate. The piston cylinder at the other end of the long rod continues to drive the tray to move. The retracted piston cylinder moves under the lifting seat, and the jack on the extending piston cylinder is stuck into the arc groove at the end of the lifting seat, and the rodless cylinder can stop. Then the lifting seat moves upward, taking the material tray away. The structure of the discharging thrust assembly is similar to that of the feeding thrust assembly, except for the structure of the moving end. The long rod of the moving end is only provided with a piston cylinder on one side. The rodless cylinder moves to the inner end of the discharging movable slideway, and the jack at the extending end of the piston cylinder extends. The rodless cylinder operates, and the jack drives the empty tray to move outward.

[0038] The sensor detection mechanism 6 includes a detection main frame 61 arranged on the workbench 1. As shown in the appendix Figure 6 As shown, a lateral movement assembly 62 is installed on the detection main frame 61. A vertical cylinder 63 is installed on the moving end of the lateral movement assembly 62. A material discharging cylinder 64 is installed on the extending end of the vertical cylinder 63. A rotary cylinder 65 is connected to the extending end of the material discharging cylinder 64. A semi-circular rotary seat 66 is provided at the rotating end of the rotary cylinder 65. The combined use of the lateral movement assembly, the material discharging cylinder, and the rotary cylinder facilitates the feeding and discharging of the pressure sensor. A material suction assembly 67 for sucking the pressure sensor is installed at the end of the semi-circular rotary seat 66. The suction of the pressure sensor is achieved in a negative pressure form. Compared with the form of clamping by a manipulator, this form can effectively avoid the deformation caused by clamping and play a better protective role for the pressure sensor. A detection table 68 is installed on the workbench 1. As shown in the appendix Figure 9As shown in the figure, a material rotating assembly 69 for rotating the pressure sensor is provided inside the detection table 68. The material rotating assembly 69 includes a driving motor 691 arranged on the detection table 68. The protruding end of the driving motor 691 is connected with a driving pulley 692. A fixed circular table 693 is arranged on the detection table 68. A rotatable material table 694 is arranged on the fixed circular table 693. A driven pulley 695 is arranged on the outer side of the material table 694. A belt 696 is wound around the driving pulley 692 and the driven pulley 695. Since the ports of the pressure sensor need to be detected in a dynamic form, the rotation of the material table is realized through a belt drive form, and a pressure sensor is installed inside the material table. A placement rack 70 for the component to be measured is arranged on the side of the detection table 68. A negative pressure material suction assembly is arranged on the side of the pneumatic gripper of the robotic arm, which mainly realizes sending the pressure sensor in the pressure sensor feeding mechanism to the placement rack for the component to be measured. Light sources 71, a first sensor 72 and a second sensor 73 are arranged around the detection table. Since the second sensor is arranged beside the detection table, after one end face of the pressure sensor is inspected, the semi-circular rotating seat drives the pressure sensor to rotate, and the other end face of the pressure sensor corresponds to the second sensor to realize end face detection. The light source is mainly used to improve the brightness of the detection environment. The first sensor mainly detects the flatness of one end port of the pressure sensor, whether there are gaps or damages. The other end of the pressure sensor is mainly a metal head connected to other electrical components. The second sensor is used to detect whether there are defects on the metal head and whether the metal head is bent. In this embodiment, the first sensor and the second sensor are photoelectric sensors, adopting the W2S series of Sick. This is a high-performance photoelectric sensor with extremely high precision and sensitivity, suitable for object detection in automated equipment, and the housing of this type of sensor is also relatively firm, and the sensor is not affected by chemical, thermal and mechanical environments.

[0039] The material suction assembly 67 includes a fixed clamping plate 671 arranged on the semi-circular rotating seat 66, as shown in the appendix Figure 7 As shown in the figure, a positioning seat 672 is installed at the inner end of the semi-circular rotating seat 66. A straight pipe 673 is installed inside the positioning seat 672, as shown in the appendix Figure 8 As shown in the figure, the upper end of the straight pipe 673 is connected with an air conveying hose 674. One end of the air conveying hose 674 passes through the rotating cylinder 65 and is connected with a negative pressure source. A stabilizing block 675 is arranged at the lower end of the straight pipe 673. The lower end of the straight pipe is used for sleeving the pressure sensor.

