Elevator traction steel wire rope abrasion detection device
By introducing limit detection components and cleaning marking components into the elevator traction wire rope wear detection device, the problem of inability to effectively mark wear parts in the prior art is solved, fast and efficient detection and cleaning are achieved, and the use effect and efficiency of the equipment are improved.
Patent Information
- Application Number
- CN202510516257.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-06-17
AI Technical Summary
The existing elevator traction wire rope wear detection device cannot effectively mark the worn parts, resulting in staff requiring multiple inspections, which increases labor intensity and inspection time.
An elevator traction wire rope wear detection device including a limit detection assembly and a cleaning marking assembly is designed. The limit detection assembly is used to detect the wear of the wire rope, and the cleaning marking assembly is used to clean oil stains and spray marks on the worn areas.
By marking the worn parts, staff can quickly identify and perform subsequent inspections and cleaning, improving detection efficiency and accuracy and reducing the labor intensity of staff.
Smart Images

Figure CN120156983A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wear detection, and particularly relates to a wear detection device for elevator traction steel ropes. Background Art
[0002] The elevator traction steel rope is an important component in the elevator system, which is used to connect the traction wheel at the bottom of the elevator and the driving mechanism of the elevator, playing the role of transmitting power and supporting the operation of the elevator. It is usually composed of multiple strands of steel ropes, with the characteristics of high strength, wear resistance and corrosion resistance, and can bear the weight of the elevator and the tensile force generated during the operation process; during the continuous working process of the steel rope, due to wear and stretching, the external shape of the steel rope will change, such as the diameter becoming smaller. In order to ensure the safety of the elevator operation, it is necessary to detect the wear of the steel rope to facilitate the timely replacement of the worn steel rope.
[0003] For example, a wear detection device for elevator traction steel ropes disclosed in the patent with the publication number of CN115959542A, since it does not have the function of marking the worn part of the steel rope after detecting the steel rope, in order to ensure the accuracy of the detection, it leads to the subsequent staff still needing to carefully detect the steel rope again. And due to the lack of marking of the worn part of the steel rope, the working labor intensity of the staff increases, reducing the detection effect of the steel rope. Therefore, there is an urgent need to design a wear detection device for elevator traction steel ropes. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art, and a wear detection device for elevator traction steel ropes is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical scheme:
[0006] A wear detection device for elevator traction steel ropes, including two symmetrically arranged mounting seats, and further including:
[0007] A limit detection component, there are multiple limit detection components, and the multiple limit detection components are linearly and evenly distributed at equal intervals on the tops of the two mounting seats. The limit detection component is arranged on the tops of the two mounting seats and is used to limit the steel rope during detection;
[0008] A cleaning and marking component, there are multiple cleaning and marking components, and the multiple cleaning and marking components are linearly and evenly distributed at equal intervals on the tops of the corresponding mounting seats. The cleaning and marking component is used to clean the oil stain on the surface of the steel rope and then spray marks.
[0009] As a further technical solution of the present invention, the limit detection assembly includes: a support plate. There are two support plates, and the two support plates are respectively fixedly installed on the tops of the two mounting seats. Two symmetrically arranged clamping wheels are rotatably installed on the side of each support plate. A semi-circular ring is fixedly installed inside each support plate, and a plurality of arc-shaped distributed magnetic induction rangefinders are fixedly installed inside each semi-circular ring.
[0010] As a further technical solution of the present invention, the cleaning and marking assembly includes: a vertical plate. The vertical plate is vertically and fixedly installed on the top of the corresponding mounting seat. Two round rollers are installed on the side of the vertical plate through a torsion shaft, and a conveyor belt is sleeved on the two round rollers. A driving mechanism for driving the corresponding round roller to rotate is provided on the side of the vertical plate. A strip-shaped plate is horizontally and fixedly installed on the side of the conveyor belt, and a cleaning and marking mechanism for cleaning the marked steel wire rope is provided on the strip-shaped plate.
[0011] As a further technical solution of the present invention, the driving mechanism includes: a first belt. The first belt is rotatably arranged on the side of the support plate. Two first belt wheels are provided at both ends inside the first belt. One of the first belt wheels is fixedly installed at the center of the side of the clamping wheel through a connecting shaft, and a first rotating shaft is fixedly installed at the center of the side of the other first belt wheel. The end of the first rotating shaft is rotatably installed with a second rotating shaft, and the second rotating shaft is rotatably installed on the side of the vertical plate. The side of the second rotating shaft is fixedly installed at the center of the side of the corresponding round roller through a connecting shaft.
