Fixed turnover equipment
By designing fixed flip equipment, the clamping pin and V-type fixing and flipping cantilever sections are quickly fixed and flipped, and the problems of low assembly efficiency and safety hazards in the prior art are solved, and efficient and safe cantilever section flip and installation are achieved.
Patent Information
- Application Number
- CN202510280474.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-06-17
AI Technical Summary
In the prior art, the assembly efficiency of the cantilever section of the boring machine is low and has great safety risks, especially during the flip process.
A fixed flip device is designed, including a fixed base, a rotary fixing seat, a clamping assembly and a drive body. The clamping assembly consists of a clamping pin shaft and a V-type clamp. The V-type clamp is driven to quickly fix the cantilever section through the clamping pin shaft, and the cantilever section is turned around by driving the clamping pin shaft.
The stable installation and efficient flip of the cantilever section are achieved, which avoids the risks brought by driving towing and flip, improves assembly efficiency and safety, and is suitable for cantilever sections of various sizes.
Smart Images

Figure CN120155879A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of flipping and assembling equipment, and particularly relates to a fixed flipping device. Background Art
[0002] A roadheader is an indispensable equipment for coal mine roadway excavation. The main working device of the roadheader is the cantilever section. There are many types of cantilever sections, with large size differences and many internal parts, which require high assembly processes. The outer shell of the cantilever section is similar to a cylindrical barrel. During the assembly process, a 180° rotational movement needs to be performed on a line on the vertical plane along the central axis of the cylinder. Currently, the flipping of the cantilever section all adopts the dragging and flipping by a traveling crane, which has low efficiency and potential safety hazards; due to the large number of roadheader models and small batch sizes, the flipping machine also needs to be applicable to various model sizes. Summary of the Invention
[0003] The purpose of the present application is to provide a fixed flipping device to solve the defects of low assembly efficiency and large potential safety hazards in the existing technology for the cantilever section of an excavator.
[0004] To achieve the above purpose, the following technical solutions are adopted in the present application: The present application discloses a fixed flipping device, which includes a fixed base, on which a rotatable fixed seat is provided; a clamping assembly, which includes a clamping pin and a V-shaped fixture. The clamping pin is installed in the through hole of the fixed base, and the through hole is located at the center of the arc. A V-shaped fixture is sleeved on the side of the clamping pin close to the rotatable fixed seat. The V-shaped fixture is movably and limit-fitted on the clamping pin and is locked by a fastener; a driving body, which is installed on the fixed base. One end of the clamping pin facing the driving body is axially movably connected to the output end of the driving body; wherein the rotatable fixed seat fixes the workpiece, the V-shaped fixture movably abuts against the workpiece, and the driving body drives the workpiece to flip.
[0005] In a further aspect of the present application, an arc groove is opened on the side plate of the fixed base. An activity shaft is provided between the rotatable fixed seat and the arc groove, and the through hole is located at the center of the arc of the arc groove.
[0006] In a further aspect of the present application, the clamping pin can be adjusted axially; The driving body is fixed on the side plate of the fixed base, and the output shaft of the driving body is connected to the clamping pin through a coupling; A strip-shaped groove is provided on the coupling, and a flat key is provided on the clamping pin. The flat key is movably placed in the strip-shaped groove, and an adjusting component for regulating the movement of the clamping pin is provided on the fixed base.
[0007] A further solution is characterized in that the adjusting assembly includes an axial positioning frame, a fixing fork and an adjusting nut; The axial positioning frame is fixed on the side plate corresponding to the clamping pin shaft. The clamping pin shaft is provided with a first thread. The adjusting nut is in threaded connection with the first thread. The fixing fork is movably arranged on the axial positioning frame. The fixing fork contacts the adjusting nut. The clamping pin shaft rotates to move axially.
[0008] In a further solution of the present application, a limiting block is arranged on one side of the clamping pin shaft close to the rotation-fixed seat. A limiting groove is arranged on the inner wall of the mounting hole of the V-shaped fixture. The V-shaped fixture moves along the length direction of the clamping pin shaft so that the limiting block and the limiting groove are matched.
[0009] In a further solution of the present application, a second thread is arranged on a section of the clamping pin shaft facing the rotation-fixed seat. The fastener is in threaded connection with the second thread. The fastener rotates to press the V-shaped fixture.
[0010] In a further solution of the present application, threaded mounting holes are arranged in an array on the rotation-fixed seat. The workpiece and the rotation-fixed seat are fixed by bolts.
