Production control method and system of veterinary drug feed

Abstract

The invention belongs to the technical field of feed production control, and particularly relates to a veterinary drug feed production control method and system, and the method comprises the steps of raw material detection, raw material crushing, ingredient mixing, granulation, feed finished product quality detection and packaging. The mixing speed and the mixing duration of the mixing process can be analyzed according to the raw material ratio of finished feed particles through the mixing process adjustment feedback module, then the process parameters of the mixing process are adjusted, and the feed granulation production quality can be detected through the granulation process adjustment feedback module and the detection feedback module. According to the hardness, the particle size and the nutrient component proportion of finished feed particles, the adjusting direction and the adjusting amount of the granulation pressure and the granulation temperature of the granulation process are analyzed, then the technological parameters of the granulation process are adjusted, reliable and precise control over feed granulation is achieved, the quality of feed granulation is further guaranteed, the precise analysis and feedback functions are achieved, and the production cost is reduced. The quality of a feed product can be improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of feed production control, and particularly relates to a production control method and system for veterinary drugs and feeds. Background Art

[0002] Feeds are processed from various feed raw materials and additives according to the nutritional needs of various animals, in accordance with a scientific formula and through a reasonable production process. They are commercial feeds with relatively comprehensive nutrition and are the sole or main nutritional source for livestock and poultry. The quality of feeds directly affects the feeding effect and economic benefits.

[0003] In traditional feed production control technologies, more reliance is placed on manual experience and regular maintenance management methods. It is difficult to achieve real-time and continuous production control, lack of accurate judgment on the operating status of production equipment, and difficult to quickly respond to emergencies occurring during the production process, resulting in low feed production efficiency and poor product quality. Therefore, with the increasing requirements for feed production, improving the production efficiency and product quality of feeds through intelligent production technologies has become an urgent problem to be solved. Summary of the Invention

[0004] To solve the problems raised in the above background art, the present invention provides a production control method and system for veterinary drugs and feeds, which has the characteristics of precise analysis and feedback functions and can improve the quality of feed products.

[0005] To achieve the above object, the present invention provides the following technical solution: A production control method and system for veterinary drugs and feeds, including raw material detection, raw material crushing, ingredient mixing, granulation, feed finished product quality detection, and packing. The production steps are as follows:

[0006] Step 1: Raw material detection: Conduct sensory inspection to ensure that there are no abnormal conditions such as caking, mildew, or peculiar smell in the raw materials;

[0007] Step 2: Raw material crushing: The controller controls the crushing mechanism to crush the raw materials and its uniformity to ensure suitability for animal digestion and absorption, and feedback is carried out;

[0008] Step 3: Ingredient mixing: According to the formula, various raw materials are proportioned. After the proportioning is completed, the controller controls the mixing mechanism to mix various ingredients, and controls the mixing time and uniformity through the controller to ensure uniform feed ingredients, and feedback is carried out;

[0009] Step 4: Granulation: The controller conveys the mixed material after mixing to the granulation mechanism and controls the granulation mechanism to granulate. After granulation is completed;

[0010] Step 5: Quality inspection of finished feed products: Obtain finished feed pellet samples, and check the raw material ratio, hardness, particle size, nutritional component ratio and water content of the feed pellets to determine whether the quality of the finished feed pellet samples is qualified;

[0011] Step 6: Packaging: The controller controls the packaging mechanism to pack the qualified feed particles.

[0012] Preferably, the control of the pulverization particle size in step 2 requires pulverizing the feed raw materials into a suitable particle size according to the needs of the animals to improve feeding efficiency and benefits.

[0013] Preferably, accurate control of the ingredients in step three requires the use of computerized ingredient control technology to ensure the accuracy of each ingredient, and a high-precision system is used for trace additives. At the same time, uniform mixing control requires the selection of appropriate mixing equipment and time to ensure mixing quality.

[0014] Preferably, the granulation mechanism in step 4 further includes a temperature detection mechanism and a water content detection mechanism. The temperature detection mechanism is used to detect the temperature of the feed particles after granulation is completed, and generate a temperature signal, which is fed back to the controller. The water content detection mechanism can detect the moisture content of the granulated feed particles in real time and produce a moisture content signal. After receiving the moisture content signal, the controller compares it with the input water content signal.

[0015] A veterinary medicine feed production control system, the system comprising:

[0016] Controller, used to control the operation of each mechanism and wirelessly connect with the handheld terminal to send and receive information;

[0017] A crushing mechanism, controlled by a controller, for crushing feed base materials;

[0018] A mixing mechanism, controlled by a controller, for mixing materials;

[0019] A granulating mechanism, controlled by a controller, is used for granulating feed;

[0020] The packaging mechanism is controlled by the controller and is used to package the granulation products;

[0021] Database: used to store the reference raw material ratio, reference hardness, reference particle size, reference nutrient composition ratio and reference moisture content of finished feed pellets, and store the bad feature label set corresponding to the mixing process and granulation process in the feed production process.