[0012] As a further technical solution of the present invention, a spline sleeve is slidably sleeved on the surface of the second rotating shaft through splines. Both the first rotating shaft and the second rotating shaft are spline shafts. Two symmetrically arranged first spring rods are fixedly installed on the side of the spline sleeve. A disc is rotatably installed on the side of the vertical plate. The fixed ends of the two first spring rods are fixedly installed on the side of the disc. An electromagnetic ring is sleeved on the surface of the first rotating shaft, and an L-shaped plate is fixedly installed at the bottom of the electromagnetic ring. The end of the horizontal side of the L-shaped plate is fixedly installed on the side of the vertical plate.
[0013] As a further technical solution of the present invention, the cleaning and marking mechanism includes: a second belt. The second belt is rotatably installed on the top of the strip-shaped plate. Two second belt wheels are provided at both ends inside the second belt, and both second belt wheels are rotatably installed on the top of the strip-shaped plate. A third bevel gear is fixedly installed on the top of one of the second belt wheels. The third bevel gear meshes with a fourth bevel gear on the side. A second spring rod is fixedly installed at the center of the side of the fourth bevel gear. The telescopic end of the second spring rod is fixedly installed with a fifth gear. An L-shaped block is fixedly installed on the side of the strip-shaped plate. The fixed end of the second spring rod is rotatably installed inside the vertical side of the L-shaped block. A straight rack that can mesh with the fifth gear is vertically and fixedly installed on the top of the mounting seat.
[0014] As a further technical solution of the present invention, a limiting plate is vertically and fixedly installed on the top of the mounting base. Two symmetrically arranged limiting grooves are formed on the side surface of the limiting plate. Each limiting groove is composed of a U-shaped groove and a vertical groove. The two vertical grooves are communicated. One-way opening baffles are hinged to the opposite ends of the two U-shaped grooves through elastic hinges. The telescopic end of the second spring rod is sleeved with a collar through a bearing. A sliding column is rotatably installed on the side surface of the collar. The sliding column is slidably installed inside the two limiting grooves. The fixed end and the telescopic end of the second spring rod are connected by splines.
[0015] As a further technical solution of the present invention, a rotating rod is vertically rotatably installed at the bottom of the strip-shaped plate. The top of the rotating rod is fixedly installed at the bottom of the corresponding second belt pulley through a connecting shaft. A connecting plate is fixedly installed at the bottom of the rotating rod. A cleaning mechanism and a marking mechanism are respectively arranged at both ends of the bottom of the connecting plate. A toothed ring is sleeved on the surface of the rotating rod. An arc-shaped rack is fixedly installed on the outer surface of the toothed ring. Two connecting plates are fixedly installed on the side surface of the toothed ring. Both of the two connecting plates are fixedly installed at the bottom of the strip-shaped plate.
[0016] As a further technical solution of the present invention, the cleaning mechanism includes: a first shaft rod, the first shaft rod is rotatably installed at the bottom of the connecting plate. A first bevel gear is fixedly installed at the bottom of the first shaft rod. A second bevel gear is meshed with the side surface of the first bevel gear. A third spring rod is fixedly installed on the side surface of the second bevel gear. A brush disc is fixedly installed at the telescopic end of the third spring rod. The fixed end and the telescopic end of the third spring rod are connected by splines. A limiting block is vertically and fixedly installed at the bottom of the connecting plate. The fixed end surface of the third spring rod is rotatably installed inside the limiting block. An internal gear is rotatably installed at the top of the connecting plate. The internal gear is meshed with the toothed ring. The bottom of the internal gear is fixedly installed at the center of the top end of the first shaft rod through a connecting shaft.
[0017] As a further technical solution of the present invention, the marking mechanism includes: a cylinder, the cylinder is vertically and fixedly installed at the bottom of the connecting plate. A marking box with a feed pipe is fixedly installed on the side surface of the cylinder. A spray head is installed on the side surface of the marking box. A horizontally arranged push plate slides inside the marking box. A communicating pipe is arranged inside the marking box. The horizontal side of the communicating pipe is communicated with the spray head. The surface of the communicating pipe is slidably arranged inside the push plate. A piston disc slides inside the cylinder. A U-shaped plate is fixedly installed at the top of the piston disc. A reciprocating lead screw is vertically rotatably installed at the top inside the cylinder. The surface of the reciprocating lead screw is threadedly connected to the inside of the horizontal side of the U-shaped plate. An external gear is rotatably installed at the top of the connecting plate. When the external gear contacts the arc-shaped rack, the external gear is meshed with the arc-shaped rack. A telescopic rod is vertically and fixedly installed at the top of the horizontal side of the U-shaped plate. The telescopic end of the telescopic rod is fixedly installed at the top inside the cylinder. An air outlet pipe and an air inlet pipe are respectively communicated and installed on the side surface and the bottom of the cylinder. A second one-way valve and a first one-way valve are respectively installed on the air outlet pipe and the air inlet pipe.