[0011] In a further solution of the present application, two sets of clamping assemblies are provided. The two sets of clamping assemblies are respectively installed on two side plates of the fixed base. The driving body is connected to any one of the clamping pin shafts.
[0012] A further solution is that rubber pads are arranged on the opposite surfaces of the two sets of V-shaped fixtures.
[0013] In a further solution of the present application, the driving body is a three-phase asynchronous motor.
[0014] The beneficial effects of the present application are as follows: In the present application, a clamping pin shaft is designed on the base. The V-shaped fixture is movably arranged on the clamping pin shaft. After the cantilever section is installed on the rotation-fixed seat, it can be quickly fixed by moving the V-shaped fixture, and then the clamping pin shaft can be driven to drive the cantilever section to rotate. The installation is stable and the safety is strong, avoiding the risk brought by the dragging and flipping of the traveling crane, greatly improving the operation and flipping efficiency. Moreover, the V-shaped fixture uses moving contact, and can adaptively perform flipping operations on cantilever sections of various sizes, improving the practicability of the device.
[0015] In addition, the position of the clamping pin shaft of the equipment and its axial movement further expand the working range of the V-shaped fixture. The adjusting assembly on the base uses the movably installed fixing fork to intermittently limit the adjusting nut, realizing the switching of the working states of the axial movement and radial rotation of the clamping pin shaft, with convenient adjustment and realizing multi-state switching. Description of the Drawings
[0016] Figure 1 It is a schematic structural diagram of the fixed flipping device in the embodiment of the present application; Figure 2 It is a schematic structural diagram of the clamping pin shaft in the embodiment of the present application; Figure 3 It is a schematic structural diagram of the fixed flipping device during use in the embodiment of the present application; Wherein: 1. Fixed base; 101. Arc groove; 2. Rotating fixed seat; 3. V-shaped fixture; 4. Clamping pin shaft; 5. Fixed nut; 6. Adjusting nut; 7. Fixed fork; 8. Axial positioning frame; 9. Cycloidal pinwheel; 10. Three-phase asynchronous motor; 11. Cantilever section; 41. Limit block; 42. Second thread; 43. First thread; 44. Flat key. Detailed implementation manners
[0017] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present application and its application or use.
[0018] As Figure 1 and Figure 2 shown, in this embodiment, a fixed flipping device includes a fixed base 1, a clamping assembly, and a driving body; a rotatable fixed seat 2 is provided on the fixed base 1; during use, the component in the excavator: the cantilever section 11 is fixed to the rotatable fixed seat 2 with bolts. The clamping assembly includes a clamping pin shaft 4 and a V-shaped fixture 3. The clamping pin shaft 4 is installed in the through hole of the fixed base 1, and this through hole is located at the center of the arc. A V-shaped fixture 3 is sleeved on one side of the clamping pin shaft 4 close to the rotatable fixed seat 2. The V-shaped fixture 3 is movably and limit-fitted on the clamping pin shaft 4 and is locked by a fastener; the driving body is installed on the side plate of the fixed base 1, and one end of the clamping pin shaft 4 facing the driving body is axially movably connected to the output end of the driving body; wherein the rotatable fixed seat 2 fixes the cantilever section 11, the V-shaped fixture 3 movably abuts against the workpiece, and the driving body is started to drive the workpiece to flip; for the cantilever section 11, it can rotate 180°.
[0019] In some embodiments, the specific structure of the fixed flipping device is as follows; As shown in the attached Figure 1As shown, the fixed base 1 is composed of side plates and reinforcing ribs. The reinforcing ribs are used to enhance the overall strength of the base, and the structure is symmetrically distributed. At this time, two sets of clamping assemblies are correspondingly arranged and are installed corresponding to the two side plates one by one. Arc grooves 101 are provided on the opposite surfaces of the two side plates. At this time, the through holes on the side plates are located at the center of the arc of the arc, so that the clamping pin 4 can drive the cantilever section 11 to smoothly perform a flipping motion. The rotating fixed seat 2 is installed in the arc groove 101 through a rotating shaft, and the movement radius of the cantilever section 11 during flipping is the same as the arc diameter of the arc groove 101; considering the protection of the cantilever section 11, elastic rubber is fixed on the working surfaces of the two V-shaped clamps 3 during use.