[0022] Preferably, the mixing mechanism includes a mixing process adjustment feedback module, which is used to analyze the mixing uniformity of the mixing process according to the raw material ratio of each particle in each finished feed sample, further obtain the adjustment direction and adjustment amount of the mixing speed and mixing time of the mixing process, and provide feedback.

[0023] Preferably, the granulation mechanism further includes a granulation process adjustment feedback module and a detection feedback module. The granulation process adjustment feedback module is used to analyze the adjustment direction and adjustment amount of the granulation pressure and granulation temperature in the granulation process according to the hardness, particle size, and nutrient composition ratio of each particle in each finished feed sample, and give feedback. The detection feedback module is used to give feedback according to the water content of each particle in each finished feed sample.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0025] 1. In the present invention, through the mixing process adjustment feedback module, the mixing speed and mixing duration of the mixing process can be analyzed according to the raw material ratio of the finished feed particles, and then the process parameters of the mixing process can be adjusted. Through the granulation process adjustment feedback module and the detection feedback module, the detection of the production quality of feed granulation can be carried out. According to the hardness, particle size, and nutrient composition ratio of the finished feed particles, the adjustment direction and adjustment amount of the granulation pressure and granulation temperature in the granulation process can be analyzed, and then the process parameters of the granulation process can be adjusted, realizing the reliable and precise control of feed granulation, and thus ensuring the quality of feed granulation. It has a precise analysis and feedback function and can improve the quality of feed products. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the drawings:

[0027] Figure 1 is the production process flow chart of the present invention;

[0028] Figure 2 is the block diagram of the production system of step three of the present invention;

[0029] Figure 3 is the block diagram of the production system of step four of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Embodiment 1

[0032] Please refer to Figures 1 - 3, the present invention provides the following technical solutions: A production control method and system for veterinary medicine feed, including raw material detection, raw material crushing, ingredient mixing, granulation, finished feed quality detection, and packaging. The production steps are as follows:

[0033] Step 1, raw material detection: Conduct sensory inspection to ensure that there are no abnormal conditions such as caking, mildew, or peculiar smell in the raw materials.

[0034] Step 2, raw material crushing: The controller controls the crushing mechanism to crush the raw materials and its uniformity, ensuring suitability for animal digestion and absorption, and providing feedback.

[0035] Step 3, ingredient mixing: According to the formula, various raw materials are proportioned. After the proportioning is completed, the controller controls the mixing mechanism to mix various ingredients, and controls the mixing time and uniformity through the controller to ensure uniform feed ingredients and provide feedback.

[0036] Step 4, granulation: The controller conveys the mixed material to the granulation mechanism and controls the granulation mechanism to granulate. After granulation is completed;

[0037] Step 5, finished feed quality detection: Obtain a sample of the finished feed particles, and judge whether the quality of the finished feed particle sample is qualified based on the raw material ratio, hardness, particle size, nutrient composition ratio, and water content of the feed particles.

[0038] Step 6, packaging: The controller controls the packaging mechanism to package the qualified feed particles.

[0039] Specifically, for the control of the crushing particle size in Step 2, it is necessary to crush the feed raw materials to an appropriate particle size according to the needs of animals to improve feeding efficiency and benefits.

[0040] Specifically, for the accurate control of ingredient proportioning in Step 3, computerized ingredient control technology needs to be adopted to ensure the accuracy of each ingredient. For trace additives, a high-precision system is used. At the same time, for the control of uniform mixing, appropriate mixing equipment and time need to be selected to ensure the mixing quality.

[0041] Specifically, the granulation mechanism in Step 4 also includes a temperature detection mechanism and a water content detection mechanism. The temperature detection mechanism is used to detect the temperature of the feed particles after granulation and generate a temperature signal, which is fed back to the controller. The water content detection mechanism can detect the water content of the granulated feed particles in real time and generate a water content signal. The controller compares the received water content signal with the input water content signal.

[0042] A veterinary medicine feed production control system, the system includes:

[0043] A controller for controlling the operation of each mechanism and wirelessly connecting with a handheld terminal to achieve information sending and receiving;

[0044] A crushing mechanism, controlled by a controller, for crushing feed base materials;

[0045] A mixing mechanism, controlled by a controller, for mixing materials;

[0046] A granulating mechanism, controlled by a controller, for feed granulation;

[0047] A packaging mechanism, controlled by a controller, for packaging granulated finished products;

[0048] A database: used to store the reference raw material ratio, reference hardness, reference particle size, reference nutrient composition ratio, and reference water content of finished feed pellets, and to store the set of defect characteristic labels corresponding to the mixing process and granulation process during feed production;