[0018] The beneficial effects of the present invention are:
[0019] First, through the settings of the limit detection component and the cleaning and marking component, the present invention can detect the worn steel wire rope, then clean and mark it, enabling the staff to clearly know the worn parts of the steel wire rope according to the marks, facilitating the subsequent rapid and efficient re-detection of the steel wire rope by the staff, and allowing for multiple cleanings and markings of the worn parts of the steel wire rope, ensuring the clarity of the markings on the steel wire rope, and thus improving the use effect of the device.
[0020] Second, through the settings of the air cylinder and the marking box, when the connecting plate rotates, the present invention can automatically inflate the inside of the marking box, causing the push plate to move downward to spray the paint inside the marking box onto the steel wire rope for marking, avoiding the situation where only simple detection is carried out, resulting in the inability of the subsequent staff to quickly find the worn parts during processing, and thus improving the use efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of an elevator traction steel wire rope wear detection device proposed by the present invention;
[0022] Figure 2 is a schematic structural diagram of the support plate and its connection structure of an elevator traction steel wire rope wear detection device proposed by the present invention;
[0023] Figure 3 is Figure 2 an enlarged schematic view of part A in
[0024] Figure 4 is a schematic structural diagram of the strip plate and its connection structure of an elevator traction steel wire rope wear detection device proposed by the present invention;
[0025] Figure 5 is Figure 4 an enlarged schematic view of part B in
[0026] Figure 6 is a schematic sectional view structure of the marking box and the air cylinder of an elevator traction steel wire rope wear detection device proposed by the present invention;
[0027] Figure 7 is Figure 6 an enlarged schematic view of part C in
[0028] Figure 8 is a schematic connection structure diagram of the fifth gear and the limit plate of an elevator traction steel wire rope wear detection device proposed by the present invention;
[0029] Figure 9 is Figure 8 an enlarged schematic view of part D in
[0030] Figure 10Schematic diagram of the limit plate and baffle structure of an elevator traction steel wire rope wear detection device proposed by the present invention.
[0031] In the figure: 1, mounting seat; 2, controller; 3, support plate; 4, conveyor belt; 5, round roller; 6, clamping wheel; 7, semi-circular ring; 8, magnetic induction ranging instrument; 9, vertical plate; 10, first belt; 11, first pulley; 12, first rotating shaft; 13, second rotating shaft; 14, electromagnetic ring; 15, spline sleeve; 16, disc; 17, first spring rod; 18, limit plate; 19, strip plate; 20, second belt; 21, second pulley; 22, rotating rod; 23, straight rack; 24, limit groove; 25, baffle; 26, toothed ring; 27, arc rack; 28, first bevel gear; 29, second bevel gear; 30, brush disc; 31, marking box; 32, push plate; 33, connecting pipe; 34, connecting plate; 35, external gear; 36, air cylinder; 37, piston disc; 38, intake pipe; 39, first one-way valve; 40, outlet pipe; 41, second one-way valve; 42, U-shaped plate; 43, reciprocating lead screw; 44, third bevel gear; 45, fourth bevel gear; 46, second spring rod; 47, sliding column; 48, fifth gear; 49, internal gear; 50, nozzle. Detailed implementation manners
[0032] In order to make the technical means, creative features, achieved purposes and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific implementation manners.
[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0034] Please refer to the attached Figure 1 - attached Figure 10 , an elevator traction steel wire rope wear detection device, including two symmetrically arranged mounting seats 1, and further including: a limit detection component and a cleaning and marking component. There are multiple limit detection components, and multiple limit detection components are evenly distributed at equal intervals in a straight line on the tops of the two mounting seats 1. The limit detection component is arranged on the tops of the two mounting seats 1 and is used for limiting the steel wire rope during detection. There are multiple cleaning and marking components, and multiple cleaning and marking components are evenly distributed at equal intervals in a straight line on the tops of the corresponding mounting seats 1. The cleaning and marking component is used for cleaning the oil stain on the surface of the steel wire rope and then spraying marks;
[0035] After the above-mentioned worn wire ropes can be detected, they are cleaned and marked, so that the staff can clearly know the worn parts of the wire ropes according to the marks, which is convenient for the staff to quickly and efficiently detect the wire ropes again later.