[0040] The working principle of the present invention is as follows: the conveyor belt carries the transfer tooling frame with the valve seat to the mechanical arm, the mechanical arm clamps the valve seat to the material table, the sliding feed assembly sends the material table to the bottom of the press-fitting main frame, the pressure sensor feeding mechanism moves the material tray with the pressure sensor to the feeding position, the mechanical arm moves the pressure sensor to the sensor detection mechanism, and performs quality inspection on both ends of the pressure sensor. After the inspection, the pressure sensor is sent to the material table through the removal piece in the sensor detection mechanism; through the combined operation of multiple mechanisms, the valve seat is lifted when the pressure sensor is installed. The degree of automation is improved, and the intensity of manual labor is reduced; when the pressure sensor is press-fitted, the press-fitting power part is started and drives the elastic pressing component and the press-fitting seat to move downward. The elastic pressing component first conflicts with the valve seat of the solenoid valve, and the press-fitting power part continues to drive the press-fitting seat to move downward. The flexible pressing top part is sleeved on the pressure sensor. During press-fitting, the flexible pressing top part will retract upward, and the pressure sensor is stably installed on the valve body of the solenoid valve; the pressure sensor is press-fitted in a flexible manner, which reduces the surface deformation of the pressure sensor surface, improves the adaptability of the pressure sensor when it is inserted into the valve body, and ensures the installation accuracy.

[0041] The above embodiments only express the implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. In this embodiment, the words "up", "down", "left", "right", "front" and "rear" only represent their relative positions and do not represent their absolute positions. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A solenoid valve press-fitting device for an air suspension system, comprising a workbench (1), a conveyor belt (2) being provided at one end of the workbench (1), and a transfer tooling frame (3) for placing a valve seat being provided on the conveyor belt (2); the device is characterized in that: A mechanical arm (4) for moving materials is provided in the middle of the workbench (1), and a pressure sensor feeding mechanism (5) is provided at the other end of the workbench (1); a sensor detection mechanism (6) and a press-fitting mechanism (7) are also provided on the workbench (1), and the sensor detection mechanism (6), the press-fitting mechanism (7) and the pressure sensor feeding mechanism (5) are arranged around the mechanical arm (4); a sliding feeding assembly (8) is provided below the press-fitting mechanism (7), and a sliding feeding assembly (8) is provided on the moving end of the sliding feeding assembly (8). A material table (9) is provided for placing a valve seat; the press-fitting mechanism (7) comprises a press-fitting main frame (91) arranged on a workbench (1), and a press-fitting power member (92) is provided on the press-fitting main frame (91); an elastic pressing assembly (93) is provided at the lower part of the lifting end of the press-fitting power member (92), a press-fitting seat (94) is provided at the lower part of the press-fitting power member (92) and located in the middle part of the elastic pressing assembly (93), and an elastic set (95) for contacting with a pressure sensor is provided in the press-fitting seat (94).

2. The solenoid valve press-fitting device for an air suspension system according to claim 1, characterized in that: The elastic pressing component (93) includes a connecting plate (931) connected to the pressing power part (92), and a straight rod (932) is arranged around the lower part of the connecting plate (931); a sliding sleeve (933) is sleeved on the straight rod (932), and a straight plate (934) that contacts the valve seat is arranged on the sliding sleeve (933), and a stabilizing spring (935) is arranged between the sliding sleeve (933) and the connecting plate (931).

3. The solenoid valve press-fitting device for an air suspension system according to claim 1, characterized in that: The elastic set (95) comprises a positioning sleeve (951) arranged in a press-fit seat (94); an end plate (952) for fixing the positioning sleeve (951) is arranged at a lower end of the press-fit seat (94); an elastic member (953) is arranged in the positioning sleeve (951); and a press sleeve (954) for press-fitting a pressure sensor is arranged at the lower end of the elastic member (953).