[0020] Combined with the attached Figure 2 and Figure 3 , in a further embodiment, the position of the clamping pin 4 can be adjusted and can move axially. At this time, the coupling between the clamping pin 4 and the output end of the driving body needs to be redesigned. In addition, the clamping pin 4 is also different from a conventional shaft part during production, and four sections are respectively provided on the clamping pin 4; The first section is for connecting the V-shaped clamp 3. An installation hole is provided in the middle of the V-shaped clamp 3, and a limit groove is provided on the inner wall of the installation hole. A limit block 41 is integrally provided on the first section of the clamping pin 4. The V-shaped clamp 3 moves along the length direction of the clamping pin 4, so that the limit block 41 cooperates with the limit groove. At this time, the radial rotation of the V-shaped clamp 3 and the clamping pin 4 is restricted; The second section is for the cooperation of the external thread and the fastener. Here, a second thread 42 is provided on the first section of the clamping pin 4, and the fastener is selected as the fixing nut 5. The fixing nut 5 is threadedly connected with the second thread 42. When the V-shaped clamp 3 cooperates with the limit block 41, the fixing nut 5 is rotated to fix the V-shaped clamp 3 and transmit torque; The third section is for the cooperation of the external thread and the adjusting nut 6. Here, a first thread 43 is provided on the third section of the clamping pin 4. Through the screw-nut pair structure, the V-shaped clamp 3 presses the shell of the cantilever section 11 on the basis of being pressed by the clamping pin 4, realizing double fixation; during use, ensure that the adjusting nut 6 does not move, rotate the clamping pin 4 to realize the axial movement of the clamping pin 4, and then realize the pressing of the V-shaped clamp 3 on the cantilever section 11; The fourth section is a flat key section. A flat key 44 is integrally provided on the fourth section of the clamping pin shaft 4. A strip-shaped groove is formed on the coupling. The flat key 44 is movably placed in the strip-shaped groove, and the clamping pin shaft 4 and the coupling can move axially. Considering that the adjusted clamping pin shaft 4 needs to be positioned, an axial positioning frame 8 is fixed on the opposite surfaces of the two side plates of the fixed base 1. When the clamping pin shaft 4 rotates and adjusts, the adjusting nut 6 thereon will be axially restricted by the axial positioning frame 8. At this time, it can rotate with the output end of the driving body, realizing the switching between the axial feeding and the circumferential rotation of the clamping pin shaft 4. In addition, in order to facilitate the fixing of the adjusting nut 6, a fixing fork 7 is movably penetrated through the axial positioning frame 8. The fork head at the lower end of the fixing fork 7 contacts the adjusting nut 6 to prevent the adjusting nut 6 from rotating radially. The fixing fork 7 is used in cooperation with the adjusting nut 6. When the fixing fork 7 drops, it can prevent the nut from rotating. Then, the clamping pin shaft 4 can realize axial feeding. When the fixing fork 7 is lifted and disengaged from the adjusting nut 6, the adjusting nut 6 and the clamping pin shaft 4 rotate circumferentially together. The function of the axial fixing frame is to axially limit the adjusting nut 6. In some other embodiments, a limiting groove is provided on the surface of the axial fixing frame facing the side plate for placing the adjusting nut 6. The depth of the limiting groove needs to be less than the thickness of the adjusting nut 6. At the same time, a spring is installed between the fixing fork 7 and the axial fixing frame. It should be noted here that after the spring is installed, the fixing fork 7 is in a lifted state without external force. This is convenient for the use of the equipment.
[0021] In this embodiment, the output end of the driving body, which is the output end of a three-phase asynchronous motor 10, is connected to the clamping pin shaft 4 through a coupling. The clamping pin shaft 4 passes through the axial positioning frame 8 and is connected to the output end of the three-phase asynchronous motor 10. Figure 2 On the left side in the attachment, the driving body is not installed. At this time, the clamping pin shaft 4 passes through the corresponding axial positioning frame 8.
[0022] A cycloid pinwheel 9 is installed at the output end of the three-phase asynchronous motor 10 for reducing the speed of the three-phase asynchronous motor 10. At the same time, it provides self-locking ability, which belongs to the prior art and will not be elaborated here.
[0023] In the attachment Figure 3 In this embodiment, the clamping components are arranged bidirectionally and are installed on the two side plates of the fixed base 1. The two clamping components are symmetrically distributed.