[0036] Please refer to the appendix Figure 1 - appendix Figure 4 In a preferred embodiment, the limit detection assembly includes: a support plate 3. There are two support plates 3, and the two support plates 3 are respectively fixedly installed on the tops of the two mounting seats 1. Two symmetrically arranged clamping wheels 6 are rotatably installed on each side of each support plate 3. A semi-circular ring 7 is fixedly installed on the inner side of each support plate 3, and a plurality of arc-shaped magnetic induction distance measuring instruments 8 are fixedly installed on the inner side of each semi-circular ring 7;
[0037] Specifically, a plurality of controllers 2 are linearly and evenly distributed on the top of one of the mounting seats 1, and the corresponding controllers 2 are electrically connected to the corresponding magnetic induction distance measuring instruments 8 and the electromagnetic ring 14.
[0038] Please refer to the appendix Figure 2 - appendix Figure 10 In a preferred embodiment, the cleaning and marking assembly includes: a vertical plate 9. The vertical plate 9 is vertically and fixedly installed on the top of the corresponding mounting seat 1. Two round rollers 5 are installed on the side of the vertical plate 9 through torsion shafts. A conveyor belt 4 is sleeved on the two round rollers 5. A driving mechanism for driving the corresponding round roller 5 to rotate is provided on the side of the vertical plate 9. A strip plate 19 is horizontally and fixedly installed on the side of the conveyor belt 4, and a cleaning and marking mechanism for cleaning and marking the wire rope is provided on the strip plate 19;
[0039] Furthermore, the conveyor belt 4 can move along with the wire rope and drive the clamping wheels 6 to rotate and move, so that during operation, the cleaning and marking mechanism and the wire rope move synchronously.
[0040] Please refer to the appendix Figure 1 - appendix Figure 10, in a preferred embodiment, the driving mechanism includes: a first belt 10 rotatably disposed on the side of the support plate 3. Both ends inside the first belt 10 are provided with first belt pulleys 11. One of the first belt pulleys 11 is fixedly installed at the center of the side of the clamping wheel 6 through a connecting shaft, and a first rotating shaft 12 is fixedly installed at the center of the side of the other first belt pulley 11. A second rotating shaft 13 is rotatably installed at the end of the first rotating shaft 12. The second rotating shaft 13 is rotatably installed on the side of the vertical plate 9. The side of the second rotating shaft 13 is fixedly installed at the center of the side of the corresponding round roller 5 through a connecting shaft. A spline sleeve 15 is slidably sleeved on the surface of the second rotating shaft 13 through splines. Both the first rotating shaft 12 and the second rotating shaft 13 are spline shafts. Two symmetrically arranged first spring rods 17 are fixedly installed on the side of the spline sleeve 15. A disc 16 is rotatably installed on the side of the vertical plate 9. The fixed ends of the two first spring rods 17 are fixedly installed on the side of the disc 16. An electromagnetic ring 14 is sleeved on the surface of the first rotating shaft 12. An L-shaped plate is fixedly installed at the bottom of the electromagnetic ring 14. The end of the horizontal side of the L-shaped plate is fixedly installed on the side of the vertical plate 9;
[0041] Preferably, the first rotating shaft 12 and the second rotating shaft 13 are connected through the spline sleeve 15, so that the first rotating shaft 12 can drive the second rotating shaft 13 to rotate. When the electromagnetic ring 14 is powered off, the pulling force generated by the first spring rod 17 will reset the spline sleeve 15 (not sleeved on the first rotating shaft 12).
[0042] Please refer to the appendix Figure 1 - appendix Figure 10, in a preferred embodiment, the cleaning and marking mechanism includes: a second belt 20, which is rotatably installed on the top of the strip plate 19. Both ends inside the second belt 20 are provided with second belt pulleys 21, and both of the two second belt pulleys 21 are rotatably installed on the top of the strip plate 19. A third bevel gear 44 is fixedly installed on the top of one of the second belt pulleys 21. A fourth bevel gear 45 is meshed with the side of the third bevel gear 44. A second spring rod 46 is fixedly installed at the center of the side of the fourth bevel gear 45. A fifth gear 48 is fixedly installed at the end of the telescopic end of the second spring rod 46. An L-shaped block is fixedly installed on the side of the strip plate 19. The fixed end of the second spring rod 46 is rotatably installed inside the vertical side of the L-shaped block. A straight rack 23 that can be meshed with the fifth gear 48 is vertically and fixedly installed on the top of the mounting seat 1. A limiting plate 18 is vertically and fixedly installed on the top of the mounting seat 1. Two symmetrically arranged limiting grooves 24 are opened on the side of the limiting plate 18. Each limiting groove 24 is composed of a U-shaped groove and a vertical groove, and the two vertical grooves are communicated. One-way opening baffles 25 are hinged to the opposite ends of the two U-shaped grooves through elastic hinges. The telescopic end of the second spring rod 46 is sleeved with a collar through a bearing. A sliding column 47 is rotatably installed on the side of the collar, and the sliding column 47 is slidably installed inside the two limiting grooves 24. The fixed end and the telescopic end of the second spring rod 46 are connected by splines. A rotating rod 22 is vertically rotatably installed at the bottom of the strip plate 19. The top of the rotating rod 22 is fixedly installed at the bottom of the corresponding second belt pulley 21 through a connecting shaft. A connecting plate 34 is fixedly installed at the bottom of the rotating rod 22. A cleaning mechanism and a marking mechanism are respectively arranged at both ends of the bottom of the connecting plate 34. A toothed ring 26 is sleeved on the surface of the rotating rod 22. An arc-shaped rack 27 is fixedly installed on the outer surface of the toothed ring 26. Two connecting plates are fixedly installed on the side of the toothed ring 26, and both of the two connecting plates are fixedly installed at the bottom of the strip plate 19;
[0043] Further, the second spring rod 46 and the limiting groove 24 cooperate. The elastic force generated by the second spring rod 46 can make the sliding column 47 smoothly enter the U-shaped groove of the limiting groove 24 and ensure the moving stability of the sliding column 47.