[0049] The mixing mechanism includes a mixing process adjustment feedback module. The mixing process adjustment feedback module is used to analyze the mixing uniformity of the mixing process based on the raw material ratio of each particle in each finished feed sample, further obtain the adjustment direction and adjustment amount of the mixing speed and mixing duration of the mixing process, and give feedback. The granulating mechanism also includes a granulation process adjustment feedback module and a detection feedback module. The granulation process adjustment feedback module is used to analyze the adjustment direction and adjustment amount of the granulation pressure and granulation temperature of the granulation process based on the hardness, particle size, and nutrient composition ratio of each particle in each finished feed sample, and give feedback. The detection feedback module is used to give feedback based on the water content of each particle in each finished feed sample. Through the mixing process adjustment feedback module, the mixing speed and mixing duration of the mixing process can be analyzed based on the raw material ratio of the finished feed pellets, and then the process parameters of the mixing process can be adjusted. Through the granulation process adjustment feedback module and the detection feedback module, the quality of feed granulation production can be detected. Based on the hardness, particle size, and nutrient composition ratio of the finished feed pellets, the adjustment direction and adjustment amount of the granulation pressure and granulation temperature of the granulation process can be analyzed, and then the process parameters of the granulation process can be adjusted, realizing reliable and precise control of feed granulation, thereby ensuring the quality of feed granulation, having a precise analysis and feedback function, and improving the quality of feed products.

[0050] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A production control method for veterinary feed, including raw material detection, raw material crushing, ingredient mixing, granulation, feed product quality detection and packaging, characterized in that: The production steps are as follows: Step 1: Raw material testing: Conduct sensory testing to ensure that the raw materials are free of abnormal conditions such as caking, mold, odor, etc. Step 2: Raw material crushing: The controller controls the crushing mechanism to crush the raw materials and ensure their uniformity to ensure that they are suitable for animal digestion and absorption, and provide feedback; Step 3: Mixing ingredients: According to the formula, various raw materials are mixed. After the mixing is completed, the controller controls the mixing mechanism to mix the various ingredients, and controls the mixing time and uniformity through the controller to ensure that the feed ingredients are uniform, and provide feedback; Step 4: Granulation: The controller transports the mixed material to the granulation mechanism and controls the granulation mechanism to granulate. After the granulation is completed; Step 5: Quality inspection of finished feed products: Obtain finished feed pellet samples, and check the raw material ratio, hardness, particle size, nutritional component ratio and water content of the feed pellets to determine whether the quality of the finished feed pellet samples is qualified; Step 6: Packaging: The controller controls the packaging mechanism to pack the qualified feed particles.

2. The production control method of veterinary drug feed according to claim 1, characterized in that: The control of the pulverization particle size in the step 2 requires pulverizing the feed raw materials into a suitable particle size according to the needs of the animals, so as to improve the feeding efficiency and benefits.

3. The production control method of veterinary drug feed according to claim 1, characterized in that: The accurate control of the ingredients in step three requires the use of computerized ingredient control technology to ensure the accuracy of each ingredient. A high-precision system is used for trace additives. At the same time, the control of uniform mixing requires the selection of appropriate mixing equipment and time to ensure the mixing quality.

4. The production control method of veterinary drug feed according to claim 1, characterized in that: The granulation mechanism in step 4 also includes a temperature detection mechanism and a water content detection mechanism. The temperature detection mechanism is used to detect the temperature of the feed particles after granulation is completed, and generate a temperature signal, which is fed back to the controller. The water content detection mechanism can detect the water content of the granulated feed particles in real time and generate a water content signal. After receiving the water content signal, the controller compares it with the input water content signal.

5. A veterinary drug and feed production control system, characterized in that: The system comprises: Controller, used to control the operation of each mechanism and wirelessly connect with the handheld terminal to send and receive information; A crushing mechanism, controlled by a controller, for crushing feed base materials; A mixing mechanism, controlled by a controller, for mixing materials; A granulating mechanism, controlled by a controller, is used for granulating feed; The packaging mechanism is controlled by the controller and is used to package the granulation products; Database: used to store the reference raw material ratio, reference hardness, reference particle size, reference nutrient composition ratio and reference moisture content of finished feed pellets, and store the bad feature label set corresponding to the mixing process and granulation process in the feed production process.

6. A veterinary medicine and feed production control system according to claim 5, characterized in that: The mixing mechanism includes a mixing process adjustment feedback module, which is used to analyze the mixing uniformity of the mixing process according to the raw material ratio of each particle in each finished feed sample, further obtain the adjustment direction and adjustment amount of the mixing speed and mixing time of the mixing process, and provide feedback.

7. A veterinary medicine and feed production control system according to claim 5, characterized in that: The granulation mechanism also includes a granulation process adjustment feedback module and a detection feedback module. The granulation process adjustment feedback module is used to analyze the adjustment direction and adjustment amount of the granulation pressure and granulation temperature of the granulation process according to the hardness, particle size and nutritional component ratio of each particle in each finished feed sample, and provide feedback. The detection feedback module is used to provide feedback according to the water content of each particle in each finished feed sample.

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