[0024] Specific use; There are many ways of use, which are explained below with examples; first, fix the cantilever section 11 on the rotating fixed seat 2 by bolts, then make a preliminary adjustment to the length of the clamping pin 4 between the two side plates according to the diameter of the cantilever section 11, press the fixing fork 7 down to fix the adjusting nut 6, and rotate the clamping pin 4 to adjust the overall position of the clamping pin 4; thereafter, lift the fixing fork 7, move the V-shaped clamp 3 to the first section of the clamping pin 4 for limiting, and finally apply pressure to the V-shaped clamp 3 by rotating the fixing nut 5 to achieve a stable tightening of the cantilever section 11 by the V-shaped clamp 3; at this time, start the driving body and the cantilever section 11 performs a flipping movement along the arc groove 101; the installation of the cantilever section 11 is greatly facilitated, and the flipping scheme during the assembly process of the cantilever section 11 of the tunnel boring machine replaces the flipping by vehicle dragging, which can greatly improve the assembly efficiency and safety.
[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", etc. are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.
[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood by specific circumstances.
Claims
1. A fixed turning device, characterized in that: include A fixed base (1), wherein the fixed base (1) is provided with a rotating fixed base (2) capable of rotating in an arc; A clamping assembly, the clamping assembly comprising a clamping pin (4) and a V-shaped clamp (3), the clamping pin (4) being mounted in a through hole of the fixed base (1), the through hole being located at the center of an arc, the V-shaped clamp (3) being sleeved on a side of the clamping pin (4) close to the rotating fixed base (2), the V-shaped clamp (3) being mounted on the clamping pin (4) in a movable limiting fit and being locked by a fastener; A driving body, the driving body being mounted on the fixed base (1), and one end of the clamping pin (4) facing the driving body being axially movably connected to an output end of the driving body; The rotating fixing seat (2) fixes the workpiece, the V-shaped clamp (3) movably abuts against the workpiece, and the driving body drives the workpiece to flip.
2. The fixed flipping device according to claim 1, characterized in that: A circular arc groove (101) is provided on the side plate of the fixed base (1), a movable shaft is provided between the rotating fixed base (2) and the circular arc groove (101), and the through hole is located at the arc center of the circular arc groove (101).
3. The fixed flipping device according to claim 1, characterized in that: The clamping pin (4) is adjustable in the axial direction; The driving body is fixed on a side plate of the fixed base (1), and the output shaft of the driving body is connected to the clamping pin shaft (4) via a coupling; The coupling is provided with a strip groove, the clamping pin shaft (4) is provided with a flat key (44), the flat key (44) is movably placed in the strip groove, and the fixed base (1) is provided with an adjustment component for regulating the clamping pin shaft (4) to move the adjustment component.
4. The fixed turning device according to claim 3, characterized in that: The adjustment assembly comprises an axial positioning frame (8), a fixing fork (7) and an adjustment nut (6); The axial positioning frame (8) is fixed on a side plate corresponding to the clamping pin (4); a first thread (43) is provided on the clamping pin (4); the adjusting nut (6) is threadably connected to the first thread (43); the fixing fork (7) is movably arranged on the axial positioning frame (8); the fixing fork (7) contacts the adjusting nut (6); and the clamping pin (4) rotates to move the axial position.
5. The fixed turning device according to claim 1, characterized in that: A limit block (41) is provided on one side of the clamping pin (4) close to the rotating fixed seat (2), and a limit groove is provided on the inner wall of the mounting hole of the V-shaped clamp (3). The V-shaped clamp (3) moves along the length direction of the clamping pin (4) so that the limit block (41) and the limit groove cooperate.
6. The fixed flipping device according to claim 1, characterized in that: A section of the clamping pin (4) facing the rotating fixing seat (2) is provided with a second thread (42), and the fastener thread is matched and connected to the second thread (42), and the fastener rotates to press the V-shaped clamp (3).
7. The fixed turning device according to claim 1, characterized in that: The rotating fixing seat (2) is provided with threaded mounting holes in an array, and the workpiece is fixed to the rotating fixing seat (2) by means of bolts.
8. The fixed turning device according to claim 1, characterized in that: The clamping components are provided in two groups, and the two groups of the clamping components are mounted on two side plates of the fixed base (1) in a one-to-one correspondence, and the driving body is connected to any one of the clamping pin shafts (4).
9. The fixed turning device according to claim 8, characterized in that: Rubber pads are provided on the opposite surfaces of the two groups of V-shaped clamps (3).
10. The fixed turning device according to any one of claims 1 to 9, characterized in that: The driving body is a three-phase asynchronous motor (10).