[0044] Please refer to the attached Figure 3 - attached Figure 8 , in a preferred embodiment, the cleaning mechanism includes: a first shaft rod, which is rotatably installed at the bottom of the connecting plate 34. A first bevel gear 28 is fixedly installed at the bottom of the first shaft rod. A second bevel gear 29 is meshed with the side of the first bevel gear 28. A third spring rod is fixedly installed on the side of the second bevel gear 29. A brush disc 30 is fixedly installed at the telescopic end of the third spring rod. The fixed end and the telescopic end of the third spring rod are connected by splines. A limiting block is vertically and fixedly installed at the bottom of the connecting plate 34. The surface of the fixed end of the third spring rod is rotatably installed inside the limiting block. An internal gear 49 is rotatably installed at the top of the connecting plate 34. The internal gear 49 is meshed with the toothed ring 26. The bottom of the internal gear 49 is fixedly installed at the center of the top end of the first shaft rod through a connecting shaft;
[0045] Preferably, the rotation of the third spring rod drives the brush disc 30 to rotate, so as to clean the vicinity of the components where the wire rope is worn, avoiding the situation that the external part of the wire rope has oil stains, which makes it difficult for the paint to adhere.
[0046] Please refer to the attached Figure 1 - attached Figure 7 In a preferred embodiment, the marking mechanism includes: an air cylinder 36, which is vertically and fixedly installed at the bottom of the connecting plate 34. A marking box 31 with a feed pipe is fixedly installed on the side of the air cylinder 36. A spray head 50 is installed on the side of the marking box 31. A horizontally arranged push plate 32 slides inside the marking box 31. A communicating pipe 33 is arranged inside the marking box 31. The horizontal side of the communicating pipe 33 is communicated with the spray head 50. The surface of the communicating pipe 33 is slidably arranged inside the push plate 32. A piston disc 37 slides inside the air cylinder 36. A U-shaped plate 42 is fixedly installed at the top of the piston disc 37. A reciprocating lead screw 43 is vertically rotatably installed at the inner top of the air cylinder 36. The surface of the reciprocating lead screw 43 is threadedly connected to the inner part of the horizontal side of the U-shaped plate 42. An external gear 35 is rotatably installed at the top of the connecting plate 34. When the external gear 35 contacts the arc-shaped rack 27, the external gear 35 meshes with the arc-shaped rack 27. A telescopic rod is vertically fixedly installed at the top of the horizontal side of the U-shaped plate 42. The telescopic end of the telescopic rod is fixedly installed at the inner top of the air cylinder 36. An air outlet pipe 40 and an air inlet pipe 38 are respectively communicated and installed on the side and bottom of the air cylinder 36. A second one-way valve 41 and a first one-way valve 39 are respectively installed on the air outlet pipe 40 and the air inlet pipe 38;
[0047] Furthermore, when the push plate 32 moves downward, the paint inside the marking box 31 is sprayed from the spray head 50 onto the wire rope. By repeating this process in sequence, the marking of this position can be continuously repeated, avoiding the situation of unclear marking.