4. The solenoid valve press-fitting device for an air suspension system according to claim 1, characterized in that: The pressure sensor loading mechanism (5) comprises a lifting main frame (51) arranged at one end of the workbench (1), wherein a discharging movable slideway (52) and a feeding fixed slideway (53) arranged in an up-and-down manner are arranged in the lifting main frame (51), and a feeding thrust assembly (54) is arranged on the lifting main frame (51) and at the bottom of the outer end of the feeding fixed slideway (53); a positioning assembly (55) for positioning a material tray is arranged above the inner end of the discharging movable slideway (52), and a discharging thrust assembly (56) is arranged on the lifting main frame (51) and at the bottom of the discharging movable slideway (52); and a lifting assembly (57) for moving the material tray from the feeding fixed slideway (53) to the inside of the positioning assembly (55) is arranged at one end of the lifting main frame (51) and at the inner end of the feeding fixed slideway (53).

5. The solenoid valve press-fitting device for an air suspension system according to claim 4, characterized in that: The discharging movable slideway (52) comprises a track fixing block (521) symmetrically arranged on the upper part of the lifting main frame (51), and a fixed track member (522) is arranged on the inner side of the track fixing block (521); a first one-way flipping track member (523) corresponding to the end of the fixed track member (522) is arranged on the upper part of the lifting main frame (51), and a discharging thrust assembly (56) is arranged below the fixed track member (522) and the first one-way flipping track member (523).

6. The solenoid valve press-fitting device for an air suspension system according to claim 5, characterized in that: A second one-way flipping track member (524) is provided at the upper end of the track fixing block (521); and a lifting and discharging cylinder (525) is provided at the upper part of the lifting main frame (51) and below the fixed track member (522).

7. The solenoid valve press-fitting device for an air suspension system according to claim 5, characterized in that: The lifting assembly (57) includes a frame plate (571) arranged at one end of the lifting main frame (51), a lifting rodless cylinder (572) is provided on the inner side of the frame plate (571), and a lifting seat (573) that moves between the positioning assembly (55) and the feed fixed slideway (53) is connected to the inner side of the frame plate (571) through a slider assembly, and the moving end of the lifting rodless cylinder (572) is connected to the lifting seat (573); the inner side of the frame plate (571) is provided with a limiting corner protection track (574) corresponding to the positioning assembly (55).

8. The solenoid valve press-fitting device for an air suspension system according to claim 1, characterized in that: The sensor detection mechanism (6) comprises a detection main frame (61) arranged on a workbench (1), a lateral moving assembly (62) is arranged on the detection main frame (61), a vertical cylinder (63) is arranged on the moving end of the lateral moving assembly (62), a discharge cylinder (64) is arranged on the protruding end of the vertical cylinder (63), a rotating cylinder (65) is connected to the protruding end of the discharge cylinder (64), a semicircular rotating seat (66) is arranged on the rotating end of the rotating cylinder (65), and a suction assembly (67) for sucking the pressure sensor is arranged at the end of the semicircular rotating seat (66); a detection table (68) is arranged on the workbench (1), a rotating assembly (69) for rotating the pressure sensor is arranged in the detection table (68), and a test piece placement rack (70) is arranged on the side of the detection table (68); a light source (71), a first sensor (72) and a second sensor (73) are arranged around the detection table.

9. The solenoid valve press-fitting device for an air suspension system according to claim 8, characterized in that: The suction assembly (67) comprises a fixed clamping plate (671) arranged on a semicircular rotating seat (66); a positioning seat (672) is arranged at the inner end of the semicircular rotating seat (66); a straight pipe (673) is arranged in the positioning seat (672); an air supply hose (674) is connected to the upper end of the straight pipe (673); one end of the air supply hose (674) passes through the rotating cylinder (65) and is connected to the negative pressure source; a stabilizing block (675) is arranged at the lower end of the straight pipe (673).

10. The solenoid valve press-fitting device for an air suspension system according to claim 8, characterized in that: The material rotating assembly (69) comprises a driving motor (691) arranged on a detection platform (68), the protruding end of the driving motor (691) is connected to a driving pulley (692), a fixed circular table (693) is arranged on the detection platform (68), a rotatable material platform (694) is arranged on the fixed circular table (693), a driven pulley (695) is arranged on the outer side of the material platform (694), and belts (696) are wound around the driving pulley (692) and the driven pulley (695).

Citation Information

Patent Citations

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