[0048] The working principle of the present invention: First, install the two mounting seats 1 at the corresponding positions inside the elevator shaft (installed as shown in the attached Figure 1 figure);
[0049] When the wire rope moves upward, the clamping wheel 6 can limit the wire rope, and the clamping wheel 6 will rotate, ensuring that the wire rope in the detection section of the magnetic induction distance measuring instrument 8 does not shake, which helps to improve the accuracy of detection. When the magnetic induction distance measuring instrument 8 detects that a certain wire rope has a diameter change (when it is worn), the controller 2, as the total control end of this detection device and also the data access port of this device, can be specifically connected by wireless connection on the controller 2, or can also be connected by wired means, that is, the controller 2 is provided with corresponding wireless connectors and wired connectors. Then, the corresponding controller 2 will control the electromagnetic ring 14 to be energized according to the detection result of the magnetic induction distance measuring instrument 8, and the controller 2 will control the external alarm to issue an alarm to prompt the staff to handle it in time;
[0050] When the electromagnetic ring 14 is energized, it will generate a suction force on the spline sleeve 15 and cause the spline sleeve 15 to move. At this time, the first spring rod 17 generates a pulling force, so that the spline sleeve 15 can also be spline-connected with the first rotating shaft 12. Since the wire rope moves upward, it will drive the clamping wheel 6 to rotate in the reverse direction. The rotation of the clamping wheel 6 drives the first belt 10 and the first belt pulley 11 to rotate. The rotation of the first belt pulley 11 drives the first rotating shaft 12, the spline sleeve 15 and the second rotating shaft 13 to rotate. The rotation of the second rotating shaft 13 drives the conveyor belt 4 and the round roller 5 to rotate (the torsion shaft generates torsion). The rotation of the conveyor belt 4 drives the strip plate 19 to move upward. The upward movement of the strip plate 19 drives the connecting components thereon (components such as the marking box 31, the brush disc 30 and the fifth gear 48 together with the wire rope) to move upward (at the starting position, the brush disc 30 is not directly below the semi-circular ring 7, so the semi-circular ring 7 will not hinder the upward movement of the brush disc 30). When the fifth gear 48 and the second spring rod 46 move upward, they drive the collar and the sliding column 47 to move upward. Due to the setting of the limiting groove 24, the sliding column 47 will move along the path of the limiting groove 24. At the beginning, the sliding column 47 will move inside the vertical groove corresponding to the limiting groove 24. When the fifth gear 48 contacts the straight rack 23, the fifth gear 48 will rotate forward. The rotation of the fifth gear 48 drives the second spring rod 46, and the rotation of the second spring rod 46 drives the fourth bevel gear 45 and the third bevel gear 44 to rotate. The rotation of the third bevel gear 44 drives the second belt 20 and the second belt pulley 21 to rotate. The rotation of the second belt pulley 21 drives the rotating rod 22 and the connecting plate 34 to rotate. The rotation of the connecting plate 34 drives components such as the brush disc 30, the marking box 31 and the air cylinder 36 to revolve (the revolution of the third spring rod will generate a centrifugal force to make the brush disc 30 move away from the third spring rod to contact the wire rope to be marked). Due to the setting of the tooth ring 26, when the internal gear 49 revolves, it can also rotate. The rotation of the internal gear 49 drives the first bevel gear 28 and the second bevel gear 29 to rotate. The rotation of the second bevel gear 29 drives the third spring rod to rotate. The rotation of the third spring rod drives the brush disc 30 to rotate, so as to clean the vicinity of the components where the wire rope is worn, avoiding the situation that the external part of the wire rope has oil stains, resulting in difficulty in coating adhesion. Due to the setting of the arc-shaped rack 27, when the external gear 35 revolves to approach the wire rope, it can also rotate. The rotation of the external gear 35 drives the reciprocating lead screw 43 to rotate. The rotation of the reciprocating lead screw 43 drives the U-shaped plate 42 to move up and down reciprocally. The up and down movement of the U-shaped plate 42 drives the piston disc 37 to move up and down (the top of the air cylinder 36 is provided with a ventilation hole). When the piston disc 37 moves downward, at this time, the gas inside the air cylinder 36 blows open the second one-way valve 41 on the air outlet pipe 40, so the gas inside the air cylinder 36 will enter the marking box 31 through the air outlet pipe 40. When the piston disc 37 moves upward, the second one-way valve 41 closes and the first one-way valve 39 opens, then the external gas will enter the air cylinder 36 through the air inlet pipe 38. By reciprocating in turn, the marking box 31 can be continuously inflated to realize that the push plate 32 moves downward to spray the coating inside the marking box 31 from the nozzle 50 onto the wire rope.By reciprocating in sequence, the marking of this position can be continuously repeated, avoiding unclear marking. When the sliding column 47 moves from the inside of the vertical groove to the inside of the U-shaped groove, the sliding column 47 will move along the path of the U-shaped groove (when the sliding column 47 enters the upper hypotenuse of the U-shaped groove, the electromagnetic ring 14 is powered off at this time), then the movement of the sliding column 47 drives the telescopic end of the second spring rod 46 to move (move away from the fourth bevel gear 45), so the fifth gear 48 and the straight rack 23 are no longer engaged, and the torque generated by the torsion shaft will cause the conveyor belt 4 to rotate forward. When the sliding column 47 moves to the lower hypotenuse of the U-shaped groove, with the forward rotation of the conveyor belt 4, the sliding column 47 will push open the baffle 25 (which can only open in one direction), so that the sliding column 47 can return to the starting position (the connection of the two limiting grooves 24). And when the torsion shaft makes the conveyor belt 4 rotate forward, since the fifth gear 48 and the straight rack 23 are not engaged, the components on the strip plate 19 will not move. In summary, the marking of a part of the steel wire rope is completed, thereby improving the use effect and efficiency of the equipment;
[0051] When the steel wire rope moves downward, in summary, vice versa, the worn components of the steel wire rope can be marked.
[0052] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An elevator traction wire rope wear detection device, comprising two symmetrically arranged mounting seats (1), characterized in that: Also includes: A position limit detection component, wherein there are a plurality of the position limit detection components, and the plurality of the position limit detection components are evenly distributed on the top of the two mounting seats (1) in a straight line and at equal intervals, and the position limit detection component is arranged on the top of the two mounting seats (1), and the position limit detection component is used to limit the position of the steel wire rope during detection; A cleaning mark assembly, wherein there are a plurality of cleaning mark assemblies, and the plurality of cleaning mark assemblies are evenly distributed in a straight line at equal intervals on the top of a corresponding mounting seat (1), and the cleaning mark assembly is used to clean the oil stain on the surface of the steel wire rope and then spray the mark.
2. The elevator traction wire rope wear detection device according to claim 1, characterized in that: The limit detection assembly comprises: a support plate (3), wherein there are two support plates (3), the two support plates (3) are respectively fixedly mounted on the top of two mounting seats (1), two symmetrically arranged clamping wheels (6) are rotatably mounted on the side of each support plate (3), a semicircular ring (7) is fixedly mounted on the inner side of each support plate (3), and a plurality of arc-shaped distributed magnetic induction distance meters (8) are fixedly mounted on the inner side of each semicircular ring (7).
3. The elevator traction wire rope wear detection device according to claim 1, characterized in that: The cleaning mark assembly comprises: a vertical plate (9), the vertical plate (9) is vertically fixedly mounted on the top of the corresponding mounting seat (1), two round rollers (5) are mounted on the side of the vertical plate (9) through a torsion shaft, a conveyor belt (4) is sleeved on the two round rollers (5), a driving mechanism for driving the corresponding round rollers (5) to rotate is provided on the side of the vertical plate (9), a strip plate (19) is horizontally fixedly mounted on the side of the conveyor belt (4), and a cleaning mark mechanism for cleaning the marking steel wire rope is provided on the strip plate (19).
4. The elevator traction wire rope wear detection device according to claim 3, characterized in that: The driving mechanism comprises: a first belt (10), the first belt (10) is rotatably arranged on the side of the support plate (3), first pulleys (11) are arranged at both ends inside the first belt (10), one of the first pulleys (11) is fixedly installed at the center of the side of the clamping wheel (6) through a connecting shaft, a first rotating shaft (12) is fixedly installed at the center of the side of the other first pulley (11), a second rotating shaft (13) is rotatably installed at the end of the first rotating shaft (12), the second rotating shaft (13) is rotatably installed on the side of the vertical plate (9), and the side of the second rotating shaft (13) is fixedly installed at the center of the side of the corresponding round roller (5) through a connecting shaft.
5. The elevator traction wire rope wear detection device according to claim 4, characterized in that: The surface of the second rotating shaft (13) is slidably sleeved with a spline sleeve (15); the first rotating shaft (12) and the second rotating shaft (13) are both spline shafts; two symmetrically arranged first spring rods (17) are fixedly mounted on the side of the spline sleeve (15); a disk (16) is rotatably mounted on the side of the vertical plate (9); the fixed ends of the two first spring rods (17) are fixedly mounted on the side of the disk (16); an electromagnetic ring (14) is sleeved on the surface of the first rotating shaft (12); an L-shaped plate is fixedly mounted on the bottom of the electromagnetic ring (14); and the horizontal end of the L-shaped plate is fixedly mounted on the side of the vertical plate (9).
6. The elevator traction wire rope wear detection device according to claim 3, characterized in that: The cleaning marking mechanism comprises: a second belt (20), the second belt (20) is rotatably mounted on the top of the strip plate (19), second pulleys (21) are provided at both ends of the second belt (20), the two second pulleys (21) are rotatably mounted on the top of the strip plate (19), a third bevel gear (44) is fixedly mounted on the top of one of the second pulleys (21), a fourth bevel gear (45) is meshed on the side of the third bevel gear (44), a second spring rod (46) is fixedly mounted at the center of the side of the fourth bevel gear (45), a fifth gear (48) is fixedly mounted on the telescopic end of the second spring rod (46), an L-shaped block is fixedly mounted on the side of the strip plate (19), the fixed end of the second spring rod (46) is rotatably mounted inside the vertical side of the L-shaped block, and a spur rack (23) that can mesh with the fifth gear (48) is vertically fixedly mounted on the top of the mounting seat (1).
7. The elevator traction wire rope wear detection device according to claim 6, characterized in that: A limit plate (18) is vertically fixedly installed on the top of the mounting seat (1), and two symmetrically arranged limit grooves (24) are provided on the side of the limit plate (18), each of the limit grooves (24) is composed of a U-shaped groove and a vertical groove, and the two vertical grooves are connected, and the opposite ends of the two U-shaped grooves are hinged with a one-way opening baffle (25) through an elastic hinge, and the telescopic end of the second spring rod (46) is connected with a ring through a bearing sleeve, and a sliding column (47) is rotatably installed on the side of the ring, and the sliding column (47) is slidably installed inside the two limit grooves (24), and the fixed end and the telescopic end of the second spring rod (46) are connected by a spline.
8. The elevator traction wire rope wear detection device according to claim 7, characterized in that: A rotating rod (22) is installed at the bottom of the strip plate (19) for vertical rotation. The top of the rotating rod (22) is fixedly installed on the bottom of the corresponding second pulley (21) through a connecting shaft. A connecting plate (34) is fixedly installed at the bottom of the rotating rod (22). A cleaning mechanism and a marking mechanism are respectively provided at both ends of the bottom of the connecting plate (34). A toothed ring (26) is sleeved on the surface of the rotating rod (22). An arc-shaped rack (27) is fixedly installed on the outer surface of the toothed ring (26). Two connecting plates are fixedly installed on the side of the toothed ring (26). Both connecting plates are fixedly installed at the bottom of the strip plate (19).
9. The elevator traction wire rope wear detection device according to claim 8, characterized in that: The cleaning mechanism comprises: a first shaft rod, the first shaft rod is rotatably mounted on the bottom of a connecting plate (34), a first bevel gear (28) is fixedly mounted on the bottom of the first shaft rod, a second bevel gear (29) is meshed on the side of the first bevel gear (28), a third spring rod is fixedly mounted on the side of the second bevel gear (29), a brush plate (30) is fixedly mounted on the telescopic end of the third spring rod, the fixed end and the telescopic end of the third spring rod are connected by a spline, a limit block is vertically fixedly mounted on the bottom of the connecting plate (34), the fixed end surface of the third spring rod is rotatably mounted inside the limit block, an internal gear (49) is rotatably mounted on the top of the connecting plate (34), the internal gear (49) is meshed with a gear ring (26), and the bottom of the internal gear (49) is fixedly mounted on the center of the top end of the first shaft rod through a connecting shaft.
10. The elevator traction wire rope wear detection device according to claim 8, characterized in that: The marking mechanism comprises: an air cylinder (36), the air cylinder (36) is vertically fixedly installed at the bottom of the connecting plate (34), a marking box (31) with a feeding pipe is fixedly installed on the side of the air cylinder (36), a nozzle (50) is installed on the side of the marking box (31), a horizontally arranged push plate (32) is slidably arranged inside the marking box (31), a connecting pipe (33) is arranged inside the marking box (31), the connecting pipe (33) is horizontally connected to the nozzle (50), the surface of the connecting pipe (33) is slidably arranged inside the push plate (32), a piston plate (37) is slidably arranged inside the air cylinder (36), a U-shaped plate (42) is fixedly installed on the top of the piston plate (37), and the air cylinder (36) is provided with a piston plate (37) inside. A reciprocating screw (43) is installed vertically and rotatably on the top, and the surface of the reciprocating screw (43) is connected to the inside of the horizontal side of the U-shaped plate (42) through a thread. An external gear (35) is installed rotatably on the top of the connecting plate (34). When the external gear (35) and the arc-shaped rack (27) are in contact, the external gear (35) and the arc-shaped rack (27) are meshed. A telescopic rod is fixedly installed vertically on the top of the horizontal side of the U-shaped plate (42), and the telescopic end of the telescopic rod is fixedly installed on the top of the air cylinder (36). An air outlet pipe (40) and an air inlet pipe (38) are installed on the side and bottom of the air cylinder (36) respectively. A second one-way valve (41) and a first one-way valve (39) are installed on the air outlet pipe (40) and the air inlet pipe (38) respectively.
Citation Information
Patent Citations
Elevator traction steel wire rope abrasion detection device
CN115959542A